[HN Gopher] Gooey rubber that's slowly ruining old hard drives
       ___________________________________________________________________
        
       Gooey rubber that's slowly ruining old hard drives
        
       Author : zdw
       Score  : 274 points
       Date   : 2025-03-02 22:11 UTC (1 days ago)
        
 (HTM) web link (www.downtowndougbrown.com)
 (TXT) w3m dump (www.downtowndougbrown.com)
        
       | fuzzfactor wrote:
       | Chances are it's poyurethane.
       | 
       | Low-density polyethylene would have been the better choice for
       | longevity, but not so much for shock-absorbtion.
        
         | userbinator wrote:
         | PU is definitely known for degrading like this over time.
         | 
         | LDPE foam exists, but I think it wasn't common yet at that
         | time.
        
         | owenversteeg wrote:
         | Why would you say PU rubber? ~30 years in an environment with
         | some thermal cycling seems rather high for PU rubber.
        
       | doctor_radium wrote:
       | I'm a bit surprised there was no mention of semiconductors
       | (mostly capacitors?) going bad on 1990's hard drives. I want to
       | rescue the Fast SCSI2 drive on my old Amiga at some point and
       | never thought the problem might be inside. If the electronics on
       | server-quality drives (it sounds like a jet engine) are this
       | reliable, then I'll be thankful for having just one problem and
       | not two.
        
         | jimmaswell wrote:
         | Hm, I have some classic scsi drives still kicking in some old
         | Macintoshes, maybe I aught to back them up. They're funny,
         | sometimes they get stuck and I have to whack them with the
         | rubber side of a screwdriver to start them up.
        
         | Panzer04 wrote:
         | Do HDDs have many electrolytics? Those are the main culprits
         | for going bad, and are usually used for power electronics, not
         | controllers/processing circuitry (they don't need the bulk
         | capacitance that you'd usually use an electrolytic for)
        
           | dougg3 wrote:
           | There are indeed some aluminum electrolytics hiding on
           | Quantum drives. They look sneakily like tantalum caps, but
           | they're just cans hiding inside a plastic cover. Here's one
           | where I accidentally broke the cover, revealing what's
           | underneath:
           | 
           | https://i.imgur.com/LdjUx3v.jpeg
        
             | ComputerGuru wrote:
             | You can't convince me that's not intentionally disguised
             | like that.
        
               | yborg wrote:
               | It's more likely so these could be used with a pick and
               | place machine. They're obviously lytics if you look at
               | the ends. I don't know why everything has to be a
               | conspiracy these days.
        
               | mystified5016 wrote:
               | No reasonable EE would mistake this for anything but an
               | electrolytic cap.
               | 
               | This is a very old package design from the transition
               | between through hole and SMD. The process for making the
               | vertical axial style common now hadn't been perfected and
               | it was briefly cheaper to cast regular axial caps into an
               | epoxy block.
               | 
               | No other component looks like this, it's a very distinct
               | package and footprint from any other type of cap. No one
               | tried to disguise anything, they really just thought this
               | was the cheapest way to make a surface mount electrolytic
               | cap.
        
             | Panzer04 wrote:
             | That is cute as hell XD
        
           | doctor_radium wrote:
           | I'd have to pull the drive to have a good look, but my memory
           | is that the circuit board resembles the inside of a 1960's
           | era transistor radio. Will hope you're right.
        
         | coder543 wrote:
         | > I'm a bit surprised there was no mention of semiconductors
         | (mostly capacitors?) going bad on 1990's hard drives.
         | 
         | I don't think any kind of capacitor is a semiconductor.
        
           | rzzzt wrote:
           | _Dons glasses_ well etymologically... the  "semi-" in
           | semiconductor means "partial", something between an insulator
           | and a conductor. A capacitor is an insulator between two
           | conductors.
           | 
           | (But this approach fails on the temperature coefficient of
           | resistance test: capacitor ESR increases with temperature
           | while semiconductors have a negative coefficient.)
        
         | dghlsakjg wrote:
         | Capacitors aren't semiconductors, they are just regular
         | components.
         | 
         | Semiconductors actually are pretty stable long term.
         | 
         | The capacitors that go bad tend to be the electrolytic ones,
         | and there aren't a lot of those on things like hard drives.
        
       | Apreche wrote:
       | I had a 20MB external SCSI hard drive for my Mac Plus. I sold it
       | a few years back. Still worked!
        
         | MarkusWandel wrote:
         | The 20MB era drives tended to have stepper motor actuators, not
         | voice coil (in general). Probably not vulnerable to this
         | particular failure mode.
        
       | EndShell wrote:
       | The "Adrian's Digital Basement 2" Channel took a "Plus+ Hardcard"
       | drive and found something similar.
       | 
       | https://www.youtube.com/watch?v=lzMoEwTTFJs
        
         | rzzzt wrote:
         | Colin from "This Does Not Compute" used the same Kapton tape
         | fix on an Apple tablet prototype:
         | https://youtu.be/OM64l8tZSwY?t=293
         | 
         | I was wondering whether the flat tape makes some cylinders
         | physically inaccessible but it seems like this is not an issue.
        
         | qingcharles wrote:
         | Wow, that was my first PC HDD. (I had a 10MB HDD in my Sirius 1
         | before that)
         | 
         | Bought at an Egghead somewhere the Computer Museum in Boston
         | while on vacation from the UK -- about half the price of
         | something similar in England at the time due to exchange rate.
        
       | ChrisMarshallNY wrote:
       | Rubber doesn't age well.
       | 
       | I guess that we've all had some kind of gear that still works
       | fine, but the rubber coating is all tacky and nasty, and leaves
       | smears on your hand.
       | 
       | I had to toss out a bunch of really good mice because of that.
        
         | loloquwowndueo wrote:
         | You can use isopropyl alcohol to remove the sticky nasty rubber
         | and at least make the thing usable again.
        
           | ChrisMarshallNY wrote:
           | Tried that.
           | 
           | Didn't work for me. Still sticky and messy, with the added
           | benefit of adding schmutz from the cloth I used.
        
             | snowwrestler wrote:
             | It takes a lot of alcohol. I learned to soak a paper towel
             | and rub it on the sticky stuff with almost no pressure. If
             | it sticks, there is not enough alcohol.
             | 
             | And change the paper towel frequently. It works by
             | dissolving the sticky stuff, not mechanically wiping it
             | off. So the paper towel picks up the dissolved crud after
             | only a few wipes, then switch to a clean one.
             | 
             | I've cleaned cameras, mice, umbrella handles, and the back
             | of a Samsung tablet this way.
        
               | MaKey wrote:
               | Next time give lighter fluid a try, that should work
               | better.
        
             | MaKey wrote:
             | Try lighter fluid, that should work better.
        
               | arrowleaf wrote:
               | Lighter fluid can make plastics brittle. Odorless mineral
               | spirits, shop towels, and gloves would be my next step.
        
             | alyandon wrote:
             | I had some success in soaking gooey rubber parts in a
             | vinegar and water bath overnight. It seemed to cause the
             | gooey stuff to slough off enough that I was able to removed
             | by scrubbing lightly with a dish rag.
        
             | stronglikedan wrote:
             | nail polish remover works
        
           | stronglikedan wrote:
           | alcohol doesn't work, but acetone does
        
         | Marsymars wrote:
         | > Rubber doesn't age well.
         | 
         | This morning I replaced the rubber grip on my manual coffer
         | grinder. By my math I'd ground about 40 kg of coffee by hand
         | over 4 years, and the grip had gotten to the point where it
         | just spun around the body of the grinder unless held very
         | tightly.
         | 
         | I assume I could extend the lifespan by wearing gloves when I
         | grind coffee to keep my hand oils off the rubber, but the
         | replacement was only $5.
        
           | xandrius wrote:
           | 4 years vs 40. Different timescale and use?
        
             | Marsymars wrote:
             | Oh yeah, completely. Was just an offhand comment about my
             | very recent experience with aging rubber of one particular
             | type.
        
         | bloomingeek wrote:
         | In some cases, plastic doesn't either. It will "dry" out and
         | either crack or begin to flake off. I've had plastic gasoline
         | containers where the plastic rings that you tighten down to
         | prevent leakage, simply crack down the sides when trying to
         | unscrew them to get to the fuel, especially in winter time.
         | 
         | This is not to say all plastic is this way, some plastics that
         | are more flexible, like on the gas containers themselves, can
         | last for years. But the cap rings are made of hard plastic.
        
           | MBCook wrote:
           | Yep. Vintage Macs suffer from the plastic cases getting
           | brittle and snapping when bent.
           | 
           | The problem is on many models they were _meant_ to bend some
           | to release a clip, for example to open the top of a case.
           | 
           | Or they just can't hold the stress they were supposed to,
           | like the display hinge attachment points on many classic Mac
           | laptops.
        
         | bschwindHN wrote:
         | Yup - my Nexus 5 is all sticky and nasty because they made the
         | back out of rubber.
         | 
         | What are steering wheels made of? That material seems to last
         | longer, and they exist in much harsher conditions.
        
           | Peanuts99 wrote:
           | Lighter fluid will easily remove the soft touch coating and
           | you can reapply it again if you wish. Steering wheels are
           | mostly leather.
        
         | gardaani wrote:
         | That's why I've decided that my next mouse won't have any
         | rubber in it, but it's difficult to find a good mouse without
         | rubber. I'm still looking for one.
         | 
         | Generally, I try to avoid buying anything with rubber. It is
         | usually the first part that goes bad. Either it gets sticky and
         | starts melting or it gets hard and dry and breaks up. Also, I
         | avoid using rubber bands. They usually end up damaging objects
         | they hold together.
         | 
         | Here's a good page about conservation of rubbers and plastics
         | for those who like to preserve their vintage stuff for a long
         | time. https://www.canada.ca/en/conservation-
         | institute/services/con...
        
           | Night_Thastus wrote:
           | If you have don't care about the price, there's always
           | FinalMouse. Their mice are carbon fiber, with PTFE feet. I
           | forget if the wheel has any, I'd have to check once I'm home.
        
         | n_plus_1_acc wrote:
         | Remindy me of my Wii remotes with their gross rubber sleeves. I
         | really need to clean them.
        
         | kragen wrote:
         | Some rubber ages very well indeed. Some doesn't.
         | 
         | "Rubber" means lots of different plastics, some of which are
         | very stable and some of which are very unstable. Some are
         | natural; others are synthetic. All they have in common is that
         | they are soft and very elastic--if even that, since sometimes
         | ebonite is called a rubber as well, comprised as it is in large
         | part of natural latex rubber.
         | 
         | Silicone rubbers in particular are extremely stable.
        
         | loco5niner wrote:
         | I've 'fixed' a number of items like that with isopropyl
         | alcohol. Googling brought me that solution, and although it
         | discolors, it's functional. You have to use a lot though.
        
         | stronglikedan wrote:
         | Ignore all the comments telling you to use alcohol to clean
         | this. It doesn't work, but acetone does.
        
       | wileydragonfly wrote:
       | I too have fixed (temporarily) a hard drive by opening it open
       | and moving the arm back and forth a few times. I got about 20
       | minutes out of it. Was able to save some photos... that are
       | stored on another hard drive.
        
       | acomjean wrote:
       | I had forgotten about Quantum hard drives.. I bought a Quantum
       | harddrive in the 1990s for my mac like "Tower Power Pro".. It
       | stopped working about a week after I got it with clicks. The
       | first clue something was amiss was the person on the phone
       | stating "thats a little early for it to fail". Got a replacement
       | drive... 2 weeks later same issue. I think they were bought out
       | by someone.
       | 
       | As I get older I wonder how may of my burned DVDs will still
       | work.. My MiniDiscs still do as of this fall when I dusted them
       | off (different technology). I had heard of tv networks "baking "
       | magnetic tapes to get the information off.[1]
       | https://en.wikipedia.org/wiki/Sticky-shed_syndrome
        
         | kstrauser wrote:
         | I bought a 50MB (yes, megs) Quantum HD from an acquaintance. It
         | was freaking _slow_ connected to my Amiga, like 20-30KB per
         | second. It also made a horrible high-pitched whine.
         | 
         | Figuring I had nothing to lose, I turned it over and squirted
         | some 3-in-1 oil on the motor spindle. The whine started
         | increasing in pitch as it quietened, and slowly the HD
         | benchmark program started creeping up toward a more reasonable
         | 1MB/s or so. I didn't use that drive afterward, and just copied
         | the, ahem, _public domain apps and games_ off it and then threw
         | it away.
         | 
         | I have not before or since sped up a computer by oiling it.
        
       | klysm wrote:
       | I used to cynically think that things breaking down over time was
       | mostly a choice for built-in obsolescence. After doing some real
       | physical product design though, I can say that it's really
       | difficult to build things to last.
        
         | Aurornis wrote:
         | Spending time in a company that designs and manufactures real
         | products will cure anyone of this conspiracy theory. There's
         | probably an exception for companies that don't have any
         | warranty and don't have to suffer returns (e.g. the stuff you
         | buy from Temu). Any company that has to build a reputation and
         | suffer the economic consequences of warranty claims will not be
         | doing anything to intentionally make their products break down
         | over time.
         | 
         | Once you're close to the engineering side of physical products
         | you also realize how hard it would be to make products that
         | break down precisely after the warranty period is up. Most
         | failure modes get spread out over a very long time
         | (years/decades). Attempts at intentional obsolescence would
         | start cutting into your warranty period very easily.
        
           | NullPrefix wrote:
           | Do you think the fact that new cars have engines that are not
           | rebuildable but only replaceable is just a coincidence? With
           | every year car manufacturers get more insight in how and when
           | things break, thus allowing the use of more plastic parts in
           | the engine bay
        
             | SR2Z wrote:
             | It's not a coincidence - new cars have turbochargers and
             | electronic engine control that provide huge
             | performance/efficiency gains and necessarily are harder to
             | repair.
             | 
             | Your average shitty 4-banger from the 80s or 90s is not
             | remotely comparable to a new engine - in almost every
             | respect (including reliability!) the new one is better.
        
               | NullPrefix wrote:
               | New engines also have thin blocks, which cannot be honed
        
               | Peanuts99 wrote:
               | New engines don't ever need to be honed. You can change
               | the performance parameters in software easily enough.
        
               | NullPrefix wrote:
               | honing is part of rebuild
        
               | marcus0x62 wrote:
               | Turbochargers date back to the 1920s, and I'd rather
               | troubleshoot a modern EFI/GDI system than a carburetor
               | any day of the week.
        
               | SR2Z wrote:
               | Sure they're old, but my understanding is that outside of
               | diesels and aircraft they were too fiddly and unreliable
               | to put in common use.
        
             | Spooky23 wrote:
             | Almost any car can go 200,000 miles these days and
             | exceptions (Hyundai/Kia engines, Nissan transmissions) are
             | well known and excoriated.
             | 
             | Pre OBD2 cars just didn't do that. 100k was a significant
             | milestone for the life of the car. Today, it's a
             | preventative maintenance milestone.
             | 
             | Shitty plastic parts aren't a feature of modern cars, just
             | lousy companies. I had a 1991 Dodge Spirit in college and
             | high school that had a little plastic part in the
             | distributor that broke when it got hot.
             | 
             | When it did, the car would just stop if you hit a puddle or
             | turned right quickly. It did so enough that I kept two
             | spares in the trunk. One time the car died on the ramp from
             | the GW Bridge to the West Side Drive. I just stopped on the
             | ramp and fixed it, pissing off hundreds of people in the
             | process.
        
               | NullPrefix wrote:
               | >Almost any car can go 200,000 miles these days and
               | exceptions
               | 
               | Doubt that
               | 
               | >Pre OBD2 cars just didn't do that
               | 
               | In Eastern Europe, if the car has 200k-300k km on the
               | odomoter, it only means one thing - the odometer is
               | turned back. Pre OBD2 doing 500k and up is pretty normal
               | here.
               | 
               | >little plastic part in the distributor
               | 
               | Distributor was always plastic, afaik. I'm talking about
               | plastic water pumps on the new BMWs
        
               | WrongAssumption wrote:
               | "How Many Miles Does a Car Last?
               | 
               | The Bureau of Transportation indicates that the average
               | age across the board for vehicles still on the road is
               | just over 11 years according to Autotrader, and the
               | average may be approaching 12 years. Standard cars in
               | this day and age are expected to keep running up to
               | 200,000 miles, while cars with electric engines are
               | expected to last for up to 300,000 miles."
               | 
               | https://www.caranddriver.com/research/a32758625/how-many-
               | mil...
        
               | kube-system wrote:
               | Old BMWs have plastic water pumps. That's hardly
               | something new.
        
               | shermantanktop wrote:
               | Great story. The GW bridge is one of the most stressful
               | driving-in-city-you-don't-know-well experiences I've ever
               | had. We were literally shouting at google maps as it
               | blithely delivered nonsense while we were surrounded by
               | cars who wanted very much not to let us change lanes.
        
           | hsbauauvhabzb wrote:
           | The cost of improved quality still need only offset the cost
           | of returns within the warranty period and opinion on
           | reasonable product lifetime though. At some point the cost of
           | better quality will be greater than the profit margin a
           | company is willing to accept and a consumer is willing to
           | pay, but it's in the companies best interest to get that as
           | close to a number that passes the pub test (e.g., an
           | 'untentional' bug bricking the firmware the day after
           | warrantee expires)
           | 
           | I'm not convinced some of my very expensive smart products
           | aren't intentionally degrading over time, given fw is
           | introducing more functional bugs.
        
           | eviks wrote:
           | > Any company that has to build a reputation and suffer the
           | economic consequences of warranty claims
           | 
           | What are the economic consequences of warranty claims if you
           | products are cheapened to fail after the warranty expires?
           | 
           | Have you not heard of enough of penny-pinching electronics
           | fails (a device worth hundreds $ failing due to low quality
           | part worth cents)?
        
             | shermantanktop wrote:
             | I think the point is that Hanlon's Razor applies here.
             | Though there are definitely cases like this, I'm not sure
             | how one could prove that the penny-pincher was
             | intentionally oblivious to the damage from failure.
        
             | margalabargala wrote:
             | The argument is, cheapening your products to break after
             | the warranty expired is sufficiently hard that it would
             | result in plenty of products breaking _before_ the warranty
             | expires.
        
               | eviks wrote:
               | It's not rocket science
               | 
               | First, you're not blind - you can test your product to
               | see what the "plenty" is.
               | 
               | Second, many components have rated use, so it's easy to
               | estimate mean time to fail and pick the one beyond the
               | warranty period with whatever buffer you like. It's not
               | like you need seconds level of precision here!
        
               | stouset wrote:
               | Might I suggest reading about the normal distribution?
               | 
               | Or, I don't know, perhaps giving slightly greater
               | consideration to the people in this thread who've
               | actually worked on physical device engineering?
        
               | eviks wrote:
               | The level of consideration matches the level of
               | argumentation, e.g., it's obvious you failed in your
               | interpretative nitpicking on the word "mean" and think
               | "reading about the normal distribution" means anything in
               | this context.
        
               | stouset wrote:
               | Appropriately for the topic, I tailored the level of
               | consideration to just barely exceed that of your original
               | argument. So, next to none.
        
               | eviks wrote:
               | Are you replying to yourself? You were the one demanding
               | consideration, not me!
        
               | nickff wrote:
               | Please design a physical product to reliably fail after a
               | specific and precise amount of time (not usage, because
               | that's easier and not what you're arguing), then come
               | back and describe how easily you accomplished that feat.
               | Everyone reading this thread who has worked in device
               | design knows that your assertions are completely and
               | utterly misguided.
        
               | eviks wrote:
               | Right after you explain how in this imaginary world of 0
               | knowledge where you're not even capable of translating
               | usage into time companies set a warranty to 3 years
               | (>legal min) instead of 13; and why there are warranty
               | limitations for heavy use.
               | 
               | (and no, you don't need "reliably ... specific and
               | precise", those are just artifical constraints you've
               | added)
               | 
               | And don't speak for everyone, not everyone is so clueless
               | re. business decisions just because they've designed some
               | hardware.
        
               | stouset wrote:
               | "I know so much more about this topic from some casual
               | Googling than people who actually do this for a living,
               | so please listen to me."
        
           | Marsymars wrote:
           | I agree with your overall sentiment, but I can't help but
           | feel that when companies offer single-year warranties it's
           | because they haven't put in the engineering to keep the
           | failure rate down over what's actually a reasonable-for-the-
           | consumer lifespan for the product.
        
             | jwagenet wrote:
             | Or perhaps a manufacturer has determined the customer isn't
             | willing to pay a premium for the engineering or material
             | costs required to increase lifespan.
        
           | Salgat wrote:
           | When peoplespeak of planned obsolescence, they're discussing
           | how companies pay the bare minimum to make a part that
           | functions within the warranty period. They aren't doing it to
           | fail the part prematurely, they'd doing it to pinch pennies
           | in the manufacturing costs.
        
         | NullPrefix wrote:
         | >it's really difficult to build things to last
         | 
         | A lot of depends on where your price point is. Do you compete
         | with Temu or do you sell expensive things. People rarely expect
         | cheap things to last, but if you don't compete on being the
         | cheapest, than the product is expected to be made to last
        
           | klysm wrote:
           | I'm saying even when cost isn't the motivating factor, it's
           | _still_ difficult to build things to really last, especially
           | when there are moving parts.
        
         | desdenova wrote:
         | Obsolescence doesn't exist because a comically evil mastermind
         | designs things to break. It exists because capitalism favors
         | profits over anything else.
         | 
         | A lower quality component is cheaper than a higher quality one
         | that would last longer, so that's what ends up being mass
         | produced, and that's what you, as a product designer with no
         | power over the entirety of the production pipeline, has to work
         | with.
        
           | guhidalg wrote:
           | You are assuming that a product designer needs the product to
           | last as long as possible given our current knowledge of
           | physics, chemistry, engineering, and manufacturing at the
           | moment. Most of the time, that's just not necessary. Things
           | break, and if you can make some money off of them before they
           | break then we can keep the cycle going. Customers would
           | happily spend the same amount of money again after some time
           | if they expect an improved product (for proof, see every
           | subscription service).
        
           | tbrownaw wrote:
           | Well, also it turns out that most people won't pay that much
           | extra for something to last longer.
        
             | entropi wrote:
             | Also paying extra does not in any way mean you will get any
             | better quality these days. It is indeed a market for
             | lemons.
        
             | AngryData wrote:
             | It might if there was an actual reliable correlation
             | between the price of a product and its longevity. But many
             | times the shittiest products will slap on some marketing
             | materials about it being extra heavy duty or something, or
             | design it to appear like a more reliable competing product,
             | but charge more for it. I buy the cheapest parts not
             | because I want the cheapest parts, but because spending an
             | extra 20% on the price often results in the exact same part
             | with zero extra value.
        
             | Salgat wrote:
             | And part of this is because it's very difficult for
             | consumers to measure this, especially as even the best
             | brands experience enshitification. Sears' Craftsman tools
             | famously had a lifetime warranty, but capitalism eventually
             | did its thing and outsourced their manufacture and removed
             | the lifetime warranty, hoping to leverage years of good
             | will for a short term gain.
        
               | genewitch wrote:
               | They also started putting plastic gears in their gas
               | powered stuff. No bearings, just bushings in the shaft.
               | Crap like that.
               | 
               | All these companies some of us remember are all now owned
               | by the same company. This is how capitalism goes.
               | Eventually, a company makes a mistake, and a competitor
               | will absorb them.
               | 
               | This is dramatically simplified, but the big joke is that
               | capitalism breeds competition and that is good for the
               | consumer.
               | 
               | The illusion of choice via mergers and acquisitions.
        
               | Salgat wrote:
               | That reminds me of what happened with Kitchenaid, where
               | now only the pro line and better has metal gears, which
               | is why folks seek out the old models at garage sales.
        
             | skinkestek wrote:
             | People have typical shelled out significant more money for
             | Miele washing machines because they were known to last
             | typically up to somewhere between 1 and 2 decades and be
             | repairable.
             | 
             | People pay a lot extra for Toyota.
             | 
             | I don't want to pay extra for my pants to last at least a
             | full year (think 100 days use, 30 wash cycles), or for my
             | electronics to last at least five years since I am old
             | enough to remember that this used to be absolutely normal
             | and the way things used to be.
        
           | yMEyUyNE1 wrote:
           | > capitalism favors profits over anything else.
           | 
           | At what rate of return does "profits" turn into unbridled
           | greed and capitalism turns into parasitic exploitation?
        
           | baq wrote:
           | > It exists because capitalism favors profits over anything
           | else.
           | 
           | ...and that's where the regulator needs to step in and
           | establish a set of requirements which must be met to allow
           | profiting.
        
         | ThatMedicIsASpy wrote:
         | There is a choice to pay 4 cents or 6 cents for a capacitor in
         | your electronic devices.
        
           | waste_monk wrote:
           | "There is no choice" - clueless MBA
        
           | Scoundreller wrote:
           | There was a Leviton (well known brand) timer power switch
           | that would prematurely fail.
           | 
           | They spec'd out too low temperature rating of a capacitor
           | that was right next to a heat source and cook itself to
           | death:
           | 
           | https://m.youtube.com/watch?time_continue=315&v=BQM4ERy-wpY
           | 
           | https://electronupdate.blogspot.com/2017/12/leviton-
           | ltb30-bu...
           | 
           | So yeah, tried too hard to save 2 cents
        
             | klysm wrote:
             | That's not a 'saving 2 cents problem', that's a failure to
             | recognize the thermal environment and requirements for a
             | component, which is kind of my entire point: engineering
             | isn't easy.
        
               | Dylan16807 wrote:
               | The 6 cent capacitor is more durable and can absorb an
               | error like that without the product failing.
               | 
               | Like they say that anyone can overbuild a bridge but only
               | an engineer can make it barely stand up. A lot of that
               | cost cutting is useful but it tends to go too far.
        
               | ReptileMan wrote:
               | >Like they say that anyone can overbuild a bridge but
               | only an engineer can make it barely stand up
               | 
               | The majority of biggest suspension bridges if I remember
               | correctly are barely standing up. They use above 80% of
               | the cables carrying capacity for themselves.
        
               | yard2010 wrote:
               | Same point: anyone can build a submarine that gets to the
               | Titanic.
        
               | eschneider wrote:
               | Yeah. Anyone can get to the bottom of the ocean. Getting
               | back up alive involves more skill.
        
           | AngryData wrote:
           | But unless you spend the effort to personally test those 2
           | cent more expensive parts, how do you know you are actually
           | getting more for your money until after your or your
           | customer's shit is broken? Even if you do test it, you might
           | need to retest those same parts a year or two down the line
           | as either your suppliers equipment wears down, or the skimp
           | on QC more over time, or if they just outsource it to someone
           | else as a middle man. There is a lot of room in there for
           | people to get fleeced because everybody is playing the same
           | game all the way down the line to the hole they dug the
           | minerals out of.
        
           | klysm wrote:
           | That's like the simplest possible case, and it's not even
           | that clear cut. The truth is nobody has any idea which
           | capacitor is going to last longer.
           | 
           | Things like fatigue failure, surface wear, vibration,
           | corrosion, etc. and super hard. Entropy is a real bitch and
           | it comes for everything.
        
           | bayindirh wrote:
           | Your CEO will be very upset when they find out that their
           | probable bonus is used on "useless" capacitors, 2 cents at a
           | time. Instead, you should use 2 cent capacitors and pay him
           | the rest for the ingenuity. /s
        
         | kajecounterhack wrote:
         | > it's really difficult to build things to last.
         | 
         | Having a non-user replaceable battery is a really easy way to
         | ensure a product stops working after 3-4 years though.
         | 
         | And the criticism is typically directed at companies like
         | Apple, who does make things that last physically, but then
         | force you to upgrade by way of battery.
        
           | pinkmuffinere wrote:
           | Both can be true: planned obsolescence is real, but building
           | things to last is difficult too.
           | 
           | IMO the durability problems in early generations of products
           | tend to be "real", because there are still real engineering
           | problems that aren't understood, and there isn't (generally)
           | a super limited market. Once the engineering problems are
           | solved and the market is fully saturated, there is suddenly
           | an incentive to add planned obsolescence. I don't have any
           | data to back up this claim though.
        
             | jordanb wrote:
             | A more accurate term is "value engineering."
             | 
             | If you have a product that's been in the market for a while
             | and it looks like it's meeting service life expectations
             | you start looking at it trying to find ways to save money
             | by substituting cheaper parts. You swap out metal gears for
             | plastic gears, for instance.
             | 
             | If these parts have a shorter service life, but the service
             | life is still longer than the warranty, then maybe that's a
             | win in two ways for the manufacturer.
        
               | pinkmuffinere wrote:
               | Wow that's super interesting! I've never heard of this,
               | but the appeal is immediately obvious. Thanks for
               | commenting, gonna have to do a Wikipedia binge.
        
               | folsom wrote:
               | I think of it as a continuous feedback loop between
               | engineering, finance, and QA that ultimately ends in a
               | product being manufactured as inexpensively as possible
               | without dying in the warranty period.
        
               | xethos wrote:
               | > You swap out metal gears for plastic gears, for
               | instance.
               | 
               | Great, till the motor that drives the gears jams. When
               | the gears are metal,the expensive part (the motor) is
               | more likely to lose. When the gears are plastic, the
               | motor survives and you need to replace the gears with
               | nylon ones or 3D print your own.
               | 
               | The plastic gears may not always be designed as a
               | sacrificial part, but most consumers unfairly dismiss the
               | possibility immediately
               | 
               | This comes down to warranty too. If it fails during the
               | warranty period, which one does the OEM want to pay to
               | replace: the expensive motor, or the cheap gearing?
        
           | nicoburns wrote:
           | You're never really forced to upgrade because of battery. If
           | you don't want to get Apple to replace it (which though
           | expensive is still _much_ cheaper than a new phone), then you
           | can take it to your local phone repair shop which will do it
           | for not much more than the cost of a replacement battery.
        
             | yard2010 wrote:
             | In some versions of the iPhone the screen is maliciously
             | connected to the board with strong adhesive making these
             | replacements not easy at all.
        
               | Gigachad wrote:
               | It's fairly easy to open. They designed it so a cheap and
               | inexperienced worker in the Apple Store can replace the
               | battery quickly and without issues.
               | 
               | They also made a massive improvement by designing an
               | adhesive for the battery that detaches with electricity.
               | So you no longer have to use pull tabs or heat.
        
               | Someone wrote:
               | > the screen is maliciously connected to the board with
               | strong adhesive
               | 
               | That's not necessarily malice. Using lots of glue makes
               | the device stronger, and making glue that a) glues really
               | well (if there's as good as no bezel, how is the screen
               | staying attached to the phone otherwise?), b) lasts for
               | years in any climate and c) can be easily removed isn't
               | an easy problem.
        
               | KETHERCORTEX wrote:
               | Using glue is an anti-repair malice by itself. On my
               | planet screws and gaskets were invented long ago.
        
               | mschuster91 wrote:
               | Screws are visible from the outside though.
               | 
               | In any case, all it takes to repair a phone with a glued
               | screen is a two face suction grip for about 20 dollars
               | and an ordinary hair dryer.
               | 
               | The nasty part of a phone repair, I will admit that, is
               | scraping off the glue gunk - I had to repair a Google
               | Pixel once where the battery was dead, and during
               | removing the glue on the display unit border I apparently
               | managed to damage the seal between the OLED display and
               | the glass, exposing the OLED to oxygen which led to
               | eventual oxidization and a new display panel.
        
               | ryukafalz wrote:
               | > Screws are visible from the outside though.
               | 
               | Which is a positive in my book, it means I know where to
               | start if I need to get into the thing.
        
               | EndShell wrote:
               | It not that easy with their glued in batteries on some
               | Macbook Pros. You have to essentially use alcohol to
               | remove the glue to replace the battery. Absolute PITA.
               | They could have used 4 screws and it would be easy to
               | replace.
               | 
               | Apple has a high profit margin on their products so I
               | expect better. This isn't a cheap laptop from a
               | supermarket.
        
               | mschuster91 wrote:
               | Agreed but on the other side it makes the manufacturing
               | more complex - another plastic part and screws as well as
               | the time needed compared to just gluing in the battery.
               | 
               | I suspect this is a classic example of corporate
               | beancounting at work, even if it just a dollar or two per
               | machine, at Apple's volume of millions of machines that's
               | nothing to sneeze at.
               | 
               | To fix it, we need laws that require a certain
               | repairability score for all devices sold. Then doing the
               | "right thing" would be a KPI that competes with pure
               | financial incentives.
        
               | EndShell wrote:
               | > Agreed but on the other side it makes the manufacturing
               | more complex - another plastic part and screws as well as
               | the time needed compared to just gluing in the battery. >
               | > I suspect this is a classic example of corporate
               | beancounting at work, even if it just a dollar or two per
               | machine, at Apple's volume of millions of machines that's
               | nothing to sneeze at.
               | 
               | They make a high margin on each device and other
               | manufacturers can manage it fine at similar price points.
               | I believe it was deliberate, they back tracked after
               | being highly criticised for it.
               | 
               | > To fix it, we need laws that require a certain
               | repairability score for all devices sold. Then doing the
               | "right thing" would be a KPI that competes with pure
               | financial incentives.
               | 
               | If people are concerned about repairability they should
               | seek out manufacturers that offer products where they
               | have a good track record.
               | 
               | Laptops, tablets and phones are seen as partly consumable
               | by the majority of people and they replace them every few
               | years. I am not saying that it is right, I am just saying
               | that is the reality. Also not every problem can be
               | legislated away and if you make something a KPI it will
               | be gamed.
        
               | Someone wrote:
               | Engineering is a matter of trade-offs.
               | 
               | So, how do you screw a thin piece of glass onto a phone
               | that doesn't have bevels to speak of in such a way that
               | you can put it into your pocket for years, and push a
               | finger on the center of the screen tens of thousands of
               | times without breaking?
               | 
               | Also, if there's room below the screen, the screen will
               | bend more than when there isn't, and that will affect
               | longevity.
               | 
               | I'm not claiming using glue wasn't done out of malice,
               | just that we can't say it is.
        
             | tlavoie wrote:
             | Are Mac laptops still glued together? My 2013 MBP needed a
             | new battery, which required replacing the following as one
             | unit: battery, keyboard, top case, trackpad. The reason is
             | that it was all one blob. (And then the charging circuit on
             | the motherboard died, and I moved on to ThinkPads I can
             | upgrade and deal with myself.)
        
           | StressedDev wrote:
           | My last iPhone's battery lasted about 5.5 years before it
           | needed to be replaced. Replacing it cost about $90 + tax at
           | the Apple store. The bottom line is Apple products do last
           | and if you need a new battery, you can get one.
        
         | anjel wrote:
         | I'd be fine with planned obsolescence if the mfr had a duty to
         | disclose the means of obsolescence and the Product lifespan.
        
           | aitchnyu wrote:
           | While we are at it, I want companies to disclose that a brand
           | is made with cheaper ingredients or meets a lower quality
           | expectation. Can think of some loopholes myself though.
        
         | bsimpson wrote:
         | I was in film school in the mid 00s, when RED was just starting
         | to sell digital cameras to Hollywood studios. I remember a lot
         | of my professors being concerned that we'd lose the archival
         | properties of cinema - you can play back a 100 year old movie
         | with a bright light and a ratchet - the same stuff you need to
         | play back a movie from the 90s. They were concerned there'd be
         | too much churn in digital formats.
         | 
         | Just this weekend, I saw a headline that the Looney Tunes box
         | set I bought then probably doesn't work anymore, because Warner
         | Bros used crappy materials to mint the DVDs and people have had
         | them degrade beyond playability.
        
           | xandrius wrote:
           | So kind of correct but not quite related?
           | 
           | The old film stuff which survives is mainly due to material
           | quality, storage and luck, in that sequence. Those DVD
           | started already losing the battle.
        
           | Reason077 wrote:
           | Film wasn't always perfect either. A _lot_ of early,
           | pre-1950s cinema has been lost because the old nitrate film
           | stock degrades over time. And can catch fire.
           | 
           | https://en.wikipedia.org/wiki/Nitrocellulose#Nitrate_film_fi.
           | ..
        
             | mikepurvis wrote:
             | Even modern film is often not great, particularly theatre
             | prints that aren't explicitly made for archival purposes.
             | There was a fascinating YouTube video recently where the
             | author pushes back on the purported superiority of fan-
             | scanned 4Ks now competing with official, studio-supervised
             | restorations:
             | 
             | https://www.youtube.com/watch?v=uQwQRFLFDd8
             | 
             | Obviously DNR and bad HDR jobs are kind of their own issue,
             | but he focuses specifically on coloring and the notion that
             | theatre prints are themselves often wildly inconsistent and
             | change over time, so it can be extremely difficult to even
             | establish a baseline for what a film was meant to look like
             | _or even what it actually looked like upon release_.
             | 
             | As a modest 4K collector myself, it frustrates me when
             | certain films seem to sit in indefinite limbo, but Amadeus
             | (released this week) looks fabulous and was absolutely
             | worth the wait, so I have hopes that the people taking
             | their time to do right by films like Ben Hur and The Sound
             | of Music are doing so for the right reasons.
        
               | Aloha wrote:
               | Thanks for posting that, it was an interesting watch!
        
               | mikepurvis wrote:
               | There's a lot of really great film meta-commentary like
               | that on YouTube. Nerrel's video about about dynamic range
               | and colour gamut in the context of Aliens was a game
               | changer for me in appreciating the true potential of the
               | UltraHD format:
               | 
               | https://www.youtube.com/watch?v=BxOqWYytypg
        
           | jajko wrote:
           | DVDs use organic layer for data storage (that rainbowy part
           | IIRC). There is no way in chemical reality that that layer
           | can last more than 2-3 decades, apart from very few outliers.
           | I'd say half-life is somewhere around 15-20 years from what
           | I've witnessed.
           | 
           | If you have anything worthy still on DVDs that still works,
           | make a backup to keep it.
        
             | MaKey wrote:
             | For archival purposes M-DISC can then be used, whith a
             | purported lifetime of 1000 years.
        
             | genocidicbunny wrote:
             | I recently found an old spindle of DVDs that I burned a
             | while ago, mostly with booty gathered from sailing the
             | seas, if you will. I had a 100% success rate with guessing
             | which discs would be unreadable just by looking at them --
             | the recording layer had degraded so much over time that it
             | was apparent to the naked eye.
             | 
             | Luckily this was all stuff I had no issue with discarding,
             | but if those discs had contained anything of sentimental
             | value, I'd have been quite upset to find that they were
             | basically useless now.
             | 
             | > If you have anything worthy still on DVDs that still
             | works, make a backup to keep it.
             | 
             | And make sure to make it to multiple other formats,
             | preferably including some sort of cloud storage. Solid
             | state storage, especially modern small portable drives, are
             | great if you use them often, but if you're planning to just
             | copy stuff to them and leave them sitting unpowered for a
             | long time, you should be aware that over time they too will
             | suffer from data corruption. The charges in the storage
             | cells don't leak fast, but they do leak.
             | 
             | You gotta actively maintain your backups, even if that just
             | means plugging the backup drive in every other month to
             | check its' health.
        
             | happycube wrote:
             | If done correctly a ~35 year old Laserdisc's glue layers
             | are still fine. This depends on the plant and when the disk
             | was produced, but Pioneers plants were quite good by the
             | late 80's.
             | 
             | Most 1980's CD's are still fine, except for ones made by
             | PDO UK.
             | 
             | I'm not sure if the glue layers in DVD are organic or not,
             | but I think the rainbow part itself is aluminum.
        
           | genocidicbunny wrote:
           | Thing is, those old films will eventually degrade too unless
           | very carefully maintained. I don't think there's
           | realistically any storage format that doesn't degrade over
           | some period of time. Even things carved into stone will
           | weather away over time unless somehow protected.
           | 
           | In an interesting way it's almost that human memory is the
           | most durable format -- as long as we remember to care for and
           | preserve information, we can keep it around as long as people
           | are around; But once people stop caring about it, eventually
           | it will fade.
        
             | wizzwizz4 wrote:
             | We have ancient oral traditions that describe
             | constellations that no longer exist (the Seven Sisters).
             | doi:10.1007/978-3-030-64606-6_11
        
               | HeyLaughingBoy wrote:
               | Do you mean the Pleiades?
        
               | wizzwizz4 wrote:
               | Yes, the Pleiades, which consists of 6 bright points of
               | light in the sky, yet is still called the "Seven Sisters"
               | (or "Seven Brothers", or similar). Some mythologies tell
               | us what happened to the seventh, while others leave the
               | discrepancy unresolved - or else, those stories do not
               | survive.
        
             | Cthulhu_ wrote:
             | That's it, data needs to be refreshed regularly, archival
             | data needs to be kept 'alive' and transferred to newer
             | media on a continuous basis.
        
             | philistine wrote:
             | The word unless is unfortunately superfluous in your
             | statement. David Fincher just went through a grueling
             | restoration process for Seven, and he talked about the
             | process and basically said: Eastman Kodak has spent a lot
             | of money to convince Hollywood that if your shoot on film
             | and keep it in a vault that it will never degrade. It's
             | false.
        
               | genocidicbunny wrote:
               | I guess you could stave off the degradation by
               | occasionally transferring the film to new media. But
               | yeah, the unless is kind of superfluous there, even with
               | frequent 'refreshing' film will eventually degrade.
        
             | foobarian wrote:
             | I wonder if you could come up with a preservation metric
             | tied to time investment or labor. The oral tradition is
             | very labor intensive. How does it compare to the labor
             | required to mine, refine, and build computers and hard
             | drives for a storage service like S3 to preserve an
             | equivalent amount of information? Or to chiseling
             | everything into giant stone tablets? Printing and re-
             | printing books?
        
         | K0balt wrote:
         | It's also really hard to make things that last at least X long
         | but hardly event more than Y. I know an engineer who spent two
         | years of his life making sure the new water pump designs would
         | fail at warranty + 50 percent, but only in an annoying, non
         | catastrophic way.
         | 
         | Also, plastics that last very specific amounts of time are
         | common in specific pieces of assemblies in mechanical timers
         | for refrigerator defrosters and the little crossbars that tie
         | the vanes in air vent directors together. Replacement timers
         | use all nylon gears and last "forever".
         | 
         | The one I personally uncovered is a Honeywell thermostat. It is
         | a direct replacement for a mechanical thermostat that would
         | frequently fail about 10-15 years out due to corroded/pitted
         | contacts. The all electronic replacement does not have this
         | problem, but they still failed around 10 years out, but with
         | remarkable predictability in my friends apartment complex.
         | 
         | I reverse engineered one. It is powered by the 16-24v signal
         | line. It uses a simple potentiometer to set the temperature, no
         | clock, memory or other features. It has a battery soldered on
         | the circuit board. The battery slowly discharges while the unit
         | is on. In about 10 years of operation, the battery voltage
         | drops below 1v or so. The battery powers nothing, but the
         | microcontroller senses it's voltage and when it is too low, it
         | changes the behaviour of the thermostat to randomise the
         | temperature cut in/out points by about 10 degrees Fahrenheit ,
         | making the thermostat annoyingly unpredictable in a way that is
         | very similar to the typical failure mode of the old thermostat
         | it replaced.
         | 
         | One notable difference is that the electronic one will never
         | fail (unless it is in the off position) to come on at 45F or
         | lower, preventing the programmed random behaviour from
         | provoking a freeze-up and damage to structures, so I guess
         | that's nice?
        
           | salviati wrote:
           | This is an incredibly useful investigation! Did you publish
           | it somewhere?
        
             | h0l0cube wrote:
             | +1 on this. I don't think I've read a story about how
             | planned obsolescence is achieved in such a novel and non-
             | plausibly deniable way. By that, I mean they haven't just
             | cheaped out on materials, they've spent extra to make it
             | fail predictably.
        
           | mschuster91 wrote:
           | > The battery powers nothing, but the microcontroller senses
           | it's voltage and when it is too low, it changes the behaviour
           | of the thermostat to randomise the temperature cut in/out
           | points by about 10 degrees Fahrenheit , making the thermostat
           | annoyingly unpredictable in a way that is very similar to the
           | typical failure mode of the old thermostat it replaced.
           | 
           | This should be criminally investigated and the person who
           | ordered it be put in prison for at least a decade.
        
             | salviati wrote:
             | Why not at least 9? Or 5?
             | 
             | I think it would be best to focus on the deterrent effect
             | for the future: we need a law that makes this business
             | strategy not viable. Not on punishing bad behavior that
             | already happened. Maybe such law already exists, but we
             | need more enforcement. Or a better thought out law.
             | 
             | I don't think it's important if _that_ person gets jail
             | time. I would not particularly rejoice at the news. But if
             | somehow this practice was made impossible or impractical,
             | I'd
        
               | wongarsu wrote:
               | One of the reasons for punishment is deterrence. It it
               | becomes clear people consistently go to prison for doing
               | something like this that will reduce the likelihood of
               | people doing this in the future
        
               | joshuaissac wrote:
               | Or at least make it mandatory to disclose such behaviours
               | before purchase. Failure to disclose should result in the
               | vendor and the manufacturer becoming liable for the
               | repair/replacement costs (with the vendor similarly able
               | to push the costs to the manufacturer if it was not
               | disclosed to them either), as well as any actual damages
               | resulting from the failure of the product.
        
               | toss1 wrote:
               | Need the jail time and a safe harbor if the behavior is
               | fully disclosed in advance with all advertising (a simple
               | phrase will do such as: "Useful life limited to ~10
               | years, details at xyz")
               | 
               | Some people might be fine with a product with a known
               | lifespan, or want to pay more for the unlimited life
               | version
               | 
               | The penalty should be more like corporate death than
               | individual prison, as that often gets fobbed off on some
               | scapegoat rather than on the actual manager responsible
        
             | matthewfcarlson wrote:
             | As much as I agree with the sentiment and desired outcome
             | (better/longer lasting products), detecting and enforcing
             | that seems horrendously difficult. A great example is the
             | VW (and others) emissions scandal. They evaded detection
             | for years despite bringing the product for inspection. In
             | the case of this thermostat, you would have to prove it
             | wasn't a bug and instead malicious intent to send someone
             | to jail. You'd need records of who said it needs to be this
             | way.
             | 
             | We can't send arbitrary people to jail for bad designs. I
             | don't think many people would be an engineer if you knew
             | there was possible jail time if you shipped something with
             | a bug.
        
               | robertlagrant wrote:
               | You can fix some of this by having competent and
               | independent inspection, which this seems to be. The rest
               | - perhaps you can't litigate, but you can publicise, with
               | details, and perhaps something a consumer rights watchdog
               | or public body would pick up.
        
               | immibis wrote:
               | You can already go to jail for engineering something with
               | a bug, if it has bad enough effects and the prosecution
               | can prove that a reasonable engineer should have fixed
               | the bug or not written it.
        
           | mort96 wrote:
           | > I know an engineer who spent two years of his life making
           | sure the new water pump designs would fail at warranty + 50
           | percent, but only in an annoying, non catastrophic way.
           | 
           | Wow what an abhorrent waste of talent and life.
        
             | albrewer wrote:
             | In mechanical design, you typically target an order of
             | magnitude of stress cycling for product design. In a pump,
             | everything stress cycles, so it all needs to be simulated.
             | If this was a pump you were going to make ten million of,
             | then suddenly every fractional 10th of a cent you save
             | becomes the difference between, e.g., having another
             | coworker or not. So to balance that with offering a
             | reasonable warranty such that there's actually demand for
             | this product makes sense.
             | 
             | Before anyone brings it up: sure, a lot of companies just
             | pocket this savings or whatever, but a lot don't; you just
             | don't hear about them because they're typically midsize
             | companies that nobody complains about.
        
               | mort96 wrote:
               | I'm sorry, but I feel like you're reading my message
               | extremely uncharitably. I'm obviously onboard with the
               | idea that nothing lasts forever, and time spent figuring
               | out how to increase something's lifespan to "at least X
               | years" is obviously valuable, as is time spent figuring
               | out how to cut costs without making a product break
               | "before X years". But none of that is the same as
               | spending time to figure out how to _ensure that something
               | breaks_ at the right time.
               | 
               | It matters whether the focus is on reducing costs while
               | keeping track of the impact on the product's lifetime, or
               | the focus is on reducing the product's lifetime. What I'm
               | calling a waste of talent and human life is spending time
               | on the latter, and that's what it sounds like my parent
               | comment describes their engineer friend doing.
        
               | eschaton wrote:
               | Amen, intent matters. And it sounds like in both of the
               | cases the OP cited, the intent was to force otherwise-
               | unnecessary replacement, which is bad.
        
             | mkipper wrote:
             | This can be a pretty blurry line.
             | 
             | If the engineer took some existing product and did
             | _nothing_ for 2 years other than design in additional
             | failures that show up after the warranty has expired, I
             | agree that 's awful. However, I'm very skeptical of that.
             | I've worked in some manufacturing orgs who try to pinch
             | every possible penny they can, and I've never seen anything
             | resembling that level of mustache-twirling villainy in
             | engineering. Also, 2 years seems like an incredibly long
             | time for someone to spend doing this and nothing else.
             | 
             | It's _much_ more likely that the company asked the engineer
             | to reduce the cost of the pump while still hitting the
             | product 's requirements (e.g. no failures during warranty
             | period plus some margin), and while doing that, the
             | engineer found the design was overspeced for those
             | requirements and made some changes which reduced the pump's
             | expected lifespan while still meeting that requirement.
             | 
             | Unlike what the OP is suggesting, this happens
             | _constantly_...it 's what engineering is.
             | 
             | Obviously I'm not OP and I'm reading between the lines
             | here, but it's very easy to imagine someone hearing this
             | story second-hand and completely misrepresenting it.
        
             | whaleofatw2022 wrote:
             | Oh i think I saw an AvE video where they explained a cheap
             | part being omitted resulted in this exact sort of problem.
        
           | matthewfcarlson wrote:
           | While I don't doubt the behavior, I have a hard time
           | believing that a product manager would let an expensive part
           | like a battery get added to the BOM if it's only purpose was
           | to fail after ten years. Which suggests it performs some sort
           | of function, which means this could be a bug rather than a
           | malicious act. We will likely never know but I'm always
           | willing to assign stupidity rather than malice
        
             | hulitu wrote:
             | > While I don't doubt the behavior, I have a hard time
             | believing that a product manager would let an expensive
             | part like a battery get added to the BOM if it's only
             | purpose was to fail after ten years.
             | 
             | It depends how much of the BOM price was the battery.
        
           | jefftk wrote:
           | _> The battery powers nothing, but the microcontroller senses
           | it's voltage and when it is too low, it changes the behaviour
           | of the thermostat to randomise the temperature cut in /out
           | points by about 10 degrees Fahrenheit_
           | 
           | This is really neat, if true, but I have to say I'm
           | skeptical. This is just too good a story!
        
           | andruby wrote:
           | > It has a battery soldered on the circuit board. The battery
           | slowly discharges while the unit is on. In about 10 years of
           | operation, the battery voltage drops below 1v or so. The
           | battery powers nothing
           | 
           | I am not an electrical engineer. Could the microcontroller
           | use the battery as some kind of calibration? Or could it have
           | another function?
        
           | eschaton wrote:
           | So you know of two cases of companies putting in work to
           | defraud people by selling products that aren't fit for
           | purpose outside their warranty window. Name & shame.
        
         | matthewfcarlson wrote:
         | Agreed. A great example would be the testing of old tvs.
         | https://www.youtube.com/watch?v=lxQS58t39_U
         | 
         | They were often tested to ridiculously high standards with huge
         | voltages applied across strenuous tests. And they cost
         | accordingly.
         | 
         | It's amazing how cheap things are these days. I think what
         | frustrates people more is that the more expensive options don't
         | usually last long. Finding the more reliable option is
         | fiendishly difficult and it may not exist.
        
           | foobarian wrote:
           | > I think what frustrates people more is that the more
           | expensive options don't usually last long
           | 
           | Yeah, well put. Just had to replace a dishwasher, and among
           | the models of one brand it seems the more expensive models
           | just add more moving parts and complexity that, ironically,
           | may lead to more issues.
           | 
           | Don't get me started about clothes. The quality and weight of
           | the fabric is almost completely disconnected from the price.
        
         | SecretDreams wrote:
         | In my years in PD, I never saw intentional product
         | obsolescence. Instead, I saw a lot of targets based on use
         | metrics, i.e. design for this many years, exposure, etc. The
         | problem is testing - you can't actually test for time in real
         | time. Instead, we try to develop elaborate accelerated testing
         | schemes that try to closely capture consumer intent. The
         | problems with accelerated testing schemes are four fold:
         | 
         | 1) They're a relative benchmark. They don't represent how the
         | product will perform in absolute terms, only how it will do in
         | this standardized bench test against other products.
         | 
         | 2) They might miss some things that are coupled together that
         | don't fully get felt out until you're over longer periods of
         | time.
         | 
         | 3) They're imperfect if the use cases for a consumer product
         | will be complex. An easy example is a car. Auto OEMs will try
         | their best with their standardized accelerated testing
         | scheduled for durability, corrosion, etc -> but the consumer
         | will always end up doing shit that is totally reasonable but
         | not in the accelerated testing scheme )or under provisioned).
         | 
         | 4) For complex products, a lot of accelerated testing might
         | happen on only a subsystem level and may not fully map to the
         | final product.
         | 
         | Although these downsides are real, accelerated testing is still
         | great and, with good planning and experience, can catch a lot
         | of problems.. but it tends to always miss something and the
         | above 4 points can synergistically work together to make a
         | "design big" more obvious when in the field/hands of the
         | customers!
        
       | userbinator wrote:
       | _but older hard drives like the ones I've shown above are
       | remarkably tolerant of being opened. That's not to say I would
       | leave it operating without the cover for an extended period of
       | time, but for quick data recovery purposes in a decently clean
       | environment, it's fine._
       | 
       | The airflow while the platters are spinning keeps dust off them,
       | and as long as particles don't stick and cause excessive "thermal
       | asperity", the heads will still work. The latter is what makes
       | transient bad sectors appear.
        
       | lofaszvanitt wrote:
       | I had two hard drives sitting on the shelves just suddenly refuse
       | to work after not touching them for years... Xbox360 hdd went
       | south, a seagate st4000dm000 too. interesting... what is aging in
       | these modernish drives that makes them go south?
        
         | MBCook wrote:
         | Could be similar things. A rubber gasket going gooey, grease
         | freezing up, anything to make the mechanics off even a little.
         | 
         | The tolerances are so tiny, I doubt it takes much at all.
        
       | tfvlrue wrote:
       | A similar thing happened to my Brother laser printer. It has a
       | tiny rubber piece inside that serves as a bumper to quiet down a
       | component that clicks while the paper travels through the
       | printer. Over time, it gets sticky and winds up holding the
       | component too long, which confuses the printer into thinking it
       | has a paper jam, causing it to suddenly abort the print job
       | partway through. The fix was to simply remove the rubber pad and
       | it was back to normal -- albeit a little "clickier" than when it
       | started!
       | 
       | Details if anyone is curious:
       | https://www.reddit.com/r/printers/comments/r04j3s/trying_to_...
        
         | hlehmann wrote:
         | I had the same problem when my previous Brother printer was
         | nearly ten years old, I did the same trick, and it worked. Most
         | components might last almost forever, but things like rubber or
         | glue, not so much.
        
         | ernst_mulder wrote:
         | Same kind of problem with an old HP LaserJet 1300 we still use.
         | It began by it occasionally picking up multiple sheets of paper
         | and jamming. It gradually got worse until the printer wasn't
         | usable anymore.
         | 
         | The issue turned out to be the solenoid for the pick-up
         | mechanism. When activated it should cause the pick-up mechanism
         | to turn once. The solenoid once apparently had a small rubber
         | pad to reduce noise. This had turned into goo and the solenoid
         | would stick causing the mechanism to turn multiple times.
         | 
         | Fixed by removing the left-over goo and a piece of tape. Ten
         | minute fix.
        
       | neilv wrote:
       | Anyone know whether this is the cause of the stiction problem in
       | Quantum 105 drives in the early 1990s?
        
       | mleo wrote:
       | I just found my old Flip Camera in bin of old electronics today
       | and its rubber case was a sticky mess. In the bin is a bunch of
       | old hard drives that haven't been touched in a decade as well. I
       | imagine there is nothing on there I need that hasn't been
       | transferred elsewhere, but also just curious if any of them work.
        
       | billfor wrote:
       | I use a hairdryer to start my old scsi disk drives. I wonder if
       | it loosens the rubber enough for the head to move.
        
       | EarlKing wrote:
       | Ahhh, Conner. My second computer (a 386sx-33) had a whopping two
       | Conner IDE 120MB drives... until it didn't. I can remember the
       | clicking as those drives would spin up... until one fine day the
       | clicks died and POST threw an error wondering why my hard drive
       | wasn't ready.... and then the drive began clicking again. One
       | soft reset later and I was back in business, but even as a teen
       | back then I knew that was a sign from PC-Hulud to immediately
       | start pulling everything off. I had always assumed the problem
       | was stiction of the read/write head w/r/t the platters. Neat.
        
       | shrubble wrote:
       | I've recently got into old typewriters and have had the same
       | problem with the rubbery belt that goes from the motor spindle to
       | the larger wheel that spins the inner roller that drives the keys
       | and returns the carriage. They turn into a very sticky goo, and
       | those exact size belts are not available.
        
       | emmelaich wrote:
       | Very interesting for me as I have a deceased friend's SCSI disk
       | containing his novel in progress.
       | 
       | Now to find a SCSI card and cable ...
        
         | dougg3 wrote:
         | Another option, if you can't find a card, is a ZuluSCSI or
         | BlueSCSI V2 in initiator mode to image the drive to an SD card.
         | It's pretty nifty! I've recently even been using ZuluSCSI as a
         | USB-SCSI bridge with USB MSC initiator mode.
        
       | bpye wrote:
       | Some old Pentax SLRs have a similar issue [0]. I suspect there
       | are many such examples, even in more modern electronics.
       | 
       | [0] -
       | https://www.flickr.com/groups/891454@N24/discuss/72157680498...
        
         | TwoFerMaggie wrote:
         | ha! just thought of the same..
         | 
         | https://news.ycombinator.com/item?id=43240394
        
       | fionaellie wrote:
       | This reminds me of what happens to that rubberized coating that
       | was so popular on plastic peripherals a long time ago. I have a
       | relatively recent Ubiquiti AmpliFi device and it's just...sticky.
       | I can't get rid of the stickiness no matter what I try.
        
         | mikeodds wrote:
         | This soft touch plastic is a plague of early 2000s cars too
        
           | thescriptkiddie wrote:
           | having flashbacks to scrubbing what must have been several
           | square meters of the stuff off of the interior surfaces of a
           | mk4 volkswagen golf
        
         | MaKey wrote:
         | You should be able to remove the stickiness with lighter fluid.
        
         | mrspuratic wrote:
         | By coincidence I found an old Toshiba external USB drive in a
         | drawer last week when I was rummaging for a cable, a black
         | STORE.E one with the (now sticky and nasty) rubberised coating.
         | I just powered it up: happily it still works so I guess no
         | internal rubber bumper. Worst application of rubber so far was
         | on some old Stanley screwdrivers, now unusable unless you want
         | to apply solvent to your hands after use. I got those maybe 15+
         | years ago, put me off Stanley branded tools. Now I have a
         | perfectly good beech handled Wera set which (sigh) Wera appear
         | to have stopped making.
        
       | whitehexagon wrote:
       | I've thrown out an expensive chefs knife this week with a sticky
       | rubber handle. Also two pairs of boots where the rubber bases
       | have just crumbled. I contacted the manufacturer of one of them
       | because they were a very expensive 'best pair' and had hardly
       | ever been worn. The reply was that boots have to be worn every
       | few months to prevent this, and not covered by warranty. I wonder
       | if all polymers/plastics are like this, use it or lose it.
       | Entropy rebooted.
        
         | bayindirh wrote:
         | Unfortunately rubber deteriorates as it absorbs moisture. I
         | forgot the name of the reaction, but keeping these things in a
         | well ventilated, cool and dry place extends their life a lot.
        
           | whitehexagon wrote:
           | Maybe hydrolosis, which doesn't sound particularly useful for
           | hiking boots, especially with UK weather.
        
         | robinsonb5 wrote:
         | I've had good luck using bicarbonate of soda as a mild abrasive
         | on knives and saucepan handles with that horrible rubberised
         | soft-touch coating. On good quality items it removes the
         | stickiness. On poor quality items it removes the soft-touch
         | coating, which is still a good result in my book!
        
       | stuaxo wrote:
       | Interesting. I have an old 80mb IDE from an ancient laptop that
       | won't read, maybe this is happening.
       | 
       | Before opening it I'm going to try it in an older desktop as it
       | may be that it just doesn't like USB IDE enclosures.
        
       | amatecha wrote:
       | Hmmm, I wonder if there are similar tricks for newer hard drives.
       | I have a 2010 iMac that has a seized or "otherwise non-booting"
       | hard drive, just randomly wouldn't boot one day. I can only guess
       | there is a mechanical problem like this, because those aluminum
       | iMacs were notorious for running too hot internally and basically
       | overheating the HDD. Same problem on my wife's 2008 iMac, that
       | machine burned through 3+ HDDs due to the heat issue.
        
       | amelius wrote:
       | This is why I keep my drives in a helium chamber.
        
       | TwoFerMaggie wrote:
       | The most common issue with Pentax ME Super, one of the most
       | popular consumer-grade manual focus SLRs, was caused by a
       | degraded rubber ring near the mirror assembly.
       | 
       | https://www.ifixit.com/Guide/Pentax+ME+Super+Mirror+Box+Serv...
       | 
       | The ones without such an issue is still often recommended for
       | hobbyists who want to get into analog photography today, because
       | they are generally inexpensive, compatible with very nice lenses,
       | and there are so many of them circulating still for parts and
       | repair.
       | 
       | Given that they were made in the late 70s to early 80s, and the
       | shutter mechanism is fully controlled by electronics (instead of
       | mechanical), it's quite amazing that the rest of the camera
       | mostly held up over nearly 5 decades.
        
         | pathartl wrote:
         | Didn't realize this was an issue! I must be one of the lucky
         | ones
        
       | adrian_b wrote:
       | Many years ago, I have lost valuable data stored on Sony QIC
       | magnetic tapes (QIC = quarter-inch cartridge), because those
       | magnetic tape cartridges contained a rubber belt that was used to
       | move the magnetic tape inside the cartridges, when they were
       | inserted in a tape drive.
       | 
       | After many years of storage, the rubber belts had become fragile
       | and any attempt to move the magnetic tape turned the belts into
       | dust, making the cartridge unreadable.
       | 
       | The LTO magnetic tape cartridges used today are much more robust,
       | because the cartridge is simpler and it hopefully no longer
       | includes any parts that are susceptible to rapid aging.
       | 
       | At that time, i.e. 30-40 years ago, rubber belts were used
       | because they ensured in a simple mechanical way a constant moving
       | speed for the magnetic tape. Later, the electronic alternatives
       | for ensuring a constant tape speed by varying the speed of an
       | electric motor have become cheap enough to eliminate the need for
       | such belts.
        
       | threemux wrote:
       | Man this guy's posts are always awesome. The other place I've
       | seen gooey rubber/plastic like this is on certain models of cars
       | after many years of service. Sometimes even the steering wheel
       | can have this effect which is gross
        
       | millerm wrote:
       | It seems that just about everything I have owned in the past 20
       | years that has had some sort of rubberized thing has turned into
       | this goo. From knobs on digital music equipment, toys, coffee
       | grinders... all of it. So very irritating.
        
       | aequitas wrote:
       | I wonder if this is also the reason freezing a broken harddrive
       | makes it temporary work again. I have used this trick a few times
       | with success. Either keeping the disk in the freezer with the
       | cable to the outside or putting a bottle or frozen liquid on top
       | of it after it has been in the freezer (but beware of
       | condensation).
        
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