[HN Gopher] Turning Disposable Vapes into a Fast Charge Power Bank
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       Turning Disposable Vapes into a Fast Charge Power Bank
        
       Author : gmemstr
       Score  : 37 points
       Date   : 2024-09-15 17:15 UTC (5 hours ago)
        
 (HTM) web link (www.youtube.com)
 (TXT) w3m dump (www.youtube.com)
        
       | woleium wrote:
       | Remember to wear gloves, nicotine vape juice is nasty stuff!
        
         | subjectsigma wrote:
         | No joke. I accidentally swallowed some once from a vape that
         | was leaking and immediately threw up. Like, it was so quick I
         | didn't even feel it, I just looked down and my shirt was
         | covered in vomit. I'm not sure what kind of juice it was, it
         | was my sisters vape. (Yes, I've quit since then, mostly)
        
           | kadoban wrote:
           | Probably the best outcome. Nicotine is a pretty potent
           | poison, not sure how much is in vape juice though.
        
             | nucleardog wrote:
             | Most of the disposables are 20mg/ml. Average is probably
             | 2ml volume for 40mg total.
             | 
             | Unless you were tipping the thing upside down and trying to
             | drink it, you're gonna get, what, a quarter ml at the high
             | end?
             | 
             | So about 5mg of nicotine. Which is about the same amount as
             | in a single piece of nicorette gum.
             | 
             | Even if you drank the whole thing, that's 40mg. The widely
             | accepted estimate for LD50 is closer to 80mg. Reviews in
             | the past decade have put that into question and it looks
             | like it's off by an order of magnitude--probably more like
             | 800mg.
             | 
             | You're gonna puke and generally feel like shit, but unless
             | you inject it straight in your blood stream you're gonna be
             | fine.
        
               | FridayoLeary wrote:
               | There are laws about how the nicotine % a vape can have.
               | In the uk it's something like 2 to 3 percent. In other
               | countries you can get up to 5 percent. Probably so that
               | people don't end up poisoning themselves.
        
       | hscontinuity wrote:
       | A parts package to create this would be a nice side hustle for
       | the gentleman in the video.
       | 
       | Suggestion: (to video maker)
       | 
       | 1. Leave the design open source, create a second design (more
       | efficient/whatever you think defines the declaration of value).
       | 
       | 2. Package second design parts together for sale and let the
       | public purchase so they can run around and find disposable vapes
       | and make their own.
       | 
       | 3. Profit.
       | 
       | No need for steps 4 and 5. (Rinse & Repeat new models).
        
       | mschuster91 wrote:
       | EDIT: This video is full with absurdly comical levels of danger.
       | Anyone attempting to replicate this is creating a literal time
       | bomb. I've written it up on Mastodon as well, so if anyone wants
       | to share some PSA on how to work with batteries without making a
       | bomb, feel free to share [1].
       | 
       | Important note for fellow tinkerers, nearly lost my mind at 2:22:
       | Do not _ever_ solder directly on, or even adjacent to, lithium
       | batteries. Only use spot welders and crimp connections. Once you
       | cut a wire (NEVER cut two wires at once) that leads to a battery,
       | place a Wago clamp on it to make sure it can not short
       | accidentally.
       | 
       | What the guy did at 7:57 is even more inexcusable, one blob of
       | solder misplaced and he'll short the pack. And the tiny main
       | wire, that's NOT going to survive the 30 amps he's gonna pull at
       | 100w out. JESUS. Take the time, install proper connectors, and
       | solder them BEFORE the pack and the PCB are electrically hot.
       | 
       | And also, he left about zero airway for heat to escape. At full
       | load, the inner cells will heat up!
       | 
       | Also, never just take random cells and place them together in a
       | parallel connection. Always measure each individual cell's
       | capacity, only use closely matching cells, always stay 5-10%
       | below the cutoff voltage, and never work with charged cells, only
       | ones with max. 10% charge - only charge cells once they are
       | installed.
       | 
       | And ffs keep a bucket of fine sand nearby when you work with
       | batteries. If a battery makes signs that it is about to go kaboom
       | (it emits smoke, swells up, or catches fire), dump the bucket of
       | sand onto the battery/device, leave the room, close the door and
       | call 911(US)/112(EU).
       | 
       | [1] https://mas.to/@diebarschlampe/113143039423618086
        
         | jonatron wrote:
         | Alternatively, have an explosion containment pie dish ready.
        
           | mschuster91 wrote:
           | Well, at least once actual explosive goes kaboom, it's gone.
           | A battery in runoff is a fire hazard for much longer time.
        
         | Panzer04 wrote:
         | You can be pretty liberal about cells in parallel, it's series
         | that bites you.
         | 
         | He's using a 5s arrangement, it looks like - so his 100w fast
         | charging will only be around 5-6A, not 30A, which those wires
         | will probably be OK with (though i would have picked something
         | thicker myself)
         | 
         | Wiring up random batteries into series is definitely not OK,
         | and is perhaps what you meant to refer to.
         | 
         | I personally don't think thermals are an issue in this
         | particular instance. 35 cells are going to laugh at 100w
         | charging (only 3w each). The real risk is a dodgy hidden bad
         | cells, though ideally the BMS detects this regardless.
         | 
         | The real question is why bother with all this effort for a
         | monstrous power bank with shit capacity. 15000mAh is nothing
         | for that many cells.. that's the same capacity as 4-5 brand-new
         | lithium cells, or a 50$ powebank off amazon :/. Those vape
         | cells must be pretty shit (probably 1500mAh power-focused
         | cells, id guess, hence the shit capacity)
        
           | mschuster91 wrote:
           | > You can be pretty liberal about cells in parallel, it's
           | series that bites you.
           | 
           | Yeah but at least the BMS he uses does balancing to
           | (hopefully) keep the series packs from going into dangerous
           | voltage territory.
           | 
           | A dodgy cell in a parallel pack however, there's no way a
           | standard BMS can detect that, hence pre-install measuring and
           | matching... of course you can go for individual cell
           | protection as well or buy cells with built-in protection but
           | the former is overcomplicated (and hard to get right) for a
           | DIY project, and the latter not an option as the cells from
           | vapes don't have a need for protection circuitry. Hence,
           | matching is a must.
           | 
           | > He's using a 5s arrangement, it looks like - so his 100w
           | fast charging will only be around 5-6A, not 30A, which those
           | wires will probably be OK with (though i would have picked
           | something thicker myself)
           | 
           | Fair point, but still, that's not looking remotely near the
           | 0.5 mm2 that one should use for 5-6 amps of current.
        
             | Panzer04 wrote:
             | Cells in parallel don't really need to be matched, within
             | reason. So long as one isn't failing it generally doesn't
             | matter. Arguably if you mixed energy cells with power cells
             | that can cause problems, but only if you're in a high power
             | application, which this isn't.
             | 
             | That being said who knows how bad these cells are.
        
               | mschuster91 wrote:
               | > That being said who knows how bad these cells are.
               | 
               | I think there's a reason these things are disposable in
               | the first place... only God knows where the f..k the
               | original fly-by-night producer of these vapes sourced
               | them from, or what kind of quality control has been done
               | on them. Or who skipped on a fraction of a cent per piece
               | on a million batteries...
        
         | oulipo wrote:
         | That's why at Gouach we created a system to build batteries
         | without soldering! This makes them repairable and refillable :)
         | Take a look at https://get.gouach.com if you're interested
        
       | eternityforest wrote:
       | It's absolutely insane that we don't have proper standards for
       | interchangeable and reusable batteries.
       | 
       | People still design new AA battery products because there's
       | almost no other standards. It's crazy.
       | 
       | We need something like USB but for batteries and expansion
       | modules.
        
         | Panzer04 wrote:
         | There kind of are. 14500 is the lithium AA equivalent, although
         | the predominant standards are 18650 and 21700.
        
           | eternityforest wrote:
           | It seems to be generally agreed that those aren't consumer-
           | ready.
           | 
           | Protected cells are hard to find, there are multiple
           | chemistries, it's easy to accidentally put a 14500 in an AA
           | device and break it, etc.
           | 
           | 16340 is probably the friendliest cylindrical lithium, but
           | really I think what we need is a square GoPro style battery,
           | with builtin protection, a data channel that can tell the
           | host exactly how to charge it, and that can be safely
           | paralleled or put in series up to a reasonable voltage.
           | 
           | If you used Dallas onewire for the data channels, all you'd
           | need to do to make a pack is put them all in parallel and let
           | the host chip figure it out.
           | 
           | Just like, solve the battery issue once and for all. You
           | could even have coin cell sized versions.
        
       | BigParm wrote:
       | How to accidentally electrocute yourself and start a house fire
        
         | hagbard_c wrote:
         | Your great-grandfather may have built his own house, your
         | grandfather probably climbed the roof to replace some tiles
         | which got blown off in a storm, your father may have stood on a
         | ladder to paint the walls. They all seem to have survived long
         | enough to reproduce so you are able to warn off people from
         | trying to be self-reliant because it may hurt them.
         | 
         | Safety is certainly a consideration when contemplating projects
         | like this one but it is by no means the only one and often not
         | even the most important one. _Safetyism_ is what you get when
         | you make it the most important consideration, it is not a
         | recipe for a healthy society.
         | 
         | BTW, if you _really_ want to electrocute yourself that puny
         | little battery won 't do the trick, for that you need a a bit
         | more voltage. Never fear, that is easily achieved by taking a
         | few of those plastic snow poles used to mark out roads in
         | colder places and filling them with 18650 cells. A 2 metre pole
         | is good for 30 cells which give you about 130 Volts of DC fully
         | charged. Those cells are capable of pushing quite a bit of
         | current so if you're really into dangerous games that'd be an
         | example of one.
        
         | FridayoLeary wrote:
         | It would be easier to buy a laptop with a battery pack that
         | ages badly until one day it it goes pop and ignites ( _ahem_
         | dell).
        
       | voidbert wrote:
       | If these vapes are disposable, wouldn't it be cheaper for the
       | manufacturers to use non-rechageable battery technologies like
       | the many ones on AA(A) batteries?
        
         | chipsrafferty wrote:
         | The juice lasts about 10x longer than the batteries, so they'd
         | have to either make them use much less juice, or use larger
         | batteries.
         | 
         | Consumers are paying upwards of $20 for vapes that last less
         | than a week with heavy use, or about 2 weeks with low/average
         | use, so I don't think a dollar saved on batteries is really as
         | much of a concern as "why should I buy your vape vs one of the
         | 5 dozen competitors'"?
        
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       (page generated 2024-09-15 23:01 UTC)