[HN Gopher] Iron as an inexpensive storage medium for hydrogen
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       Iron as an inexpensive storage medium for hydrogen
        
       Author : bornelsewhere
       Score  : 134 points
       Date   : 2024-08-31 05:03 UTC (17 hours ago)
        
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       | teruakohatu wrote:
       | At scale, what I don't get is this requires a lot of energy to
       | kickstart the reaction (heating the iron ore to 400 degrees).
       | Where is that energy coming from when energy production is
       | constrained in winter.
       | 
       | Or would the plan be to slowly heat over fall?
        
         | jl6 wrote:
         | They mention using waste heat from the reaction to minimize the
         | energy cost of discharge. As long as they still get some power
         | out of it, it could be a win even if it's quite inefficient.
         | When the input hydrogen is "free" in the summer (due to excess
         | production), inefficiency can be tolerable.
         | 
         | I do wonder if "free" will actually pan out, or whether someone
         | will find a way to demand-shift from winter to summer and use
         | it all up.
        
           | zdragnar wrote:
           | They're storing the hydrogen as water, though. The only
           | reason to produce it in the summer from excess production via
           | electrolysis is to be able to reduce iron oxide to pure iron
           | rather than just buying the pure iron to start with.
        
           | londons_explore wrote:
           | I suspect in the next 50 years electricity will end up
           | globally transportable via undersea cables, like the internet
           | does for data today.
           | 
           | At that point, it's always summertime somewhere and it's
           | always daylight somewhere, and if prices were to fall to zero
           | there is always someone who would like more heat for
           | something.
           | 
           | Therefore I suspect zero-priced energy will stop existing.
        
             | outop wrote:
             | Isn't it possible that such a system will over-produce 99%
             | of the year and that therefore, the marginal cost will
             | almost always be $0?
             | 
             | 'Take my energy and allow me to stop accelerating my
             | flywheels which regulate production' seems more plausible
             | than 'someone would always like more heat for something'
             | (what?)
             | 
             | Or possibly 'take my energy and I'll cut off some of the
             | people using spare energy to do low priority, low value
             | computation for free'?
        
               | londons_explore wrote:
               | I think electricity use is far more elastic than you're
               | imagining. Plenty of big users can turn up/down
               | production and already do so based on prices. If wide
               | price swings got more frequent, more stuff would get
               | dynamic.
               | 
               | You can imagine home appliances having an 'eco' setting
               | which runs the appliance like the washing or the
               | dishwasher at the cheapest time in the next 12 hours.
               | 
               | Or the water heating systems which heat more water when
               | prices are cheap.
               | 
               | Or heaters which switch between natural gas and heat pump
               | based on price.
               | 
               | Or electric car chargers which charge during the cheapest
               | hours.
               | 
               | (all of these already exist, but none are yet common).
               | 
               | Over the long term there is also plenty of elasticity. If
               | electric heating is expensive, people will install
               | gas/oil heaters when they renovate. If electricity is
               | cheap, more people buy electric cars. With cheap
               | electricity, maybe fewer people decide to add more
               | insulation to their houses. Businesses don't upgrade
               | energy inefficient equipment to be more energy efficient,
               | etc.
               | 
               | Plenty of demand elasticity in both the short and long
               | term. End result: As long as the market is unconstrained,
               | prices won't hit zero more than say ~5% of the time.
        
               | outop wrote:
               | I disagree that this argument makes it less likely to
               | have very low prices much of the time. I think it makes
               | it more likely.
               | 
               | If peak to trough is a large gap, say 60% of peak, this
               | tends to make it less likely that peak will be met by
               | overproduction, since that would involve very large
               | capital costs.
               | 
               | The picture you paint above would suggest a very small
               | gap between peak and trough, say 2% of peak. This means
               | that almost certainly there would be enough over capacity
               | to more than meet peak demand. Therefore the total daily
               | demand would be more than met by capacity, leading to
               | some energy being thrown away. So at all times except the
               | peak, the marginal cost would be zero.
               | 
               | You have given an accurate argument for why demand would
               | be elastic at trough. But you haven't given any reason
               | why overall demand would be very elastic.
        
         | brazzy wrote:
         | Energy production _from solar_ is lower in winter, but it 's
         | not zero. And other forms (notably wind) are not reduced.
         | 
         | It's a non-problem, really. Especially at scale.
        
         | zdragnar wrote:
         | The article says they're currently powered from a grid
         | connection but hope to be fully solar powered soon.
         | 
         | What I'm not getting is how this process produces more energy
         | than the solar input to power the process.
         | 
         | Unless they're getting solar collectors to try to generate 400
         | degree temperatures rather than PV solar to electricity, but
         | that seems like a sketchy proposition at best in winter.
        
           | MadDemon wrote:
           | It does not, but they are storing the energy for winter.
           | Solar produces a lot more energy in summer, which is
           | especially true in Switzerland or Europe in general.
        
             | mark-r wrote:
             | The difference depends on your latitude. On the equator the
             | seasons won't make a difference, above the arctic circle
             | you'll get diddly-squat from your panels in the winter
             | during the endless night. Switzerland is at 47 degrees, not
             | quite arctic circle but far enough north to see a huge
             | difference.
        
         | adrian_b wrote:
         | Even most internal-combustion engines require energy stored in
         | a battery to kickstart them, so this is not different.
         | 
         | Obviously the energy efficiency of this process based on iron
         | is modest. It is likely that the energy efficiency is even
         | lower than for the process of storing energy by making
         | synthetic hydrocarbons (e.g. synthetic gasoline), which are
         | much easier to use once energy is stored in them.
         | 
         | The only advantage is the very low cost even for very large
         | storage capacities.
        
           | moffkalast wrote:
           | My immediate thought is, why not store it as peroxide? It
           | takes more energy to make too, but at least it's liquid
           | rocket fuel instead of gaseous rocket fuel.
        
             | DrNosferatu wrote:
             | I hear peroxide conversion efficiency can be as low as 30%,
             | and concentrated peroxide is quite dangerous.
        
               | moffkalast wrote:
               | > Efficiency Admittedly, the current, non-optimized,
               | technical trial-level efficiency of the here-built system
               | was very low, with an overall storage efficiency of
               | 11.4%,
               | 
               | So far their is even lower, though they claim a
               | theoretical max of 79%. Storing large amounts of energy
               | that's ready to be used is rarely not dangerous in any
               | case. Except maybe potential energy of a tank of water on
               | a mountain.
        
           | mark-r wrote:
           | There's an advantage to pure hydrogen vs. synthetic
           | hydrocarbons, the lack of carbon means no greenhouse gas
           | production when you use it.
        
         | johndough wrote:
         | Heat losses at the surface of a sphere scale with the square of
         | the radius, while the energy density scales with the cube of
         | the radius, so you can just scale it up until the heat loss is
         | relatively small.
         | 
         | In the paper, the authors mention 11.4% efficiency for this
         | system and a theoretical maximum efficiency of 79% if scaled
         | up, so it might take a lot of scale.
        
         | jillesvangurp wrote:
         | The right question is what the efficiency of this process is.
         | End to end, not just the charging/discharging.
         | 
         | Both charging and discharging seems to require a lot of heat.
         | Waste heat is essentially lost energy that is released in the
         | form of heat. I assume the discharge reaction is exothermic.
         | That would be the energy stored in the summer months. Heating
         | up a lot of tons of iron during charging is also not going to
         | be free. It doesn't matter whether you do it slowly or quickly.
         | 
         | Creating the hydrogen is also not a loss free process. Nor is
         | doing something useful with it like using it in a fuel cell
         | (0.85), burning it (0.45), etc. These inefficiencies multiply.
         | 
         | All that lost energy comes out of the original budget of energy
         | that came out of the solar panels.
         | 
         | Even if you use some wildly optimistic numbers, they multiply
         | to something well below 0.5 pretty quickly even before you
         | consider charging & discharging.
         | 
         | But lets do something silly and unrealistic and just do the
         | math for an average step efficiency at 0.7, 0.8, and 0.9. We're
         | talking four conversions here so that's 0.7^4 =0.24 vs. 0.41
         | and 0.66. And forget about getting anywhere near average 0.9
         | efficiencies with all of those steps. I'm assuming 0.7 would
         | already be on the high side. Add more steps to the process and
         | it only gets worse. Pipes aren't perfect. If you need to
         | pressurize the hydrogen before you use it (like in a car), that
         | isn't free either.
         | 
         | Basically, this takes a system that was already quite
         | inefficient end to end and adds two more steps that sound like
         | they involve some pretty significant energy losses to it (i.e.
         | probably well below 0.5 when combined), thus making the system
         | as a whole a lot more inefficient. Hydrogen as a battery
         | already sucked with normal storage. This doesn't improve
         | things.
         | 
         | There's a good reason that most hydrogen produced is used at or
         | close to its site of production: it minimizes the energy losses
         | and producing hydrogen is really expensive so it's not really
         | desirable to lose 80-90% of the energy unless you really need
         | to.
        
           | DoctorOetker wrote:
           | would you mind explicitly listing the 4 conversions?
           | 
           | I see:
           | 
           | 1) generation 2) storage efficiency (energy while storing
           | divided by energy upon release)
           | 
           | what are the other 2 you had in mind?
        
             | jillesvangurp wrote:
             | 1) generate hydrogen 2) store hydrogen in iron oxide 3)
             | discharge hydrogen again 4) convert it into something
             | useful (electricity, heat, movement, etc.).
             | 
             | All those steps lose energy. And there's stuff that happens
             | in between involving pipes, leaky valves, tanks,
             | compression, etc.
        
         | toast0 wrote:
         | If this is intended to support a grid, rather than be grid
         | forming or isolated, then you'd sequence that somehow.
         | 
         | Somewhere with lots of solar on the grid probably has excess
         | energy, even during winter, during the day, so you'd plan to
         | put in the input energy to start the reaction during the
         | afternoon peak, and if you miss that for some reason, some sort
         | of coordinated startup procedure would likely be used.
        
       | jval43 wrote:
       | Actual publication linked is very readable:
       | https://pubs.rsc.org/en/content/articlelanding/2024/se/d3se0...
        
         | johndough wrote:
         | I'd like to point out row 3 of the excellent Fig. 6 where the
         | authors evaluate the risk of fine iron powder being exposed to
         | air, which heats up to about 600degC due to oxidation.
         | https://pubs.rsc.org/image/article/2024/se/d3se01228j/d3se01...
        
           | erickj wrote:
           | I believe most Swiss scientific investigations are legally
           | required to involve Cervelat
        
             | HeatrayEnjoyer wrote:
             | What is it?
        
               | micwag wrote:
               | The national sausage of Switzerland:
               | 
               | https://en.wikipedia.org/wiki/Cervelat
        
             | lta wrote:
             | This is one of the most absurd comment I've read in a
             | while. I love it, thank you.
             | 
             | Fwiw, cervelat is also very common in France, I grew up
             | eating that stuff. Maybe that's why I liked the article so
             | much. There's something to dig up there
        
           | pfdietz wrote:
           | Fires are one of the risks of so-called Direct Reduced Iron.
           | The product has high surface area which leads to fast
           | oxidation.
           | 
           | https://www.metallics.org/dri.html
           | 
           | > Being a highly reduced material, DRI has a tendency to re-
           | oxidise, an exothermic reaction. Thus, without appropriate
           | precautions being taken in its handling, transport and
           | storage, there is a risk of self-heating and fires. The
           | International Maritime Organisation's International Maritime
           | Solid Bulk Cargoes Code classifies DRI - Direct Reduced Iron
           | (B) - as Group B (cargo with chemical hazard) and class MHB
           | (material hazardous only in bulk) and requires that DRI be
           | shipped under an inert atmosphere, usually nitrogen.
           | 
           | It would be nice if the iron could be in an alloy that, in
           | addition to being oxidized/reduced, could further absorb
           | hydrogen when in the reduced state. FeTi absorbs hydrogen,
           | but I don't think the titanium would withstand repeated
           | oxidation/reduction cycles. The Ti would go to the +4
           | oxidation state and stay there.
        
       | ttflee wrote:
       | Looks like a variant of iron-air battery project to me.
        
       | w-m wrote:
       | This seems to be the most important problem to be solved for a
       | green, future grid. So I'm happy there's a new solution shown
       | every other month.
       | 
       | It's annoying that they always seem to contain some hand-wavy
       | efficiency calculations. I think this one didn't even consider
       | the losses from hydrogen production? Is there a benchmark out
       | there, of these long-term electricity storage solutions? Like:
       | you get 1 MWh at 25 deg C, and 6 months later, it's measured how
       | much your system restores. Everything taken from the grid during
       | storage for upkeep or kickstarting the process is subtracted as
       | well.
        
         | 7952 wrote:
         | The focus on efficiency can be short sighted though. The whole
         | point of storage is that the energy you sell is more expensive
         | than the energy you buy. If the profit margin is high enough
         | then you can afford to waste energy through inefficiency. And
         | grids with lots of renewables will naturally have times where
         | energy is cheap and times when it is expensive.
         | 
         | Also, I doubt this will exist in isolation. It will probably be
         | built in places that already have demand for hydrogen,
         | available land, have accessible energy, a good grid connection,
         | and existing iron-ore infrastructure. It will be built in such
         | a way to minimise costs and maximise available customers.
        
           | rini17 wrote:
           | If it has 33% net efficiency that sets it back 3 times
           | compared to batteries right from the outset. With stainless
           | steel pressure vessels needed here and hydrogen precautions,
           | not holding my breath.
        
             | micwag wrote:
             | This is for seasonal energy storage with only 1 charge and
             | discharge per year. It competes with water reservoirs not
             | with batteries.
        
               | rini17 wrote:
               | That means it has only 1 chance per year to recoup the
               | investment. And that requires exorbitant energy spot
               | selling price, which too rarely happens to rely on. The
               | economics just isn't there.
        
             | 7952 wrote:
             | But there comes a point where battery storage has all been
             | used and prices go even higher. You sell at a x6 profit
             | margin. And are able to sell at x3 profit margin for longer
             | than the battery operators. And that assumes that 100% of
             | the fuel would need to come from storage.
        
               | rini17 wrote:
               | You are betting against batteries? That's becoming risky,
               | Na-ion has the potential to be literally as cheap as
               | dirt. And they are not flammable.
        
       | miohtama wrote:
       | Is this same as rust batteries earlier?
       | 
       | https://www.scientificamerican.com/article/rusty-batteries-c...
        
         | aDyslecticCrow wrote:
         | I thought the same thing, but no, the chemical process is
         | different. Iron-air batteries are traditional flowcell
         | batteries (with some extra complications).
         | 
         | This paper uses hydrogen as an intermediary, which has
         | advantages but also adds some questionable margins in
         | efficiency. But I don't know the efficiency of the suggested
         | iron-air batteries either.
         | 
         | This may be nicer if you want hydrogen rather than an electric
         | battery. But if you turn that hydrogen into a fuel cell... the
         | efficiencies of producing and consuming that hydrogen add up.
        
       | dest wrote:
       | The energy density of the system is surprisingly high (in my
       | modest perspective). It looks like 800kWh per ton of iron. Isn't
       | it ~five times as much as the batteries we have in cars?
        
         | ben_w wrote:
         | I've seen claims up to 300 Wh/kg for batteries, but yes this is
         | still more than that.
        
           | AtlasBarfed wrote:
           | Is that lithium iron or for sulfur chemistries?
           | 
           | And for good batteries their density doesn't really matter.
           | 
           | Sodium ion batteries will be fantastic grid storage simply
           | because they're just going to be dirt cheap
        
       | Temporary_31337 wrote:
       | production and conversion are inefficient compared to other
       | sources of energy, as up to 60 percent of its energy is lost in
       | the process.
        
         | nomercy400 wrote:
         | Lost, as in turned into heat?
         | 
         | Is it possible to capture that heat during production and
         | conversion, and use it to run a turbine?
        
           | tonfa wrote:
           | In winter I think the plan is to use the heat for district
           | heating.
           | 
           | (which is also kinda interesting since in parts of
           | Switzerland district heating through waste management
           | facilities starts to be a problem due to a reduction of the
           | amount of waste available)
        
         | kitd wrote:
         | Energy efficiency is only one part of the equation. There are
         | economic and social efficiencies in using simple, eco-friendly
         | components that are easy to build/transport/store/run/scale up.
         | Those can easily offset any energy losses over the lifetime of
         | the technology.
        
           | AtlasBarfed wrote:
           | How do all of those factors compare with say the sodium ion
           | or sodium sulfur battery?
        
       | DrNosferatu wrote:
       | Efficiency is quite low: 40%-60%.
       | 
       | I would say it's only worth it if the marginal cost of producing
       | the hydrogen is close to 0.
        
         | goodpoint wrote:
         | This not a problem at all when using PV. Plus, the generated
         | heat can be used.
        
           | rini17 wrote:
           | It is, water electrolysis is surprisingly fickle process.
        
           | crote wrote:
           | The issue is that it's a self-defeating mechanism. PV doesn't
           | produce _zero_ energy during wintertime, they just produce
           | _less_. You 're going to be building additional PV to charge
           | the Season Battery, but those additional panels will also be
           | providing power during the winter.
           | 
           | If your battery's efficiency gets bad enough the added winter
           | power from those extra panels is going to be enough to cover
           | the winter shortage - so you don't even need the battery at
           | all. You'd essentially just be turning a huge amount of power
           | into heat for nothing.
        
             | derriz wrote:
             | A good point.
             | 
             | Depending on the latitude/weather/etc, the difference
             | between winter PV production can see a reduction of between
             | 40% and 85% compared to summer output (sampling from [0]).
             | 
             | Panel prices have dropped so much, it's far more likely
             | that, at least with places where summer output is double
             | that of winter or less, that simply doubling the number of
             | panels solves the problem.
             | 
             | Batteries and PV are cheap and getting cheaper all the
             | time, are proven and are absolutely trivial to install,
             | operate and maintain compared to ANY conceivable process
             | that involves hydrogen.
             | 
             | I don't get the apparently insatiable drive/impulse that
             | drives people to put so much effort into shoehorning
             | hydrogen into the energy sector. It's expensive,
             | inefficient, dangerous, leaky and is a potent greenhouse
             | gas[1].
             | 
             | The hydrogen idea has been around for over 100 years, has
             | never worked at scale, despite many efforts and large
             | investments. It's time to walk away and concentrate effort
             | into technologies that have actually delivered and have
             | already reduced carbon emissions at scale.
             | 
             | [0] https://pvwatts.nrel.gov/pvwatts.php
             | 
             | [1] https://www.dnv.com/article/is-hydrogen-a-greenhouse-
             | gas--24...
        
               | thargor90 wrote:
               | The biggest problem is heating in winter, which requires
               | way more energy than cooling in summer. So for colder
               | areas doubling Panels will not be enough.
        
             | 7e wrote:
             | There will always a use for surplus energy. Are you really
             | going to curtail surplus solar in the summer when you could
             | just build storage for it? That's the profit maximizing
             | solution, even if the efficiency isn't high. It just needs
             | to be cheap.
        
               | crote wrote:
               | Of course there will always be a use for surplus energy.
               | It's basically free, so we'll probably see whole new
               | industries pop up to make use of it.
               | 
               | For example, an aluminium smelter might use free summer
               | energy to turn alumina into aluminium, and turn the plant
               | off in the winter - at which time the labor force can do
               | extended maintenance and do post-processing on the
               | aluminium produced during the summer.
               | 
               | Although finding an industry where such seasonal
               | turnovers are viable isn't trivial, _if_ you find one it
               | 's going to be far more profitable than very lossy
               | storage.
        
         | aDyslecticCrow wrote:
         | Cut down for another 60%-80% efficiency for producing the
         | hydrogen.
         | https://www.sciencedirect.com/science/article/pii/S136403212...
         | 
         | Unless you also have a nuclear reactor to perform the high-
         | temperature electrolysis process.
         | https://en.wikipedia.org/wiki/High-temperature_electrolysis
         | 
         | Which only Japan seems to be working on building at the moment.
         | https://www.hydrogeninsight.com/production/japan-plans-hydro...
         | 
         | It's cool tech, and I like that it's researched. But I think
         | it's not a breakthrough that could realistically help the grid
         | at the moment.
        
       | samatman wrote:
       | When I was a child, we would play a game called "the floor is
       | lava". It's a simple game: you have to get around, but not touch
       | the floor. Jumping on the furniture and such. Fine for a pastime,
       | when you're small, but to get places, you use the floor.
       | 
       | A certain faction of the project to decarbonize the electrical
       | grid likes to play a similar childish game: "nuclear power is
       | lava". It causes them to come up with whimsical and absurd
       | epicycles, which make no sense at all unless you're playing that
       | game.
       | 
       | Seasonal storage of 2GWh? Please. A 2GW plant produces 2GWh every
       | hour, with 90% uptime. And it doesn't involve losing more than
       | 90% of the photovoltaic energy, I will eat my whole hat if the
       | ray-to-electricity pipeline for this boondoggle exceeds 10%
       | efficiency.
       | 
       | Can we please stop wasting time and effort, and invest in the
       | buildout of a substantial nuclear fleet to provide baseline
       | power?
        
         | ComputerGuru wrote:
         | China seems to be working towards that goal. Everyone else, not
         | so much.
        
         | AtlasBarfed wrote:
         | Are you totally ignorant of how much nuclear costs?
         | 
         | Go ahead and look at the lazard lcoe numbers, and this year was
         | an odd increase for solar wind that will basically be the best
         | that nuclear can hope for.
         | 
         | If nuclear could provide a cheap scalable easily approved
         | rapidly deployed safe and low waste reactor that could be price
         | competitive with solar and wind, then they be in the game.
         | 
         | That is not happening without probably 10 to 20 years of
         | research and development with billions of dollars of funding.
         | 
         | Old nuclear was solid rods and gigantic domes and all of that
         | stuff simply is not price competitive, and even if you dropped
         | everything and started attempting to get approvals and
         | construction for hundreds of nuclear plants, they won't come
         | online for 10 to 20 years themselves.
         | 
         | When's going to get cheaper solar? Certainly going to get
         | cheaper with perovskites. Stores will get cheaper with lfp and
         | sodium ion improvements, solid state and hopefully someday
         | sulfur chemistries.
         | 
         | The nuclear industry needed to get its act together decades
         | ago. In my opinion, it made a huge error in abandoning msr in
         | the 70s (which has all the features of a competitive nuclear
         | plant if they could figure out the materials science) and other
         | breeder reactors.
         | 
         | A solid fuel rods reactor is simply not reliably safe in all
         | disaster scenarios (Fukushima).
        
       | fredgrott wrote:
       | This solution is better and no toxicity
       | 
       | https://www.pnnl.gov/news-media/baking-soda-solution-clean-h...
        
       | kimmk wrote:
       | For seasonal grid-level storage, I wonder if simple compressed
       | hydrogen storage (around 350 bar) is the most reasonable
       | solution. AFAIK doesnt require any high-tech materials, avoids
       | most embrittlement caused by LH2 and boil-off rates are
       | reasonable.
        
         | msandford wrote:
         | The most efficient seasonal battery is probably synthetic
         | hydrocarbons. By the time you get to propane (3 carbons) the
         | pressures for liquid are super super reasonable (400psi
         | including a giant safety factor) and there's zero
         | embrittlement.
         | 
         | Further is that vehicles can use propane so you don't even have
         | to idle the plants during the winter so long as there's some PV
         | from the southern states. They might be running at 100%
         | capacity in summer and 40% capacity in winter but that's way
         | better than 0%. It's a lot easier to keep people employed to
         | operate the plants if they're needed year round.
        
       | credit_guy wrote:
       | This is a pretty elegant idea. It takes 826 kJ to split a mole of
       | iron oxide (Fe2O3) and it takes 855 kJ to split 3 moles of water
       | (H2O). So if you take H2 and blow over one mole of Fe2O3 you can
       | strip the O3 for the cost of 826 kJ but then by burning the
       | hydrogen in oxygen you get 855 kJ, for a net exothermic effect of
       | 29 kJ, which is a rounding error. The opposite reaction requires
       | 29 kJ, again negligible, there are probably bigger energy losses
       | bringing the reactant mass at the required temperature (400
       | degrees C).
       | 
       | Unfortunately, I don't see this making any sense for large scale
       | energy storage. Storage tanks for compressed hydrogen enjoy the
       | square-cube law. The larger they are the less expensive they are
       | proportional to the mass of hydrogen they hold.
       | 
       | With this iron oxide method, you need 27 tons of iron oxide for
       | one ton of hydrogen. You can procure right now tanks that can
       | hold 2.7 tons of hydrogen and weigh 77 tons empty [1], the ratio
       | is 28 to 1. But the round-trip efficiency of the tank is
       | virtually 100%. The efficiency of the iron-based storage is only
       | 50%. The tanks are not very expensive.
       | 
       | I can't see the niche that this idea can apply to.
       | 
       | [1] https://www.iberdrola.com/press-room/news/detail/storage-
       | tan...
        
         | paulsutter wrote:
         | Hydrogen is difficult to store and transport, you really want
         | natural gas or jet fuel
        
         | kilotaras wrote:
         | 27 tons of iron oxide have a volume of 5m^3 and can be stored
         | in pretty much a hole in the ground.
         | 
         | 2.7 tons of hydrogen have a volume of almost exactly 30000 m^3,
         | requiring storing it under high pressure in specialized
         | containers. Hydrogen is famous for being hard to store without
         | losses.
         | 
         | For long-term storage storage and losses are a problem.
         | 
         | > But the round-trip efficiency of the tank is virtually 100%.
         | The efficiency of the iron-based storage is only 50%
         | 
         | Maybe I'm missing something, but why? As you mentioned it takes
         | 29kj to restore 3 moles of H2 out of (3 moles of H20 + 1 mole
         | of Fe2O3). Where does 50% comes from?
        
           | kilotaras wrote:
           | i.e. the paper[0] states that first "discharging" produced
           | 7.09kg of H2 out of 8.71 theoretically possible
           | 
           | the efficiency is super low, but again, according to the
           | paper, "most of the energy input was due to thermal losses at
           | the reactor surface (83.9%)", which also benefits from
           | square/cube law.
           | 
           | [0] https://pubs.rsc.org/en/content/articlelanding/2024/se/d3
           | se0...
        
         | A4ET8a8uTh0 wrote:
         | << I can't see the niche that this idea can apply to.
         | 
         | Tbh, I am not sure either. I think the main benefit of this is
         | FeO is inert under temps/conditions humans consider normal so
         | maybe it long term storage is not that far fetched. I like the
         | idea. I am just unsure about its practical applications.
        
         | mppm wrote:
         | > Storage tanks for compressed hydrogen enjoy the square-cube
         | law.
         | 
         | Not really. Wall thickness is roughly proportional to diameter,
         | and surface area to the square, so you don't gain anything in
         | terms of storage mass ratio by building bigger tanks.
         | 
         | > But the round-trip efficiency of the tank is virtually 100%
         | 
         | This is oversimplifying quite a bit. Compressing hydrogen, the
         | lightest gas, is very energy intensive per unit of mass, and
         | this energy is not fully recoverable upon decompression (due to
         | general pump efficiency and thermal losses in the intercooler).
        
           | MobiusHorizons wrote:
           | Also hydrogen loves to leak through tank walls, and can make
           | metals brittle (this was covered in the article)
        
         | kortex wrote:
         | Iron oxide is completely inert. You can store it in piles,
         | under the elements. Iron powder less so, you need to keep it
         | dry, but again you can just pile it up. The only tricky part is
         | moving dense dry solids around at the huge scales required.
         | 
         | Edit: wait I forgot that direct reduced iron powder
         | exothermically reacts with oxygen and water in the air, that's
         | how single-use instant hand warmers work. So yeah you gotta
         | isolate the iron powder a bit more than stick it under a tarp.
         | 
         | I've been playing too much Factorio lately so of course my mind
         | goes towards rail systems (could repurpose coal plants) in
         | combination with pneumatics.
        
       | paulsutter wrote:
       | You really want to store excess energy as natural gas or jet fuel
       | because of all the existing infrastructure. Especially since
       | excess power is available at so many solar sites, we're so good
       | at transporting these fuels, and the cost of photovoltaic will
       | keep going down
       | 
       | The vast, cheap power that photovoltaic will provide is a giant
       | opportunity. Please review the links below
       | 
       | https://terraformindustries.com/
       | 
       | Terraform industries converting sun and air into natural gas:
       | 
       | https://techcrunch.com/2024/04/01/terraform-industries-conve...
       | 
       | The solar industrial revolution is the biggest investment
       | opportunity in history:
       | 
       | https://caseyhandmer.wordpress.com/2024/05/22/the-solar-indu...
        
       | shikon7 wrote:
       | Why would you use hydrogen to extract the energy of the iron?
       | Wouldn't it be more efficient to burn the iron directly?
       | Likewise, is there no better way to reduce iron oxide to iron
       | than by creating hydrogen first?
        
       | dredmorbius wrote:
       | We have a cheap, stable, infrastructure-friendly, high-density
       | storage formula for hydrogen. Or better, since the application
       | here isn't hydrogen-specific but is simply looking to find a
       | fuel-storage solution: energy storage.
       | 
       | It's hydrocarbons.
       | 
       | In this case, synfuel hydrocarbons as direct analogues of fossil-
       | fuel based compounds of chain-lengths 1 (methane) to around a
       | dozen or so (kerosene / aviation fuel, at a stretch, diesel
       | fuel).
       | 
       | It stores forever (proved to 300 million years), it is drop-in
       | compatible with extant infrastructure and equipment, it's
       | infinitely miscable with present fuels, it doesn't leak out of
       | storage, it doesn't embrittle metals (and in fact generally
       | lubricates and protects them).
       | 
       | Yes, the round-trip storage efficiencies are low (as low as ~15--
       | 20% recovery based on thermal electrical generation, roughly the
       | same as the solution named here), but that's in exchange for
       | something that can readily provide weeks to months of storage
       | capacity in a stable, low-risk form. Where you need storage
       | that's long-term stable, dense, safe, and instantly dispatchable,
       | your options are few.
       | 
       | The technology has been demonstrated in numerous experimental
       | trials, and is similar to processes run at national scale for
       | decades in Germany and South Africa. US-based research has been
       | conducted at Brookhaven National Laboratory, M.I.T., and the US
       | Naval Research Lab, amongst others. The stumbling block to date
       | has been that fossil fuel prices are sufficiently low[1] that
       | synfuels simply are not competitive presuming market-based
       | mechanisms which fail to account for externalities and other
       | market failures.
       | 
       | I've be aware of this for about a decade and have written about
       | the technology, Fischer-Tropsch fuel synthesis, multiple times on
       | HN:
       | 
       | <https://hn.algolia.com/?dateRange=all&page=0&prefix=true&que...>
       | 
       | ________________________________
       | 
       | Notes:
       | 
       | 1. A market failure of staggering proportions, as the under-
       | pricing is on the order of a million-fold. See: Jeffrey S. Dukes,
       | "Burning Buried Sunshine",
       | <https://core.ac.uk/download/pdf/5212176.pdf> (PDF)
        
         | mglz wrote:
         | How much incoming solar power ends up in the methane? And how
         | do you get the energy back out?
        
           | wffurr wrote:
           | >> How much incoming solar power ends up in the methane?
           | 
           | As in how many power to gas plants are operating currently? I
           | would guess not many due to the price vs fossil methane, but
           | as the GP notes this is a major market failure due pricing
           | the externalities of fossil methane.
           | 
           | >> And how do you get the energy back out?
           | 
           | Easy, burn it. For heat, or with a turbine, electricity. Zero
           | carbon impact because it started out as atmospheric CO2.
        
           | User23 wrote:
           | The usual way--boiling water.
        
       | zahlman wrote:
       | I don't think I understand the idea here properly.
       | 
       | When storing energy, the idea is to split water into hydrogen and
       | oxygen, and then let the hydrogen recombine with the oxygen from
       | iron oxide... to make water again. Meanwhile the oxygen from the
       | original water is just released (since it's everywhere anyway)?
       | That doesn't really seem to me like "storing hydrogen", since you
       | just get the water back that you already had. Rather, it's using
       | the energy to deoxidize rust.
       | 
       | Then on the recovery side, why use this steam process? Apparently
       | (because the thermodynamics work out so that this whole thing has
       | efficiency > 0) you get energy out of the process of putting the
       | oxygen back into the iron. So why not just, well, burn (i.e.
       | rust) the iron directly? What exactly is the dissociation and re-
       | combination of the steam accomplishing?
        
         | usrusr wrote:
         | > "So why not just, well, burn (i.e. rust) the iron directly?
         | What exactly is the dissociation and re-combination of the
         | steam accomplishing?"
         | 
         | Direct use of reduced iron as an energy carrier has been
         | discussed here:
         | 
         | https://news.ycombinator.com/item?id=24996153
         | 
         | Oxodizing iron gives rather low intensity heat, comparable,
         | iirc, to burning lignite. That might be good for some combined
         | cycle applications (but still a logistics nightmare?), but it's
         | not a drop-in replacement for anything. Hydrogen on the other
         | hand is good for an extremely wide range of applications, from
         | fuel cells to e-fuel production (and all kinds of other
         | chemical processes) to flying Neil Armstrong to the moon.
         | 
         | To succeed in decarbonization we will need an entire "cache
         | hierarchy" to solve the intermittency problem, a single storage
         | solution will never be enough. Batteries to make hydrolyzers
         | able to run around the clock during high availability seasons,
         | hydrogen storage to make converters further down the pipeline
         | run continuously during surplus seasons and not only on the
         | best days.
         | 
         | What will definitely not get us to decarbonization is any of
         | the following three approaches:
         | 
         | (a) building enough production capacity that we don't need
         | storage (most production would be idle most of the time for
         | lack of a buyer)
         | 
         | (b) focusing on one kind of storage (same problem again, now
         | with conversion capacity)
        
         | kortex wrote:
         | > Rather, it's using the energy to deoxidize rust.
         | 
         | Exactly, really what they are storing is electrons.
         | 
         | Rusting the iron directly releases heat, which limits your
         | efficiency to the delta-T of the process. Reducing steam to
         | hydrogen and then converting the hydrogen in a fuel cell allows
         | higher efficiency to produce electricity.
        
       | czierleyn wrote:
       | Is this the same idea as?
       | 
       | https://teamsolid.org/
        
       | ano-ther wrote:
       | Despite the cycle losses, this seems like a good idea for easy to
       | maintain storage. And they plan to use the heat as well, so that
       | will step up efficiency.
       | 
       | Will be interesting to see how their campus power project works
       | out in the next years.
       | 
       | Also, innovative "sausage safety test" for the Fe powder reacting
       | with air (figure 6: https://doi.org/10.1039/D3SE01228J ).
        
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