[HN Gopher] The cases of consumer-grade routers on puny power su...
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       The cases of consumer-grade routers on puny power supplies
        
       Author : fanf2
       Score  : 50 points
       Date   : 2025-01-06 18:42 UTC (3 days ago)
        
 (HTM) web link (blog.apnic.net)
 (TXT) w3m dump (blog.apnic.net)
        
       | gruez wrote:
       | >Clearly, the router is pulling more current during the dip than
       | the power supply on my solar circuit can supply.
       | 
       | >[...]
       | 
       | >Ideally, we'd want manufacturers to put capacitance to that
       | effect into their router power supplies or at least routers. But
       | we realise that capacitors cost a few cents each and aren't
       | really required on stable grid supplies. And manufacturing costs
       | matter.
       | 
       | Weird this was being seemingly blamed on "puny power supplies",
       | and that "ideally" manufacturers should be overspecing their
       | power supplies to accommodate his use case. Does he also think
       | manufacturers should "ideally" add a battery to routers on the
       | off chance that there's a transient blackout?
       | 
       | More to the point, he supposedly has a "4500W peak solar sinewave
       | inverter", and his router probably consumes no more than 50W.
       | That 50W is unlikely to cause issues with such a system, and even
       | if it was the straw that broke the camel's back, it's weird to
       | blame it on the router, rather than the inverter or the entire
       | system. If you had a take-home salary of $10k, blew it all on
       | gambling, then your card got declined on a starbucks purchase,
       | you wouldn't characterize this as "my coffee habit was using more
       | money than my income can supply".
        
         | digitalPhonix wrote:
         | The 50W load (if that) isn't the problem - a lot of cheap power
         | supplies assume a perfect sinusoid which you get from a
         | spinning mechanical source of electricity.
         | 
         | The inverter probably only does a few step approximation of a
         | sin wave which is fine for most things, but clearly not for
         | this power supply which browns out (I'm guessing during an
         | extended period of 0v on the stair step sin approximation).
         | 
         | Whether your average power supply should be tolerant is
         | unclear, but if it's the only device playing up it's clearly
         | less tolerant of imperfect power than everything else.
        
           | wildzzz wrote:
           | The wallwart for the router is going to be a dead simple
           | design that doesn't in the least bit care about how dirty the
           | sine wave is. It goes into a step-down transformer (12VAC
           | usually), into a bridge rectifier (now 12VDC), add some
           | decoupling caps to smooth out the 12V. Inside the router,
           | there will be LDOs that bring that voltage down to something
           | usable along with more decoupling caps to filter the input
           | and output of the LDO. LDOs have high ripple rejection
           | especially at low frequencies so they can take on pretty
           | dirty voltages.
           | 
           | Unless that little dip on the supply is constantly happening,
           | I highly doubt that's causing any of the issues. That dip
           | could be from in-rush current or from the router powering up,
           | both of which would be happening before any data transfer. It
           | means nothing without any sort of voltage or time scale.
        
             | alright2565 wrote:
             | There's no way a router in 2024 is using a big iron
             | transformer. They're too expensive.
             | 
             | It'll be a switch mode power supply, where the power is
             | rectified, converted to high-frequency AC (50-200 kHz),
             | then sent through a certain specialized transformer.
        
               | timewizard wrote:
               | There's nothing special about the transformer in SMPS
               | other than it's size which is due to the high frequency.
               | 
               | The other problem they create, then, is high frequency
               | noise which must be filtered out. Some cheaper adapters
               | just dump the noise back into the mains and cause
               | problems for _other_ devices.
               | 
               | Come to think of it there's a decent chance it's a
               | /different/ adapter somewhere on his system that's
               | causing the problem and not the size or capacity of the
               | products native adapter.
        
         | krunck wrote:
         | There are server power supplies that won't work on non-
         | sinusoidal power sources. (read: cheap UPSs) I learned that the
         | hard way.
        
       | Animats wrote:
       | Huh. Is that line on the scope a one-time glitch at power up, or
       | does it happen on every cycle?
       | 
       |  _" Rummaging through my old parts box unearthed a power supply
       | that was a bit more powerful than the one that came with the
       | router, and even fit the connector."_ Is he describing a "wall
       | wart" type power supply? A picture would help. A teardown would
       | help more. There are large numbers of really crappy wall-powered
       | DC supplies available, mostly from China.[1]
       | 
       | Look for a UL approval marking and a UL approval number. That
       | indicates at least some attention to quality. UL is mostly
       | concerned about fire safety, but their basic test for power
       | supplies includes connecting it to a load box at the power
       | supply's maximum rating, then running it for a while to see if it
       | overheats. This catches power supplies with exaggerated ratings.
       | 
       | Avoid no-name power supplies. This is a well-known headache.
       | 
       | [1] https://hackaday.com/tag/wall-wart/
        
         | giantrobot wrote:
         | I've found that a lot of devices anymore just pack in those no-
         | name power supplies. Many things don't even ship with branded
         | PSUs now. It makes sorting my box-o-wallwarts a giant pain in
         | the ass.
         | 
         | Edit: don't repeat myself
        
           | themaninthedark wrote:
           | Label maker, apply to power supply!
        
             | giantrobot wrote:
             | This has been my exact strategy. I've finally got about
             | half my box-o-wallwarts labeled for their associated
             | device.
        
               | LeifCarrotson wrote:
               | This is the opposite of my strategy: each wall wart in my
               | box gets a legible label with voltage and ampacity. Eg 9V
               | 200mA, 12V 500mA, etc. Each device gets a corresponding
               | legible label with its required voltage and maximum
               | current.
               | 
               | Then it's just a matter of picking out one that's
               | adequate for the selected device, it's a many-to-many
               | mapping with lots of valid solutions, not one-to-one.
        
         | devwastaken wrote:
         | Listing labs are a known scam. you pay them significant amounts
         | to curb what result you want. then you change the components to
         | cheaper quality and sell those.
         | 
         | The correct and effective means to have safe and correct
         | products is to monetarily and criminally punish corps that
         | produce faulty goods.
        
         | ssl-3 wrote:
         | UL tests electrical products for safety.
         | 
         | It isn't a mark of quality, or of fitness for purpose.
         | 
         | It does mean that the device(s) submitted for testing are
         | unlikely to burn your house down, though.
        
       | causality0 wrote:
       | So he repeatedly feeds dirty power into consumer routers and is
       | surprised when they don't function correctly. Then he writes an
       | article complaining about it while being careful to exclude _any_
       | relevant facts like the models of router and power supply or any
       | actual measurements from his oscilloscope. Gold star writing this
       | is.
        
       | ajuc wrote:
       | Some things never change.
       | 
       | I remember waking up early on Saturdays in 90s to load some game
       | from tape on my C64 before the neighbor starts his sawmill.
       | Couldn't load anything when it was running :)
        
         | mmcgaha wrote:
         | I used to run my mother's vacuum cleaner plugged into the same
         | outlet as my C64 to keep it from crashing.
        
       | ianhowson wrote:
       | Irrelevant.
       | 
       | 1. Downstream of the mains power supply are DC-DC converters that
       | run the router hardware. Those contain the filters and
       | capacitance you think you're fixing. Nothing in that router
       | actually cares about mains power quality. They absolutely do not
       | care about perfect sinusoids.
       | 
       | 2. If you were seeing insufficient power to the router, you would
       | observe crashes and faults -- not slowdowns.
       | 
       | 3. Two different routers showed the same behavior, which suggests
       | that the fault lies outside the router+power supply and more to
       | do with something common (e.g. network, laptop).
       | 
       | The dip shows a reduction in voltage, and a larger one than I
       | would like, but without a scale on either time or voltage, it's
       | difficult to guess if it actually matters. I would suspect not,
       | since the device does boot successfully. Again, the voltage
       | doesn't matter, since the router runs off its internal DC-DC
       | supplies, not the external power supply.
       | 
       | I'm happy that the capacitor and new supply has fixed the issue,
       | but I'm unconvinced by the explanation. Check grounding between
       | inverter and laptop.
        
         | Panzer04 wrote:
         | Generic issues like brownouts and crashes I can believe as a
         | power fault. Slowdowns? Not likely.
         | 
         | Possibly he's not describing the problems right. I can
         | certainly believe a shitty enough power supply would cause
         | problems.
        
           | PaulDavisThe1st wrote:
           | Yeah, I've lost two modem/routers to power outage incidents,
           | despite them being on a reasonable quality surge protector.
           | 
           | But that was an all-or-nothing failure mode in which they
           | would power up but never do anything else. Performance
           | changes is a claim that requires much stronger evidence.
        
         | kllrnohj wrote:
         | A fancy modern turbo'ing CPU which has power availability
         | feedback loops _might_ just slow down in this scenario, but I
         | don 't think anyone has put anything remotely that fancy into a
         | low power SoC that these routers were using.
         | 
         | So yeah, seems unlikely the only impact would be a sluggish
         | dashboard. _Maybe_ the device was churning on error re-
         | transmissions from the brownout? Like the CPU itself was OK but
         | the ethernet ports weren 't?
        
           | ianhowson wrote:
           | > Maybe the device was churning on error re-transmissions
           | from the brownout
           | 
           | I think this is more likely. Two different routers impacted.
           | Crappy grounding or induced noise causing high BER on the
           | links.
        
           | outworlder wrote:
           | How fancy do we really have to get? A Raspberry Pi can detect
           | an inadequate power supply and slow down.
           | 
           | Granted, cheap consumer devices are much simpler than that,
           | but it's still something that can be added to the SoC.
        
         | gazchop wrote:
         | I agree that you'd probably see crashes but it still could be
         | power supply related. Crappy SMPS designs do tend to shovel
         | some noise from the primary into the secondary side as well as
         | adding their own. And there's a lot of noise generally coming
         | from an inverter as specified. It might just be adding noise to
         | the line and crapping on the SnR occasionally. ADSL is quite
         | robust but with noise it does slow down horribly if you bend it
         | hard. I used to be able to slow my line down keying on my
         | amateur radio transmitter back in the day.
         | 
         | About the best thing they did was adding a choke on it.
         | 
         | On top of that, it's a crappy 40MHz analogue scope. You're not
         | going to see anything useful.
        
       | timewizard wrote:
       | > But we realise that capacitors cost a few cents each and aren't
       | really required on stable grid supplies.
       | 
       | The type that can do this also fail at a rate that depends on
       | temperature. Which is why they shouldn't use them internally. If
       | you truly need to condition your power than you need to do it
       | separately as almost no one shares in this problem and would not
       | be benefited by adding these degradable parts.
        
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       (page generated 2025-01-09 23:00 UTC)