[HN Gopher] Milwaukee M18 Battery Reverse Engineering
       ___________________________________________________________________
        
       Milwaukee M18 Battery Reverse Engineering
        
       Author : jakogut
       Score  : 210 points
       Date   : 2025-04-17 16:07 UTC (1 days ago)
        
 (HTM) web link (quagmirerepair.com)
 (TXT) w3m dump (quagmirerepair.com)
        
       | Liftyee wrote:
       | Always love to see an in-depth reverse engineering write-up. This
       | one's particularly interesting since I'm currently designing a
       | battery pack for my own project.
       | 
       | Interesting to see a microcontroller (and quite a classic one...)
       | as well as an ASIC for battery management. I imagine it's for
       | communication purposes. The battery management chips I've been
       | looking at have built in I2C interfaces to let me avoid firmware.
        
         | alnwlsn wrote:
         | I've been down this road before. The ASIC in the Milwaukee pack
         | is known as an "analog front end". Since you can't wire cells
         | directly up to the pins of your MCU, you have a chip to handle
         | that stuff for you. It will let you read the voltage of each
         | cell in the stack (some are literally analog, and just provide
         | a nicely in-range voltage output for your MCU's ADC to read;
         | others have internal ADCs). It might do current sensing. It
         | might handle a couple alarms to turn off a mosfet when things
         | go wrong. It will have an I2C interface, but the supported
         | commands are "tell me voltage of cell #2" or "put shunt
         | resistor on cell #1 for balancing". It's still the MCU that
         | calls most of the shots here, but the more advanced ASICs can
         | do more things autonomously.
        
         | thephyber wrote:
         | There was a GitHub project a few years ago to try and RE the
         | Milwaukee M18 system. I think it was based around this
         | teardown: https://www.allaboutcircuits.com/news/teardown-
         | tuesday-batte...
        
         | rapjr9 wrote:
         | The MSP430 can be put into an extremely low power sleep mode
         | (microAmps I believe, though you have to turn off all it's
         | peripherals also) which means the MCU will not draw down the
         | battery over time, leaving it fully charged and ready to be
         | used even after long storage.
        
       | whalesalad wrote:
       | As a heavy user of Milwaukee gear this is a very pertinent and
       | interesting analysis.
        
       | gcormier wrote:
       | https://www.youtube.com/watch?v=q7spzrIbdKY
       | 
       | This guy has a few videos on his channel dedicated to the
       | batteries.
        
       | glitchc wrote:
       | I'm not sure I follow. Aren't all lithium charging circuits
       | basically the same nowadays, namely an SMC paired with a voltage
       | pump or switching power circuit?
        
         | s_tec wrote:
         | This isn't the charging circuit - that goes in the charger.
         | This circuit is responsible monitoring the state-of-charge (for
         | that little LED bar graph on the front), disconnecting the
         | cells if something goes wrong, and negotiating available
         | current with the tool. It _should_ also be responsible for cell
         | balancing, but it looks like Milwaukee forgot to implement that
         | feature (oops).
         | 
         | The videos at the bottom of the article have most of the
         | details, since those dive into the communications protocols as
         | opposed to the raw schematics.
        
           | Saris wrote:
           | Their M12 batteries don't have balancing (or a BMS inside),
           | so they go out of balance and 'bad' very quickly. I've just
           | added a balance plug to the outside of mine that I plug into
           | my hobby Li-ion charger.
        
             | nicolaslem wrote:
             | Fun fact, DeWalt 18/20V batteries also don't have
             | balancing. The batteries have pins going to each cell for
             | it but no chargers actually use them.
        
               | Saris wrote:
               | It's such a strange thing to do unless they wanted to
               | intentionally make them have short lifespans.
               | 
               | The M12s have the pins too for voltage sensing in the
               | charger (and tool maybe?), but they have 1 mega ohm
               | resistors in line so cannot be used for balancing.
        
               | notjulianjaynes wrote:
               | DeWalt also makes a series of batteries that will either
               | provide ~20v (5s3p) or ~60v (15s1p) depending on the tool
               | you plug it into. I've taken one of these apart before
               | and how they implement this is just a mechanical switch
               | between the cell groups, which only gets depressed when
               | inserted into 60v tools. Not sure if thats why they put
               | all the circuitry on the tool side, but I can't think of
               | another good way to implement the same. (You'd need a
               | pretty beefy boost/buck controller for the amps these
               | tools pull )
        
             | zippergz wrote:
             | I believe you on the technical details, but as an anecdote,
             | I have M12 batteries that are 10 years old and still
             | working fine. At least, good enough that I have noticed no
             | issues with them and I don't even know off the top of my
             | head which of my batteries are newer and which are older. I
             | also have a bunch of M18 tools and batteries, and I've
             | noticed no particular difference in how they age compared
             | to the M12 ones. But I'm just a DIY homeowner, so my usage
             | is relatively light.
        
               | Saris wrote:
               | Yeah I figure most of them work fine, otherwise I'd find
               | more similar stories.
               | 
               | We have about 10 of the M12 batteries, about half are the
               | 3 cell ones and half the 6 cell larger capacity ones. And
               | every single one has gone completely out of balance
               | within 2 years of use.
               | 
               | I plug them into a balancer and they last another solid 6
               | months or so.
        
           | glitchc wrote:
           | There are always two charging circuits for Li batteries, one
           | in the battery and the other in the charger. They pair
           | together to negotiate the voltage and current. There's a
           | dedicated protocol to do this.
        
             | teraflop wrote:
             | This is absolutely not "always" true. There are tons of
             | 18650 cells that have no electronics whatsoever, and there
             | are tons of dedicated charging ICs that connect directly to
             | cells/batteries.
        
       | throwaway48476 wrote:
       | The EU is forcing toolmakers to use standard batteries. Hopefully
       | we can get them in the US too.
        
         | aequitas wrote:
         | Do you have a source for this? Because all I know is that this
         | was an April fools joke from last year. I'm curious of the EU
         | is now actually doing this.
        
           | toomuchtodo wrote:
           | Edit: Bamboozled by the search gods
        
             | kube-system wrote:
             | That appears to be the abovementioned April Fools video.
        
           | throwaway48476 wrote:
           | https://eur-lex.europa.eu/eli/reg/2023/1542/oj/eng
        
         | AlexandrB wrote:
         | This would be painful in the short term because all my current
         | tools and batteries would likely become obsolete, but it would
         | be cool to see manufacturers more vigorously competing on
         | battery specs like power and energy density.
         | 
         | There's also the risk that tool prices could go up as I suspect
         | some tools are currently sold as a loss-leader to get you into
         | "the system".
        
           | MisterTea wrote:
           | > This would be painful in the short term because all my
           | current tools and batteries would likely become obsolete
           | 
           | I have seen 3rd party battery accessories so anyone looking
           | to make money might wind up making adapters to retrofit
           | tools. Good for the environment too.
        
             | fragmede wrote:
             | https://powertoolsadapters.com/ specializes in exactly
             | this.
        
               | bombela wrote:
               | For some reason they insist in shoving some USB PSU in
               | many of those adapters.
               | 
               | That will drain the battery by itself over time. So you
               | then must make sure to remove the battery from the
               | adapter as per instructions.
               | 
               | That is just so dumb, it's beyond my understanding.
        
               | MisterTea wrote:
               | Cheap design. You can do a shutdown and then have a
               | controller go into deep sleep with picowatts of standby
               | power consumption. A load connected wakes it up.
        
               | mkj wrote:
               | There's no reason a USB PSU couldn't have such a low
               | quiescent current that you wouldn't notice it when
               | there's no usb plug. No idea if they've done that there
               | though.
        
         | whalesalad wrote:
         | We've had universal adapters for ages. You can run a DeWalt
         | battery on a Milwaukee, Makita on DeWalt, etc. I even have an
         | adapter to run my Milwaukee M18 batteries on my Dyson vacuum.
         | You can run a wire to the pos/neg leads on the battery and use
         | it standalone. I use it to power temporary reverse off-road
         | lights on my truck. I see no reason to do this sort of thing.
         | More oppressive regulation from the EU that no one actually
         | wants. Fortunately Milwaukee is a US company as well as a
         | dominant player in the market and will likely not participate
         | in this whatsoever.
        
           | buescher wrote:
           | Milwaukee was a US company but has been a brand of Techtronic
           | Industries, which is based in Hong Kong, for about 20 years
           | now.
        
           | IneffablePigeon wrote:
           | You have to be careful with the adapters because some brands
           | have the circuitry that stops you running the battery too low
           | in the tool and some in the battery. If you end up with a
           | combo where that circuitry doesn't exist you can over-deplete
           | the battery.
           | 
           | Also: I want that regulation :)
        
           | Panzer04 wrote:
           | Agree. The toolmakers don't impose some sort of coding (that
           | I know of) so you can just use a 3rd party replacement
           | battery too. I don't see a need to regulate this either.
        
         | johnwalkr wrote:
         | Too bad this wasn't real, especially since at the end of the
         | day, all these things are just using 18560 cells.
         | 
         | I tried to standardize on one system (Hikoki 18/36V). This was
         | great as they use the same battery across consumer and pro
         | products. But I moved from Japan to Europe and they are far
         | less available, and more expensive. Now I buy Parkside stuff
         | (Lidl brand) and they are probably a tier lower but better
         | value and also use the same battery across consumer and pro
         | products.
         | 
         | Anyway I felt lucky that I could buy both low and high(er) end
         | cordless tools in two countries/brands and also find adapters
         | to use both batteries in both sets of tools. Both systems don't
         | have any sort of data handshake between tool and battery. Going
         | forward, this will probably increasingly be the case so I would
         | love for a standard to be enforced.
        
         | mrheosuper wrote:
         | Unrelated, but Makita 18v has been an "unofficial" standard for
         | cheap Chinese tool.
        
           | HeyLaughingBoy wrote:
           | What do you mean by that? Makita tools are not known for
           | being cheap.
        
             | doubled112 wrote:
             | There are a ton of tools on AliExpress that will fit Makita
             | 18v batteries.
             | 
             | Some listings go so far as to be worded like "electric
             | drill for Makita battery".
        
       | tomcam wrote:
       | FWIW I find these batteries and the charger to be exceptional.
       | You can just leave batteries in and it knows when to stop
       | charging. If you get the big charger and put a bunch of batteries
       | in it charges them round-robin style. And the batteries
       | themselves seem to be sturdy, robust, and high capacity. They're
       | also expensive af so you want to wait for a sale if possible. I
       | even spent a ridiculous amount of money on the battery-powered
       | wet/dry vac and haven't regretted it for a moment.
        
         | bombcar wrote:
         | I never buy the batteries - I always look for a tool with the
         | battery, as you can almost always score a free tool (or free
         | battery depending on how you look at it).
        
           | FlyingBears wrote:
           | Drug dealers give out feelers to get customers started.
        
           | wlesieutre wrote:
           | The 4x 18V/5Ah batteries that came with my lawnmower (which
           | uses them in pairs) are retailing for for $560.
           | 
           | And then not as any sort of special deal, just the standard
           | retail bundle, the lawnmower with four batteries included
           | costs $700. So that's $560 of batteries and $140 of
           | lawnmower.
           | 
           | It's funny how lithium ion cell prices have absolutely
           | cratered everywhere else, but the price of tool batteries
           | just keeps going up.
           | 
           | I wish there was somebody making reputable quality compatible
           | tool batteries instead of mystery brand counterfeit trash.
        
             | terribleperson wrote:
             | At this point I suspect the only way we're getting
             | compatible tool batteries is if the E.U. comes out with
             | regulation.
             | 
             | No company actually wants to make it easier for people to
             | buy other tool brands.
        
               | simondotau wrote:
               | Before the EU can do that, someone will have to define a
               | standard.
        
               | Already__Taken wrote:
               | That is how the EU will do that.
        
             | throwaway81523 wrote:
             | ceenr.com batteries appear to be ok.
        
             | blagie wrote:
             | Curiously, the mystery brand Bosch-compatible batteries on
             | I bought on eBay -- literally cheapest seller -- seem to
             | work very well even after years.
             | 
             | With brandless batteries, it's luck-of-the-draw, but
             | overall, as much as I do wish there were some way to know
             | what you're getting, I've had good luck more often than
             | not.
             | 
             | What's also been nice is the rise of adapters. My Bosch
             | blue batteries now fit many places they didn't used to.
        
               | freedomben wrote:
               | I wish these manufacturers wouldn't go brandless, because
               | I've found some cheap but great laptop chargers in the
               | past that I would buy a ton of if I knew who made them,
               | but the brandless nature means that once that seller is
               | done or out of stock, it's back to crapshoot.
               | 
               | Some of these brandless Chinese makes are really solid,
               | high quality products, but you can't easily tell which
               | ones because they're visually indistinguishable from the
               | bad ones.
        
             | bsoles wrote:
             | > It's funny how lithium ion cell prices have absolutely
             | cratered everywhere else, but the price of tool batteries
             | just keeps going up.
             | 
             | Seems like the tool batteries might be the new ink
             | cartridges.
        
             | eth0up wrote:
             | Behold
             | 
             | https://ceenr.com/ !
        
             | Panzer04 wrote:
             | You get what you pay for.
             | 
             | Tool batteries as a general rule don't do anything fancy
             | internally, so they are easily substituted. I suspect it's
             | mostly a matter of the main buyers being tradies/workers
             | who use them to make money and thus don't care that much
             | about the expense of the batteries - they probably aren't
             | replaced that often.
             | 
             | Would be nice if there was a 3rd-party seller known to use
             | quality cells though, rather than unknown off brands.
        
           | lq9AJ8yrfs wrote:
           | Seems like this is the kind of thing that could be the basis
           | of a community?
           | 
           | It feels like there is a segment the tool co's are selling
           | toward, that leaves another segment underserved.
           | 
           | Eip if this is something you want to hobby-horse on.
        
         | cameron_b wrote:
         | I have three M18 batteries that are from 2011, and have
         | outlasted 4 Ryobi batteries that get much less abuse.
        
           | Glawen wrote:
           | Same with my blue Bosch batteries from 2010. They use quality
           | cells
        
           | simondotau wrote:
           | Define abuse -- because what Lithium Ion hates more than
           | anything is long periods stored at over 80 percent, and
           | especially heat stress while fully charged.
           | 
           | Batteries which are used regularly and spend more time
           | between 20-80 percent full might be less "abused" than
           | batteries which are used infrequently, and stored in a room
           | which sometimes gets hot.
        
             | therealpygon wrote:
             | I'd say the thing any lithium seems hate worse, for me, are
             | long periods at 0%.
             | 
             | As a homeowner I've had Ryobi lithium batteries for over a
             | decade. Other than having added a couple battery packs from
             | deals and a couple batteries from tools, I've not had a
             | single one of my batteries fail. All are being stored at
             | the maximum charge. Some don't last quite as long these
             | days, to be expected with age, but not one has actually
             | failed even from being dropped off ladders onto concrete. I
             | did, however, have a Dewalt at work that died from falling
             | 4 feet to the carpet floor. I've only had one Ryobi tool
             | fail in that time, and those circumstances were
             | questionable since someone had borrowed it.
             | 
             | Experiences are localized and subjective.
        
               | Panzer04 wrote:
               | True 0V is very bad for lithium batteries, but extended
               | periods at low SoC should be Ok (2.5V+). If there's any
               | drain on the battery though low SoC can easily become 0V
               | and dead battery (most chargers should refuse to charge
               | those)
        
         | linsomniac wrote:
         | I just switched over the last 6 months over to Milwaukee tools
         | for my home DIY stuff and they are really exceptional. I got
         | one of the 7 1/4" circular saws with a FORGE battery and it
         | just cuts everything I've thrown at it effortlessly. I'd put it
         | as more powerful than my Dewalt 10" corded tablesaw, at least
         | it seems much happier to rip a 2x4 than the table saw. I even
         | designed a 3D printed sled for it to run on my track saw tracks
         | and it does a great job there.
        
           | TylerE wrote:
           | Some of the battery powered tools really are more powerful
           | these days, since a home 110v circuit is limited to a total
           | draw of 1800w or so. The latest gen 18v/24v batteries can
           | actually deliver more than that, at least for short bursts.
           | Especially the big 4AH+ packs.
        
           | skunkworker wrote:
           | I recently purchased a M18 trimmer after not using one for
           | years, it still surprises me that when not on the throttle -
           | "off" is truly off, and not the persistent hum of a 2 stroke
           | that is too loud in your left ear. No fumes and no fuel/oil
           | mix to worry about.
        
             | linsomniac wrote:
             | I've tried to minimize the number of battery families I
             | have, but I did buy into the Ego set of tools ~10 years ago
             | for the yard tools, starting with the mower but I've since
             | added the trimmer and chainsaw. Not having to do small
             | motor repair and maintenance has been so nice!
             | 
             | I was a little annoyed that some of the Milwaukee tools
             | require you to go with the M12 battery (the "bandfile" is
             | what sucked me in) so now I've got 2 battery ecosystems for
             | the tools, but I guess that's not the end of the world.
        
           | Moto7451 wrote:
           | Even TTI's lesser Ryobi stuff (my usual go to as a DIYer who
           | bought two tools 15 years ago and the batteries are still
           | compatible) has benefited immensely from tabless and 21700
           | cells. My 21700 8aH batteries is usually the difference
           | between "can't cut" and "huh is slowed a little <shrug>"
        
             | linsomniac wrote:
             | I think the Ryobi are a good choice. ~12 years ago I got
             | Porter Cable tools, and they worked very well for me over
             | that time. But there was a pretty limited set of tools
             | available, it did cover the core ones though. I had
             | previously had DeWalt tools and felt I didn't use them up
             | to their potential, so I went "down" to the Porter Cable.
             | 
             | I almost went with Ryobi when I did my recent refresh. But
             | I've changed to doing way, way more with the tools, I'm
             | basically using them every weekend now. And the Milwaukees
             | are just a joy to use, though you do pay for that. One
             | benefit I didn't realize when I bought the hammer drill: It
             | will detect if it grabs and the tool starts spinning. I was
             | using a mini auger to break up some soil and the Porter
             | Cable I nearly broke my wrist when it grabbed. I got the
             | Milwaukee partly because it had a second handle you could
             | add, but the accelerometer worked even better than that.
        
         | JasonSage wrote:
         | Where do you usually look for a sale on Milwaukee? I got lucky
         | finding a great bundle sale at a Home Depot once, I'd love any
         | tips on where/when to look more specifically.
        
           | spaceguillotine wrote:
           | Acme Tools, sometimes Grainger will have a sale too
        
           | reaperman wrote:
           | Slick deals: https://slickdeals.net/f/18256009-milwaukee-m18-
           | redlithium-x...
        
           | tomcam wrote:
           | Home Depot website
        
           | phil21 wrote:
           | Home Depot is usually pretty good. Bundles are available
           | fairly commonly as starter packs if you need to start from
           | nothing. The drill/impact kit is likely where I'd begin since
           | both of those (gen3) are exceptional in my opinion.
           | 
           | Where it gets fun are the "buy a battery pack and get a tool
           | free" deals. I had a bunch of text typing this out, but the
           | stickied Reddit post covers it better[1]. You can typically
           | get the tool you want for 40-60% off when/if it goes on sale
           | using the "Home Depot Hack". Most common tools do at least
           | once a year - the esoteric items are more hit or miss.
           | 
           | I rarely pick up a tool now at full price. Once I know I want
           | one, I simply add it to a list and note when it goes on sale
           | in one of those combo deals. I've also picked up way more
           | batteries than I ever will need due to other sales as well.
           | 
           | The Milwaukee "buy more save more" event also works well if
           | you need what is going on sale at the time.
           | 
           | Reddit /r/milwaukeetool is a good place to check in from time
           | to time for sales. Slickdeals is great for setting up an
           | alert, but the exceptional deals get sold out quickly once it
           | hits that site. There are also Discord groups out there as
           | well if you go deep down the rabbit hole.
           | 
           | Warning: Once you learn about Packout this becomes somewhat
           | of an addiction for certain personalities.
           | 
           | [0] https://old.reddit.com/r/MilwaukeeTool/comments/1gwhvi9/t
           | he_...
        
             | thephyber wrote:
             | HomeDepot is one of the few warranty retailers. The
             | "Special Buy of the Day" is updated a few minutes after
             | midnight and usually has power tools about 10% of the days
             | or the year. Right now HD is running their "Black Friday of
             | Spring". Some of the best deals for hand tools are in-store
             | clearance, so you just have to be in the store and find it
             | (SlickDeals will try to announce those, but inventory for
             | those are store-specific).
             | 
             | Sadly one of the best ways to get cheap Milwaukee M18 tools
             | is the "hackable" sales from Home Depot: when 2 SKUs bought
             | together makes them both cheaper, but if you buy them
             | online and have the 2 SKUs sent to different HomeDepo
             | stores, you can cancel one of the SKUs later and the non-
             | cancelled one is deeply discounted. It's probably a
             | violation of ToS, but customer service reps allow it and
             | support it, so maybe it's not actually a violation... ? It
             | feels like corporate may eventually ban users who abuse
             | that and cost more money than they are worth.
             | 
             | Milwaukee doesn't sell via Amazon or eBay and there are
             | notoriously good Chinese clones on those sites.
             | 
             | I did get 3 decent Milwaukee (mostly M18) deals on
             | Woot.com, but you have to jump on those quickly.
             | 
             | There is a great website that does good price history +
             | price comparison between HomeDepo, Lowe's, and WalMart but
             | I can't find the link. If anyone has it, please share.
        
               | phil21 wrote:
               | > It's probably a violation of ToS, but customer service
               | reps allow it and support it, so maybe it's not actually
               | a violation... ? It feels like corporate may eventually
               | ban users who abuse that and cost more money than they
               | are worth.
               | 
               | I've done this at least a few dozen times over the past
               | 4-5 years now. I have way more tools than is reasonable
               | for my use-case. No problem so far.
               | 
               | From what I can tell HD doesn't seem to care much - the
               | margin on these things has to be insane, so they are
               | likely still making money on the transaction. Given how
               | the discount is pro-rated across both SKUs you apply the
               | deal to they likely did that on purpose. Who knows what
               | rebates they are getting on the backend from Milwaukee on
               | such promos, but I'd be surprised if there were none.
               | 
               | I imagine if you did this a dozen times in a given month
               | they might ban you for outright suspected return fraud -
               | but for most folks I don't think it's a major concern.
        
           | nicwolff wrote:
           | https://toolguyd.com is good for tool sale notifications.
        
         | mapt wrote:
         | > You can just leave batteries in and it knows when to stop
         | charging.
         | 
         | This is true of all modern lithium ion consumer hardware,
         | because if you don't get this part right, the battery explodes
         | and burns down your house the first time.
        
           | sidewndr46 wrote:
           | One of my co workers decided to charge his drone at the
           | office and found this out . Or more accurately the whole
           | office did
        
             | philjohn wrote:
             | Is there now a section of the employee policies that
             | forbids charging drones in the office?
        
               | lazide wrote:
               | The manuals have always told people to charge outside,
               | for this reason.
        
               | xnzakg wrote:
               | Not when the charger says "for home and office use only"
        
               | sidewndr46 wrote:
               | There's probably some weird clause in the usage
               | guidelines saying you need to have the charger attended
               | all times it is plugged in or something like that.
        
             | simooooo wrote:
             | The DJI batteries and charger are very clever too. The
             | batteries auto discharge to a safe level after 2 weeks on
             | the shelf
        
         | Casteil wrote:
         | They're not the only battery tools I have (also have some
         | Makita), but I am a big fan of virtually all my M12/M18 stuff.
         | From the track saw, to the portable bandsaws, to the band
         | files, oscillating multitools, reciprocating saws, jigsaws,
         | drills, drivers, blowers, string trimmers, etc... their lineup
         | is just incredibly diverse, servicing many trades/tasks, and
         | they hardly ever make a 'dud'.
         | 
         | Their batteries, at least in my experience, have also been
         | similarly long-lived and reliable over years. And yeah - like
         | some others have said - I also get all my batteries from
         | 'battery included' tools/deals. I don't think I've ever bought
         | one by itself.
        
         | freedomben wrote:
         | Indeed, I've been really pleased. They continue to hold a solid
         | charge for years as well, even when left in harsh environments
         | (like fluctuations between extreme hot and cold, etc). When I
         | first started using battery power tools they were terrible.
         | They had almost no power and batteries would die rapidly,
         | usually at the worst possible time (like when you're using
         | arms, shoulders, and knees to hold a piece in place and you
         | just need to get a couple of screws in to hold it in position
         | and the damn thing dies). A few years ago my wife got me a
         | Milwaukee power driver/drill set and it almost instantly became
         | my favorite tool. I haven't switched to the saws yet because I
         | have great saws that stay in my shop, but I'm impressed enough
         | that if I need to go to a work site again I'll consider it very
         | seriously, whereas in the past I never would have.
        
       | bityard wrote:
       | One Christmas, I was given a shiny new 14.4V Craftsman NiCad
       | drill with two batteries. These were not cheap and I was young
       | and broke and very grateful for the thoughtful gift. It worked
       | great and I enjoyed it immensely. For about a year.
       | 
       | After that, neither pack would hold a charge long enough to be
       | useful. Which I thought was pretty disgusting. Come to find out,
       | this was basically the normal standard to which Craftsman had
       | finally sunk. Rather than do the rational thing and throw it out,
       | I held onto it with with a grudge and a goal of actually making
       | it useful again one day.
       | 
       | A few years back, I found a decent deal on brand-new 18650 high-
       | current LiFePo4 batteries from a reputable supplier ($2.50 each,
       | sadly NLA) and bought up a bunch to remake the packs for this
       | drill and a couple others I had laying around for similar
       | reasons. I added an inexpensive but well-made BMS (which I tested
       | thoroughly before implementing) and the voltage was upped to 16V
       | nominal for a little extra kick. Don't ask how I spot-welded the
       | tabs to the batteries.
       | 
       | 4.5 years later and these drills are still going strong, I use
       | them at least once a week on both small and large projects. They
       | are not speed demons or torque monsters, but they drill all the
       | holes I ask them to. Would I have been better off economically
       | throwing these ones in the garbage and just buying the cheapest
       | thing from Harbor Freight? Maybe.
       | 
       | But spite, it turns out, is its own reward and I would do it all
       | over again a heartbeat.
        
         | mitthrowaway2 wrote:
         | It might not have been Craftsman's fault; NiCad batteries are
         | vulnerable to the memory effect, which means if they were not
         | fully discharged when you recharge them, the maximum capacity
         | shrinks.
        
           | kalleboo wrote:
           | I thought the memory effect was basically a myth?
           | https://en.wikipedia.org/wiki/Memory_effect
        
           | bityard wrote:
           | The "memory effect" of NiCad batteries is an urban myth that
           | got supercharged with a dose of confirmation bias. Nobody has
           | replicated the memory effect in consumer batteries. When
           | people think they are observing the memory effect, most of
           | the time they are seeing the very high self-discharge rate of
           | 10% (or very often more) per month of storage combined with
           | regular human forgetfulness. They charge up the battery, let
           | it sit for a few months, go to use it, notice it went dead
           | faster than they expected, charge it up again, use it right
           | away, and see that it's back up to normal capacity.
           | 
           | In my case, Craftsman just used REALLY bad cells, Plus there
           | was no BMS, AND they wired them all in series so that if one
           | or a few develop high internal resistance, basically the
           | whole pack was shot. Very bad design + very cheap cells =
           | designed obsolescence.
        
         | xenadu02 wrote:
         | The Ryobi lithium batteries I got with my first cordless drill
         | bundle at Home Depot in 2006 still work and still hold a useful
         | amount of charge today. And the charger I got back then will
         | charge the newest batteries - not as fast - but they charge.
         | 
         | Pretty amazing compared to what all batteries were like growing
         | up in the 90s.
        
           | maxerickson wrote:
           | Yeah, I have had a similar experience with a cheap craftsman
           | drill that has lithium batteries. I don't use it a lot and it
           | pretty much has a charge when I need it.
        
       | devwastaken wrote:
       | why cant i use an external DC power supply to replace the one in
       | the chargers? no reason they cant be USB-c given proper supply
       | but there seems to be some kind of special signaling.
        
         | TylerE wrote:
         | Because usbc doesn't deliver 400w+ that those things use. Some
         | of the multi chargers will happily suck down over a kilowatt
         | sustained.
        
         | jmb99 wrote:
         | The highest-current M12 battery (XC 4.0 Extended Capacity and
         | XC 5.0 High Output) can deliver 600W peak; the highest-current
         | standard M18 battery (High Output HD 12.0) can deliver 1620W;
         | the highest-current M18 Forge battery (Forge HD 12.0) can
         | deliver 3240W.[0]
         | 
         | There are vanishingly few AC-DC power supplies that can push
         | 600W (that's 50 amps at 12V), let alone 1620W (90 amps at 18V)
         | or 3240W (180 amps!!) and definitely none with a USB-C plug on
         | them. You'd realistically be limited to ~1500W on standard
         | household receptacles, and you'd need some _hefty_ cables on
         | the output side of your power supply, especially if you want
         | them to be jobsite-safe. For reference, 180 amps is in the same
         | ballpark as EV fast charging stations; that's a rough estimate
         | on the size your cord would have to be plugged in to the bottom
         | of the tool.
         | 
         | For the super light duty stuff like an M12 dremel, sure it's
         | doable. But for any tools that need high burst or sustained
         | power, either a battery or just running the tool on 120V AC
         | directly (or compressed air) is easier, cheaper, and probably
         | safer.
         | 
         | [0]
         | https://docs.google.com/spreadsheets/u/1/d/e/2PACX-1vRghl-44...
        
           | sidewndr46 wrote:
           | if by "vanishingly few" you mean absolutely standard then you
           | are correct. The small PSU I have in my home PC is 1000
           | watts. I have multiple kilowatt class AC-DC power supplies
           | sitting around for other purposes. There is nothing special
           | about that power level.
           | 
           | For perspective my DC welder is rated at 10000 watts of
           | input. The efficiency is really poor however so I'd only see
           | something like 4000 watts out in the best conditions.
        
       | stuckkeys wrote:
       | I appreciate the mild humor injected into various scenes.
        
       | noefingway wrote:
       | I have a substantial investment in both Dewalt and Milwaukee
       | tools that I use regularly in my farming operation. I definitely
       | prefer the Milwaukee tools to the Dewalt. I recently bought a 6"
       | Milwaukee chain saw for light duty cutting. I get a lot of cuts
       | before I have to change batteries. Also the torque in the
       | Milwaukee 3/4" impact gun is truly amazing and the battery lasts
       | through a lot of bolt removals.
        
         | tstrimple wrote:
         | I've found they excel in different areas. For wood working,
         | dewalt is the clear winner. They have some of the best most
         | cost effective major woodworking tool like planers and table
         | saws. Milwaukee has an edge on impact drivers and little else.
         | If you mostly work with wood, Dewalt is better. If you need
         | impacts for auto work, Milwaukee edges out dewalt. It's rarely
         | worth investing in both platforms because the batteries are the
         | most expensive component.
        
           | ianschmitz wrote:
           | I use Dewalt for my woodworking stuff and Milwaukee M12 for
           | this very reason. M12 for automotive for their high speed
           | ratchet, 3/8" stubby impact, right angle die grinder, etc.
           | Milwaukee seems to have an edge there although Dewalt isn't
           | far behind.
        
             | wil421 wrote:
             | AVE had tear downs years ago and I think there were a few
             | places where dewalt edged out Milwaukee. There was also
             | some black magic going on with dewalt impacts and a rebound
             | effect. See Torque test channel[1].
             | 
             | For automotive Milwaukee is the clear winner.
             | 
             | [1]https://youtu.be/tPP6exJyILA?si=G1aKZL9yjYwkJ2aH
        
           | ethbr1 wrote:
           | > _Milwaukee has an edge on impact drivers and little else._
           | 
           | DeWalt's lighting options are terrible, compared to
           | Milwaukee. Low run time and bad ergonomics.
           | 
           | In contrast, Milwaukee lights run much longer and have some
           | neat solutions for disaster scenarios (lamp + USB charger).
        
           | quickthrowman wrote:
           | Milwaukee makes the best versions of lots of tools, mostly
           | related to the electrical trade. The M12 portaband (one
           | handed!) and M12 SDS plus hammer drills are amazing tools,
           | and so are the M18 versions. Milwaukee has great lighting
           | options too. My electricians can choose between Milwaukee and
           | Makita, they _all_ choose Milwaukee.
        
       | BonoboIO wrote:
       | One of my Makita 18V 1.5Ah failed a few days ago, I m tempted to
       | by knockoff instead of the brand name.
       | 
       | Am I in danger?
        
         | throwaway48476 wrote:
         | There are a lot of fakes even if you try to buy OEM.
        
         | jmb99 wrote:
         | I've used knockoff M12 batteries for a while, no real issues.
         | You can get them in larger capacities than the official
         | Milwaukee ones which is my main use for them. I would imagine
         | the Makitas are the same story.
        
         | bruckie wrote:
         | Maybe. There's also a good chance you'll get a battery whose
         | actual capacity is not less than what it says on the label.
         | This Project Farm video looks into that question.
         | https://youtu.be/Xf0qqsRMKpM
        
         | mrWiz wrote:
         | My friends and I have very mixed results with knockoff Makita
         | batteries. Some work just as well as name brand, others have
         | roughly half the rated capacity and perform much worse in the
         | cold. I'm assuming your use case is light duty since you're
         | using a 1.5 Ah battery now, so getting a knockoff probably
         | makes sense.
        
       | oakwhiz wrote:
       | I have a big 21 volt power supply hooked up to the empty shell of
       | one of these batteries, with a resistor divider supplying 3.3v to
       | trigger the tools to accept power. It works.
        
       | latchkey wrote:
       | Don't forget that you can buy fairly inexpensive adapters for the
       | batteries. So, you can run your Dewalt on your Milwaukee
       | batteries and not feel vendor locked.
        
       | mrbigbob wrote:
       | Youtube channel Torque Test Channel did a video on various new
       | "tabless" batteries from various tool companies and most do
       | provide more power per amp compared to the older models.
       | 
       | https://www.youtube.com/watch?v=QJuevwLJyMQ
        
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