[HN Gopher] Air-dried vs. Kiln-dried Wood
       ___________________________________________________________________
        
       Air-dried vs. Kiln-dried Wood
        
       Author : crescit_eundo
       Score  : 140 points
       Date   : 2025-06-08 15:45 UTC (3 days ago)
        
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       | HPsquared wrote:
       | Wood expands and contracts with moisture content. More moisture
       | makes the fibers "fatten up".
       | 
       | The interesting thing is that this is anisotropic: the
       | expansion/contraction occurs _across the grain_ , NOT along the
       | grain. The rate of expansion also depends on the local
       | characteristics of the grain itself (hence the effects of warping
       | due to uneven expansion) ... Also there's a big difference
       | between the direction "across the growth rings" (i.e. radially
       | when it was still a tree) and tangentially to the growth rings.
       | And these surfaces are curved, of course. But one thing we can
       | always say is: the wood doesn't significantly change size _along_
       | the grain.
       | 
       | Design and construction methods can make wooden artifacts more or
       | less susceptible to cracking and distortion from this. For
       | example dovetail joints can be pretty good as all the wood
       | expands/contacts together the same way. Especially if the pieces
       | are joined together from the same piece of wood. Stuff like that.
       | Or at the other extreme, metal fixings like nails don't move with
       | moisture at all, which can cause problems with relative movement
       | and stress can accumulate.
       | 
       | Edit: and the repeated cycling of moisture content induced stress
       | can eventually lead to cracking, in a similar way to metal
       | fatigue. Old wood just cracks sometimes, this is probably why.
        
         | arturocamembert wrote:
         | Small addendum: some traditional wooden joinery is deliberately
         | prepared to account for the varying rates and effects of drying
         | across the timber.
         | 
         | This is particularly relevant in timberframing, where you want
         | to work with the wood when it is as green as possible. Green
         | pine, though heavier to lug around, is significantly more
         | receptive to a chisel than drier lumber. In a classic mortise
         | and tenon joint [0], it's common to leave the outer edge of the
         | shoulder slightly raised from the inner edge to account for the
         | natural warping as the exterior of the beam dries more
         | aggressively.
         | 
         | Although it's more outside my area of experience, I believe
         | fine carpentry also has a few techniques that see a higher
         | frequency of use in areas that enjoy seasonal swings in
         | humidity. The split-tenon is the only one that comes to mind,
         | but, now that I think of it, I realize my mental model isn't
         | great. More surface area to account for seasonal swelling /
         | shrinkage? Maybe someone else can chime with a better
         | explanation of this one.
         | 
         | [0]
         | https://www.barnyard.com/sites/default/files/styles/full_pag...
        
           | ofalkaed wrote:
           | Timber framing uses dry wood as well, slightly different
           | techniques but in the softwoods and some of the hardwoods its
           | is not all that harder to work dry than green and in some
           | ways easier. It depends on the tradition and location as to
           | the exact process and technique, some preferred dry timbers,
           | some green, some something between.
           | 
           | In US farm country it was common to fell the trees in late
           | fall/early winter after the harvest was all taken care of and
           | then leave the trees where they dropped until the ground
           | froze. After the ground froze you haul them to the build
           | site, much easier to drag logs on hard frozen ground than on
           | soft wet ground. Then you would forget about them until after
           | the spring planting is taken care of and build in the summer.
           | Those big timbers would be far from dry but they will have
           | lost a fair amount of weight and will be more stable which
           | makes everything easier.
        
             | HeyLaughingBoy wrote:
             | I read a biography of the earthmoving equipment maker R.G.
             | Le Tourneau, and it was really eye-opening how much this
             | was a thing before mechanized equipment was readily
             | available. A lot of moving was put off until winter because
             | it was so much easier to drag logs, boulders, buildings,
             | etc. over ice than over thawed ground.
        
               | potato3732842 wrote:
               | Or waiting for things to freeze real good so you can dig
               | the kind of hole or trench that would make HN clutch its
               | pearls or simplify de-watering problems.
        
             | arturocamembert wrote:
             | I can only speak to my own experience of doing this
             | professionally in northern climes without power tools for
             | ~5 years, but both of your suggestions are foreign to me. I
             | take this as a nice reminder that there is lots of regional
             | variation to this craft around the world, which isn't
             | surprising.
             | 
             | Even then, building a barn with dried pine or hemlock is
             | _much_ more tedious and incurs many more trips to the
             | sharpening wheel. It is in no way easier.
        
               | ofalkaed wrote:
               | The joints used in dried are dictated by the operations
               | which are easier to do in dry wood and are not influenced
               | by what the wood will do as it dries. Dried you get to
               | use a saw with considerably less kerf and a thinner
               | plate, augers can be more aggressive and take better
               | advantage of lead screw and spurs. Chisel work will be a
               | bit slower when chopping across the grain but not harder
               | and if it incurs many more trips to the sharpening stone
               | you are most likely trying to chop that mortise as you
               | would in green wood.
        
           | exDM69 wrote:
           | Green woodworking is an entire field of its own. Not very
           | common in industrial scale but it was a common method a few
           | centuries ago.
           | 
           | Examples of things where green woodworking is common: spoon
           | carving, bowl turning, chair making, etc.
           | 
           | The idea is that wood is worked while green to make 80%
           | finished blanks, which are dried slowly for some months or
           | years before finishing the rest of it. This gives less
           | distortion to the shape as it dries. And the drying times are
           | faster because it's all small pieces at that point. The time
           | from tree to product is shorter.
           | 
           | It is an almost extinct craft but it is a lot of fun for
           | woodworkers not under schedule pressure.
        
             | ne8il wrote:
             | I just finished a green wood post-and-rung chairmaking
             | class last week. The posts are split out and steam-bent,
             | while the rungs are dried in a makeshift kiln (a box with a
             | heat lamp). The posts are then above ambient humidity,
             | while the rungs are dried below it. As the entire chair
             | equals out, the posts will dry out and compress onto the
             | tenons of the rungs, which will swell up a bit and lock in
             | place. We did use glue but you don't really need to. Neat
             | stuff.
        
               | exDM69 wrote:
               | Cool. I've also built a bar stool with green wood but
               | it's a fairly crude shop stool rather than a fine chair.
               | 
               | A green wood specialty in my neck of the woods is sauna
               | ladles (used for throwing water). You can buy wooden ones
               | but they are made from seasoned lumber with CNC machines
               | and don't survive more than a year before they crack. The
               | one I made from green wood is still going strong after 7
               | years in extreme humidity and temperature environment.
        
         | rollulus wrote:
         | I've been taught that in the length it can expand/contract at
         | most 1%, but in the width at most 10%.
         | 
         | This is also why properly designed tabletops are attached to
         | the frame with a "floating" construction that can handle those
         | changes.
        
           | exDM69 wrote:
           | This is correct but the numbers are off by an order of
           | magnitude. The annual movement of wood is maybe 2% width wise
           | and almost negligible lengthwise.
           | 
           | This is for wood that is dried and stabilized, the shrinking
           | is a bit more from green wood to seasoned lumber (but not an
           | order of magnitude more).
           | 
           | You can use online calculators such as this one for estimates
           | based on the species of wood and your location:
           | https://kmtools.com/pages/wood-movement-calculator
           | 
           | The numbers here match my experience, a 600mm wide spruce
           | table top shrunk and expanded by about 12mm during a year of
           | being outdoors but under a roof at temperatures from -25C to
           | +30C. The structure had sliding dovetails to allow growth but
           | keep it flat.
        
             | DannyBee wrote:
             | See my other comment - they are closer than you think in
             | some sense, but there are too many missing variables to say
             | anyone is right or wrong.
             | 
             | The annual movement of wood depends (basically) on the
             | local RH swing, thickness, absorption/diffusion rates, and
             | swelling coefficients.
             | 
             | So giving any percents here without more data is just
             | incomplete.
             | 
             | This is assuming _bare_ wood too, with no coatings /etc.
             | 
             | A lot of the bare percents you see are making assumptions
             | of various sorts. Usually they ignore the diffusion
             | rates/etc and shoot for EMC at some parameters (the
             | calculator you linked does) because doing it for real
             | require more complex math. The calculator you linked is
             | better than most for sure, but it is still a simplification
             | of reality where it may be off by orders of magnitude
             | depending on thickness.
             | 
             | It will be much closer to reality for thinner pieces than
             | thicker ones.
        
               | exDM69 wrote:
               | The figures I gave are annual movement. Initial shrinkage
               | is larger when drying from green wood. The numbers (from
               | the calculator) match my empirical observations very
               | closely.
               | 
               | By the way your relative humidity figures assume constant
               | temperature. Wood cares about absolute humidity (mass of
               | vapor per volume of air), and temperature is the dominant
               | factor in absolute humidity. Rainy day at +1C (100% RH)
               | is less absolute humidity than a sunny day at +30C.
               | 
               | This matters to me a lot because half of my woodworking
               | projects are outdoors or not temperature controlled
               | indoors.
        
               | DannyBee wrote:
               | "Initial shrinkage is larger when drying from green wood"
               | 
               | ?
               | 
               | It's not - it's exactly the same as anything else. The
               | wood doesn't know it's green.
               | 
               | The calculator you gave is shortcutting it, and has an
               | entire article in how they shortcut it the same way as
               | anyone else, based on the swelling coefficients/etc, but
               | assuming thickness is small enough to not matter.
               | 
               | If your projects are outdoors, you will be affected by
               | more than just humidity - UV will also have a significant
               | effect on the properties of your projects :)
               | 
               | The moisture transport is also not as simple as you are
               | making it out to be, and has a not insignificant effect.
               | 
               | See:
               | 
               | https://gupea.ub.gu.se/handle/2077/54179
               | 
               | https://www.mdpi.com/2076-3263/8/10/378
               | 
               | https://www.sciencedirect.com/science/article/abs/pii/S12
               | 962...
        
               | exDM69 wrote:
               | Yeah, the coefficients are the same but the initial
               | moisture content in green wood is much higher than the
               | wood will ever get to after seasoning, it won't suck that
               | much moisture from the air (unless you're in a swamp or
               | something). So the annual absolute change in millimeters
               | is lower than from green to seasoned.
               | 
               | I have my woodworking projects in temperatures ranging
               | from -25C to +100C (sauna) and extreme humidity changes
               | from near zero to 100% RH. It is a form of art to make
               | wooden things survive that, and I don't always succeed.
        
               | kurthr wrote:
               | Ummm, most wood starts at a much higher moisture content
               | (50%-200% noting that this is as a percentage of fully
               | dried so it can easily be over 1) than it will ever have
               | after drying (typically 5-15%).
               | 
               | Frankly, the idea that a piece of wood after initial
               | drying was moving even an in/ft (eg "only" 8%) would be
               | pretty shocking. Even good joinery won't deal with much
               | more than a quarter of that ~2%.
        
               | DannyBee wrote:
               | You missed my point, which is that initial drying is
               | absolutely 100% not different than any other time. Wood,
               | especially outdoor projects like the person is making,
               | will definitely see states where the moisture content is
               | as high, if not higher, than when the wood was originally
               | dried.
               | 
               | Also, most green hardwood starts at about 30%.
               | 
               | No reputable lumber supplier is kiln drying hardwood that
               | is 200% moisture content. That's crazy town.
               | 
               | Even if they dried it super slowly, it would end up as
               | mostly checked/warped garbage that they couldn't sell.
               | 
               | Beyond that, wood is moving a lot, sorry you don't
               | believe it, but its still gonna do it.
               | 
               | Rather than say it's "pretty shocking", and dismiss it,
               | care to present any studies that back up your assertion?
               | 
               | I sent plenty, both in here and other comments. I'm not
               | aware of any sourced, actual scientific research that
               | says anything other than what i did, since I was careful
               | to use cited figures from actual research studies, and
               | not random pages on the internet about "wood movement"
               | 
               | I think you are also assuming a lot about how it moves
               | and what 8% radial swelling/shrinkage really means that
               | isn't necessarily true.
               | 
               | Also your point about joinery doesn't seem to make a lot
               | of sense. While it's true that most joinery can't handle
               | lots of flex, if everything expanded or contracted
               | uniformly, it wouldn't be a problem.
               | 
               | You seem to be assuming the opening will not expand the
               | same as the thing going into the opening. It will. That
               | is why you try not to mix conflicting grain directions in
               | joints, and why you see so many joints that go out of
               | their way to do that (IE 90 degree mated dovetail boards
               | are not made by two conflicting grain directions, the
               | pins and tails are made of the same grain direction that
               | happens to mate at an angle)
               | 
               | https://cad.onshape.com/documents/3e489410fcf65e1f0f82663
               | d/w...
               | 
               | I made two tabs for you, one with a 25% transform and one
               | without.
               | 
               | Notice the opening gets larger when scaled. So would the
               | mate. They would still fit fine. The same is true if you
               | made a dovetailed box. It would just become a
               | bigger/smaller box.
               | 
               | I didn't bother to scale it differently for tangential vs
               | radial but it wouldn't matter as long as the same scaling
               | factors apply equally to the mate, and the mate is made
               | the same way. As is true of most woodworking joints, on
               | purpose.
               | 
               | So the only issue is if (assuming 2% was the limit) the
               | non-uniformness lead to >2% difference somewhere that
               | mattered.
               | 
               | All of this is also why wood glue has such
               | expansion/contraction characteristics. if wood was only
               | changing 0.1%, it wouldn't matter.
               | 
               | So far i've seen a lot of doubt but nobody else actually
               | seems to be bringing any real scientific rigor to that
               | doubt, or saying some silly things.
               | 
               | Please feel more than free, i'd love to see papers with
               | real measurements that suggest something else.
        
               | kurthr wrote:
               | Sorry, it's not true that "initial drying is absolutely
               | 100% not different than any other time".
               | 
               | https://extension.oregonstate.edu/catalog/pub/em-8600-woo
               | d-m...
               | 
               | Fiber saturation is a thing and it rarely exceeds 30% for
               | usable lumber.
               | 
               | I'm mostly going on what I've read though I went outside
               | to measure a 30" fir just now and it's 100% (REED
               | Pinless). The 100 yr old apple trees were over 80%, but
               | that's not peer reviewed (nor is it pay walled). Maybe
               | people can cut down trees and toss them straight into an
               | Alaskan for exactly this reason? Firewood sitting covered
               | outside is <10%.
               | 
               | As for pretty shocking. Yes it would be, if the 36" door
               | (flat sawn book matched) to my house didn't open, because
               | it was an inch too big (it accommodates <1/4"/ft). It's
               | about a hundred years old, and I'm pretty sure that's
               | never happened.
        
               | DannyBee wrote:
               | Again - Nothing in any of this says anything about the
               | equations being different for green wood.
               | 
               | I don't even know what you are arguing and why - it seems
               | to change with every post.
               | 
               | So I give up - you still haven't actually shown me a
               | study that says it's wrong, and now your argument is "my
               | door would be too big".
               | 
               | This is a silly discussion.
               | 
               | Since you still haven't given me a single scientific
               | study suggesting the movement doesn't actually occur, I
               | guess i'll offer you this and then walk away:
               | 
               | Is your door surrounded by brick or something rigid? Or
               | is it surrounded by wood and blocking, like most doors?
               | What species is it? What are the radial/tangential
               | shrinkage rates? Is it painted or otherwise sealed in a
               | way that would affect rate of absorption, like most
               | doors?
               | 
               | As an aside, did you know that basically no door company
               | will warranty unpainted doors because of exactly the
               | issue you say doesn't happen? Just about every single one
               | will say something on the order of "this door must be
               | painted or stained within x days or the warranty is
               | void", where x is usually <7, and will unequivocally
               | state that unpainted and unstained doors will warp.
               | Because they do! Like potato chips, a lot of the time.
               | 
               | There are some _made_ to be bare unpainted wood, but it
               | 's not common and it requires different construction
               | techniques. Most of them are not solid wood either, they
               | are 1/4" or 1/2" veneer pretending to be solid wood.
               | Otherwise, doors left exposed to the elements often
               | totally fall apart in years. All the time. I can show you
               | one that fell apart due to movement in <5 years.
               | 
               | Beyond that -
               | 
               | Doors surrounded by brick or rigid things _frequently_
               | become too large to open /close at various times.
               | 
               | My home was built in 1929, and the doors are painted, but
               | the jamb is surrounded by limestone or brick on all
               | sides. Not a facade. The jam is up against well-set brick
               | or limestone. This is actually a super-bad construction
               | technique, since in most cases, the brick/limestone is a
               | facade to avoid this issue. I can send you videos if you
               | want to see what happens.
               | 
               | In the winter, it is about 1/2-3/4 inch smaller than it
               | is now overall. I've measured it. It does in fact, become
               | unopenable in the summer. It actually is right now. I
               | plane it until it can be opened again. It will show a
               | very large gap in the winter.
               | 
               | This is on a painted door, so not even one that is
               | totally exposed to the elements.
               | 
               | This is uncommon, again, because most doors are not
               | surrounded by highly rigid materials. If they are, it's a
               | facade instead of structural. Those doors that are
               | structurally unable to move, will in fact, break apart.
               | This is one of many reasons totally solid wood doors are
               | uncommon (besides weight and cost)
               | 
               | Since you seem big on anecdote, and your door is your
               | baseline, there's a door for you.
               | 
               | Most people with historic homes would laugh at what you
               | are saying. Since you say your door is >100 years old,
               | i'm sort of shocked at your view.
               | 
               | For example, my wife's _interior_ office door, is wildly
               | out of square and plumb. By about 2 inches. The concrete
               | foundation and tile is _exactly_ in the same place, and
               | perfectly level and square. No tiles have broken or
               | cracked, and they are original to the home. Only the
               | things made of wood are no longer where they should be.
               | The two exterior doors in her office on opposite sides
               | were built identically ~100 years ago. They don 't even
               | close to line up any more, and are easily 1" off. Again,
               | foundation is exactly where it should be. only the wood
               | has moved.
               | 
               | But still, i'm out since we aren't actually having a
               | useful discussion that involves more than vibes about
               | doors.
        
               | ComputerGuru wrote:
               | Yeah, the Midwest is cursed for this reason. Humid
               | summers with incredibly high RH for being inland while
               | temperatures push 100deg F followed by bone-chillingly
               | dry winters with temperatures falling to -20deg F (and
               | relatively little relative/absolute moisture). But all
               | our homes are built of wood and the consequences are
               | pretty drastic.
        
               | bee_rider wrote:
               | Are there designs that exploit this effect? I want a
               | house with walls that intentionally become more permeable
               | in the summer, less in the winter, haha.
        
           | roberthahn wrote:
           | I think you're off by an order of magnitude. With those
           | numbers, a 12" board would expand and contract 1.2", and an
           | 8' long board would vary by almost an inch.
           | 
           | Much more reasonable would be 1% across the grain and 0.1%
           | along it. You can confirm this in some of the wood movement
           | calculators found online.
           | 
           | To those learning about wood movement, these ratios are
           | decent but approximate; if you end up caring about these
           | things you'll want to check the species of the lumber you
           | plan to work with.
        
             | DannyBee wrote:
             | Serious woodworker here:
             | 
             | They aren't off by that much. You are further off if you
             | assume some standard parameter ranges :)
             | 
             | But in the end, it depends on factors i didn't see listed.
             | 
             | Overall, the percents are usually calculated by swelling
             | coefficient. Swelling coefficient is percent change in
             | radial/tangential for each 1 percent of moisture change.
             | There are well-known sources for these that calculated them
             | in sane ways. The US forest service is one of them, and
             | they publish their methodologies/etc for how they determine
             | them. See, e.g., https://wfs.swst.org/index.php/wfs/article
             | /download/1004/100...
             | 
             | Take standard flat sawn red oak. The swelling coefficient
             | is 0.001-0.002 for radial (0.1% per 1%), and 0.004-0.005
             | for tangential (0.4% per 1%).
             | 
             | So in initial drying, which is usually 30%->15%, it will
             | move 1.5-3% radial and 6-7% tangential.
             | 
             | Without humidity control, houses swing from 30%<->60%.
             | Sometimes per day, sometimes per month, sometimes per
             | season. So even more than initial drying. But because the
             | swing varies, depending on thickness/etc, how much moisture
             | change you get in the wood, and how fast, will vary a lot.
             | 
             | If you assume it causes a 10% change in moisture content
             | over the year, throughout the wood, we get 1-2% radial
             | movement, and 4-5% tangential movement for red oak. But
             | that is both swelling and shrinking, not solely one or the
             | other.
             | 
             | So the GP would be off by a factor of 2 in one, but not off
             | in the other.
             | 
             | It's obviously trickier in practice to calculate the actual
             | rates because the moisture is going to diffuse through the
             | wood at some rate, and as long as the RH is changing faster
             | than the diffusion rate, the wood will not really have a
             | consistent moisture content all the way through. To be
             | accurate, you'd have to slice it into enough pieces to
             | capture the different moisture levels in the wood, apply
             | the coefficients to each slice, and, etc. Worse, because
             | boards are rarely square, and instead often much wider than
             | they are thick (IE 12"x1") , you'd have to slice and
             | calculate it one way to deal with this for radial, and
             | slice and calculate it the other way to deal with
             | tangential.
             | 
             | I'm too lazy to calculate how coarse/fine of a slice you'd
             | need to get within say 5% of the "real" number.
             | 
             | I'm also assuming you are trying to do it by hand, since
             | this is obviously an integral of some sort that you could
             | also just directly solve. I'm sure it's in a paper
             | somewhere.
             | 
             | This is all for bare wood too, with no topcoats. The
             | topcoat would seriously affect absorption rates, etc, even
             | assuming you applied it to all sides.
             | 
             | Nobody does any of this calculation in practice, we just
             | accept large error bars and build floating tables :)
        
               | HPsquared wrote:
               | Given limited absorption rates, does that mean varnish
               | etc helps keep the internal moisture content more steady
               | over time (and therefore less variation across the wood
               | internally as well)?
        
               | DannyBee wrote:
               | It depends on how vapor permeable they are. Some of them
               | are good at resisting liquid water but not vapor, and
               | some are good at resisting both.
               | 
               | But all things being equal, yes, they generally can only
               | help keep moisture content more steady over time.
        
               | aaronax wrote:
               | 30-60% RH range in a house surely must not be this
               | strongly related to moisture content of wood? ("10%
               | change in moisture content over the year")
               | 
               | https://www.wagnermeters.com/moisture-meters/wood-
               | info/how-r...
               | 
               | This table shows up to a 4% moisture content seasonal
               | difference in a climate controlled house (20-50% RH).
        
               | DannyBee wrote:
               | I can't tell where their data comes from, and they don't
               | cite it.
               | 
               | The 10% number was not meant to be real, i just was
               | giving an example :)
               | 
               | Real is much harder.
               | 
               | 4% is not a horrible guess from as best i can calculate
               | (but see below because this page has some crazy claims).
               | Studies suggest that wood RH tracks RH pretty closely,
               | slowing down with depth. Transport also appears to
               | depends on temperature, independent of humidity itself.
               | But if you assume it's going to track RH closely and
               | throw out the rest, you can just assume the wood will
               | always fall within the EMC range for the RH range.
               | 
               | If you look at
               | 
               | https://www.fpl.fs.usda.gov/documnts/fplgtr/fplgtr282/cha
               | pte...
               | 
               | You can see that between 30-60% RH, you really don't get
               | more than like a 7% span (i'm eyeballing it) of EMC that
               | the wood could vary around at any temperatures likely to
               | exist in your house.
               | 
               | So 4% is probably not a horrible guess.
               | 
               | However,the site you link to says some very wrong things,
               | interestingly:
               | 
               | "Temperature Has No Significant Effect on Wood MC"
               | 
               | This is 100% wrong, in more ways than one.
               | 
               | First actually even wrong if you ignore humidity
               | entirely, because studies suggest wood moisture transport
               | changes at high/low temperatures, even ignoring humidity.
               | The exact mechanisms are not pinpointed (AFAICT from
               | skimming), but that's what _real_ data says.
               | 
               | Second, the temperature affects the EMC (and relative
               | humidity).
               | 
               | It's very weird for them to go on and on about how
               | humidity affects would but then say temperature doesn't
               | matter at at all.
               | 
               | You can't actually separate these things, and say
               | humidity level matters but temperature doesn't, because
               | they are linked.
               | 
               | If you want real data/simulations to try to figure out
               | more, here's some references - i didn't read all of them,
               | busy morning, but i did at least look at most of them.
               | 
               | https://www.sciencedirect.com/science/article/abs/pii/S12
               | 962...
               | 
               | https://gupea.ub.gu.se/handle/2077/54179
               | 
               | https://www.mdpi.com/2076-3263/8/10/378
               | 
               | https://pmc.ncbi.nlm.nih.gov/articles/PMC8320951/
        
         | exDM69 wrote:
         | A good mental model for wood is that trees are a bunch of
         | stacked cones (growth rings) on top of each other.
         | 
         | In the spring it fills with water and the diameter grows but
         | the tree does not get longer because it needs to support a
         | large mass on top and the lengthwise fibers are not able to
         | grow and shrink (they need to be stiff to carry the weight).
         | 
         | Because of this, the circumference of the outermost growth
         | rings need to grow more than the inner ones.
         | 
         | Now cut a board out of it and look at the end grain. Think what
         | happens when the rings closer to the outside need to shrink
         | more than the inner ones for the same humidity change. For a
         | flat sawn board, you will always see it cup so that the concave
         | side is on the outside.
         | 
         | This doesn't explain why boards twist or bow but cupping is the
         | most prevalent wood movement in typical flat sawn boards.
        
           | jermaustin1 wrote:
           | Both are actually explained the same way because in bowing,
           | it dries slower in the middle of the board creating the bow,
           | and twisting is just different type of uneven drying
           | typically due to some open grain drying faster.
        
         | rags2riches wrote:
         | A panel door is basically designed to minimize warping as the
         | wood expands and contracts. There is leeway for the panels to
         | move inside the edge pieces (sorry, not sure about the
         | terminology here) and the edge pieces have the grain along the
         | sides of the door. Stuck doors or doors that will not close are
         | no fun.
        
         | cardamomo wrote:
         | One nit: there are times when you _do_ want to use a metal nail
         | or screw in a joint, particularly if there is some sort of
         | cross-grain joinery going on and you want to allow for wood
         | movement. Chris Schwarz (publisher of this article) makes the
         | point himself: https://blog.lostartpress.com/2015/07/11/the-
         | bare-bones-basi...
        
       | lukaslalinsky wrote:
       | What a shame this is a paywalled article. The first part was
       | interesting, but I'm definitely not going to subscribe. If I
       | could pay for this one article, I would.
        
         | coldpie wrote:
         | I don't subscribe to his paid blogs personally, but Chris
         | Schwarz is one of the best known writers in the woodworking
         | world. I own most of his books, and I wouldn't be a woodworker
         | today if it weren't for his writing. If you like this one
         | article, odds are good you'll enjoy more from him, at least
         | enough to pay for a month subscription or something.
         | 
         | Edit: though now I see this particular article was actually
         | written by their editor/researcher, not Chris, so uh nevermind,
         | maybe.
        
         | Gys wrote:
         | I could read the full article without problems. Using
         | MacOS/Firefox. Maybe just clear your cookies.
        
         | hn8726 wrote:
         | And the non-paywalled part doesn't even get into the
         | differences between air-dried and kiln-dried wood.
        
       | cmrdporcupine wrote:
       | Had some poplar milled from some large trees we had to take down
       | here. Air dried in my shop for _4 years_ before having it made
       | into a table. All it took was 1 winter and it split and bent
       | severely inside the house. I will only kiln dry from now on.
        
         | sarchertech wrote:
         | I've never dried anything that long indoors, but from what
         | people told me when I was researching the best way to dry some
         | red oak I had milled there are issues drying indoors doors.
         | Wind does most of the drying outside.
         | 
         | Did you use a moisture meter?
        
           | trey-jones wrote:
           | Worse, I've been told that attempting to dry indoors would
           | result in rot (given not enough air flow, which might not be
           | the case in all indoor environments), and consequently have
           | never tried it. I've exclusively air dried pine, oak, poplar,
           | pecan, cedar, all under open walled structures and not had
           | too many problems over the last 20 years (and my dad was
           | doing it for another 30 before that).
        
         | zitsarethecure wrote:
         | Four years of air drying may not have been enough, depending on
         | the thickness of the boards and the moisture level in the air.
         | Also the issues of wood movement and grain direction must be
         | considered during the design and manufacturing of furniture
         | with that wood. Home sawn wood will often have knots, randomly
         | curved grain, etc, so it can be more difficult to get
         | predictable results.
        
         | CallMeJim wrote:
         | Poplar is a very wet wood. It tends to take so long to dry, and
         | then burns so quickly, that it isn't worth processing for
         | firewood!
        
         | epgui wrote:
         | 4 years is actually not that much for a passive air drying
         | process.
        
         | exDM69 wrote:
         | 4 years is more than enough time for drying. Rule of thumb is
         | year per inch of thickness.
         | 
         | I'm just speculating here but probably the support structure
         | didn't allow for wood movement. You need something to keep the
         | table top flat while allowing it to move. Screwing it to a
         | stiff frame (steel or cross grain wodo) is certain to crack
         | when the wood moves.
         | 
         | Breadboard ends, sliding dovetails or steel support with
         | elongated holes (going to a threaded insert and bolt) are good
         | ways to support a table top.
         | 
         | The wood was probably stabilized to your shop atmosphere but
         | indoors in the dry winter, maybe with air conditioning or a
         | fire place, and there's going to be movement.
         | 
         | Kiln drying does not stop seasonal wood movement.
         | 
         | If you share a picture we can take an educated guess what
         | caused the table to warp and crack.
        
           | gorgoiler wrote:
           | Breadboard ends were always confusing to me because they are
           | trotted out as a solution for movement yet they solve two
           | quite different problems.
           | 
           | On flush, jointed boards, they are a permanent jig to hold
           | the ends in vertical alignment. Imagine taping your fingers
           | together to keep your fingers flat. Lateral movement is
           | impossible because the boards are glued tightly together.
           | 
           | If you're concerned about lateral movement then the more
           | important concern is to have gaps between the boards. The
           | bread board end is now a rail in which your boards can slide
           | like wobbly carriages on a train track: aligned in one
           | direction (up/down for a table) but with the ability to move
           | independently in another (across the width of the table.)
        
             | franktankbank wrote:
             | They aren't trotted out as a solution for movement. They
             | are a solution to flatness that doesn't fuck up on the
             | movement issue.
        
         | JamesSwift wrote:
         | What was the moisture % at the end, and what was the joinery of
         | the end product?
        
         | jws wrote:
         | I dried three red oak trees using a dehumidifier kiln. (
         | 4'x4'x16' 1" pink insulation foam box assembled with packing
         | tape with a household dehumidifier and fan inside. Very low
         | tech. Knock it down when not using it.)
         | 
         | The process is mostly: measure moisture content of wood, pick a
         | humidity to maintain, check wood periodically to see if it is
         | drying too fast or too slow. Weigh water coming out to monitor
         | process.
         | 
         | Very low effort if you have space to allocate while in use. The
         | wood came out well, no complaints.
         | 
         | One downside is you won't kill insects with heat, so you could
         | have trouble if it is buggy wood.
        
       | kragen wrote:
       | > _In 2019, near a river basin above Kalambo Falls in Zambia,
       | archeologists discovered "two interlocking logs joined
       | transversely by an intentionally cut notch," according to a 2023
       | article in Nature. Using luminescence, the archeologists
       | estimated this rare find was 476,000 years old._
       | 
       | Holy shit.
       | 
       | It is too bad that the post cuts off in the middle with a paywall
       | notice. We really should ban such links. They aren't conducive to
       | high-quality discussion.
        
         | LunaSea wrote:
         | I wonder how they could differentiate the age of the wood from
         | the age of the construction
        
           | infecto wrote:
           | Just an educated guess but I am assuming the age of the wood
           | is a good enough proxy to construction. Making the assumption
           | that wood out in nature will decompose in short order (when
           | thinking of the stated age). Being off a few thousand years
           | is probably ok.
        
             | franktankbank wrote:
             | But somehow the wood is still intact 500k years later?
        
               | meatmanek wrote:
               | "Intact enough to be recognized" is a lower standard than
               | "intact enough to be useful as a building material".
        
               | kragen wrote:
               | It was probably buried under anoxic conditions, which
               | would weaken it and make it less suitable for new
               | construction.
        
               | infecto wrote:
               | Kind of as other said, it was buried. From what I have
               | read archaeological finds are about piecing together good
               | guesses. Sure some wood is rot resistant but I suspect
               | you would be hard pressed to find wood sitting outside
               | for 1000+ years on the ground that early civilization
               | would find appeasing to build with. Anything is possible
               | but I am guessing it either fell natural or was harvested
               | by those people and they decided to build with it
               | somewhere plus or minus a thousand years.
        
           | zovirl wrote:
           | From the Nature article posted by unwind, it sounds like they
           | dated the sand surrounding the wood, not the wood itself.
        
         | unwind wrote:
         | Here [1] is the Nature article in question, if you want to dig
         | in.
         | 
         | [1]: https://www.nature.com/articles/s41586-023-06557-9
        
           | peatmoss wrote:
           | Not really--the topic is about wood drying, and this Nature
           | article is the expanded footnote about how long humans have
           | been working with wood.
           | 
           | EDIT: Sorry, you were referring to the GP's interest in the
           | historic part. However, to me it sounded like you were
           | offering this Nature article as a way to go deeper on wood
           | drying, not the athropological footnote. Mea culpa, I was
           | reading too fast. Thank you for the link!
        
           | kragen wrote:
           | Thanks! I'm sorry I didn't include that link. They say of the
           | dating method:
           | 
           | > _Younger samples are dated using single-grain quartz
           | optically stimulated luminescence (OSL) and older samples by
           | postinfrared infrared stimulated luminescence (pIR IRSL) from
           | potassium-rich feldspars (Methods and Supplementary
           | Information Section 2). The pIR IRSL approach used
           | extensively in recent years25,26 does not suffer the problems
           | that can generate large uncertainties associated with
           | thermally transferred OSL (TT-OSL), as seen at Site C North
           | (Fig. 1b)20._
           | 
           | I had never heard of this archaeological dating method
           | before, but Wikipedia comes through as usual: https://en.wiki
           | pedia.org/wiki/Optically_stimulated_luminesce...
           | 
           | Not having read the full paper, I don't understand why they
           | think the date at which the sand around the wood cooled from
           | magma temperatures is relevant to when the carpenter cut the
           | logs? Or maybe they're assuming the sand was exposed to the
           | sun and optically bleached around the time of the carpenter,
           | so any trapped charge is from after that? https://insu.hal.sc
           | ience/insu-03418831/file/MurrayEtAl-2021-... looks
           | potentially relevant.
        
             | jjk7 wrote:
             | Yeah it's hard to believe this was done intentionally
             | before the existence of stone tools... did they bite the
             | notches?
        
               | kragen wrote:
               | Stone tools predate this carpentry by 2.9 million years,
               | so people had been using stone tools for six times as
               | long as of that time, as the time that separates them and
               | us: https://en.wikipedia.org/wiki/Stone_tool#Pre-Mode_I
        
       | jollyllama wrote:
       | Didn't read the paywalled bit but the gist of air-dried being
       | nice to work with makes sense. But you want kiln-dried for your
       | stove! Or so I'm told.
        
       | nemo44x wrote:
       | If you want to smoke food (BBQ, etc) avoid kiln dried wood. It's
       | too dry. You want dry wood but you generally want some level of
       | moisture (15%-20% is often good, more in some other styles) in
       | most of your wood.
        
         | sejje wrote:
         | Many folks soak the chips in bowls of water
        
           | wil421 wrote:
           | Use wood chucks. After thinking about it, I've never thought
           | my wood chunks were too dry but I used to think that a lot
           | about wood chips. Wood chips burn much faster so it makes
           | sense.
        
             | potato3732842 wrote:
             | I have a hard time not getting it to burn hot and without
             | smoke regardless of form factor if the wood isn't somewhat
             | wet.
             | 
             | Can always toss in some charcoal to compensate if it's too
             | wet. Kind of hard to do much if it's too dry.
        
           | BizarroLand wrote:
           | You can also put the kiln dried wood outside (but covered)
           | for a few weeks. It will reabsorb enough moisture from the
           | air to burn normally.
        
       | gertrunde wrote:
       | For some reason this reminds me of :
       | 
       | https://www.thefenlandblackoakproject.co.uk/our-story
       | 
       | In particular - the section on drying - air drying would have
       | been too rapid/harmful to the wood - so they put it into a
       | purpose-built dehumidifying kiln for 9 months.
       | 
       | (It was briefly discussed here a few years ago:
       | https://news.ycombinator.com/item?id=36912861 )
        
         | kulahan wrote:
         | I saw a thing once where a guy would make 3 large cuts at the
         | bottom of a tree, in a particular pattern. This would kill the
         | tree, and it would essentially air-dry over the course of a
         | year or two. I wonder how that compares.
         | 
         | I should note he was a homesteader doing this to provide dry
         | wood with easy access during cold months.
        
       | jimnotgym wrote:
       | I used to be a carpenter and joiner. I once had a batch that was
       | _badly_ kiln dried. We called it  'case hardening', I guess it
       | was done too fast. If you planed a flat face on it and it
       | instantly warped again!
       | 
       | If you sawed it, it would either pinch or spring apart. I made
       | the sales rep come and see it.
        
       | pavel_lishin wrote:
       | > _"But if you want softwoods to manufacture windows, doors,
       | furniture and things like that, the continuous process is not the
       | one to go with," Avramidis says. "You have to go back to the
       | batch process. Why? Because you cannot have stress relief in the
       | continuous process. And, of course, hardwoods should be dried in
       | boxes only."_
       | 
       | Aha, yes, of course.
       | 
       | (I have no idea what stress relief means here, or why hardwoods
       | are different :/)
        
         | jandrese wrote:
         | The article talks about stress relief when it went down the
         | rabbit hole of tiny mom & pop mills who were turning their
         | kilns off every night because they didn't have a third shift
         | and later discovering that turning them off periodically
         | produces better lumber because it allows the wood to relieve
         | stress and suffer less distortion.
         | 
         | However, the continuous process is basically just a slow moving
         | conveyor belt where you are constantly feeding green wood in
         | one end and dried lumber is constantly being spit out of the
         | far end. I don't see why you couldn't incorporate ambient air
         | chambers in strategic places on the belt to destress the
         | lumber, at the cost of making the entire production line
         | somewhat longer.
        
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