[HN Gopher] The Saltgator: A Desktop SoftGel Injection Molding M...
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       The Saltgator: A Desktop SoftGel Injection Molding Machine
        
       Author : surprisetalk
       Score  : 49 points
       Date   : 2025-07-27 13:29 UTC (2 days ago)
        
 (HTM) web link (www.core77.com)
 (TXT) w3m dump (www.core77.com)
        
       | some_random wrote:
       | It's a kickstarter, seems interesting but I'm going to pass until
       | they can ship products and have reviews that don't read like
       | sponsored content like this article.
        
         | imzadi wrote:
         | The estimated shipping date is September 2025, so they must be
         | ready to ship already, or they are scamming.
        
       | hed wrote:
       | Reminds me of the modified EZ-bake I had 30+ years ago [1]. I
       | tried putting hooks in those to mixed success. One side was
       | always flat though.
       | 
       | [1]: https://www.youtube.com/watch?v=PTFiJAH63xo
        
       | stavros wrote:
       | I don't understand, does this just inject the plastic into the
       | mold? Where do I get the mold from?
        
         | strongpigeon wrote:
         | > You can use existing resin molds or 3D print your own.
        
           | stavros wrote:
           | I missed that, thanks.
        
         | socalgal2 wrote:
         | You 3d print molds with a separate 3d printer.
         | 
         | It feels implied from the video and the pictures and the
         | opening paragraph
         | 
         | > If you own a 3D printer, you've got hard plastics covered. .
         | But what if you want to make something soft or squishy, like
         | grip pads or a gadget enclosure?
        
           | jononor wrote:
           | Print in TPU? There is a limit to how soft one can get, and
           | the finish is not so great (stringing). But fantastic for
           | very tough semi-soft functional objects. Ninjaflex Cheetah
           | and Armadillo are my favorites, but generic TPU also works.
           | Direct drive extruder recommended, though I manage on my
           | cheapo Bowden fed Ender 3.
        
       | metabagel wrote:
       | The kickstarter page seems to be more informative.
       | 
       | "From ultra-soft to firm - mold any feel"
       | 
       | "Multi-part bonding"
       | 
       | I see this as an add-on for those who already have a 3D printer
       | (I don't), because you can print the mold for your softgel part.
       | 
       | https://www.kickstarter.com/projects/saltgator/saltgator-the...
        
       | p0wn wrote:
       | Looks like they are re-inventing the creepy crawler oven I had as
       | a kid.
        
       | modeless wrote:
       | Hmm, so basically it's a heated syringe? Is there a reason you
       | couldn't just use a regular syringe and heat it up?
        
         | itishappy wrote:
         | The Kickstarter video shows temperatures of 180degC, and
         | polypropylene syringes don't support that. You can probably use
         | a glass syringe but I suspect that would gum up quickly.
        
         | Karliss wrote:
         | A lot of diy/custom lure makers are are already doing something
         | very similar.
         | 
         | The process involves a plastic mix called Plastisol
         | https://en.wikipedia.org/wiki/Plastisol which is initially
         | liquid but after heating it for the first time and letting it
         | cool it becomes rubbery.
         | 
         | In small scale setups the heating is typically done in a glass
         | beaker and microwave or other heater. Injection is done using
         | giant metal syringe (which are sold for exactly this purpose).
         | 
         | If you look up some videos of people doing it the process is
         | quite messy. Search "making soft plastic lures" on youtube.
         | Looks like this product just tries to streamline the process by
         | integrating syringe, heater and mixer (typically you would mix
         | in a dye and or glitter preferably without introducing a lot of
         | air bubbles), while at the same time comparing their product to
         | everything else except the direct competitors based on similar
         | technology.
         | 
         | Considering the target audience (a lot of fishing lures) and
         | information about their plastic/rubber - initially liquid,
         | needs to be heated to ~180, becomes rubbery after cooling,
         | recyclable seems likely that the rubber they are using is very
         | similar to the plastisol stuff.
         | 
         | The recyclability claim is a bit weird. Yes you can remelt that
         | stuff, which is not a problem if you heat it in a pot. Not sure
         | how well it would work with their product which has the heater
         | integrated and relies on the rubber initially being liquid at
         | room temperature before the first heating so that you can suck
         | it into syringe.
         | 
         | Using PLA molds also seems a bit of stretch. While their heater
         | can be set to lower temperatures, the existing plastisol
         | requires ~180 and screen in their own videos are showing
         | similar temperature. PLA is melting temperature is ~210 and it
         | becomes soft at 60. Might get away with PLA mold for some
         | shapes once or twice. Maybe not so bad if it cools fast enough
         | and actual melting temperature is lower than 180. In most of
         | the lure making videos I have seen they are usually using
         | aluminum molds.
        
       | dvh wrote:
       | I've been watching Marling baits and he just shoots microwave
       | oven heated plastisol into a mold for years.
        
       | giantg2 wrote:
       | Eh, seems kind of interesting, but can't you just use reagent
       | cured soft plastics at room temperature without the cost of a
       | machine?
        
       | FloatArtifact wrote:
       | I would hazard a guess you have to use their proprietary material
       | to inject into your mold.
        
         | damascus_kei wrote:
         | From their FAQ:
         | 
         | Can I use materials other than your SoftGel?
         | 
         | Yes. While we'll offer our own optimized SoftGel formula,
         | SALTGATOR is not locked to proprietary materials. You can
         | experiment with other low-temperature thermoplastics that match
         | our safety and flow specs.
        
         | pdabbadabba wrote:
         | No need to guess:
         | 
         | "This allows you to mold soft plastics (which you can buy from
         | the company, also called Saltgator, or a hobby shop or fishing-
         | lure supplier) and mold a piece up to 250mL (8.4 oz) in volume
         | in about 15 minutes."
        
       | greggsy wrote:
       | Looks like a cross between a Rollie Egg Cooker and an Aeropress.
       | 
       | In fact, I think you could reproduce this invention using
       | components of those two products.
        
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       (page generated 2025-07-29 23:01 UTC)