[HN Gopher] We Built the Saturn V (2017)
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       We Built the Saturn V (2017)
        
       Author : areoform
       Score  : 127 points
       Date   : 2024-12-18 00:17 UTC (22 hours ago)
        
 (HTM) web link (www.smithsonianmag.com)
 (TXT) w3m dump (www.smithsonianmag.com)
        
       | sudobash1 wrote:
       | Should have (2017)
       | 
       | I noticed that when it said at the start:
       | 
       | > five giant F-1 rocket engines--still the most powerful ever
       | built
       | 
       | This is no longer the case. The SpaceX Starship has the Saturn V
       | beat nowdays.
       | 
       | (Edit: I suppose the F-1 rocket engines still have the Raptor 2
       | engines beat, so the article is still correct. The Starship just
       | has more engines than the Saturn V for more thrust)
        
         | nickmcc wrote:
         | An individual F1 engine outperforms an individual Raptor 2/3.
        
           | sudobash1 wrote:
           | I just realized that after hitting post. Edited my comment.
        
           | Polizeiposaune wrote:
           | Depends on the metric.
           | 
           | F1 is still the winner in sea level thrust per engine (6770
           | kN vs 2660kN).
           | 
           | Raptor is more efficient (with higher sea level and vacuum
           | specific impulse); it also has a much higher thrust density
           | -- those 2660kN come from a nozzle only 1.3m in diameter, vs
           | the F1's 3.7m diameter.
           | 
           | The higher thrust density and smaller size means that you can
           | fit 33 raptors in a ~9m diameter circle and end up with a
           | stage with double the thrust of the ~10m diameter Saturn V.
        
             | pfdietz wrote:
             | Raptor also has twice the thrust/weight ratio of the F-1.
        
         | mulmen wrote:
         | The line you quoted specifically says F-1 engine, not Saturn V
         | rocket.
        
         | GuB-42 wrote:
         | SpaceX Starship is closer to the (failed) N1 Soviet Rocket
         | which should have been the Saturn V competitor.
         | 
         | The N1, with its 30 NK-15 engine would have made it more
         | powerful than the Saturn V and its 5 F-1 engine, but less
         | powerful than SpaceX "Super Heavy" with its 33 Raptor engines.
         | 
         | Another similarity is that the NK-15 engine and the Raptor are
         | both staged combustion engines, while the F-1 uses the simpler
         | open cycle design. The F-1 is also much more powerful than both
         | the Raptor and NK-15, that's why the Saturn V has only 5 of
         | them.
         | 
         | The similarities end there, fortunately.
        
           | Aloha wrote:
           | The difference is, we have better QC procedures and modern
           | flight control electronics.
        
         | avmich wrote:
         | F-1 vs. Raptor question is only for American engines, not the
         | world ones. If by "most powerful" you mean engine thrust.
        
       | nickmcc wrote:
       | > At more than $100 million each (equivalent to $750 million
       | today), they departed Earth, then fell in pieces into the ocean.
       | 
       | Could you imagine the unit cost today, if we kept building Saturn
       | V in an iteratively improving process? Even as an expendable
       | rocket, the efficiencies from mass production and weight savings
       | from miniaturizing avionics would have produced a very capable,
       | affordable machine.
        
         | bryanlarsen wrote:
         | We modernized and rationalized the Space Shuttle to make the
         | SLS and each SLS costs > $4B.
         | 
         | Building Saturn V's at low volume under the standard cost-plus
         | arrangements that NASA uses with Boeing et al would result in
         | steadily increasing costs.
        
           | khuey wrote:
           | > We modernized and rationalized the Space Shuttle to make
           | the SLS and each SLS costs > $4B.
           | 
           | Except we didn't, because we took absurdly high-end engines
           | (RS-25s) that were designed for reuse and refurbishment and
           | now we drop them in the ocean after every launch.
        
             | BuyMyBitcoins wrote:
             | And because we are using those engines, which lack
             | sufficient thrust at liftoff, we have to use the Solid
             | Rocket Boosters. Those were supposed to be recoverable but
             | the SLS just drops them into the ocean now too.
        
               | Aloha wrote:
               | AFAIK, we do recover and refurbish them - at least when
               | shuttle was flying.
        
               | Polizeiposaune wrote:
               | Not any more. SLS drops them in the ocean.
        
               | jasongill wrote:
               | So did the Shuttle; all of the Shuttle SRB's were
               | recovered (with one obvious exception) and refurbished
               | and reused at least in part. It wouldn't make sense for
               | either Shuttle or SLS to drop them on the ground
        
               | bpodgursky wrote:
               | And yet, the SLS does.
        
               | V99 wrote:
               | The two solid rocket booster casings are dropped into the
               | ocean and (usually) recovered with both the Shuttle and
               | SLS.
               | 
               | RS-25s were the three main engines. They were very
               | expensive, designed for reuse and were recovered with the
               | rest of the orbiter they were bolted on to. Not in the
               | ocean. Then refurbished with a much greater amount of
               | effort and money than initially expected, and eventually
               | reused on a future mission..
               | 
               | But the SLS first stage doesn't fly itself back to Cape
               | Canaveral after 2 weeks like the Shuttle orbiter did. So
               | those now FOUR very expensive "reusable" engines are now
               | chucked into the ocean never to be seen again.
        
               | Polizeiposaune wrote:
               | They've given up on refurbishing & refueling the SRB
               | casings for the SLS.
        
               | lupusreal wrote:
               | Simply having to maintain one or more ships (continuous
               | expense, year round, year after year), to fish those
               | tubes out of the ocean (once every few years) almost
               | certainly ate up any cost savings they could possibly get
               | from refurbing the tubes.
        
               | ChadBrogramer69 wrote:
               | And this lazy, reductive line of thinking is how they got
               | to $4B/launch.
        
               | lupusreal wrote:
               | Lmao, do you have any idea how much ships cost? The spent
               | SRBs being sunk are the _least_ of SLS 's problems. SRB
               | shell refurbishment had dubious economic sense when
               | Shuttle was flying several times a year, but for
               | something that will fly as few times as SLS it would be
               | an absolute farce.
        
               | Polizeiposaune wrote:
               | The shuttle did not drop RS-25's in the ocean. The SLS
               | does.
               | 
               | The shuttle's SRB's were fished out, refurbed, refueled,
               | and reflown.
               | 
               | The SLS's SRB's are left to sink to the bottom.
        
               | marcellus23 wrote:
               | He's talking about the SLS. The shuttle hasn't flown in
               | 13 years.
        
               | Dalewyn wrote:
               | Space Shuttle (and now SLS) SRBs always dropped into the
               | ocean for recovery after the fact.
        
               | mikepurvis wrote:
               | I think it's actually a bit more nuanced than that, see:
               | 
               | https://space.stackexchange.com/a/45894
               | 
               | Basically the SRB had multiple modules and some were more
               | reusable than others, so some got recovered and
               | refurbished a lot more.
        
               | tim333 wrote:
               | I found on a forum
               | 
               | >it would cost $23 million to refurbish a used SRB and
               | $12~70 million to refuel it.
               | 
               | A unconfirmed sources, that worked at NASA claim that
               | Thikol employee explained to him. That reuse cost 3 time
               | more, than a expendable SRB
               | https://forum.nasaspaceflight.com/index.php?topic=51959.0
        
         | andrew_lettuce wrote:
         | https://idlewords.com/2024/5/the_lunacy_of_artemis.htm
        
         | stickfigure wrote:
         | ...or possibly one would have failed, killing three astronauts
         | and ending the program. It very nearly happened once during 13
         | total flights. Not great odds.
        
           | kqr wrote:
           | We did kill three astronauts during the Apollo project. It's
           | just that space people tend to die closer to the ground.
           | 
           | The space shuttle had something like 1:70 in practise but was
           | planned for 1:90. Artemis is currently evaluated at 1:70 too,
           | which is deemed a little too high.
           | 
           | We seem to be ready to sacrifice people to space at a
           | relatively high cadence.
        
             | lupusreal wrote:
             | The Shuttle program never properly calculated their risk in
             | the first place because NASA admins preferred happy
             | fiction. Only after Challenger broke up and slammed six
             | professional astronauts and a school teacher into the ocean
             | were the NASA admins forced to face realistic risk figures
             | for the program.
             | 
             | Today, NASA as an institution has learned nothing from it.
             | Their heat shield for Orion is defective and they tried to
             | cover it up instead of admitting the problem. They're still
             | proceeding under the assumption that they can simply ignore
             | the hear shield not performing as designed if they use a
             | different reentry profile, which they intend to do without
             | first testing this theory.
        
             | edm0nd wrote:
             | >We seem to be ready to sacrifice people to space at a
             | relatively high cadence.
             | 
             | If people are willing, is it even an issue?
             | 
             | You gotta crack a few eggs to make an omlette.
        
               | lupusreal wrote:
               | That's wrong. There is no need to ever fly humans on
               | unproven rockets. NASA has historically done it that way
               | for non-technical reasons. For instance, the Shuttle
               | _could have been_ designed for unmanned operations, but
               | that would have pissed off the astronauts by undermining
               | their claim to necessity, and that was important to NASA
               | at an organizational level because astronauts get NASA
               | funding by keeping the public interested. And so they
               | designed the Shuttle such that people _must_ be on it.
               | Then they started using the Shuttle to simply launch
               | commercial satellites. Why would you ever put seven human
               | lives on the line to launch a satellite, when you can
               | just as well do that without endangering anybody? It was
               | completely senseless risk and they thankfully stopped
               | doing that after Challenger. Just because you can find
               | people willing to go to space for _any_ reason doesn 't
               | mean the government should be funding such pointless
               | idiocy.
        
         | skirge wrote:
         | None because this institution didn't have that objective in
         | mind. Rockets were financed by government in "cost plus" mode
         | which made no sense in cost saving. "Rocket science" was
         | synonym to something complex, created by people who wanted to
         | raise costs. SpaceX proved that you can make rockets from same
         | material your kitchen pots are made.
        
         | starspangled wrote:
         | If it continued to be built as government projects by the same
         | old military industrial corporation contractors? Yes I sure can
         | imagine the unit cost, but "astronomical" is the word that
         | comes to mind, rather than affordable.
         | 
         | I won't say they weren't capable or reliable, but what made
         | rockets affordable was the privatization effort that happened
         | after the USA, under the careful stewardship of NASA and those
         | MIC corporations, lost the ability to send astronauts to space
         | for the first time in 50 years, and was humiliatingly forced to
         | rely on Russia for its astronaut launch services, even using
         | Russian rocket engines for launching payloads of important
         | national security and economic importance.
        
           | lupusreal wrote:
           | The Saturn Vs were built by private contractors, as were the
           | Shuttles. What changed is those contractors got fat and lazy
           | off the cost-plus contracts and lost their will to get shit
           | done on time. Fixing those contractors is probably
           | impossible, those companies are addicted to inefficiency as
           | surely as junkies to heroin. Rather they simply need to be
           | replaced by new contractors, ideally under fixed-price
           | contracts, that _presently_ have a demonstrable ability to
           | get shit done. And should they ever lose their edge, they
           | need to be cut loose and replaced again. Ruthlessly excising
           | inefficient contractors despite their heritage and legacy,
           | rather than keeping them around to keep senators happy, is
           | how you keep capabilities.
        
             | starspangled wrote:
             | > The Saturn Vs were built by private contractors, as were
             | the Shuttles.
             | 
             | Yes, under government run projects.
             | 
             | The change in direction from the administration around the
             | Obama administration is considered privatization /
             | commercialization of space launch services not because
             | private companies are now involved in building rockets, but
             | because the projects are largely private, and the
             | government mainly bids for services not rocket
             | construction.
        
               | lupusreal wrote:
               | SLS is as much a government run project as the Shuttle
               | and Saturn V. It's the old way of doing things, and
               | that's why it's so wasteful and useless. The
               | commercialization of launch services has given us SpaceX
               | and Rocketlab, which are both lean and efficient by any
               | measure and _easily_ so by the measure of programs NASA
               | is more involved in.
        
             | feoren wrote:
             | > rather than keeping them around to keep senators happy
             | 
             | To whom are you directing your advice, then? This is like
             | those articles headlined "Donald Trump must resign" -- who
             | is supposed to make that happen? Who with any power over
             | this situation is going to change their mind as a result of
             | that article? Keeping senators and congress happy is
             | literally the point of these programs, no?
        
               | lupusreal wrote:
               | I'm not giving anybody advice.
        
         | Gravityloss wrote:
         | It's really hard to take a Saturn V and make it reusable.
         | Though there were plans [1]
         | 
         | It would be better to develop technology at a smaller scale,
         | being able to iterate more, both in more paths explored per
         | dollar and per year.
         | 
         | In that sense DC-X and the lunar lander challenge were on to
         | something, as was Fastrac. Falcon 1, Falcon 9 and Starship then
         | continued from there. (Spaceshipone and hybrids were a dead
         | end.)
         | 
         | 1: http://www.astronautix.com/w/wingedsaturnv.html
        
         | wat10000 wrote:
         | Soyuz followed that path. The result is a pretty dependable,
         | pretty cheap launcher, but nothing too remarkable.
        
       | mmooss wrote:
       | > Perhaps the most impressive thing about the Saturn V was that
       | the first one ever flown--50 years ago this November and scarcely
       | five years after Kennedy's edict--worked perfectly. And not one
       | failed.
       | 
       | That is quite impressive for an order-of-magnitude improvement in
       | a technology (rocketry), tackling a very challenging and
       | previously untouched problem (flying people to the Moon, landing,
       | and returning), with new solutions, and within seven years. We
       | were having trouble with orbit when it started.
        
         | kqr wrote:
         | Note that most of the things you mention are out of scope of
         | what is here meant by "Saturn V". The stuff it carried did not
         | work perfectly!
        
           | mmooss wrote:
           | Yes, good point.
        
         | wat10000 wrote:
         | I wouldn't say worked perfectly. It never failed in a
         | catastrophic big-kaboom way, but it had multiple engine
         | failures. One was so bad that it put Apollo 6 in the wrong
         | orbit, and a relight failure kept it from going to the moon as
         | planned. On Apollo 13, an extremely lucky engine failure
         | actually saved the launch, as the rocket was in the process of
         | shaking itself to pieces because of extreme vibrations from
         | that engine.
        
           | mmooss wrote:
           | Good points. Also, good engineering results in failures that
           | don't have catastrophic outcomes.
        
             | wat10000 wrote:
             | Indeed, the fact that Apollo 13's center engine was
             | vibrating so violently was bad, but the fact that the
             | structure managed to hold up to it is a testament to the
             | general robustness of the machine.
        
       | msravi wrote:
       | ...where "we" = the nazi party's amazing rocket science team that
       | the US spirited away from Germany after WW2.
       | 
       | https://en.m.wikipedia.org/wiki/Wernher_von_Braun
        
         | eesmith wrote:
         | That = should be a [?].
        
           | msravi wrote:
           | Sure.
           | 
           | NASA rocket team [?] Nazi rocket team
           | 
           | fuel-air mixture [?] fuel
        
             | eesmith wrote:
             | Actually, I'm wrong. Part of the Nazi rocket team ended up
             | on the Soviet rocket team, not the NASA rocket team, so it
             | should more precisely be:
             | 
             | {NASA rocket team} [?] {Nazi rocket team} [?] [?]
             | 
             | Disney sure did a good job laundering the chief rocket
             | Nazi's background. With the help of a certain paperclip, of
             | course.
        
               | actionfromafar wrote:
               | Disney had previous experience in that kind of tough
               | laundry.
        
         | magicalhippo wrote:
         | _" Once the rockets are up, who cares where they come down?_
         | 
         |  _That 's not my department!" says Wernher von Braun._
         | 
         | https://www.youtube.com/watch?v=TjDEsGZLbio
        
       | kqr wrote:
       | I can recommend the book _Digital Apollo_ to anyone interested.
       | Especially the first parts cover the question of what the role of
       | the human is in the endeavour at large, and during the flight of
       | Saturn V in particular.
       | 
       | Rocket designers came from the business of autonomous cruise
       | missiles and argued that the rocket can get itself into space
       | just fine on its own. Astronauts -- being test pilots of aircraft
       | -- wanted to hand-fly rockets off the earth. In the end, this
       | particular debate was won by the missile people because it turns
       | out the navigation and sequencing of events to get a rocket off
       | the planet happens so quickly and under such accelerations that
       | humans cannot, in fact, do it by hand.
       | 
       | However, the book ends on an optimistic note regarding the role
       | of humans in spaceflight. We ought not to send humans to space
       | because they do it better than machines. They barely did back
       | then, and they certainly don't now. We do it to broaden the human
       | experience. We do it to enhance what it means to be human. We are
       | Aventurers and conquerors. We use our brains to put our bodies
       | and senses through experiences and into places they were never
       | meant to go.
       | 
       | It doesn't matter that computers get better than us at things. We
       | will still do them, because doing them anyway is what makes us
       | human.
       | 
       | ----
       | 
       | There are a lot of great books on this for the interested. Aside
       | from _Digital Apollo_ , off the top of my head I can recommend
       | 
       | - _Go, Flight!_ from the perspecive of the young flight
       | controllers who orchestrated the missions from scratch.
       | 
       | - _Sunburst and Luminary_ from the perspective of some of the
       | first ever software developers working on the computer in the
       | lunar module.
       | 
       | - _Ignition!_ from the perspective of the chemists that tried to
       | find stuff that would go fwoooooosh rather than boom or fuitt.
       | 
       | High on my to-read list is
       | 
       | - _Aiming at Targets_ which I understand is written from the
       | perspective of the higher echelons of NASA.
        
       | varjag wrote:
       | _We lost a man on the test stand because we had a liquid oxygen
       | leak and the liquid dripped on the flooring of the test stand.
       | The guy came along and saw it. It had built up into like a little
       | icicle and he kicked it and it blew his leg off. He had on rubber
       | shoes, which had some oil or something on them, and oil in
       | contact with cryogenic is just disastrous._
       | 
       | The outer space is merciless and it starts on Earth.
        
       | xtiansimon wrote:
       | > "...by the end of the decade, von Braun got his original wish,
       | and a vast army of engineers, technicians, builders, and
       | bookkeepers..."
       | 
       | Wait, bookkeepers? Is there another referent here I'm not
       | familiar with?
        
         | pbronez wrote:
         | "Bookkeepers" in this context means "accountants" or more
         | generally "administrators". The point is that Von Braun didn't
         | just get technical people, he got the administrative support to
         | organize them effectively.
        
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