[HN Gopher] Willis Whitfield: Creator of clean room technology s...
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       Willis Whitfield: Creator of clean room technology still in use
       today (2024)
        
       Author : rbanffy
       Score  : 139 points
       Date   : 2025-11-24 21:12 UTC (3 days ago)
        
 (HTM) web link (www.sandia.gov)
 (TXT) w3m dump (www.sandia.gov)
        
       | zkmon wrote:
       | Growing up on a farm with access to minimal technology provides a
       | perfect setting for producing finest minds. It provides beautiful
       | challenges, minimal resources and full of freedom.
       | 
       | And the reward (or punishment) would be to move to city life or
       | to Western countries. That's a pity. Modern life puts you into a
       | grove to move in. You are a caged animal or a micro-managed
       | worker. There are no problems and no freedom. Can't even have the
       | option to use or not to use AI at work. We are cells in a larger
       | creature. Cells are not supposed to do thinking.
        
         | quietthrow wrote:
         | Well said.
        
         | bigDinosaur wrote:
         | Density/proximity are far better incubators for innovation than
         | people being bored and isolated on farms. Also not sure where
         | the idea that 'freedom' is associated with farms comes from?
         | How free are you if you must wake up at 4am and work for 12
         | hours to barely make a profit?
         | 
         | There are exceptions. They are notable for being exceptions.
        
           | samplatt wrote:
           | Independently-owned farms aren't slave factories. Sometimes
           | you'll be doing consecutive months of 13hrs/day labour,
           | sometimes you'll have 75% of the day free, every day, for a
           | few weeks. Guess what those with a low budget and an
           | engineer's mind tend to get up to in their free time.
           | 
           | "Independently-owned farms" are the exception, these days,
           | not the people. Every single one I've ever seen has at least
           | one guy on there that performs miracles with PVC pipe, a TIG
           | welder and spare bits of iron.
        
             | bigstrat2003 wrote:
             | > Sometimes you'll be doing consecutive months of 13hrs/day
             | labour, sometimes you'll have 75% of the day free, every
             | day, for a few weeks.
             | 
             | That depends _greatly_ on the farm in question. I grew up
             | on a dairy farm, and there was no such thing as a break
             | from work unless we hired someone to take care of the cows
             | for us. They are fairly constant in the amount of work you
             | have to put in (I imagine other livestock are similar but
             | that 's outside my experience).
        
               | somenameforme wrote:
               | Dairy farming is arguably the single most intensive form
               | of farm/ranch work that there is. It's not really
               | comparable to other stuff.
        
           | zkmon wrote:
           | Freedom as in randomness that was allowed and available in
           | those settings and in those times. I grew up on a farm in the
           | 70's. Observed how mills work. I could simulate and notice a
           | gear error in a complex machine drawing in my engineering
           | class. The teacher had to abandon the class to think it over.
        
           | zkmon wrote:
           | Also, constraints, survival struggle, a bit of wilderness
           | (lack of regulatory reach), forced alertness, exposure to
           | vast variety in the context - they are all ingredients or a
           | green field for innovation. It's like a camping or trekking
           | adventure every day.
        
           | ErroneousBosh wrote:
           | > Density/proximity are far better incubators for innovation
           | than people being bored and isolated on farms.
           | 
           | That might be the case for you.
           | 
           | I do all my best programming when I'm driving a tractor. When
           | I stop, I just need to type it all in.
           | 
           | Or, driving my car, for that matter. I just need to get from
           | here to way over there, it's maybe 90 miles, something like a
           | two and a half hour drive, during which time no-one can phone
           | me, no-one can come up and hand me something that's Clearly
           | My Problem Because It Has An Electrical Connector, no-one can
           | ask me what's wrong with the printer in the facilities
           | office, and I can just sit and quietly think. I don't even
           | have to put up with braying adverts on the local radio
           | station.
        
           | rbanffy wrote:
           | Loneliness and boredom are good ingredients as well. Some
           | physical isolation helps with that. I lived in a
           | neighbourhood where I was the only kid. That made me bored
           | frequently and drove me to habits that still serve me well.
        
           | im3w1l wrote:
           | The freedom of a farm is that you don't have a boss telling
           | you what to do (if it's your own farm). It's also harder for
           | the government to know what is going on in the middle of
           | nowhere meaning they can't enforce the law as well.
        
         | akoboldfrying wrote:
         | > There are no problems and no freedom.
         | 
         | It's so telling that you have not even considered the
         | possibility of starting your own business -- something that is
         | much easier to do in a city, and which allows you the freedom
         | to use AI as much or as little as you want.
        
           | zkmon wrote:
           | What problems are left for starting a business? I see only
           | solutions searching for problems. Maybe come up with a
           | competing solution to an already solved problem?
           | 
           | As a technology startup your root goal would be an exit. So
           | you would work on problem which is in the roadmap for a big
           | company and your wish is, they are not agile enough to build
           | it themselves quickly and would buy out your stuff to beat
           | their competition. So it's kind of contract work, with
           | contract coming after the work is done.
        
             | kasey_junk wrote:
             | You could attempt to produce crops or live stock for less
             | than you can sell them for later.
        
         | bitwize wrote:
         | Farm work was grueling, lasted pretty much from dawn till dusk,
         | took an enormous physical toll on the body, and you never know
         | when a bad crop or unfavorable weather might mean you starve.
         | 
         | I'm descended from farm folk. I have relatives living who still
         | are. I'm proud of that heritage, but let's not romanticize
         | things. There's a reason the song doesn't go "How ya gonna keep
         | 'em down in Paree after they've seen the farm?"
        
           | zkmon wrote:
           | The song goes that way because Paris is attractive to young
           | men compared to the American farms. But being attractive may
           | not mean good. Candy is attractive too, to children. And that
           | hard work in farms doesn't necessarily mean being less
           | happier than your modern life, as happiness is more dependent
           | on expectations than what you have. Paris experience raised
           | expectations for army folks.
           | 
           | Sometimes, I think that the modern education setup (schools
           | and colleges) is a recruiting and training mechanism. Bright
           | kids from all over the country side are filtered and sucked
           | away to work in the modern factories. Same as army
           | recruitment camps that go to rural side, conduct running
           | competitions and take away all the strong youth from
           | villages.
           | 
           | Ofcourse, they sell education as knowledge or refinement as a
           | person. But the real goal is to create a workforce.
        
           | somenameforme wrote:
           | > took an enormous physical toll on the body
           | 
           | Just a nitpick, but our bodies are meant for labor. You grow
           | ever stronger and more capable over time. Amish, for an
           | extreme example, work exceptionally hard and eschew most
           | modern medicine and healthcare options, yet live very long
           | and healthy lives with substantially lower rates of cancer
           | and various other disease than the general population. *
           | Sitting at a desk for 8+ hours a day, for decades, is what
           | takes an enormous physical toll on the body.
           | 
           | * - I wanted to give a life expectancy here, but it turns out
           | there is no particularly good life expectancy measurement for
           | them. This [1] study is the closest I found, where it looks
           | like the 50% survival rate for men/women who hit at least 30
           | years of age, is a bit higher than 80 for women, and a bit
           | lower than 80 for men.
           | 
           | [1] - https://pmc.ncbi.nlm.nih.gov/articles/PMC3526600/
        
         | phyzome wrote:
         | As it alludes to in the first paragraph, farmers actually have
         | to do a lot of engineering work.
        
       | cyberax wrote:
       | The handwriting in that drawing is beautiful!
        
         | pilaf wrote:
         | It looks pretty but it's so low resolution I can barely make
         | out any words. Found a higher res version though (embedded in a
         | PDF, page 7):
         | 
         | https://www.sandia.gov/app/uploads/sites/194/2022/01/GIANTS_...
         | 
         | It's interesting that all lines in the sketch are straight, and
         | circles are perfect, so it seems Whitfield took a ruler and a
         | compass on that plane.
        
           | maeln wrote:
           | > It's interesting that all lines in the sketch are straight,
           | and circles are perfect, so it seems Whitfield took a ruler
           | and a compass on that plane.
           | 
           | Imagine trying to board a plane with a compass nowaday :)
        
           | gc9 wrote:
           | > ruler and compass
           | 
           | Or a circle template (rectangular with holes of different
           | sizes). That would aid drawing the small circles, as well as
           | drawing straight edges and right angles. It can be kept in a
           | notebook like a bookmark.
        
           | havaloc wrote:
           | On page 12 there's an ad for the cleanroom, and one of the
           | selling points is that it would allow cigarette smoking!
        
       | xp84 wrote:
       | Quote from his son:
       | 
       | > From a personal point of view, I would say to myself 'I am
       | working in something my dad made.' Every time I would walk in, I
       | would say, 'Thanks Dad.'"
       | 
       | As a dad, I should be so lucky as to create something my son will
       | appreciate like that.
       | 
       | Also, Whitfield lived to the age of 92. What a blessing that must
       | have been to his son, to have such a great role model and to have
       | him still in his life for many decades. Maybe it's just something
       | I think about a lot because I lost both of my parents young.
        
         | lazyfanatic42 wrote:
         | Losing a parent, especially, leaves its mark.
        
           | rbanffy wrote:
           | Recently, with my mom's passing, I realised I'm now an
           | orphan.
           | 
           | It really sucks, at any age.
        
           | anonymouskimmer wrote:
           | I exist because my mom's mother died a year earlier. My
           | brother exists because my mom's grandmother died a year
           | earlier.
        
       | imvetri wrote:
       | Hey, the magic mushroom grow tech credits goes to sir.
        
       | andyjohnson0 wrote:
       | Interesting article, and he sounds like a clever (and, as the
       | article says) humble guy.
       | 
       | > On the way home from one of those trips, Whitfield had an idea.
       | "He was on an airplane, and he whipped out a tablet and basically
       | drew out the whole schematic of how the clean room should work,"
       | said Whitfield's son Jim, who was 6 years old at the time. "It
       | was just a simple sketch. It just took a few minutes, and it's
       | the basic principle that is still used today."
       | 
       | This was in 1960 and he clearly drew it on paper. So is/was
       | "tablet" a common term for a pad of paper? I've never heard it
       | used in any context other than a slab of stone or a derivation of
       | such.
       | 
       | https://en.wikipedia.org/wiki/Tablet#Inscription,_printing,_...
       | 
       | Minor point but struck me as odd.
        
         | throwup238 wrote:
         | _> So is /was "tablet" a common term for a pad of paper?_
         | 
         | In drafting it was a pad of drawing or tracing paper.
        
           | ludicrousdispla wrote:
           | Also, typically glue bound along the top edge and having a
           | solid backing, as if you took a hardbound book (of blank
           | pages) and ripped off the front cover and spine. Pages could
           | easily be peeled off, if glued at the edge, or torn off if
           | perforated.
        
         | o1bf2k25n8g5 wrote:
         | I picture it as a legal pad, more or less. If I really think
         | about it, I imagine a "legal pad" as having that very specific
         | paper (lined, with that nice margin), whereas a "tablet" could
         | perhaps be any type of paper bound together in that same way.
         | 
         | I'm not entirely sure where I got these impressions from over
         | the years, though I certainly used to use a lot of legal pads.
         | I still really like stumbling across a nice one in the wild,
         | even if I usually just get them from Amazon nowadays. (Aside:
         | Is it just me, or are legal pads not as good these days as they
         | used to be?)
         | 
         | Anyway, from this bit on Wikipedia about legal pads, it seems
         | like that is one origin story for using "tablet" in this
         | context: https://en.wikipedia.org/wiki/Notebook#Legal_pad
         | 
         | Notably, from the last sentence of that story:
         | 
         | > ...he glued together a stack of halved sheets of paper,
         | supported by a sheet of cardboard, creating what he called the
         | "Silver City Writing Tablet".
        
           | Brybry wrote:
           | Looks like paper tablets even predate that 1902 use. This
           | source has newspaper ads for "Pencil Tablets" and "Writing
           | Tablets": bound ruled and un-ruled paper with and without
           | covers from 1894-1895:
           | https://www.kristinholt.com/archives/3205
           | 
           | I wonder if binding at the top was necessary to be called a
           | tablet? Or perforation to easily tear off sheets?
           | 
           | I was looking to see how long ago marble composition
           | notebooks (which are side-bound) were created and what they
           | were called and it looks like they existed in the mid-1800s
           | but I couldn't find any evidence they were called tablets.
        
         | dmd wrote:
         | Growing up in the 1980s in suburbs of NYC my elementary school
         | teachers always asked us to get our "tablets" out to work on
         | math.
        
           | mikkupikku wrote:
           | I remember using "tablets" in math class, but those were
           | small hand-held chalkboards.
        
         | Archelaos wrote:
         | Etymonline states: "The meaning 'pad of writing or blotting
         | paper' is by 1880".[1] Also see the variety of meanings listed
         | it the Webster 1913 edition, including: "1. A small table or
         | flat surface. 2. A flat piece of any material on which to
         | write, paint, draw, or engrave; also, such a piece containing
         | an inscription or a picture. 3. Hence, a small picture; a
         | miniature. [Obs.] 4. pl. A kind of pocket memorandum book.
         | [...]".[2] -- No information on the frequency of use, though.
         | 
         | [1] https://www.etymonline.com/word/tablet
         | 
         | [2] https://www.websters1913.com/words/Tablet
        
         | devilbunny wrote:
         | It was.
         | 
         | https://en.wikipedia.org/wiki/Big_Chief_tablet
         | 
         | This exact product is referenced quite often in John Kennedy
         | Toole's hilarious _A Confederacy of Dunces_ , set in New
         | Orleans of the early 1960s. The main character, Ignatius J
         | Reilly, is essentially a neckbeard stereotype.
        
       | pedro_caetano wrote:
       | Slightly off topic but that lab book made me a bit envious.
       | 
       | I doubt my mental bandwith could cope without org mode and
       | digital formats in general. But that penmanship and the general
       | neatness really shows a focus and an intentionality that makes me
       | feel that something has fallen off the wayside in this digital
       | transition.
        
       | pseudolus wrote:
       | Link (pdf) to the issued patent:
       | https://patentimages.storage.googleapis.com/cb/4f/c5/d10b79e...
        
         | eternauta3k wrote:
         | I wish the article said what they did with the patent. Did
         | everyone using this technology have to license it from Sandia?
        
       | noduerme wrote:
       | Is there a vague idea of what percentage of each country's
       | nuclear arsenal would be duds? Prior to or after clean rooms got
       | cleaner?
        
         | mikkupikku wrote:
         | Too few to make a difference, the US and USSR built and
         | designated additional bombs and missiles to targets to account
         | for anticipated failure rates.
        
       | ludicrousdispla wrote:
       | It reminds me of the aquarium filter I had as a child in which a
       | plastic grate was placed underneath the gravel and connected air
       | bubblers would create enough of an upward water flow in the
       | corners that anything on the gravel surface would gradually get
       | pulled beneath the plastic grate.
        
         | AlexandrB wrote:
         | This is still one of the best forms of aquarium filtration. It
         | encourages beneficial bacteria to grow throughout the substrate
         | and they do most of the work. The air bubblers have a bonus
         | side effect of aerating the water for fish an bacteria alike.
        
       | ChrisMarshallNY wrote:
       | I love how they call his engineer's notepad a "tablet."
        
         | bell-cot wrote:
         | The form factor and usage go back quite a ways:
         | 
         | https://en.wikipedia.org/wiki/Clay_tablet
        
           | ChrisMarshallNY wrote:
           | Yeah.
           | 
           | I used those things (the paper ones) for most of my career. I
           | had stacks of them.
           | 
           | "Tablet" is a valid appellation, but we always called them
           | "pads."
        
         | analog31 wrote:
         | It was definitely a term, though perhaps not as common as
         | "pad." I only remember that the term was familiar, well before
         | the "tablet" became a digital device.
        
           | bananaflag wrote:
           | The original "Tablet PC" announced by Microsoft in 2000-1 was
           | meant to mean "PC in the form of a tablet".
        
             | MangoToupe wrote:
             | Interesting. I always thought about it in the sense of a
             | "clay tablet" that could only "display" on a single
             | surface, as opposed to a notepad that allowed you to freely
             | flip through pages.
        
       | _spduchamp wrote:
       | Oh wow! I was just thinking the other day about a similar design
       | to build for my second-hand clothing stores where we have a lot
       | of lint that is constantly clogging HVAC systems that I maintain.
       | 
       | I'd like to create laminar-flow across the floor so all the dust
       | travels to one wall for easy sweeping and also capture dust in a
       | vortex system tucked away in the basement.
        
       | hbarka wrote:
       | I had no idea this was the man who was responsible for the
       | cleanroom where I spent thousands of hours working in right after
       | college. To get in a Class 10 cleanroom, there was the laborious
       | routine of gowning from head to toe and then taking the air
       | shower and passing through the airlock before entering the place
       | that looked like it belonged in science fiction. It was a strange
       | environment trying to recognize anyone because all you can see
       | are people's eyes through goggles. After awhile you remember
       | their gait as the first tell. There was even a belief that
       | exposure to the air inside made people, say for lack of a better
       | word, amorous. Myth or true maybe some can chime in.
       | 
       | Thanks for sharing the article.
        
         | anonymouskimmer wrote:
         | My first thought: "Wow. They let you breathe into the room
         | unfiltered?".
         | 
         | Second thought is that any amorousness would be linked more to
         | the donning, and importantly doffing, of the extra clothes in
         | view of your coworkers. Our culture has a nudity taboo, and
         | thus hints of taking off clothes, or being relatively
         | unclothed, in the presence of others of the opposite sex (or
         | same sex for those so inclined) is viscerally linked to sex.
        
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       (page generated 2025-11-27 23:01 UTC)