[HN Gopher] Thinner Films Conduct Better Than Copper
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       Thinner Films Conduct Better Than Copper
        
       Author : rbanffy
       Score  : 56 points
       Date   : 2025-03-27 13:59 UTC (9 hours ago)
        
 (HTM) web link (spectrum.ieee.org)
 (TXT) w3m dump (spectrum.ieee.org)
        
       | sopchi wrote:
       | The research described was done at Stanford by Profs Eric Pop and
       | Krishna Saraswat. Paper in Science:
       | https://www.science.org/doi/10.1126/science.adq7096
        
         | sbierwagen wrote:
         | Also posted on arxiv: https://arxiv.org/abs/2409.17337
        
       | bee_rider wrote:
       | The title here is sort of confusing-thinner films? Thinner than
       | what? And what are these thin films made of?
       | 
       | Maybe something like "thin film semi metals conduct better than
       | copper" would be better?
        
         | motorest wrote:
         | > The title here is sort of confusing-thinner films? Thinner
         | than what? And what are these thin films made of?
         | 
         | You answer all your questions if you read the first paragraph
         | of the article. The second paragraph even specified the exact
         | material and thickness.
        
           | themaninthedark wrote:
           | The only thing I think that the title could make clearer is
           | that this is at or below nm scale, but that too is in the
           | first paragraph.
        
         | NikkiA wrote:
         | "New niobium thin film conducts better than copper" would have
         | been my choice, but it would probably get butchered by the
         | autofilter to something as useless as the current title anyway,
         | because 'new' is probably elided, as would 'than'.
        
         | jonasenordin wrote:
         | Conductivity: Film at Eleven
        
       | infogulch wrote:
       | Cool! Or lukewarm. Or both since they tested from 5K to 300K. And
       | found that the thin films (5-18nm) 'behaved like' metals wrt
       | temperature dependence of resistivity, where thicker films of the
       | same material (80nm) 'behaved like' insulators.
       | 
       | I wonder how traditional superconductor materials would fare in a
       | super thin film regime like this.
        
       | larkost wrote:
       | The linked article does not go into many details about what they
       | are measuring. So I have to wonder: could this property be used
       | to make thinner wires for conducting electricity in bulk (e.g.:
       | hosing wires, or transmission lines) by stacking lots of very
       | thin layers into a cable. I imagine there would be a good amount
       | of development work to make manufacturing such a layered cable,
       | so it would not be right around the corner. But is there any
       | physical barrier to such a development?
        
         | lawlessone wrote:
         | heat might be an issue
        
       | croemer wrote:
       | Correct title is "New Films Conduct Better the Thinner They Get"
        
       | deepsun wrote:
       | I wonder if that's only about direct current. The higher
       | frequency is AC, the more it conducts on sides of the wire (hence
       | insulated strands). So I wouldn't be surprised by their discovery
       | if we talked about very high frequency AC.
       | 
       | But since it all reversed here it might by opposite for AC in
       | their case.
       | 
       | UPDATE: paper says something about RF (radio frequency), but I'm
       | not sure I understand what it means, looks more like
       | manufacturing process.
        
       | adrian_b wrote:
       | Because copper is no longer a good enough conductor when it it is
       | used in very thin layers, the latest and densest CMOS fabrication
       | processes have begun to replace copper with other metals for the
       | first 2 metal layers, which are the thinnest.
       | 
       | It is not known with certainty what metals are currently used by
       | Intel or TSMC, though cobalt and ruthenium have been considered
       | as the most promising choices.
       | 
       | There has been a lot of speculation about whether the choice of
       | cobalt for the thinnest metal layers has been an important cause
       | of Intel's woes with their "10 nm" CMOS fabrication process.
       | 
       | While there were chances for this hypothesis to be true, the
       | actual reasons for Intel's failure to achieve the predicted clock
       | frequencies and fabrication yields with their "10 nm" processes
       | remain unknown, because Intel has never published any information
       | about this.
       | 
       | Whichever was the reason, eventually Intel has succeeded to fix
       | this fabrication process, even if only around 5 years later than
       | in their initial plan, after rebranding it in "Intel 7", at least
       | from the point of view of the achievable performances, which have
       | culminated in Raptor Lake Refresh, though perhaps Intel's
       | incapacity of predicting accurately the reliability behavior as a
       | function of the supply voltage, as demonstrated in many failures
       | of Raptor Lake/Alder Lake CPUs, may indicate that they have never
       | succeeded to understand the exact characteristics of this
       | fabrication process.
        
         | q3k wrote:
         | > It is not known with certainty what metals are currently used
         | by Intel or TSMC, though cobalt and ruthenium have been
         | considered as the most promising choices.
         | 
         | Wait, shouldn't that be easy to find out? Section/delayer a
         | chip and throw it under a SEM-EDX system?
        
           | hnuser123456 wrote:
           | Alright, who here has the delidding tools and SEM? Let's
           | crack this egg
        
             | q3k wrote:
             | I mean I have access to SEM with EDX [1] and I can (poorly)
             | crack open chips [2], 'just' need to get some LN to run the
             | EDX... I just can't believe this isn't something that
             | another lab has already done and published!
             | 
             | [1] - https://wiki.fa-fo.de/equipment:zeiss-dsm-962 ; it's
             | still not 100% restored
             | 
             | [2] - Here's what I believe to be metal1 on a RP2350:
             | https://object.ceph-
             | eu.hswaw.net/q3k-personal/c98c23b8db73df...
        
           | IlikeKitties wrote:
           | Der8auer on Youtube is the most likely candidate to figure it
           | out if he so choses.
        
       | dieselerator wrote:
       | The research looks detailed and interesting. However, I don't
       | follow this summary article.
       | 
       | Digital circuits dissipate most of the energy charging and
       | discharging capacitance. It must necessarily dissipate that as
       | heat (except for a minor amount of electro-magnetic radiation).
       | The interconnect resistance hardly matters. Of course RC relay
       | can be a factor for some circuits. We can hope this reasearch
       | leads to improvement there.
       | 
       | Power supply bus resistance can lead to voltage drops, but this
       | research apparently studies layers much too thin for that
       | application.
       | 
       | Did I missing something?
        
         | mystified5016 wrote:
         | The interconnect resistance _does_ matter as resistance is a
         | function of cross-sectional area. It 's related to the physical
         | size of the conductor. Lower resistance conductors can be
         | physically smaller while carrying the same amount of current.
         | 
         | But the real trick is if you can increase your switching speed,
         | you lose less energy in the transistor. All the time in between
         | 0 and 1, the transistor is burning energy as heat rather than
         | conducting current. Lower R in your interconnect means your RC
         | time constant goes down and your switching speed goes up. Your
         | transistor spends less time in the linear region and wastes
         | less energy.
         | 
         | But yes, these are pretty small effects on the whole. That's
         | really just where the industry is at: incremental improvements
         | until the Next Big Thing comes along.
         | 
         | Additional nit: up to 50% of the energy put into gate
         | capacitance _could_ be recovered. It 's not _necessary_ to
         | waste 100%, it 's just dramatically cheaper and easier.
         | Honestly I doubt there's any practical benefit as the chip
         | would become quite a lot larger.
        
           | rbanffy wrote:
           | > Honestly I doubt there's any practical benefit as the chip
           | would become quite a lot larger.
           | 
           | There will be at some point when area becomes too small to
           | accommodate the heating and the added complexity becomes a
           | way to shrink the entire chip to sizes that wouldn't be
           | possible otherwise.
        
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       (page generated 2025-03-27 23:01 UTC)