[HN Gopher] Stainless steel strengthened: Twisting creates submi...
       ___________________________________________________________________
        
       Stainless steel strengthened: Twisting creates submicron 'anti-
       crash wall'
        
       Author : wglb
       Score  : 76 points
       Date   : 2025-04-17 14:28 UTC (8 hours ago)
        
 (HTM) web link (techxplore.com)
 (TXT) w3m dump (techxplore.com)
        
       | wglb wrote:
       | Paper in Science:
       | https://www.science.org/doi/10.1126/science.adt6666
        
       | Gualdrapo wrote:
       | I wish someone like Columbus/Reynolds/Tange could catch on this.
       | It'd be awesome a road bike made of fancy/extra durable stainless
       | steel tubing, lugged, horizontal top tube and that classic
       | geometry but with disc brakes and thru axles.
        
         | jeffbee wrote:
         | Why though? Cr-Mo steel tubing is already superior to 304
         | stainless in every relevant measure, except surface corrosion.
         | In particular this article discusses fatigue behavior, and Cr-
         | Mo has a (much) higher fatigue limit than 304.
        
           | seethishat wrote:
           | This is also true WRT knife steels. Old, simple carbon based
           | steels are much stronger than most stainless steels. They
           | tend to bend rather than chip or break (when abused). They do
           | rust and do have less edge retention than some stainless
           | steels (such as S90V), but otherwise they are generally
           | stronger.
        
             | jeffbee wrote:
             | Totally. Just curious why the above wanted a stainless
             | bike. If you want a steel road bike with disc brakes and
             | thru-axles you can absolutely order one right now. I myself
             | ride a Soma Wolverine with Tange Prestige Cr-Mo tubing,
             | flat mount disc brakes, and thru-axles.
             | 
             | If you wanted a bike that didn't necessarily need painting,
             | you can order a bike like that in titanium tubing instead.
        
               | lostlogin wrote:
               | Thanks for that - Titanium bikes look amazing when bare
               | metal.
        
             | mjb wrote:
             | That's just not true, though. Stainless (e.g. AEB-L) is up
             | to four times tougher than simple low-alloy carbon steel
             | (e.g. 1095). See
             | https://knifesteelnerds.com/2021/10/19/knife-steels-rated-
             | by... for example.
             | 
             | High hardness simple carbon steels do have their place in
             | knives, but what you're saying is factually incorrect.
        
           | topspin wrote:
           | > Cr-Mo steel tubing is already superior to 304 stainless in
           | every relevant measure
           | 
           | If you exclude cost as a relevant measure.
        
             | gnopgnip wrote:
             | Stainless is more expensive as well
        
           | stickfigure wrote:
           | The stainless steel construction helps with flux dispersal
           | when you hit 88mph.
        
           | hinkley wrote:
           | Reynolds 501 is CrMo. But 531, which was more coveted,
           | swapped the chrome for manganese, making it lighter at the
           | same mechanical numbers.
        
         | a_t48 wrote:
         | Now that I have an aluminum bike I can't go back - lugging it
         | up and down stairs is so much nicer.
        
           | hinkley wrote:
           | For me it was getting the fucking things into and out of car
           | racks or trunks. Picking a bike up is not hard. Brandishing
           | it at chest or head height is something else entirely.
        
         | nabilhat wrote:
         | They caught on, but with more appropriate stainless alloys.
         | Columbus has XCr, Reynolds has 931. Either can be brazed, or
         | silver soldered into lugs, or TIG welded. Cinelli does mass
         | production of the bike you're describing, minus the lugs.
         | 
         | 304 can't be optimized to a point it'll compete with the vast
         | range of other stainless steels that already exist. Something
         | else will always be more corrosion resistant, or stronger, or
         | tougher. 304 exists on price. It's quick, common, and cheap.
         | This process makes 304 expensive, uncommon, and slower to
         | produce. The proven concept is what's carrying value here.
        
       | ajuc wrote:
       | Some medieval swords were made in a similar way (twisting and re-
       | flattening the billet many times).
        
       | accrual wrote:
       | Pretty fascinating work. My layman understanding is they twist
       | the steel in certain ways to create microscopic structures or
       | patterns in the steel that then resist later deformation.
       | 
       | It sounds kind of like the ripstop lines sown into X-Pac
       | materials - when a rip or flaw occurs, its (ideally) bounded by
       | the structures sown into the material.
        
         | hinkley wrote:
         | This sounds like very very careful work hardening.
        
           | MisterTea wrote:
           | It totally is.
        
       | hinkley wrote:
       | I sometimes watch machinists and blacksmiths on youtube.
       | 
       | One of the things I've become more aware of lately is the fact
       | that hardened steel eats through cutting tools like candy, so the
       | solution is to anneal the steel, do most of the shaping, harden
       | it again (temper it for as much as 24 hours in a very smart oven
       | that slowly slowly drops the temps), and then finish the piece
       | with sanding and grinding tools instead of cutting tools.
       | 
       | I wonder if this treatment survives annealing and hardening
       | cycles or if that just destroys the structure.
        
         | MisterTea wrote:
         | > very smart oven
         | 
         | They just have PID temperature controllers with ramp/soak
         | timers. They're really cheap these days.
        
       | kazinator wrote:
       | > _In testing the metal after treatment, the research team found
       | it boosted its strength by a factor of 2.6 while also cutting
       | strain due to ratcheting by two to four orders of magnitude
       | compared to untreated stainless steel. Such improvements, the
       | team claims, could allow products made using the metal to be up
       | to 10,000 times more resistant to fatigue._
       | 
       | LOL; that second sentence mainly just explains that four orders
       | of magnitude means 10,000.
        
       | MisterTea wrote:
       | > The new technique involved repeatedly twisting a sample of 304
       | austenitic stainless steel in a machine in certain ways. This led
       | to spatially grading the cells that made up the metal, resulting
       | in the build-up of what the team describes as a submicron-scale,
       | three-dimensional, anti-crash wall.
       | 
       | Interesting. Not a metallurgist but this takes advantage of
       | stainless steels natural tendency to work harden. e.g. if you
       | have ever broken a paperclip or other piece of steel by bending
       | it back and forth until it fatigues, fractures, and beaks off.
       | That happens in soft standard steels like A36 (edit forgot to
       | finish this...) However, in stainless steel instead of a fracture
       | forming at the bends crease, it hardens. As you try to bend it
       | again, it bends in a new place as the original crease has
       | hardened.
       | 
       | > Such improvements, the team claims, could allow products made
       | using the metal to be up to 10,000 times more resistant to
       | fatigue.
       | 
       | Very bold claim that if true is a game changer. My concern is how
       | does this process scale to large complex structural pieces?
       | Assuming since this internal structure will be ruined by
       | annealing it must be performed after final shaping of the
       | material. Welding should not be effected, especially low heat
       | effect zone processes like laser and electron beam as you account
       | for material alteration from welding during design.
        
         | kristianp wrote:
         | I'd like to have some of these stainless steel paperclips.
         | Sounds like a good fidget toy.
        
       | ggm wrote:
       | I think this is discussed in "the new science of strong
       | materials" by J.E. Gordon, (1968) alongside why some aluminium
       | alloys get stronger if you "age" them before use.
        
       ___________________________________________________________________
       (page generated 2025-04-17 23:00 UTC)