[HN Gopher] Running on Empty: Copper
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       Running on Empty: Copper
        
       Author : the-needful
       Score  : 16 points
       Date   : 2025-12-08 21:54 UTC (1 hours ago)
        
 (HTM) web link (thehonestsorcerer.substack.com)
 (TXT) w3m dump (thehonestsorcerer.substack.com)
        
       | chemotaxis wrote:
       | I think the author is speaking authoritatively about things they
       | may be less familiar with, or where they really want to push a
       | particular doomsday / degrowth agenda (the only prescription at
       | the end the article is that we need to stop technological
       | progress). This paragraph in particular caught my eye:
       | 
       | > Bah! Who needs copper anyway, when we have so much aluminum?! >
       | Have you thought about how aluminum is made? Well, by driving
       | immense electric currents through carbon anodes made from
       | petroleum coke (or coal-tar pitch) to turn molten alumina into
       | pure metal via electrolysis. Two things to notice here. First,
       | the necessary electricity (and the anodes) are usually made with
       | fossil fuels, as "renewables" cannot provide the stable current
       | and carbon atoms needed to make the process possible. Second, all
       | that electricity, even if you generate it with nuclear reactors,
       | have to be delivered via copper wires.
       | 
       | This seems to be trying to say that we can't make aluminum
       | without copper, but that seems nonsensical. First, power can be
       | delivered by wires made out of aluminum and indeed, it often is -
       | I don't think that much of the transmission grid is copper.
       | Second, the comparatively tiny amount of material needed for
       | electrodes is a completely wacky argument. And renewables not
       | being able to provide "the stable current" needed for smelting?
       | 
       | I'm not cherrypicking here, there's a lot of assertions of this
       | type in the article. Essentially, everything is doomed and
       | there's nothing we can do, because we're going to run out of
       | copper. And fossil fuels. And there's absolutely nothing that can
       | replace them, ever. And therefore, we shouldn't build AI
       | datacenters? That's what it says...
        
         | morkalork wrote:
         | I don't know about other countries but in Canada, I can think
         | of a few aluminum smelting operations and they're all
         | geolocated in close proximity to hydroelectric dams.
        
           | auspiv wrote:
           | Other countries are very much the same. Almost always located
           | near giant hydroelectric generation facilities. Brazil +
           | Russia are two big ones that come to mind. Probably China
           | too.
        
           | PlunderBunny wrote:
           | In New Zealand, a hydroelectric dam was effectively build for
           | an aluminium smelter [0]
           | 
           | 0.
           | https://en.wikipedia.org/wiki/Tiwai_Point_Aluminium_Smelter
        
         | quickthrowman wrote:
         | > First, no, power can be delivered by wires made out of
         | aluminum and indeed, it often is, I don't think that much of
         | the transmission grid is copper
         | 
         | Seconded, aluminum works just fine as a conductor. I'm pretty
         | sure that _all_ overhead utility distribution conductors are a
         | steel core wrapped with aluminum conductors and air for
         | insulation, and I'd bet that underground distribution
         | conductors are also aluminum.
         | 
         | SER cable from the utility transformer secondary to your meter
         | socket also uses aluminum conductors.
         | 
         | You usually need to go up a couple of sizes for aluminum vs
         | copper (#1/0 Cu ~= #3/0 Al) but it depends on the specific
         | ampacity.
        
         | pfdietz wrote:
         | > as "renewables" cannot provide the stable current
         | 
         | Stopped reading right after that nonsense.
        
         | SyzygyRhythm wrote:
         | Indeed.
         | 
         | Aluminum is actually a (far) superior conductor to copper per
         | unit mass. It would be used on transmission lines even if it
         | was the same price as copper, because the towers can be cheaper
         | and farther apart. It's in increasing use in EVs due to the
         | lower mass.
         | 
         | Copper is still used when the conductive density matters, like
         | the windings of an electric motor. But if copper prices
         | increase further, manufacturers will make sacrifices to
         | efficiency and power density in order to save cost. And they'll
         | figure out how to better balance the use of Al vs. Cu, perhaps
         | using Cu only for the conductors closest to the core.
         | 
         | We also use copper for transformers, which are fairy "dumb" in
         | their usual design. Solid-state transformers exist, which use
         | much less copper, but are currently more expensive. They will
         | no longer be more expensive if the price of copper goes up too
         | much. And they'll probably get cheaper in the long run anyway,
         | regardless of copper price, in the same way that switch mode
         | power supplies have totally replaced linear supplies in the
         | consumer space.
         | 
         | I've seen increasing use of copper in fairly mundane uses, like
         | computer heat sinks, that used to be aluminum. The performance
         | is a little better, but it won't be worthwhile if copper gets
         | way more expensive. They'll just go back to aluminum, or use
         | some other innovation (carbon heat spreaders, etc.) if price
         | becomes an issue.
        
         | scythe wrote:
         | >This seems to be trying to say that we can't make aluminum
         | without copper, but that seems nonsensical.
         | 
         | The far better argument is that, if it were simple to replace
         | copper with aluminum, this would create a ceiling on the price
         | of copper. However, this hasn't happened. Many applications of
         | copper can theoretically be replaced by copper, but in practice
         | the reactivity and thermal performance issues of aluminum can
         | be challenging. Aluminum wiring in homes, for example, has a
         | very bad reputation.
         | 
         | This isn't fatal, but it is a problem. And if society doesn't
         | plan for it, it could become a more painful problem.
        
       | parliament32 wrote:
       | Something I could use some clarification on:
       | 
       | > Even though the industry would be willing to pay top dollar for
       | each pound of metal delivered, there is simply not much more to
       | be found. Copper bearing formations are not popping up at random,
       | and there is no point in drilling various spots on Earth
       | prospecting for deposits, either. The major formations have
       | already been discovered, and thus the ever increasing investment
       | spent on locating more copper simply does not produce a return.
       | 
       | How do we "know" there isn't any major formations we haven't
       | found yet? I find it hard to believe we've prospected every
       | possible area.. or are deposits more predictable than it seems?
        
         | DoneWithAllThat wrote:
         | We don't know. The entire article is garbage.
        
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