[HN Gopher] Making my own wedding rings
       ___________________________________________________________________
        
       Making my own wedding rings
        
       Author : robenkleene
       Score  : 263 points
       Date   : 2024-07-08 20:29 UTC (1 days ago)
        
 (HTM) web link (geoff.greer.fm)
 (TXT) w3m dump (geoff.greer.fm)
        
       | doctoboggan wrote:
       | When I was getting married a few years ago I started down this
       | path as well. However I quickly realized I wouldn't be able to
       | get the quality I wanted so I ended up finding someone who would
       | be able to 3d print and cast my design. There are casting houses
       | out in LA that will accept a STL file and will 3d print, cast,
       | and finish your ring for you. The price is very reasonable, just
       | labor and a bit of a premium on top of the spot gold price.
       | 
       | Using that experience I ended up starting a side business where I
       | sell custom designed jewelry. My most popular design incorporates
       | my customer's fingerprints. I build a pipeline that lets me go
       | from a jpeg or other image file of the fingerprint to a fully 3d
       | printable STL file (mostly using the blender python API). Because
       | there are so many casting houses in LA they compete to keep the
       | prices down. My completely custom rings that I have cast in small
       | batches (compared to the large chains), are still very cost
       | competitive with the competition.
        
         | dylan604 wrote:
         | Has anyone including you stopped to think of the security
         | implications of of making a thumbprint jewelry like this?
        
           | meatmanek wrote:
           | You leak your fingerprints every time you touch a smooth
           | surface; one extra copy on an unlikely-to-be-lost item
           | doesn't really increase your risk much.
        
           | sunshinesnacks wrote:
           | I never wear my rings places where I don't also bring my
           | fingers, and rings don't leave oily prints like my fingers
           | do. Sarcasm aside, I'm not sure how this is a security risk.
        
             | fbdab103 wrote:
             | In 2014[0], someone stole the German Defense Minister's
             | fingerprint from a picture. We are well past the point
             | where you can assume your biometrics are secure.
             | 
             | [0] https://www.theregister.com/2014/12/29/german_minister_
             | finge...
        
             | dylan604 wrote:
             | I guess you can go ahead and take "criminal mastermind"
             | from your CV! Why would I think that a physical 3D object
             | with the pattern of my fingerprint that can be carried
             | around and held up to anything might possibly be a security
             | issue? Nope, I can't think of anything...
        
               | krisoft wrote:
               | > I guess you can go ahead and take "criminal mastermind"
               | from your CV!
               | 
               | Careful, your sarcasm is dripping!
               | 
               | > Why would I think that a physical 3D object with the
               | pattern of my fingerprint that can be carried around and
               | held up to anything might possibly be a security issue?
               | 
               | Have you looked at the image of the ring? How do you plan
               | to scan that anywhere?
        
         | 0cf8612b2e1e wrote:
         | Do you have an image? I am struggling to imagine how/where you
         | squeeze in a fingerprint unless it is really scaled down or
         | some kind of wrap around the band.
         | 
         | Are the grooves deeply etched? Or coated with some kind of
         | protective layer? I imagine a few years of friction would rub
         | away the finer details.
        
           | doctoboggan wrote:
           | Sure, here is an image:
           | 
           | https://lulimjewelry.com/cdn/shop/products/fingerprint-
           | close...
           | 
           | The grooves are cast quite deeply. I don't anticipate any
           | problems and I've been wearing mine for 7 years.
        
       | zachthewf wrote:
       | We had a great experience doing this in a much less hardcore way
       | through this company: https://withtheseringshandmade.com/
       | 
       | I'd recommend to anyone who is interested but does not have the
       | skills to make a ring on your own. Great weekend trip from
       | Seattle too.
        
         | cactusplant7374 wrote:
         | How much did you end up paying?
        
           | zachthewf wrote:
           | I don't remember exactly, but somewhere in the neighborhood
           | of $1,000.
        
         | ygra wrote:
         | We did something like that as well. Cost was comparable to just
         | buying rings (most of that was the gold, anyway). We started
         | with a blank strip of metal with the correct cross-section,
         | which was first bent, then soldered together, then sized
         | appropriately and polished. Was a fun day.
        
       | Bluestein wrote:
       | > I'm reminded of the trial and error, the mistakes, the
       | frustrations, the determination to keep working through problems,
       | and the eventual beautiful success.
       | 
       | > Hmm. That almost sounds like a relationship.
       | 
       | Best bit.-
       | 
       | Wishing them all success.-
        
       | themadturk wrote:
       | My wife's father was a gemologist and metalsmith. When we got
       | married 42 years ago, he made both of our wedding rings -- lost
       | wax casting, of course, since 3D printing wasn't a thing. Mine is
       | a plain rose gold band, hers is antiqued gold leaves surround a
       | diamond (he was an experienced gem faceter, but would not touch
       | diamonds, which he'd rarely worked with, so ours came from a
       | diamond dealer). He had me pour the gold for both rings. It's
       | nice to have a story to go with them!
        
         | gregschlom wrote:
         | > lost wax casting, of course, since 3D printing wasn't a thing
         | 
         | Just to nitpick, even with 3D printing these days, the process
         | is still called lost wax casting. The printer prints a wax
         | version of the model, and then the plaster is poured around it
         | to make a mold and the wax model is melted out.
         | 
         | The only difference is that the wax model is made by a 3d
         | printer rather than by hand.
        
           | ortusdux wrote:
           | There are burnout printer filaments and resins as well, so
           | I've heard it referred as 'lost plastic' casting
           | 
           | https://helpcenter.phrozen3d.com/hc/en-
           | us/articles/632528374...
        
           | alvah wrote:
           | To nitpick your nitpick, lost PLA casting is most definitely
           | a thing; no wax required.
        
           | willcipriano wrote:
           | I've seen: 3d print a part (resin printer), make a mold from
           | the 3d printed part with modeling clay or whatever, cast wax
           | in the mold and then sand cast metal with the wax casting.
           | 
           | I think the 3d printed part wouldn't burn away as cleanly as
           | the wax that is designed for that purpose. Probably faster if
           | you want more than one as well.
        
       | gregschlom wrote:
       | This is cool but for people without access to all the tools, a
       | much easier way is to just upload your design to Shapeways.com
       | and let them take care of all the casting.
       | (https://www.shapeways.com/materials/gold)
       | 
       | You can also have your design done in brass first for relatively
       | cheap, to validate the design.
       | 
       | I made our wedding rings that way, as well as quite a bit of
       | jewelry over the years for my spouse. (pendants, earrings,
       | etc...)
        
         | hooverd wrote:
         | Unfortunately... https://hackaday.com/2024/07/04/shapeways-
         | files-for-bankrupt...
         | 
         | You wouldn't guess it from their website at the moment though.
        
         | agg23 wrote:
         | I did this with silver (see my other comment) and it was a
         | great experience. I was very sad to hear Shapeways is shutting
         | down.
        
       | mauvehaus wrote:
       | A couple fun facts about casting metals:
       | 
       | Many of them shrink when they solidify. For the size and
       | tolerances needed for a ring you can probably ignore this detail.
       | You can get what is called a low-shrink mold made for some alloys
       | that helps mitigate this if you want to make your prototype to
       | finished size (or you didn't know better before you takes to the
       | jeweler).
       | 
       | Patternmakers deal with this using what are called shrink rules.
       | They look like regular rules, but are e.g. 5% longer. If you're
       | buying an old rule, make sure you don't get one by mistake.
       | 
       | Silver rings, worn regularly, won't need to be polished to keep
       | the tarnish at bay; the contact from your skin will do quite well
       | enough. Our wedding rings are also silver, and I've only polished
       | mine when I haven't worn it for a while. Ours probably don't
       | polish up to quite the same luster though. They're a regular
       | alloy of silver for jewelry and not silver and gold.
        
         | ggreer wrote:
         | I was worried about the metal shrinking, but I only had to
         | increase the size of my prints by 1.6% to get the desired ring
         | size. eg: The PLA ring had an inner diameter of 16.8mm and the
         | casting had a diameter of 16.5mm.
         | 
         | Thanks for the info about the lack of tarnish. I'm glad I won't
         | have to do much maintenance.
        
           | mauvehaus wrote:
           | Since you cast this a few times, I have to ask: did you
           | determine the shrink ratio empirically or were you able to
           | look it up? This is a super cool project, and I'm impressed
           | that you got it done before the wedding!
        
             | ggreer wrote:
             | I looked around online and answers ranged from no shrinkage
             | to 6%. For my first attempt I split the difference (3%),
             | then measured the actual diameter with calipers. Also I
             | tended to err on the side of making the ring too small, as
             | it's pretty easy to remove material from the inside of the
             | ring.
        
         | Lev1a wrote:
         | Even if you have tarnished silver things, like silver(-plated)
         | cutlery etc. the "un-tarnishing" is stupid easy and cheap to
         | do:
         | 
         | - take some container and put warm/hot water and a large
         | helping of (table) salt into it
         | 
         | - put some scrunched up Al foil into the water
         | 
         | - submerge the objects to be untarnished in the water so that
         | the silver touches the Al foil
         | 
         | - leave for a while in a well ventilated area (since it will
         | smell of rotten eggs)
         | 
         | - rinse well
         | 
         | - done.
         | 
         | recipe from a kid's chemistry set I had a looooong while ago,
         | used it successfully quite a few times on my parents' silver-
         | plated cutlery they've had and used regularly since their
         | wedding decades ago.
        
         | interludead wrote:
         | Yet this shrinkage is typically minimal
        
       | ulysses1244 wrote:
       | I am in the process of doing this as well, but I'm trying to stay
       | on a tight budget.
       | 
       | After 10 failures and different trials, this is my rough process:
       | - Melt fine silver with a butane torch
       | 
       | - Pour it into a circle mold with a metal rod in the middle
       | (makeshift ring mold). I tried sand casting with a wax mold but
       | couldn't keep the metal hot enough to fill the chamber.
       | 
       | - Hammer the ring on metal ring mandrel to shape and increase the
       | size. This took probably 5,000 light hits with a metal hammer,
       | periodically annealing.
       | 
       | - Use a dremel and grinding stone to further shape it
       | 
       | - Sand and polish by hand
       | 
       | Since I shaped it with a metal hammer, it has a really nice and
       | natural hammer finish that I plan to keep.
       | 
       | I'm considering trying to electroplate it in palladium since the
       | fine silver will tarnish and scratch over time, but it'll be
       | harder to fix inevitable mistakes.
        
         | ggreer wrote:
         | How did you deal with the molten silver dissolving oxygen from
         | the atmosphere? Even if you keep it under a reducing flame,
         | you'll have to take the flame off eventually and some O2 will
         | get in, which will cause defects as the metal solidifies.
        
           | bigiain wrote:
           | I wonder if using the gas shroud from a mig/tig welder might
           | work?
        
           | ulysses1244 wrote:
           | Yes this definitely happens to an extent. I mostly solved it
           | by grinding away the outside. I used 2x the amount of silver
           | that I ultimately needed, knowing I'd have to remove some.
           | 
           | I'm figuring it out as I go, but it doesn't seem to be a
           | major issue.
        
       | HanClinto wrote:
       | Excellent post! Excellent problem-solving, and very nice result!!
       | 
       | Taking a completely direction, my wife and I made our own wedding
       | rings out of stainless steel (a low-nickel alloy suitable for
       | contact with skin -- 316L, I think), and we milled them on a
       | lathe in my employer's machine shop after hours. Nearly 20 years
       | later, and they have held up remarkably well.
       | 
       | If you're going to lathe a ring, make sure you do as much shaping
       | and polishing before you detach it from the rest of the rod, and
       | then create a mandrel that is the correct size to hold the ring
       | (using friction) from the other direction. Hammer it onto the
       | mandrel, do your final burr-removal and polishing, then pop it
       | off the hammer.
       | 
       | Important side note: Don't do a test-fit before taking the burr
       | off, or else you'll slice the skin on your finger all the way
       | 'round in a very nice ring-shaped pattern and it will be the
       | absolute dickens to try and get it off. Maybe don't ask me how I
       | know...
        
         | snitty wrote:
         | One big warning with this is that if you get into an accident
         | and the doctors need to remove your ring, they're going to have
         | a very hard time cutting stainless steel off your finger.
         | 
         | I saw a video of someone making a ring out of polycrystalline
         | diamond and...if that gets stuck for some reason, it's never
         | coming off.
        
           | a2l3aQ wrote:
           | Couldn't you just shatter the diamond with minimal risk to
           | the actual finger?
        
             | RandallBrown wrote:
             | Probably. That's how they get tungsten carbide rings off.
        
               | mauvehaus wrote:
               | I was rotating the carbides on a wood planer and a couple
               | of them were held in by machine screws that weren't
               | budging. I called Byrd, and their recommendation once
               | you've stripped the screws is to shatter the inserts. I
               | put a crappy chisel underneath and whacked it with a
               | hammer.
               | 
               | I can confirm that it works. I heartily recommend a face
               | shield, and I wouldn't want to be the first guy the
               | doctor had to break a ring off of.
        
           | HanClinto wrote:
           | Other than a few comments on Reddit, every jewelry site that
           | I've looked up says that stainless steel can be cut off with
           | regular ring cutting tools.
           | 
           | The biggest difficulty that I know of with it is that the
           | material is not very workable, and so if you need to get the
           | ring resized, you may be out of luck.
        
           | esaym wrote:
           | A Dremel with a regular cut off wheel would cut right through
           | titanium.
        
         | michaelrpeskin wrote:
         | I did a similar thing using some titanium out of the scrap bin.
         | (Yes, I know that it will be nearly impossibly to cut off in an
         | emergency, but we just take them off before we go climb or do
         | other dangerous stuff.) It's been 15 years and they still look
         | great. I left the tool marks on them, I liked how it looked
         | like it was machined.
        
           | generalizations wrote:
           | FYI, only time I've known of a ring being cut off was due to
           | a bee sting on the finger, causing it to swell.
        
             | niloc132 wrote:
             | Another anecdote for your collection: my father fell off a
             | ladder last year - not far enough to sustain any injury,
             | but far enough to catch his ring slightly in trying to
             | regain his balance. Finger ended up swelling enough that
             | the ring was a problem, ended up having to be cut off.
             | 
             | I wouldn't have imagined that a fall off of the second step
             | of a ladder could result in the destruction of a 40 year
             | old wedding ring either, but here we are!
        
               | tim333 wrote:
               | You can get it fixed https://youtu.be/aX866Kx4oU8
        
               | jimnotgym wrote:
               | Destruction? My wife crushed hers onto her finger in a
               | cycle crash. It was across the park from our house. Her
               | finger swelled terribly. I put her in the car and drove
               | her to the fire station just down the road where they cut
               | it off. I learned there was a special tool for this! I
               | sent the cut ring to a jeweller friend of a friend... who
               | melted it down and cast it into a slightly smaller ring!
               | Edit: in another post there isa video where someone
               | solders up a cut ring. My wife's ring was much more
               | damaged by the crash than the rings in the video, hence
               | the melt
        
           | exe34 wrote:
           | can you precut it, then solder/polish it to hide the cut?
        
           | Aurornis wrote:
           | > titanium out of the scrap bin. (Yes, I know that it will be
           | nearly impossibly to cut off in an emergency,
           | 
           | Most commercial grades of Titanium can be cut with common
           | tools. The tools will dull faster, but it's not impossible.
           | 
           | I suspect a lot of the stories about Ti rings being
           | impossible to cut are coming from people who confuse Titanium
           | with Tungsten. People get exotic metals mixed up all the
           | time.
           | 
           | On the other hand, if you pulled it from the scrap bin you
           | may have gotten some extreme aerospace grade of Titanium that
           | really is difficult to cut.
        
             | Kirby64 wrote:
             | Even Tungsten isn't particularly hard to cut. Also truly
             | Tungsten rings are a lot less common.
             | 
             | Most of the rings referred to as Tungsten rings are
             | actually Tungsten Carbide. Tungsten Carbide rings, by
             | comparison, is VERY hard to cut. You basically need a
             | diamond blade/saw/grinding wheel to cut through TC.
        
               | Faaak wrote:
               | Yet, you (gently) smash it with a hammer and it breaks to
               | pieces. By adding a block that is a bit thicker than the
               | finger bone, you prevent smashing your finger in the
               | process
        
               | wlesieutre wrote:
               | Locking pliers (aka vise grips) are a good tool for it,
               | since you can set how wide the jaws will close
               | 
               | https://youtu.be/poM423pewRE?t=147
        
         | amluto wrote:
         | > a low-nickel alloy suitable for contact with skin -- 316L, I
         | think
         | 
         | Now I'm curious: why use any nickel at all? Plenty of stainless
         | steels (including, AIUI, basically all the tool steels) don't
         | use nickel, and many of them have excellent corrosion
         | resistance. Is austentitic steel enough easier to machine to
         | make it worthwhile?
        
           | HanClinto wrote:
           | Shorter answer: We don't know -- those are good questions!
           | 
           | Longer answer: It was 20 years ago, and we aren't exactly
           | metallurgists. IIRC, at the time it was something to do with
           | a variety of "surgical stainless" to focus on the best
           | corrosion resistance combined with something that was
           | somewhat machinable. At the time, I think we were comparing
           | 304 (easier to machine, much worse corrosion resistance) vs.
           | 316 (harder to machine, but much better corrosion
           | resistance). I think looking at metals that we were able to
           | source in partial lengths might have been a factor as well.
           | 
           | In hindsight, one might be able to find something with better
           | properties in a more specialized alloy, but if I had to do it
           | over again, I would 100% be willing to choose the 316L again.
           | I have zero complaints with it, and the corrosion resistance
           | it offers is superb. In 20 years, I've never polished my ring
           | once, and it still has that mirror-finish quality (especially
           | on the inside where it has never brushed concrete).
           | 
           | I rarely take the ring off (sometimes when juggling) -- I
           | don't worry about it and leave it on even when using tools or
           | scrambling up a rock ledge or carrying cinder blocks or
           | whatever. Very occasionally it will get scratches (concrete
           | is one of the few things that has left a mark from time to
           | time), but they're never very severe scratches, and they buff
           | out nice and naturally over time. I imagine that I would be
           | much more concerned about a softer precious metal, and I'm
           | glad I have a more durable ring instead.
        
             | eru wrote:
             | > I imagine that I would be much more concerned about a
             | softer precious metal, and I'm glad I have a more durable
             | ring instead.
             | 
             | Well, you could also just live with the scratches in your
             | ring (if you had one made of eg silver) and declare them
             | part of how it matures with the passage of time. Just like
             | copper gets a patina, too.
             | 
             | (I'm glad you are happy with your ring! I'm just saying
             | that if people decide to be happy, they'll find a
             | justification to be happy with what they have. And if they
             | decide to be unhappy, they'll find a reason, too.)
        
               | HanClinto wrote:
               | Great point -- well said! :)
        
             | rkagerer wrote:
             | For what it's worth 316 is more corrosion resistant than
             | 304 in saltwater environments and I've been trying to find
             | various fasteners made of it for my boat.
        
               | amluto wrote:
               | If you're in the US, try McMaster-Carr.
        
             | amluto wrote:
             | Here's a study on this very issue:
             | 
             | https://www.sciencedirect.com/science/article/abs/pii/00109
             | 3...
             | 
             | Conclusion: 304 and 316 are probably fine, as is 430 (which
             | should be entirely unsurprising due to its near lack of
             | nickel), but 303 would be a poor choice.
        
         | pengaru wrote:
         | Being stainless does that mean you could blue them by heating
         | to ... what was it, 550F?
        
           | HanClinto wrote:
           | Ooooh, that's a really fun idea!
        
             | pengaru wrote:
             | This instructable seems like a decent intro for a home
             | gamer with a kitchen oven if you wanted to experiment:
             | 
             | https://www.instructables.com/Home-Oven-Steel-
             | TemperingColor...
        
               | HanClinto wrote:
               | Excellent example! That's a really excellent
               | instructable.
               | 
               | Reading that page, it's interesting that the stainless
               | steel rivets and fastener hardware are the only bits that
               | didn't color. Quoting from the article:
               | 
               | > It is possible that the stainless steel might start to
               | color if left in the oven for longer but my cursory
               | research lead me to believe that stainless needs to get
               | to about 800F to color. My oven certainly can't do that.
               | 
               | I've heard that welding stainless steel gets it too hot
               | and removes something (the carbon?) essentially de-
               | stainlessing it (?). I wonder how much of that would be
               | happening at these temperatures.
               | 
               | Definitely not going to experiment with this on our
               | 20-year old wedding rings, but it seems like this is very
               | much worth keeping in mind for any potential future
               | projects! Maybe if I ever help one of my kids make their
               | rings for their wedding? :)
               | 
               | Thanks for the idea, and for the link!
        
               | tutipop wrote:
               | > I've heard that welding stainless steel gets it too hot
               | and removes something (the carbon?) essentially de-
               | stainlessing it (?).
               | 
               | I don't know if it's possible, but even if it is, it's
               | not the carbon that makes the steel stainless. It's the
               | additional chromium, nickel, or molybdenum.
               | 
               | Maybe when the steel melts during the welding process,
               | those other metals get separated from the iron.
        
       | wakawaka28 wrote:
       | For most simple designs, you should forge the ring and solder it
       | closed instead of casting. Casting would be more appropriate for
       | detailed designs that you don't have time to carve or hammer out.
        
         | ggreer wrote:
         | Yeah, hindsight is 20/20. As my blog post mentions at the end,
         | I had no trouble forging a gold ring. Though instead of using
         | solder, I melted the ends together as I wanted the entire ring
         | to remain pure gold.
         | 
         | Had I wanted a faceted hammered look from the start, I probably
         | would have skipped the casting step entirely.
        
           | bsder wrote:
           | Weren't most of your issues because you didn't use a
           | centrifugal caster?
           | 
           | DIY aesthetic is nice, but sometimes there are good reasons
           | why a specific tool exists.
        
             | ggreer wrote:
             | I wasn't sure if centrifugal casting would solve the issue
             | with oxygen bubbles, and since I already had a vacuum pump,
             | I figured I'd try vacuum casting. The main issue was that I
             | had problems getting a good seal because I made the device
             | myself instead of buying a vacuum casting machine. Also I
             | could have skipped the issue of inconsistent metal
             | temperatures by replacing my torch with an electric melting
             | furnace.
        
           | wakawaka28 wrote:
           | I'm surprised you were able to fuse the gold. In any case,
           | you would use a tiny amount of gold solder to make the ring,
           | perhaps before finishing the hammering.
           | 
           | Also, pure gold is commonly considered too soft for jewelry.
           | It will scratch and ding easily. You should use 22k or lower,
           | with the balance being copper and/or silver. You can easily
           | buy a great alloy so I wouldn't attempt to make one myself,
           | unless the financial savings were amazing.
        
             | ggreer wrote:
             | Yeah it took a while to melt the ends together. I think
             | maybe six attempts. I should have punched a hole in the
             | gold bar, then shaped the ring from there.
             | 
             | I know that pure gold is much softer than alloys, but the
             | color is unique and it's not too hard to re-hammer the
             | surface to get rid of scratches.
        
         | groby_b wrote:
         | Since OP likes symbolism, it's worth keeping in mind that
         | wedding rings are never supposed to have a seam - they're
         | symbolizing, amongst other things, eternity. Casting's the way
         | to go (if that matters to you)
        
           | wakawaka28 wrote:
           | A properly soldered ring with the right treatment will not
           | have a seam. On the other hand, castings can easily end up
           | with imperfections and porosity, especially in the hands of
           | an amateur with limited equipment.
        
           | 55555 wrote:
           | Properly handmade rings are stronger, I think. And there's no
           | seam if you do it properly.
        
         | seszett wrote:
         | Yes, it's both easier and gives a better end result (unless you
         | have good equipment and technique for casting). That's what we
         | did for ours, and we're happy with the result. About 600EUR
         | total for two rings including the 6 grammes of gold and the
         | tools (and a few silver coins for practicing). Also, we went
         | for 21k because it's hard enough and easy to get in gold coins
         | (thus, no VAT and very small premium on the price of gold).
         | 
         | I wrote an account (in French) here:
         | https://seos.fr/blog/20240426.or.html but it's more for future
         | reference for myself and for the friends who knew about it than
         | anything else.
        
       | groby_b wrote:
       | Nice!
       | 
       | fwiw, people usually don't use a silver/gold alloy not because of
       | cost, but because of hardness. But then, I like that for a
       | wedding ring, it'll collect a few marks on the way - and that too
       | is like a relationship.
        
       | rjsw wrote:
       | My childhood dentist made several wedding rings, he had all the
       | equipment to cast gold for tooth crowns.
        
         | teruakohatu wrote:
         | He also removed crowns that had gold in them? Sounds like
         | jewellery is a good dental side hustle!
        
       | filipezf wrote:
       | I have a cute somewhat related story. I wanted to make really
       | unique rings, so I decided to make them from some random metal
       | from the forgotten realms of the periodic table.
       | 
       | I asked for a site that sells many rings of many different
       | metals, with no luck. THIS metal, it turns out, is really
       | difficult to cast. After many months with the idea shelved, one
       | day my girlfriend found some chinese company that managed to do
       | them. US$ 2k rings, and ugly as hell... but at least unique!
       | 
       | The girlfriend soon left me, but, well at least I still had the
       | rings... until a few weeks ago when I noticed that I lost them
       | too. C'est la vie :-)
        
         | ggreer wrote:
         | What metal were the rings made of?
         | 
         | When researching for this project, I did look up the densest
         | metal possible: Osmium. Osmium has density of 22.59g/cm^3,
         | which is 17% greater than gold's 19.28g/cm^3. (For comparison,
         | lead is 11.34g/cm^3 and silver is 10.5g/cm^3.) Sadly Osmium
         | melts at 5500oF and can form toxic vapors, so making a ring out
         | of it would be impractical.
        
           | bastawhiz wrote:
           | Gold is 19.32, tungsten is 19.28.
        
             | ggreer wrote:
             | I just used the numbers from Wikipedia, which says that
             | gold is 19.283g/cm3 and tungsten is 19.254g/cm3.
             | 
             | 1. https://en.wikipedia.org/wiki/Gold
             | 
             | 2. https://en.wikipedia.org/wiki/Tungsten
        
           | adrian_b wrote:
           | Iridium has almost the same density as osmium
           | (indistinguishable without precise instruments) and unlike
           | osmium or rhenium it is neither toxic nor radioactive (even
           | platinum is very slightly radioactive).
           | 
           | So iridium would be the safest among the densest metals for
           | contact with human skin.
           | 
           | Unfortunately, not only iridium is very expensive, but it is
           | extremely difficult to shape, being much harder and much less
           | ductile than platinum (and its melting point is also much
           | higher).
           | 
           | Platinum-iridium alloys are much easier to shape than pure
           | iridium, but still much more difficult than pure platinum. In
           | the second half of the 19th century, when new standard meters
           | and kilograms were made for distribution in all countries and
           | to replace the original standards made of pure platinum, an
           | alloy of platinum with 10% iridium was chosen, as the most
           | resistant metal to mechanical and chemical degradation that
           | was known at that time but for which it was still possible to
           | process it into a given size and shape.
        
           | filipezf wrote:
           | Tm. I checked that it seems to be non-toxic, and don't
           | corrode as much as the siblings. The issue is that its
           | melting and boiling point are very near.
        
         | whartung wrote:
         | There's a fascinating video of a fellow trying to make a ring
         | out of Purple Gold.
         | 
         | https://www.youtube.com/watch?v=d6Pcp944sRI&pp=ygUQcHVycGxlI...
         | 
         | No, I hadn't heard of purple gold either.
        
       | linsomniac wrote:
       | If you are going to get rings, for the love of humanity consider
       | getting moissanite instead of diamond. Diamonds aren't worth what
       | you have to pay for them (try re-selling a diamond), and have a
       | long history of BS associated with them.
       | 
       | If you are doing it because of the long history of giving
       | diamonds, remember that the popularity of giving diamond
       | engagement rings is younger than either US presidential
       | candidate. :-)
        
         | fortran77 wrote:
         | This was an article about wedding bands; solid bands of one
         | material without precious stones.
        
           | linsomniac wrote:
           | I realize that, but much of the discussion here has mentioned
           | engagement rings so I thought I'd chime in.
           | 
           | I ended up getting my wife two engagement rings and one band,
           | one was a diamond that was from her grandmother, the other
           | was a moissanite stone in a low-snag setting which would be
           | easier for her to wear under gloves at work.
        
         | RandallBrown wrote:
         | It seems as if diamond engagement rings became fashionable in
         | the renaissance, even if it was only something nobility could
         | afford.
        
         | TacticalCoder wrote:
         | > Diamonds aren't worth what you have to pay for them (try re-
         | selling a diamond)
         | 
         | If you buy a complete ring, you're usually getting quite ripped
         | off. But if you buy a stone, complete with its certificate, it
         | shall be worth what the market says it is worth. Competent
         | jewelers will have no problem with you coming with a stone you
         | bought or with an old family heirloom stone and put it on the
         | ring you want: you'll pay his hours and the material for the
         | ring but that's it. And the stone is worth its market price.
         | 
         | Diamonds above a certain size (whether they're natural or
         | synthetic) are engraved now. You keep the certificate and
         | you'll be able to resell it.
         | 
         | You can buy synthetic diamonds, they're cheaper than natural
         | ones. And there's also a market for these.
         | 
         | Note that I'm not saying that the market ain't going down. What
         | I'm saying is that you can definitely buy a stone at its market
         | price and resell it at its market price. That's how the markets
         | do work: be it stocks, gold or diamonds.
        
         | bigstrat2003 wrote:
         | IMO this is quite simple: does the person who you're getting
         | the ring for want a diamond? If yes, then get a diamond. If no,
         | get whatever she wants. An engagement ring is a gift and the
         | most important thing is what the recipient wants, not my (the
         | giver's) opinion on whether or not engagement rings should have
         | diamonds in them.
        
       | eludwig wrote:
       | As others have mentioned, a centrifugal casting machine would
       | have really helped here. I took quite a bit of jewelry making in
       | college and all the lost wax casting we did was done this way.
       | The force of the metal filling the mold at extremely high speeds
       | gets rid of most, if not all, of the impurities/inconsistencies.
       | 
       | Wind up the machine, melt the metal in a small crucible, drop the
       | pin and duck (lol). I was once sprayed by a small stream of
       | molten brass at +/- 1700 degrees (poor mold with thin wall, later
       | fixed and recast) and still have a scar 40 years later to prove
       | it.
        
       | agg23 wrote:
       | I custom designed a ring for my then girlfriend and sent it to
       | Shapeways to have a mold 3D printed, then cast in silver. It
       | turned out quite well (other than us having sizing issues). You
       | can see my progress pictures here:
       | https://old.reddit.com/r/3Dprinting/comments/6292xd/i_design...
       | 
       | ----
       | 
       | Now, 8 years later, I'm really wishing I had designed my own
       | ring. I would prefer to avoid the cliche metals (silver, gold,
       | platinum), and I can't wear silver anyway (allergic). I would
       | really like to find an interesting or unusual metal
       | (scientifically or just in general) that isn't going to cause
       | issues due to its hardness if my finger swells (titanium or
       | tungsten are very difficult to cut off in those situations).
       | 
       | Does anyone have any material suggestions?
        
         | BobAliceInATree wrote:
         | Rhodium?
         | 
         | It's used to plate white-gold to make it extra bright (unplated
         | white gold tends to have a yellow tinge).
         | 
         | It would be super expensive though.
         | 
         | edit: on second look, seems it's too brittle
        
         | adrian_b wrote:
         | Niobium a.k.a. columbium is very safe for allergies (like
         | titanium, its surface is automatically protected by an
         | invisible but very resistant oxide layer). It has an
         | interesting history, being one of the few metals (except the
         | rare-earth metals) that have been discovered only after the
         | beginning of the 19th century, in a mineral first found in USA.
         | 
         | However, it is not much softer than titanium or tungsten. Even
         | so, it is quite frequently used for rings, piercings or medical
         | implants with minimum health risks.
         | 
         | No metal suitable for contact with skin is as soft as silver
         | and gold. For any ring made of another metal than these 2 you
         | may need to go to a professional to cut it, if the ring cannot
         | be taken out even with the help of some lubricant.
        
       | GrantMoyer wrote:
       | My wife and I cast our own wedding bands too. She mentioned the
       | idea of casting our own rings, and I remembered my friend
       | happened to have made his own small foundry -- a concrete lined
       | paint can with some pipe and 10$ hair drier as bellows -- a
       | couple of years prior.
       | 
       | We bought some sand casting equipment and a thermometer and went
       | over to his house. He had only ever used the foundry to melt
       | aluminum, so we weren't sure it'd get hot enough to melt gold. We
       | stuffed it with anthracite coal from a big bag he managed to get
       | from a hardware store a while back, and sure enough, it got
       | plenty hot enough. That 10$ hair drier really pulled its weight
       | too, surviving hours upon hours of continuous use.
       | 
       | Before we bought any gold though, we did some test casts in
       | aluminum. My wife, I, and a couple of friends melted down some
       | cans, formed our sand molds with some cheap steel model rings,
       | and cast some pretty bad rings. They weren't even rings, really,
       | since they didn't even form full circles. But after a few more
       | tries, we figured out better places to put air channels, how to
       | pour the metal better, etc. and came out with some decent
       | aluminum rings. We also cast some other trinkets like some dice
       | and a little darth vader figurine.
       | 
       | More confident we'd be able to successfully cast gold rings, we
       | ordered some 14k casting grain. When it arrived, we headed back
       | to my friends house, cast some more aluminum trinkets to warm up,
       | then my wife and I cast each others rings with only one small
       | mishap; luckily gold can is easily re-melted. Breaking apart the
       | sand molds to reveal the results was a tense moment, but they
       | came out great.
       | 
       | We also opted for hammer finishes, and we're both very happy with
       | the result. They have some small pockets on the surface, and we
       | overestimated how much the rings would shrink, so mine's a little
       | too big and I wear it on my middle finger, but we think of the
       | defects as reminders we cast them ourselves. The end result
       | wasn't the point anyway; if we wanted perfect rings we would have
       | just bought some. The point was the experience of making them,
       | and it sounds like the author had the same kind of experience, so
       | I'm glad for him.
        
       | timzaman wrote:
       | If you make a ring as simple like this, just sandcast it. I also
       | think the imperfections in these one-off rings are highly
       | desirable, and emphasise the fact that it's unique.
        
         | interludead wrote:
         | Imperfections as signs of uniqueness is a beautiful perspective
        
       | beacon294 wrote:
       | That's nice. I did something similar. By the deadline, I ended up
       | just having shapeways cast my STL files. Ring is very nice, even
       | if I merely designed it in OpenSCAD.
       | 
       | I did manage several failed castings.
        
         | gertlex wrote:
         | I also used shapeways and CAD (Solidworks). Printed a steel one
         | first (cheapest metal), then iterated and did a brass one,
         | finally a silver one. I got a spare silver one made as well.
         | 
         | Then I did a wrap of unidirectional carbon fiber around the
         | ring in a designed-in groove. Wrapped some 1" ID silicone
         | tubing around the ring, held in place by a cable tie, and stuck
         | it in the oven at 300 for an hour. Carefully trimmed the carbon
         | fiber edges with a razor blade for a hour or two.
         | 
         | Ring's still going good after 6 years :D
        
           | beacon294 wrote:
           | That's great! They will also print in gold if you ever want
           | to upgrade. I had a backup printed recently, after 7 years,
           | and it's exactly the same as the original. I was worried
           | about process changes or tolerance issues, but had none.
        
       | MezzoDelCammin wrote:
       | I'm saving this under "for later use", "things to do when I grow
       | a moustache" and "Ron Swanson / Nick Offerman reenactment" [1]
       | 
       | [1] https://www.youtube.com/shorts/NPKOGqXKLq4
        
       | specproc wrote:
       | Great project. Nowhere near as involved, but I've recently gotten
       | into designing jewelry. There are some guys in my town who'll run
       | up and cast prints, I just need to make the design.
       | 
       | Got me some big husband points one recent anniversary with that.
        
       | 55555 wrote:
       | There is no reason to use casting to make a ring that looks like
       | the ring in the OP. Pour the metal into an ingot, heat and hammer
       | it (like a blacksmith would) into a long bar. Then heat and bend
       | it into a circle/ring, an then use flux to solder it into one
       | piece which eats its own tail. (Yes I've done this, several
       | times.)
        
         | gertlex wrote:
         | > Knowing what I know now, I probably could have made these
         | rings without casting. I could have heated up the metal,
         | hammered it into shape, reheated to undo the work hardening,
         | and repeated that process until I had the ring I desired. In
         | fact I did so with the extra gold:
         | 
         | From the article. But I understand, you wanted to do your own
         | thing (this dismissive comment of yours) for no reason. :)
        
           | 55555 wrote:
           | How was it dismissive? I meant it to be instructive, in case
           | others want to make a simple ring. It's a surprisingly
           | accessible hobby and making a simple ring is easy. It's the
           | standard introductory class people with no experience do and
           | they leave with a ring of their own making two hours later.
        
       | COGlory wrote:
       | My father makes fake teeth, so for my wedding, and also my
       | sister's wedding, he cast the rings out of old gold scraps he had
       | lying around. It's maybe the one possession I have that I'm
       | extremely sentimental about.
        
         | interludead wrote:
         | That's incredibly unique. A profound layer of family connection
         | and heritage to these symbols of love.
        
       | farceSpherule wrote:
       | "this project took me six weekends over three months and cost
       | around $3,500"
       | 
       | Your materials cost was $3,500. What is your time worth per hour
       | times the number of hours spent?
       | 
       | Then we will have a more accurate estimate of total cost.
        
         | sowbug wrote:
         | Be sure to include the time spent building the relationship
         | that led to the engagement!
        
         | hnbad wrote:
         | Sure, make sure to also include the time spent shopping around
         | for wedding rings when calculating the TCO of bought rings for
         | comparison.
        
         | bigstrat2003 wrote:
         | Unless you were otherwise going to use that time to make money
         | (which most people wouldn't be), your time is worth $0/hr.
        
       | Modified3019 wrote:
       | Binged a bunch of ring repair/modification videos a while back,
       | it's fascinating stuff. It'll look horrible for 90% of the
       | process and right at then end suddenly change into being amazing.
        
       | zokier wrote:
       | > Since the rings are made entirely of noble metals, they'll
       | never corrode
       | 
       | Just fyi, silver certainly can corrode, it is not quite as non-
       | reactive as platinum group and gold. So don't go dunking your
       | nice ring into acids etc, and salt water can be bad too.
        
       | sanitycheck wrote:
       | The vacuum is not necessary here, something this simple is
       | achievable with sand casting (search for "Delft Clay") and a bit
       | of practice. Ensure the sprue is wide enough and air channels are
       | plentiful, make sure the metal is as hot as it's possible to get
       | it, and pour swiftly in one fluid motion.
       | 
       | The snag is that you need about 3X your desired weight in metal,
       | which in gold is... probably more expensive than the vacuum
       | casting setup! So maybe the above applies mainly to silver unless
       | there's a good use for the rest of the gold.
        
         | ryaan_anthony wrote:
         | this is what i did! it cost me less than 100 bucks in supplies
         | and just under 2k in various gold (14k-18k) i bought on ebay. i
         | mixed in enough 24k to bring it up to 42 grams of 18k. i cast
         | two sets of rings (11g + 2g) and had some leftover gold to
         | recast into grains to share with our parents and future
         | children.
        
         | BobAliceInATree wrote:
         | I assume you could just sell the leftover gold for most of what
         | you paid for it.
        
       | interludead wrote:
       | A wonderful and meaningful idea. The sentimental value of self-
       | made wedding rings is immense.
        
       | mandeepj wrote:
       | > But I knew that jewelers are not magicians.
       | 
       | No one is! Magicians are just tricksters; they get copied all the
       | time.
        
       | benmos wrote:
       | Hope it's permissible for me to post this... but if you're
       | looking to do this in the UK, these guys are great:
       | https://maps.app.goo.gl/PtJpTBpkiDBSzFki7?g_st=ic
        
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