[HN Gopher] Hacker Fab
       ___________________________________________________________________
        
       Hacker Fab
        
       Author : ipnon
       Score  : 274 points
       Date   : 2024-11-05 14:59 UTC (8 hours ago)
        
 (HTM) web link (docs.hackerfab.org)
 (TXT) w3m dump (docs.hackerfab.org)
        
       | Tepix wrote:
       | Looks like it costs slightly above $50,000 just in hardware
       | devices to setup such a Hacker Lab. Here's hoping costs will come
       | down some more soon.
        
         | atrus wrote:
         | I mean, all things considered that feels pretty cheap for a mix
         | of _new_ and diy equipment to do this.
        
         | nxobject wrote:
         | With luck, as a pedagogical tool it'll be accessible to
         | academic institutions all over the world with $50k, at least. I
         | hope this effort succeeds, but I don't know about the catches
         | involved here.
        
           | zusammen wrote:
           | That's still a massive sum by academic standards.
           | Administrators can afford expenses of that size, but
           | educators will balk.
        
             | kragen wrote:
             | That's roughly one year of tuition for one student at most
             | US universities.
        
         | cweagans wrote:
         | How much is custom silicon from an established fab for the
         | average person? I suspect that even a small run would be more
         | than $50k, but I don't have any point of reference.
        
       | andrewla wrote:
       | When we saw a rise in 3d printing, I was very hopeful that a
       | hobbyist movement towards fabricating large-feature ICs would
       | soon arise. Nobody's doing 4nm fabrication in their garage, I
       | reasoned, but surely we could get to ~10um.
       | 
       | As I read more about the dark art of IC fabrication, though, I
       | realized that even this was a faint dream. I had imagined a world
       | of lasers carving troughs, and print heads carefully placing down
       | the lines and doping the silicon, an elegant symphony of modern
       | technology.
       | 
       | But the real world is much messier -- every stage involves
       | dangerous and toxic chemicals, processes that are spoiled by a
       | spec of dust in the wrong place, either causing a cascade of
       | reagent failures or a physical impediment to correctness;
       | distressingly analog and oh so messy and built by trial and error
       | and refined by domain experts in ways that are intensely hard to
       | replicate because all the same lessons need to be learned again
       | each time.
       | 
       | I'm glad to see the work being done here for hobbyist
       | fabrication, but barring huge leaps and bounds, the gap between
       | the neat lines in Magic and the shiny silicon discs is a vast
       | chasm owned by the material scientists, not the electrical
       | engineers or the software engineers.
        
         | foobarian wrote:
         | > but surely we could get to ~10um.
         | 
         | Well, why not 100um then? It's still way better than discrete
         | components.
        
           | teucris wrote:
           | I'm convinced this is the way to go. Rather than imitating
           | commercial fab techniques, let's find something that works
           | without the toxic chemistry or vacuum chambers, even if it's
           | janky at first. 3D printers were janky at first too.
        
           | qwezxcrty wrote:
           | 100 um is 4mil, which is the resolution one can get from the
           | cheapest PCB offerings. (e.g. for single digit $ from
           | JLCPCB).
        
             | ben_w wrote:
             | > 100 um is 4mil
             | 
             | Just checking, "4mil"? When I see (or hear) "mil" I assume
             | millimeters, which clearly isn't right here, but I don't
             | know if this is autocorrupt or if this is shorthand for
             | something else I've never seen called this before, say
             | "1e-4 meters"?
        
               | r2_pilot wrote:
               | A mil in manufacturing is 0.001 inches(in this case 100um
               | =3.937mil).
        
               | zwog wrote:
               | mil in this context is 1/1000 inch
        
               | kragen wrote:
               | USAmericans will do anything to avoid using the metric
               | system. To them, "mil" means "milli-inch".
        
           | Lerc wrote:
           | If you could fit even 9 logic gates into 1 square mm with a
           | construction mechanism that scaled up to 2cm by 2cm you could
           | build a rather capable 8-bit CPU.
           | 
           | I do wonder if taking this approach would work better with a
           | novel construction method. Lithography and nasty chemicals
           | are easier for resolution, but nasty chemicals.
           | 
           | On the other hand there will always be someone standing by to
           | tell you an FPGA could have done that.
        
             | fragmede wrote:
             | And someone next to them saying there's a chip that already
             | does that, with someone standing next to them holding a
             | commercial product that does the thing, and someone next to
             | them tell everybody it's all a waste of time.
             | 
             | Someone's going to judge what you do regardless. As long as
             | you're not hurting someone else, go build what you want to
             | build, others be damned.
        
               | Lerc wrote:
               | Totally agree. As creator of a lot of projects where
               | people have asked "Why would you even do that". I wholly
               | encourage build and be damned.
               | 
               | I've done                   Pacman in DCPU-16 asm
               | A HTML/JS desktop environment         8-bit AVR assembler
               | in JavaScript         An 8-bit fantasy console with web
               | IDE.
               | 
               | and whatever the hell https://c50.fingswotidun.com/ is
               | 
               | plus a bunch of other things that really make people
               | wonder if I have any sort of life plan at all.
        
         | blackguardx wrote:
         | Thin-film transistor circuits can probably approach more of
         | what you are envisioning than silicon integrated circuits.
         | There are even organic semiconductor versions of TFTs that use
         | lower temperatures and liquid chemistry for layer deposition.
        
         | atrus wrote:
         | It's really expensive or difficult to have a one off object
         | made though, and that's where 3D printing thrived. It fulfills
         | that rapid prototyping itch.
         | 
         | People don't even really etch their own pcbs anymore, it's so
         | fast and cheap, let alone spend $10k+ to manufacture a six cent
         | item (maybe!), so there never was enough motivation for a diy
         | movement to make ICs and other nanofabbed stuff
        
           | BizarroLand wrote:
           | Especially when the goal is not the 6 cent item but rather
           | the thing the six cent item makes possible.
           | 
           | I would whip out the credit card if I could make 555 timers
           | at home for fun for $1,000.
           | 
           | Not sure if I put a second mortgage on my house to have a
           | chance at maybe making one if I didn't screw up too much.
        
           | ysofunny wrote:
           | you're spot on!
           | 
           | clearly a big part of why all these tech has been so
           | succesful is also how it's all about investing a lot up
           | front, but eventually being able to mass produce in a
           | ridiculous scale, few industries have such a ratio (possibly
           | pharma?)
           | 
           | so it's all about making chips by the hundreds of thousands.
           | it requires a very different approach from any tech intended
           | to make chips by the handful
        
           | marcosdumay wrote:
           | Nobody ever created a reliable self-contained foolproof PCB
           | etching procedure. That's why nobody etches their own PCBs.
           | 
           | If there was a box that received supplies and outputted
           | usable PCBs with minimum external mess, a lot of people that
           | currently buy boards would use it instead.
           | 
           | (And well, PCB manufacturing is basically the same process as
           | chip fabrication, without the miniaturization. If nobody
           | managed to create a "PCB printer", why do people keep hopping
           | for a "chip printer"?)
        
             | kragen wrote:
             | Etching your own PCBs has been a common electronics
             | hobbyist activity for 50 years or more. Un-etched one-layer
             | and two-layer PCBs were a standard stock item at every
             | Radio Shack. Local electronics stores stock ferric chloride
             | etchant.
        
               | solomonb wrote:
               | Its true, I'm not even that old (late 30s) and used to
               | etch tons of PCBs for ham radio projects.
        
         | duped wrote:
         | University labs (with the right funding) can totally do this,
         | it's just not cheap. My university sold all its fab hardware to
         | another university the year before I was able to take a VLSI
         | class which at the time, had a practical lab. *
         | 
         | > As I read more about the dark art of IC fabrication
         | 
         | I want to push back on this being a "dark art" - there is no
         | magic in engineering (nb4, any sufficiently advanced technology
         | etc etc). It's a skillset that requires education, experience,
         | and expertise on par with anything we do in other areas of
         | engineering. The stakes are just a little higher than software
         | because you're dealing with the physical world and physical
         | things have tangible costs and/or danger.
         | 
         | The thing that may trip people up is that IC fabrication is one
         | of those things that doesn't _really_ have a hobbyist tier.
         | Anything beyond a toy requires multiple people and support
         | staff in addition to gear and raw materials that are hard to
         | get as any old civilian - in addition to the clean room
         | facilities. Like the reason my university closed their lab was
         | partly because the grad /PhD students and professors had moved
         | on, and partly because it was becoming more difficult to source
         | wafers for research institutions that they could actually use
         | (everyone got hired by labs in industry, where they were making
         | their own wafers or buying them wholesale afaict).
         | 
         | * iirc only the penultimate project got taped out and fabbed
         | with terrible yields due to time contraints
        
           | jancsika wrote:
           | > I want to push back on this being a "dark art" - there is
           | no magic in engineering (nb4, any sufficiently advanced
           | technology etc etc). It's a skillset that requires education,
           | experience, and expertise on par with anything we do in other
           | areas of engineering. The stakes are just a little higher
           | than software because you're dealing with the physical world
           | and physical things have tangible costs and/or danger.
           | 
           | I think "engineering" in software generally means optimizing
           | a path to a targeted set of behaviors so that the piles of
           | garbage underneath don't end up blocking their execution for
           | eternity.
           | 
           | Our starting point is therefore different. You ought to
           | somehow be working around all the physical piles of dust and
           | patchwork of fires that must be constantly igniting inside
           | your laser machinery. I picture it something like the mad
           | surgeon in Minority Report, creating a small transient
           | sterile environment to do illegal eye surgery in a room full
           | of filth.
           | 
           | In that light your "art" looks "dark."
        
           | ackbar03 wrote:
           | I don't really know much about ic manufacturing.
           | 
           | Are you sure university labs are really able to to this? If
           | so how come only a few companies like tsmc and that one Dutch
           | company are able to manufacture microchips? Or are those two
           | completely different things and I'm just confusing myself?
        
             | johnny22 wrote:
             | that dutch company makes machines involved in creating the
             | ICs, not the ICs themselves.
        
               | mercurywells wrote:
               | not even that, they really make the machines that make
               | the patterns that are used to develop the electronic
               | circuits on the ICs
        
               | denotational wrote:
               | I'm not sure that's accurate: ASML don't make masks (i.e.
               | the patterns), they make the EUV photolithography
               | machines that are used in conjunction with the masks.
               | 
               | The physical masks themselves are usually made by Hoya,
               | and the technology to actually etch the masks is made by
               | Veevo.
        
             | undersuit wrote:
             | Semiconductor Fabs have come a long way. The Shockley
             | Semiconductor Laboratory opened for business in a small
             | commercial lot in Mountain View in 1956.
             | https://www.researchgate.net/figure/Shockley-
             | Semiconductor-L...
             | 
             | There was lots of older or used equipment Universities
             | could buy before Fabs started being millions of square feet
             | with hundreds of million dollar pieces of equipment.
        
             | km3r wrote:
             | There is a wide gap between TSMC's cutting edge processes
             | and what a university lab would produce. The features on
             | the microchip go from a couple nanometers (TMSC cutting
             | edge) to tens of micrometers (1000-10000x larger). Large
             | size means less transistors, but million instead of
             | billions still is plenty for large complex chips, just not
             | cutting edge.
        
             | andrewla wrote:
             | That's at the very highest end. As the element size gets
             | larger there are more fabs capable of doing the work. The
             | equipment gets slightly more standardized, etc., although
             | ASML (the Dutch company) is still the big dog in the
             | equipment space.
             | 
             | But even running a small-scale fab spitting out 7400 series
             | chips and 555's is still pretty serious business; you need
             | chemical engineers and material scientists as well as
             | electrical engineers and software engineers (and
             | multidisciplinary versions of those people) to keep things
             | running at all. And nobody can do this stuff out of college
             | -- everyone has extensive apprenticeships and practical
             | experience working in other fabs because so much of the
             | process is knowhow rather than technical specifications.
        
             | schmidtleonard wrote:
             | The trillion-dollar-hard part is doing it profitably at
             | scale. Drop that constraint and nearly any feature size is
             | "only" million-dollar-hard (maybe 10M or 100M to run a R&D
             | shop).
             | 
             | You can poke and prod anything into place with e-beams and
             | FIBs and manually dipping wafers in baths and ovens and
             | such. 1% yield, hour long write times, and all sorts of R&D
             | jank are perfectly fine for checking functionality of your
             | fancy ultra-FET design or making a ring oscillator to
             | simulate integration. Did a grain of dust land on the wafer
             | and ruin 100 of them? No prob, use the other 300, just try
             | not to let it happen again. But integrating a billion
             | transistors, coordinating them to do a billion calculations
             | per second, QAing them to work for a billion seconds with 0
             | errors, and manufacturing them to profitably sell at $100 a
             | pop? No jank allowed, no small scale antics allowed, and
             | your budget now requires all the zeros it can find and more
             | besides.
        
             | duped wrote:
             | > Are you sure university labs are really able to to this?
             | 
             | Yes, I know of multiple universities that have labs for
             | small scale IC production. In fact anywhere doing research
             | in the field will have some ability to build these things,
             | or access to the industrial labs nearby. Even in industry,
             | there are small scale labs that are used to develop the
             | processes before they get built out at scale.
             | 
             | > If so how come only a few companies like tsmc and that
             | one Dutch company are able to manufacture microchips?
             | 
             | There are thousands of chip manufacturers worldwide. TSMC
             | is just the largest/most cutting edge. ASML is the company
             | that makes special tools for IC manufacturing (however,
             | researchers can/do experiment with the things that ASML is
             | doing on smaller scales).
             | 
             | But keep in mind - no researcher at a university is trying
             | to manufacture millions of 3nm CPUs for next year's iPhone.
             | Just as an example, today we have GaN switches in our 100+W
             | USB-C chargers that fit in your pocket. That directly came
             | from university and industry research in small scale labs
             | into high bandgap semiconductors, which was developed by
             | fabbing real circuits and testing them.
        
             | hooverd wrote:
             | TSMC (and AMSL) are the bleeding edge of semiconductor
             | manufacturing. There's a long tail of other semiconductor
             | manufacturers that don't operate at that bleeding edge.
        
             | rasz wrote:
             | University students in Poland, under russian occupation no
             | less, managed to clone and manufacture Intel 8080 using 6um
             | Uni lab in 1982. Writeup in Polish
             | http://retrokolekcja.pl/MCY7880.php
             | 
             | In 1983 cult Polish science education TV program SONDA
             | documented design and manufacturing of first batches in a
             | humorous lets bake a cake fashion. Paper plotters, light
             | pens, developing/rinsing dies by hand, electron microscope
             | debugging, the whole nine yards!
             | 
             | part 1 https://www.youtube.com/watch?v=AJGp7keIA_o
             | 
             | part 2 https://www.youtube.com/watch?v=KHl6m93Hay0
             | 
             | part 3 https://www.youtube.com/watch?v=rcOTwkT-PDU
        
             | brendoelfrendo wrote:
             | Yes, my alma mater has a nanofabrication lab on campus:
             | https://www.rit.edu/facilities/semiconductor-
             | nanofabrication...
             | 
             | They are even able to work with external clients to sell
             | the chips they make.
             | 
             | ASML, that one Dutch company, is the only manufacturer of
             | EUV photolithography machines, which are required to
             | produce the cutting-edge of chips. There are plenty of
             | chips that aren't cutting-edge, though, and plenty of
             | reason to produce them in both academic and commercial
             | settings.
        
             | tjohns wrote:
             | Yes indeed. My university had a clean room and research-
             | scale fab equipment right next door to some of the lecture
             | halls.
             | 
             | https://nanofab.usc.edu/
             | 
             | The key here is research scale. Larger process nodes,
             | minimal automation, and smaller yields. Which is just fine,
             | because the idea is to prototype new ideas rather than
             | produce millions of chips.
        
           | shawndrost wrote:
           | It seems you have convinced me that IC fabrication is a dark
           | art, despite your intentions.
        
         | UnFleshedOne wrote:
         | When there is a need (remote space colonies for example), they
         | might need to develop a more robust process that would trade
         | off size and speed of chips for ease of manufacturing.
        
           | ben_w wrote:
           | OTOH, remote space colonies get zero-g manufacturing, along
           | with free vaccum so hard that makes our best artificial
           | vaccum systems seem like a Florida garden during a hurricane
           | in comparison.
           | 
           | What they get to do may not help with DIY in a garage on
           | Earth.
        
         | Palomides wrote:
         | there's no chance of DIY silicon fabs taking off, but the
         | industry becoming more accessible to hobbyists is way more
         | plausible
         | 
         | imho, the deeper problem is that there are just very few
         | situations where you need a custom chip that can't be covered
         | by existing options or FPGAs, and vanishingly few people have
         | the expertise to get anything interesting done even if they had
         | cheap access to fabs
         | 
         | (check out tiny tapeout, though!)
        
         | didip wrote:
         | Engineering problems can be solved with engineering solutions,
         | e.g. better material science that's not toxic (PLA is common
         | now but it was an engineering marvel).
         | 
         | As long as there's a problem and there's money to be made,
         | these things you mentioned can be solved.
        
         | readyplayernull wrote:
         | I would be happy if electronics companies started offering more
         | dense circuits printed on film instead of thick 1mm PCB.
         | There's too much volume wasted on tracks, that could be reduced
         | layering discrete components and there is film that can isolate
         | the heat.
        
           | tdeck wrote:
           | You can get flexible printed circuits (FPC) from vendors like
           | JLCPCB and PCBWay, which are essentially what you describe.
           | 
           | https://jlcpcb.com/blog/flex-pcb-available-at-jlcpcb-from-
           | sp...
           | 
           | https://www.pcbway.com/fpc-rigid-flex-pcb/flex-pcb.html
           | 
           | And in case folks reading this don't already know it, multi-
           | layer rigid printed circuit boards are a common technology
           | based on laminating together multiple very thin rigid layers
           | with each layer carrying separate traces.
        
         | bob1029 wrote:
         | > oh so messy and built by trial and error
         | 
         | Not only built by trial and error, but also continuously
         | adapted in near real time to deal with new sources of error.
         | 
         | The most complicated aspects of semiconductor manufacturing
         | utilize statistical process control to determine the best
         | course of action by relying on large sample sizes. You probably
         | couldn't start up a modern manufacturing line without already
         | having a manufacturing line due to this. Finding viable
         | "hyperparameters" for a photo tool makes training an LLM look
         | like a tutorial. Bootstrapping all of this required direct
         | human involvement with ever-so-careful incremental offloading
         | of these concerns to automation over a period of decades.
        
           | cxr wrote:
           | > Finding viable "hyperparameters" for a photo tool makes
           | training an LLM look like a tutorial.
           | 
           | There's generally an unstated (and occasionally explicit, as
           | in this case) reverence from software people for the kind of
           | mythical engineering that goes on in fabs. In reality, if
           | you've had any direct experience with the manufacturing
           | process--and I'm talking about current- or next-gen processes
           | for the most sophisticated mass market devices like those
           | going into flagship smartphones, mining ASICs, GPUs, and
           | critical applications like use in EVs--you know that a bunch
           | of it is in the hands of folks whose most desirable asset in
           | a prospective worker is that they'll accept low pay to
           | eventually get the necessary work done to the prevailing
           | standard best described as "adequate".
           | 
           | Valley types especially, but even other software folks would
           | be really surprised by how much of what goes on in fabs is
           | basically the sort of thing that you would expect to see from
           | people plucked from amateur hour. I've posted about this
           | before on HN. Where improvement to existing chipmaker
           | operations is concerned, the fruit hangs so, so low.
           | 
           | Elon's biggest, dumbest misstep is not just buying Twitter;
           | it's buying Twitter and _not_ putting an equal or lesser
           | amount of resources instead into gaining control over how his
           | own (and others ') chips are made--doing the same thing for
           | the industry that he did with SpaceX for aerospace.
           | 
           | Again, because it cannot be emphasized enough: what passes
           | for acceptable in fab operations is _bonkers_.
        
           | CamperBob2 wrote:
           | Training an LLM _is_ a rudimentary exercise at this point, so
           | maybe not the best example.
        
         | ash-ali wrote:
         | If anyone is interested in future small fabs:
         | https://atomicsemi.com/ Looks very promising. Founder is an
         | interesting person.
        
         | bozhark wrote:
         | metrix had a laser etching rapid pcb prototyping laser in 2013
         | in seattle. trace routes down to 1mil
        
           | dvdkon wrote:
           | There are multiple approaches to easily making basic single-
           | sided PCBs at home, but the rest is hard: Multi-layer PCBs,
           | vias, through-hole plating, solder mask... Those are all
           | things that even hobbyists need, but generally require
           | annoying chemicals and multiple manual stages.
           | 
           | All these things have been done by hobbyists before, but I
           | suppose doing all of this for a single PCB just isn't
           | attractive.
        
         | pragma_x wrote:
         | FWIW, there _is_ work being done on the hobby front for IC
         | fabrication "at home". We're still far from buying a miniature
         | chip-fab-in-a-box product, but current technology makes
         | yesterday's tech far more affordable. We're on our way.
         | 
         | Example: https://www.youtube.com/watch?v=RuVS7MsQk4Y
        
         | hammock wrote:
         | How big is a spec of dust? What size can you do if you don't
         | worry about dust? 1000nm? Smaller?
        
       | mcdow wrote:
       | Assumption: the dream _primary_ value of something like this is
       | the ability for individuals to fab chips on their own. Like 3D
       | printing, it's for rapid iteration in prototyping. Then once you
       | have a design you have one of the big players manufacture it in
       | the traditional manner.
       | 
       | If my assumption is true, how is this better than FPGAs?
        
         | TeMPOraL wrote:
         | > _Then once you have a design you have one of the big players
         | manufacture it in the traditional manner._
         | 
         | Why? Assuming this is ignoring a good chunk of individual
         | interest. It's similar to people mentioning ordering PCBs
         | instead of making your own: sure, making a thousand copies of a
         | PCB is now cheap enough on the margin to be accessible. But
         | what about making _five_? Or just _one_?
         | 
         | Not every human sees a hobby as an investment into business.
         | Not everyone does projects with a sellable product in mind.
         | Many just want to test their ideas, have fun, scratch their own
         | itch, build something so it exists, and not to sell it.
         | 
         | The primary value of a home fab to me would be to enable
         | fabbing a single task-specific chip (or a tiny amount of them)
         | for any random need I have, whenever it occurs.
        
           | kragen wrote:
           | Every other YouTube video I watch tells me two or three times
           | that Their Sponsor JLCPCB (or, equivalently, their competitor
           | PCBWay) will fabricate five copies of your PCB for US$10 and
           | ship them to you in a week, though the non-promotional price
           | seems to be more like US$80. Tiny Tapeout, MOSIS, and CMP do
           | similar things for chips, at a much higher cost and longer
           | timescale.
        
           | zokier wrote:
           | > It's similar to people mentioning ordering PCBs instead of
           | making your own: sure, making a thousand copies of a PCB is
           | now cheap enough on the margin to be accessible. But what
           | about making five? Or just one?
           | 
           | For example JLCPCB is currently offering 5 PCBs (2L,
           | 100x100mm) for $2 + $1.52 shipping. That's why people are
           | saying that making your own PCBs is not economical.
        
         | eschneider wrote:
         | FPGA is clearly more _practical_ if you're trying to bang out
         | some commercial functionality. Still, making your own chip fab
         | is cool to do in it's own right. :)
        
           | kragen wrote:
           | FPGAs mostly aren't useful for analog.
        
             | eschneider wrote:
             | That's fair.
        
         | zokier wrote:
         | > If my assumption is true, how is this better than FPGAs?
         | 
         | For starters, you can make analog/mixed-signal chips
        
         | marcosdumay wrote:
         | > Then once you have a design you have one of the big players
         | manufacture it in the traditional manner.
         | 
         | That doesn't even work very well with 3D printing. You have no
         | chance at all of transferring something from 10um chips into a
         | commercial fab.
        
           | kragen wrote:
           | Not the actual chip layout, no, but you can very plausibly
           | get the circuit design to work. If you're doing this you
           | presumably want something you can't do on an FPGA, which
           | probably means analog, so you probably don't want the super-
           | high-end process nodes like 10nm, 7nm, or 4nm anyway; those
           | are generally not going to be very useful for analog signals.
           | 
           | Right now Tiny Tapeout seems to be the best option.
        
         | koeng wrote:
         | Analog I guess. I'm trying to make a chip for DNA synthesis,
         | and so need physical contact with the real world, with
         | electrodes, where electricity from the circuit will cause
         | localized pH changes, which you can use for precise control of
         | biological reactions. FPGAs can't do that kind of analog work.
        
           | fragmede wrote:
           | Sounds fascinating! What sort of ADC and DAC do you need to
           | do for that where traditional techniques fall short?
        
       | __MatrixMan__ wrote:
       | I hope they succeed but making micro/nanoscale structures with
       | humanscale machines has always been a hard thing, even for those
       | with better funding than the hobbyist.
       | 
       | I recently learned about DNA-directed crystal growth and was
       | excited by the idea that it might be a more tractable approach to
       | being a big thing and making a small thing (like an integrated
       | circuit). I'm not sure how one would go about it in their garage,
       | but programming the fine-control-needed steps into the chemical
       | rather than into the machine feels like a win.
        
         | Joel_Mckay wrote:
         | One has to admire their efforts, as the upfront costs of a fab
         | lab are ridiculously high. As with any technology the Metrology
         | becomes the predominant problem domain. i.e. Answering the
         | question "Where do we get the repeatable precision?"
         | 
         | There are low-volume lab processes around that can hit below
         | <234nm feature sizes, but a clean room must be considered part
         | of the machine... And it can take years to figure out how to
         | maintain atmospheres and gas mass-flow-control.
         | 
         | Pretty cheeky selling community designed hardware without
         | citing the original hobbyists. Nothing they posted looks
         | remotely new or novel. Meh =3
        
       | mNovak wrote:
       | This looks really fun, and I'm hopeful for low cost prototyping
       | to come to IC development. But I think 3D printing is the wrong
       | comparison -- the much closer example is PCBs, and while we can
       | DIY PCBs (I did this in college) it's not even necessary as
       | they're just so cheap because of the rise of aggregators and high
       | volume scaling in China.
       | 
       | I have to wonder if there's not more that can be done on this
       | front for low cost IC prototyping. I don't think the fixed
       | infrastructure is necessarily the problem (i.e. building the fab)
       | as there's enough capacity for cheap chips in volume, meaning
       | each additional wafer isn't the cost limiting factor. There are
       | multi-project wafers (like PCB aggregators), but my understanding
       | is that the hard cost limit currently is the NRE of making the
       | mask set, which isn't getting amortized over a sufficient number
       | of devices in a prototype run.
       | 
       | So cheap masks (or fewer masks) would be an area I'd be
       | interested to see development.
        
         | tdeck wrote:
         | As an impatient person who likes prototyping I still wish DIY
         | PCBs were easier and less messy. The turnaround time of DIY
         | can't be beat, but every process I have seen has something I
         | don't like about it, except maybe fiber lasers (which I'm not
         | too well acquainted with).
        
         | oscillonoscope wrote:
         | It's also tooling. Professional grade PCB design software can
         | be acquired for a few kilobucks per year and OSS versions
         | (KiCAD) are pretty useable. Professional grade IC design
         | software is hundreds of thousands per year and open source
         | competitors are barely usable in comparison. I do share your
         | hopes though, democratizing IC design even a little would be a
         | huge boon to hardware development.
        
       | isawczuk wrote:
       | Low cost home IC development is something very needed for
       | agriculture. If we think about current and future farming
       | equipment, it's digital. We need to provide them the ability to
       | repair themselves and mod.
        
         | stackghost wrote:
         | My father grew up on a farm and I wholeheartedly agree.
         | Unfortunately, this is a step in the right direction but the
         | goal is still a long ways off. Farmers don't have a spare $50k
         | sitting around to build hobbyist IC fabs in the barn.
        
         | therein wrote:
         | How about we let them flash the ICs that they have first? Or
         | allow them to change the maximum speed on the vehicle without
         | having to go to the service center and paying 300 to 500$.
         | 
         | Why are we talking about low cost at home IC development for
         | farmers while we don't let them do even that.
        
           | isawczuk wrote:
           | Forcing companies to open source their software is not
           | possible, but making sure we can replace each component after
           | warranty? There are strong right to repair movements, it's
           | just matter of time.
        
             | Ladsko wrote:
             | But you still have to reverse engineer the IC before you
             | can replace it - and once you have that it's still cheaper
             | to have it manufactured in an existing Fab than to build
             | your own.
        
             | therein wrote:
             | In that future you can make yourself a replacement 555 IC
             | at home but keep in mind many components have an SIP core.
        
             | kragen wrote:
             | Forcing companies to open source their software is
             | certainly possible for some senses of the word "possible".
             | You could go a long way in that direction just by changing
             | the copyright law to not cover software, or to only cover
             | software if the source code is deposited with the Library
             | of Congress. Or you could change product liability law to
             | declare products shipped without complete, compilable
             | source code for their firmware to be "defective". Right now
             | the political support for such changes isn't there, but
             | that can change over time.
             | 
             | More likely we're going to go in the opposite direction,
             | though.
        
         | singron wrote:
         | Any IC that would be practical to DIY is available for <$1 and
         | you could probably get something 1000x more powerful for nearly
         | the same price. Making chips isn't the issue here.
        
         | klysm wrote:
         | Unfortunately I don't think this has any relevance to that at
         | all.
        
         | echoangle wrote:
         | You can just get finished Microcontrollers that you can program
         | yourself for a fraction of a fraction of the price to make them
         | yourself, and orders of magnitude more capable. You will not be
         | able to make a chip more capable than an ESP32 for less than
         | $2, so how would making an IC yourself help you?
        
           | __MatrixMan__ wrote:
           | I imagine it would be in preparedness for a time when you
           | could no longer get such powerful chips so cheaply and
           | quickly, or for one where you no longer trusted the chips you
           | could get for some reason.
        
         | hooverd wrote:
         | Heh, now they have two yields to worry about. What's stopping
         | them from doing this with the various commercial-off-the-shelf
         | system-on-a-chips?
        
       | ur-whale wrote:
       | Very interesting project, but ...
       | 
       | > We communicate entirely over Discord.
       | 
       | Walled garden, unsearchable content, for what strikes me as an
       | open source like DYI endeavor.
       | 
       | Why ?
        
         | satiric wrote:
         | Discord is searchable.
        
           | ur-whale wrote:
           | > Discord is searchable.
           | 
           | From Google ?
        
             | satiric wrote:
             | No. But you said "searchable", and it has a search bar, and
             | it works pretty well. Actually better, because the filters
             | ("from:user", "in:channel-name", "has:image", etc.)
             | sometimes work better than google's filters (Discord's are
             | simply logic-based, no AI to screw things up).
        
               | ur-whale wrote:
               | The point is not the built-in search function of Discord,
               | it is to have content such as the work hacker fab is
               | doing globally searchable.
               | 
               | By searchable, I mean universally accesible, be it via
               | trad. search engines or LLMs.
               | 
               | Instead, any knowledge accrued by that community in that
               | particular forum is locked in a box for anyone not
               | participating in that forum, which is likely 5 nines of
               | humanity if not 6.
               | 
               | It is sad.
        
           | getcrunk wrote:
           | Not from the outside
        
       | georgeburdell wrote:
       | Just IMO as a semiconductor expert, but to try and scale down the
       | existing semiconductor process is not the right approach. It's
       | just too complex. There need to be new tools optimized for
       | simplicity of reagents, like no toxic photoresist and developers,
       | no deadly plasma gases, etc. Or, if those steps are required,
       | that they can be decoupled from the local lab. Example: you can
       | just buy silicon wafers coated with oxide or metal today
        
       ___________________________________________________________________
       (page generated 2024-11-05 23:00 UTC)