[HN Gopher] Z2 - Lithographically fabricated IC in a garage fab
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       Z2 - Lithographically fabricated IC in a garage fab
        
       Author : embedding-shape
       Score  : 322 points
       Date   : 2025-12-07 03:03 UTC (19 hours ago)
        
 (HTM) web link (sam.zeloof.xyz)
 (TXT) w3m dump (sam.zeloof.xyz)
        
       | foobarbecue wrote:
       | Love this stuff.
       | 
       | Followed a couple of links and ended up on his brother's page,
       | reading about another example of the anti-immigrant insanity
       | that's taken hold of this country:
       | https://adam.zeloof.xyz/2025/04/01/karim/ . So sad.
        
         | dented42 wrote:
         | It's heartbreaking.
        
           | actionfromafar wrote:
           | The US concentration camp industry is booming though.
        
         | charcircuit wrote:
         | Enforcing the law is not anti-immigramt insanity.
        
           | taneq wrote:
           | The enforcement isn't the insanity, the law is.
        
             | oilkillsbirds wrote:
             | It's basically an objective fact at this point that
             | excessive immigration is really, really bad, just look at
             | all the politicians flipping sides on the issue. Look at
             | the stats on European countries with the highest
             | immigration rates vs those with the lowest (e.g. Poland)
        
               | jjk166 wrote:
               | By what metric are you looking at european countries and
               | determining Poland is doing the best? If given the choice
               | between say Ireland and Poland, which place would you
               | prefer to live?
               | 
               | https://www.statista.com/statistics/1541464/europe-
               | quality-l...
               | 
               | https://www.visualcapitalist.com/ranked-european-
               | countries-w...
        
               | oilkillsbirds wrote:
               | Look at RATE of growth (GDP, employment, safety, etc.)
               | since immigration started getting bad in places like the
               | UK - compare it's growth directly to the UK, or even the
               | entire EU
        
               | adrianN wrote:
               | I'm no expert, but reducing something as complex as a
               | whole country's economic outlook to just the variable
               | ,,immigration" seems like an oversimplification to me.
        
               | integralid wrote:
               | Two things:
               | 
               | * developed countries obviously develop slower than
               | developing ones. Is easier to improve if your economy is
               | shit especially if you join a union of more advanced
               | countries.
               | 
               | * polish immigration actually skyrocketed recently since
               | Russia invaded Ukraine. It didn't harm employment,
               | safety, growth rate or anything else yet.
        
               | jjk166 wrote:
               | 2025 GDP growth for Poland is projected for 3.2 to 3.8%;
               | for Ireland it's projected to be 10 to 11%. Poland's
               | unemployment rate is up in 2025 from 2019, Ireland's is
               | down. Poland's crime rate remained relatively constant in
               | the period from 2018 to 2021 at .71 per 100k while
               | Ireland's dropped over the same period from .81 to .44
               | per 100k.
        
               | mcdonje wrote:
               | Then maybe do something to reduce the causes if it?
               | Recently, China has done more to reduce immigration to
               | Europe than Europe has.
        
             | pastage wrote:
             | The enforcement is the problem if it is not secure legally.
             | If you want to handle it with an iron fist like a
             | dictatorship sure you can create laws to that effect, but
             | there should be some human values on the books that makes
             | those laws humane.
        
             | charcircuit wrote:
             | Considering practically every concept has the concept of a
             | temporary visas, it must not be that insane of a concept.
        
           | perching_aix wrote:
           | > Enforcing the law is not anti-immigramt insanity.
           | 
           | Interesting you mention that, a few threads ago you were
           | adamant that the EU wanting to enforce their speech laws on
           | Twitter was 100% anti-free-speech insanity though.
           | 
           | It would seem that for you the insanity of the sheer fact of
           | enforcement (since you clearly weren't talking about the
           | character of enforcement) depends on your underlying
           | sentiment on the given topic. Is that really intentional on
           | your part? Sounds a bit perilous to me reasoning wise, if so.
           | 
           | Or did you simply change your mind since our last discussion?
        
             | charcircuit wrote:
             | There is a difference between the US enforcing visas within
             | the borders of the country and the EU using their laws to
             | affect an American website, allow slurping up data of
             | Americans living in America outside of the EU's
             | jurisduction. America already went to war to stop Europe
             | from ruling over us. The legality of operating every
             | jurisdiction is going to be more complicated due to having
             | to deal with unreasonable demands of foriegn countries or
             | contradicting laws. It's much more complicated than a
             | country enforcing who can be within their borders with
             | visas where the US has clear jurisdiction. If you were to
             | ask me if I think X should respect US law like the DMCA I
             | would say they should absolutely be following US law.
        
               | perching_aix wrote:
               | So if Twitter complied with the demands such that flagged
               | EU-illegal content still remains available to non-EU
               | (e.g. US) visitors, thus not removing anything on the
               | demands of a foreign jurisdiction, in your eyes it would
               | suddenly no longer be a case of "anti-free-speech
               | insanity"?
               | 
               | Cause the whole "they're ordering around an American
               | company" defense falls apart pretty quickly when said
               | American company also operates (read: is accessible from)
               | within EU borders, and in general can be used by citizens
               | of EU member states (independent of their location).
        
         | teaearlgraycold wrote:
         | I'm curious on the details. Isn't marrying a citizen an instant
         | path to residency and presumably rather quick way to get
         | authorized for work? Are they holding him for having previously
         | been in the states on an expired visa?
        
           | foobarbecue wrote:
           | I don't know about this particular case, but ICE are grabbing
           | people right out of naturalization hearings these days.
           | Anything to try and hit that deportation quota.
        
       | webdevver wrote:
       | cant wait to see what his latest venture will bring about
       | 
       | https://atomicsemi.com/
       | 
       | allegedly jim keller is one of the investors!
        
         | DAlperin wrote:
         | One of the cofounders it seems https://atomicsemi.com/about/
        
         | jimnotgym wrote:
         | Does that name make childish Americans giggle in the same way
         | as this childish Brit?
        
           | djmips wrote:
           | no, we don't have that slang.
        
           | kkkqkqkqkqlqlql wrote:
           | Not American, not a Brit here. Care to explain?
        
             | embedding-shape wrote:
             | I'm neither either, but Jim Keller is a (the most?)
             | legendary microprocessor engineer, and responsible for so
             | much in the semiconductor industry. Kind of what Messi is
             | for football, but for processors.
        
           | christophilus wrote:
           | A semi in British slang is a partially erect penis. I guess
           | "atomic semi" would sound like "partially erect micro-penis"
           | to a Brit.
        
             | jimnotgym wrote:
             | I couldn't decide between micro-penis, and some kind of
             | comic-book hulk type appendage. But your description was
             | very eloquent, so I'll go with that.
        
         | zipy124 wrote:
         | Had no idea he'd started a company, always found his blog posts
         | so inspirational. Really hope he succeeds!
        
       | itsthecourier wrote:
       | should have added this happened in 2021
        
         | jedbrooke wrote:
         | oh man, I remember hearing about this back then and I got
         | excited that there had been an update. From what I hear he's
         | gone off to college now but will hopefully be back to cooking
         | up semiconductors once he graduates
        
           | eco wrote:
           | He founded a company with Jim Keller called Atomic Semi since
           | then.
        
       | GianFabien wrote:
       | Awesome! I wouldn't have thought that it is possible to make ICs
       | in a garage. Of course it requires a lot of knowledge, etc. But
       | still, not a multi-billion dollar clean room with specialist
       | equipment.
        
         | adrian_b wrote:
         | You could make in a garage some decent analog integrated
         | circuits, e.g. audio amplifiers or operational amplifiers or
         | even radio-frequency circuits for not too high frequency
         | ranges.
         | 
         | However you cannot make useful digital circuits. For digital
         | circuits, the best that you can do is to be content to only
         | design them and buy an FPGA for implementing them, instead of
         | attempting to manufacture a custom IC.
         | 
         | With the kind of digital circuits that you could make in a
         | garage, the most complex thing that you could do would be
         | something like a very big table or wall digital clock, made not
         | with a single IC like today, but with a few dozen ICs.
         | 
         | Anything more complex than that would need far too many ICs.
        
           | goku12 wrote:
           | What are the factors you expect to limit the integration
           | scale in a garage fab?
        
             | brennanpeterson wrote:
             | Variance, data rate/cost, and lithography.
             | 
             | You can do lithography small but slow and expensive. But
             | small means you need a stack, which is even more expensive.
             | At small sizes, defectivity/variation are really difficult.
             | 
             | So if you want a paradigmatic shift, you need low cost
             | patterning, and the best way I can see is to use clever
             | chemistry and a much different design style.
        
       | N_Lens wrote:
       | Replicating late 70s chip fab in one's parents' garage.
       | Incredible honestly, given that the microprocessor is probably
       | the most complex human invention.
        
       | pinewurst wrote:
       | (2021)
        
       | mwcz wrote:
       | The timing of this share is crazy, since I was just looking
       | around a few days ago to see if there were any guides or even
       | kits for doing photolithography at home. It's part of my mission
       | to demystify modern technology for my kids. I couldn't find
       | anything, so this is excellent to see. Far too complex for my
       | kids ages, but it might be cool to replicate at least part of
       | this amazing project when they're older.
        
         | Joel_Mckay wrote:
         | Cyanotype Paper is safe fun for kids to try Sun printing
         | silhouettes.
         | 
         | Another project is growing large salt crystals in saturated
         | solution.
         | 
         | The Unitech Electric Static Wand Toy off amazon was also
         | popular last year (poorly built mini Van de Graaff generator.)
         | 
         | Glow in the dark wall paint and a 5 second strobe light is also
         | a classic silhouette demo.
         | 
         | Could also look for linear polarizing sheets, thermochromic
         | sheets, and "Magnetic Viewing film".
         | 
         | Some will like this stuff, others only want to stare at a
         | screen. =3
        
           | adrianN wrote:
           | It's fairly easy to make cyanotype yourself:
           | https://simplifier.neocities.org/cyanotype
        
           | mwcz wrote:
           | Thank you, those are some awesome ideas. We've tried about
           | half of them, but the rest are going straight on the list.
           | Much appreciated.
        
         | duped wrote:
         | Silk screen printing is probably the easiest way to introduce
         | the concepts to kids. There are a lot of maker spaces/artist
         | collectives and classes that have the basic tools and resources
         | to do it.
        
           | semi-extrinsic wrote:
           | Or even gel plate printing, where you get to build multiple
           | layers, one of them being a laser printed photo that is used
           | as a resist.
        
           | snek_case wrote:
           | You could also try to replicate something like the Monster
           | 6502: https://monster6502.com/
           | 
           | It's not lithography, but you can build a working processor
           | out of small surface mount chips, and you can solder these
           | chips with lead-free solder. That seems very achievable for a
           | motivated engineer, and probably involves much less toxic
           | chemicals?
        
         | bpye wrote:
         | There is a great video on creating lithographic masks on Ben
         | Krasnow's Applied Science channel -
         | https://youtu.be/YAPt_DcWAvw?si=RXaS-GY7czqo_TJZ
         | 
         | The photographic steps are pretty accessible.
        
           | mwcz wrote:
           | Wonderful, thank you!
        
         | alted wrote:
         | The Hacker Fab [1] project at Carnegie Mellon is creating and
         | publishing guides to building simple fab equipment including
         | photolithography and a sputtering system. For somewhat more
         | complex equipment, I appreciate [2] from the founders of
         | InchFab [3].
         | 
         | But maybe the easiest way to do (very low resolution)
         | photolithography at home is to use dry film photoresist, which
         | is like tape you can stick onto a copper PCB you then expose
         | and etch; a cheap roll is ~$20 from eBay/Amazon.
         | 
         | [1] https://docs.hackerfab.org/home [2]
         | https://dspace.mit.edu/handle/1721.1/93835 [3]
         | https://www.inchfab.com/
        
       | Simplita wrote:
       | This is impressive work. Every time I see hobbyist-scale
       | semiconductor projects, it reminds me how much innovation still
       | happens outside big labs. Curious how far this approach can
       | scale.
        
         | adrian_b wrote:
         | The semiconductor device industry and Silicon Valley would have
         | never appeared if the early companies working in this field
         | would have been controlled by people obsessed about secrecy and
         | "IP protection".
         | 
         | During the fifties and the sixties, and even until the early
         | seventies, it was common for everyone to publish research
         | papers very unlike those that are published today, where the
         | concrete information is minimal.
         | 
         | In the early research papers about semiconductor devices and
         | integrated circuits, it was normal to give complete recipes,
         | including quantities of chemicals, temperatures and times for
         | the processing steps and so on. After reading such papers, you
         | could reproduce the recipes and make the device described and
         | you could measure for yourself to see how true are the claims
         | presented in the paper.
         | 
         | That open sharing of information has led to a very quick
         | evolution of the semiconductor technologies during the early
         | years, until more traditional business-oriented management has
         | begun to restrict the information provided to the public.
         | 
         | It is said that such sharing of information still exists in
         | China in many fields, and it is the source of their rapid
         | progress.
        
           | goku12 wrote:
           | > until more traditional business-oriented management has
           | begun to restrict the information provided to the public.
           | 
           | Curious to know why you think this cutthroat approach is
           | 'traditional'. Is there another historical background to it?
           | Every account that I've seen, including the origin story of
           | free software (at MIT) and even the rest of your own
           | explanation, seem to suggest that such institutionalized
           | confiscation and hoarding of knowledge is a recent phenomenon
           | - since about the 70s. Am I missing something?
        
             | nhaehnle wrote:
             | That's a fair and good interjection. The truth is probably
             | that at society scale, _both_ approaches are traditional.
             | 
             | The open sharing approach is traditional for research and
             | academia, while the information restricting approach is
             | traditional for business-oriented thinking.
             | 
             | So, a young field will typically start out fairly open and
             | then get increasingly closed down. The long-term trajectory
             | differs by field, and the modern open-source landscape
             | shows that there can be a fair bit of oscillation.
             | 
             | We're seeing the same basic shape of story play out in
             | generative AI.
        
           | creata wrote:
           | > It is said that such sharing of information still exists in
           | China in many fields
           | 
           | Where can we read more about this?
        
       | colesantiago wrote:
       | Although this is in 2021, it's great to see that Sam Zeloof also
       | made Atomic Semi [0].
       | 
       | A display of "just doing things", no permission needed and no
       | need for barriers and red tape.
       | 
       | It is another reason why I have huge promise for Substrate [1]
       | founded by James Proud (UK native moved to US) another display of
       | "just doing things".
       | 
       | However in Europe and the UK, it's "this law allows you to do
       | this, this and this", "we've changed the law, here is a massive
       | immediate fine", "ban encryption" (this nearly happened), "ban
       | maths", "we are the first to regulate and ban this".
       | 
       | It is no wonder the US will continue to be great at building
       | things.
       | 
       | [0] https://atomicsemi.com/
       | 
       | [1] https://substrate.com/
        
         | nighthawk454 wrote:
         | Of note, Sam's co-founder in Atomic Semi is none other than Jim
         | Keller (!)
        
         | LarsDu88 wrote:
         | As much as I hate to say it Substrate is probably a fraud
         | 
         | https://www.reddit.com/r/Semiconductors/s/jpuI772PJB
         | 
         | If Europe has an overregulation problem, the US may also have a
         | grifter problem
        
           | actionfromafar wrote:
           | I wonder if the pipeline is fully operational? US Grants ->
           | investor -> scam company-> ?????
        
             | LarsDu88 wrote:
             | Current US president pardoned Trevor Milton, ceo of fake
             | hydrogen car company Nikola.
             | 
             | Right now its ok to be a fraudster so long as you make at
             | least a billion dollars doing the fraud.
        
         | iNerdier wrote:
         | It's also worth seeing how many US superfund sites are on
         | former chip fabs. Intel, AMD, Fairchild etc. all just dumped
         | things down the drains.
         | 
         | Regulations can be bad but they can also stop environmental
         | disasters from happening.
        
           | goku12 wrote:
           | > Regulations can be bad but they can also stop environmental
           | disasters from happening.
           | 
           | It makes me wonder how bad the situation is, when you feel
           | the need to start your sentence with 'regulations can be
           | bad', while corporations fight you for their right to release
           | PFAS into your drinking water sources.
        
         | perching_aix wrote:
         | Is the "regulation bad" / "Europe bad" angle actually relevant
         | here, or did you just take the opportunity to use this thread
         | as your soapbox?
        
       | unleaded wrote:
       | remember when JLCPCB became popular a few years ago and
       | completely flipped hobby electronics upside down? I don't know
       | how possible it is but it would be really cool if that happens in
       | a few years with semiconductors. it's kind of mad that they've
       | dominated our lives since the 1970s but you can only make them if
       | you're a large company with millions of dollars (or several
       | years, a big garage and lots of equipment as seen here). or tiny
       | tapeout.
        
         | matheusmoreira wrote:
         | This is an absolutely vital development for our computing
         | freedom. Billion dollar industrial fabs are single points of
         | failure, they can be regulated, subverted, enshittified by
         | market forces. We need the ability to make our own hardware at
         | home, just like we can make our own freedom respecting software
         | at home.
        
         | mepian wrote:
         | It's not technologically feasible unless plastic aka flexible
         | ICs take off.
        
           | mitthrowaway2 wrote:
           | Why?
           | 
           | It seems to me that if there were as much of a customer base
           | for custom ICs as there is for PCBs, a fabricator like TSMC
           | could easily offer a batch prototyping service on a 28 nm
           | node, where you buy just a small slice of a wafer, provided
           | you keep to some restrictive design and packaging rules.
        
             | shash wrote:
             | They already do offer that - it's called a multi-project
             | wafer or MPW. But it's prohibitively expensive on a per-
             | chip basis. It's mostly used for prototyping or concept
             | proving and not for commercial use.
             | 
             | One problem is, you need to create a photolithography mask
             | set for any volume size of fabrication and those aren't
             | cheap. But that's far from the _only_ problem with small
             | volume.
        
         | wiseepidemic wrote:
         | https://developers.google.com/silicon
        
       | buildbot wrote:
       | I was like, this seems like a small machine could automate a lot
       | of it, now that the number of steps are down to around what ECN2
       | film dev requires...
       | 
       | Of course, that's what they are doing it seems!
       | https://atomicsemi.com/
        
       | r2ob wrote:
       | Awesome!
        
       | matheusmoreira wrote:
       | This isn't just awesome, this is world changing. Fabricating our
       | own hardware at home is the hardware equivalent of writing our
       | own free software at home. This will help ensure our long term
       | computing freedom.
        
         | embedding-shape wrote:
         | Personally I agree, but the world doesn't seem to. Their first
         | project (https://sam.zeloof.xyz/first-ic/) was all the way back
         | in 2018, and it doesn't seem like it changed all too much
         | (yet), while since I read the first blog post in 2018, I also
         | thought we would have reached a much more mature DIY ecosystem
         | by now.
         | 
         | Don't get me wrong, I'm excited too about it, and can't wait to
         | personally do some experiments as well, although not at the
         | same scale. But I'm not sure it's world changing, at least
         | until I've actually seen any changes :)
        
           | shash wrote:
           | Finicky chemicals and relatively expensive equipment. But
           | he's founded a company with Jim Keller. We occasionally see
           | them post a photo with zero context, but we do know some
           | things. Like they are targeting lots volume stuff and
           | basically building fab equipment. But not much more.
        
         | BiraIgnacio wrote:
         | It's really amazing, great work! And please keep sharing
         | progress and, if you want, how can other people follow on your
         | footsteps!
        
           | matheusmoreira wrote:
           | It's not my work!
        
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