[HN Gopher] Perfect Aircrete, Kitchen Ingredients [video]
       ___________________________________________________________________
        
       Perfect Aircrete, Kitchen Ingredients [video]
        
       Author : surprisetalk
       Score  : 56 points
       Date   : 2025-12-20 15:13 UTC (6 days ago)
        
 (HTM) web link (www.youtube.com)
 (TXT) w3m dump (www.youtube.com)
        
       | WorkerBee28474 wrote:
       | I heard about aerogel as a kid and only recently learned how
       | extremely hard it is to make [0], so this seems like a cool and
       | more accessible material in the same vein.
       | 
       | [0] https://www.youtube.com/watch?v=Y0HfmYBlF8g
        
       | tartoran wrote:
       | Wow, this is a fantastic material. Hope to see it used soon
        
         | ansgri wrote:
         | It really is amazing, you can build a whole 2-story house out
         | of it quickly using polymer-based glue instead of mortar, only
         | using traditional reinforced concrete in some critical places.
         | Was quite popular in russia, last I checked. Unfortunately hard
         | to find in some better CIS countries.
        
           | lm28469 wrote:
           | You can also build brick walls without mortar, some of them
           | even contain insulation, you just need to plaster both sides
           | and you're good to go. Porothern dry fix is a good example
           | 
           | I had the choice between aircrete and that for my house and
           | went for good ol bricks instead
        
           | AtlasBarfed wrote:
           | So they buy preforms, or they mix it themselves and pour into
           | forms?
        
             | orthoxerox wrote:
             | It's precut autoclaved blocks.
        
           | orthoxerox wrote:
           | Yes, about 60% of all new single-family homes are built out
           | of AAC in Russia. It's also very common as an infill in
           | reinforced concrete frames, like blocks of flats.
           | 
           | There are AAC factories in Ukraine, Belarus, Kazakhstan that
           | I know of. The rest are probably too seismically risky to be
           | major AAC markets.
        
       | MaxikCZ wrote:
       | I always thought of concrete as cement + water + sand.
       | 
       | This video makes aircrete with cement + water +
       | thickening/foaming agent, but it doesnt use any sand, no?
        
         | aidenn0 wrote:
         | Concrete is cement plus aggregate (it doesn't have to be sand;
         | it could be gravel, for example). Coarse aggregates wouldn't
         | work well in this, but it would be cool for a followup video
         | where sand is used.
         | 
         | The wikipedia pages suggests that this is more prolery referred
         | to as "foam mortar" or "foam cement"
         | 
         | https://en.wikipedia.org/wiki/Foam_concrete
        
           | cornholio wrote:
           | You could say the aggregate is air and the cement still
           | performs its role as a binder, it binds all the air bubbles
           | into a stable matrix. Hence "aerated concrete".
        
         | mikewarot wrote:
         | He had a note up that said he's been having some luck with a
         | major addition of sand, but it'll be a bit before the video for
         | that goes up.
        
         | schiffern wrote:
         | Yes, aircrete mixes usually don't contain sand. This isn't
         | something unusual about this video, it's true for most aircrete
         | recipes.
         | 
         | Another method: https://www.youtube.com/watch?v=tnNua21zx78
        
       | leguminous wrote:
       | Aerated concrete is an established building material in some
       | parts of the world. In Europe, a big manufacturer is Ytong, and
       | they even make precast panels in addition to blocks.
       | 
       | It's made differently from this, though. It is aerated through a
       | chemical reaction rather than mechanically.
        
         | stoneman24 wrote:
         | There was recently a crisis in older publicly constructed
         | buildings in the UK that were built [0].The aerated concrete
         | had a limited lifespan especially if it was damaged and had
         | contact with water.
         | 
         | Lots of people looking for compensation and claiming mis-
         | representation.
         | 
         | [0] https://www.bbc.co.uk/news/education-66669239
        
           | cornholio wrote:
           | The UK crisis involved steel reinforced AAC beams that were
           | used (of all places) to support roofs of schools. UK turned
           | out to be a rainy place, the rain infused into the cellular
           | structure and corroded the steel, with disastrous
           | consequences.
           | 
           | It's a very particular use case of a very particular product,
           | not relevant to the wide majority of AAC uses around the
           | world, which is largely non-structural and not reinforced, or
           | subjected to moderate compressive loads, such as lateral
           | walls for 1-2 stories buildings in non-seismic areas.
        
         | cornholio wrote:
         | The industrial version is produced in an autoclave, this allows
         | precise control over density and final mechanical
         | resistance/insulation values. Hence, the name the material is
         | best known by - AAC.
         | 
         | On the other hand, the video linked attributes too much credit
         | and complexity to the foam manufacturing method, it can
         | certainly be done with very primitive technology. Here are some
         | dudes doing it in a developing country, it's very very basic,
         | the foam generator is basically a steel wool sponge where
         | pressurized air combine with water containing the foaming
         | agent. They give out the complete recipe and details of their
         | tools:
         | 
         | https://www.youtube.com/watch?v=-h6zBbVkuQI
        
       | schiffern wrote:
       | Note that aircrete itself has existed for decades, but production
       | of aircrete has typically required buying (or DIY-ing) a high-
       | capacity foam generator.
       | 
       | What's novel in this video is the production method, which uses
       | only a standard cement mixer.
       | 
       | The 'traditional' method is here:
       | https://www.youtube.com/watch?v=tnNua21zx78
        
       | mikewarot wrote:
       | I think this might make a great material for large machine tool
       | bases. Concrete lathes have been a thing since WW1, but not
       | common.
        
       | sitzkrieg wrote:
       | nighthawkinlight's entire youtube channel is full of practical
       | gems. i used several of his waterproofing techniques to flawless
       | effect
        
       | SilverElfin wrote:
       | I like the idea of a lightweight concrete like material that can
       | be used to make houses more durable. Is there a way to replace
       | drywall interiors with this or something else? I really hate how
       | susceptible drywall is to things like moisture and mold, but also
       | how repairing it requires a dusty and messy process of cutting,
       | sanding, mud, tape, and all that. It would be so much easier to
       | have waterproof durable panels that can be opened to access the
       | interior wall spaces (for electrical or plumbing stuff). Is there
       | a solution?
        
       | IshKebab wrote:
       | Fuck aircrete. My house has aircrete blocks in the extension and
       | you need special expensive wall plugs to attach things to it that
       | are rated to a grant total of 25kgf.
       | 
       | Because nobody would want to actually hang heavy things on their
       | wall right??
        
       ___________________________________________________________________
       (page generated 2025-12-26 23:00 UTC)