[HN Gopher] Using copper to convert CO2 to methane
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       Using copper to convert CO2 to methane
        
       Author : MilnerRoute
       Score  : 47 points
       Date   : 2024-07-07 17:22 UTC (5 hours ago)
        
 (HTM) web link (phys.org)
 (TXT) w3m dump (phys.org)
        
       | bloopernova wrote:
       | I am having trouble understanding the details here.
       | 
       | How expensive is this process?
       | 
       | Is it feasible to scale this?
       | 
       | Are other catalysts better than this one at producing methane
       | from CO2?
        
         | catlikesshrimp wrote:
         | This is a publication about a finding. No price yet, no
         | bussiness yet
         | 
         | The current synthesis process starts with oil. I imagine
         | through hydrogenation.
         | 
         | The idea here is producing methane as a battery. A solarfarm
         | would be upgraded to a power plant that generates electricity
         | all day. That's it
        
           | SoftTalker wrote:
           | > A solarfarm would be upgraded to a power plant that
           | generates electricity all day. That's it.
           | 
           | That's it, but that would be incredibly valuable, as the big
           | downside of solar is that it only works during the day, and
           | only really works for the peak part of the day, maybe 6-8
           | hours depending on where you are.
           | 
           | The question will be is this process to store solar energy as
           | methane cheaper (bottom line, i.e. accounting for losses in
           | turning it back into electricity later) than storing it in
           | batteries.
        
             | cyberax wrote:
             | Some countries (Germany) need a way to store enough energy
             | for several _weeks_ of consumption. This is prohibitively
             | expensive for batteries.
        
               | math_dandy wrote:
               | What approaches to storage are viewed a as most
               | promising? Is Germany building anything out yet or
               | testing at scale?
        
               | tonyarkles wrote:
               | In general, from my own efforts to try to understand the
               | answer to that question, pumped hydro storage is probably
               | the most promising but it'll only work in places that
               | have the geography for it. There are a couple of
               | excellent examples in Scotland,
               | https://en.wikipedia.org/wiki/Cruachan_Power_Station is
               | one. The trick is that there's a 400m drop; lots of
               | places won't have the geography to get that much head.
        
               | cyberax wrote:
               | In Germany? So far it has been mostly magical thinking.
               | It has almost infinite capacity
               | 
               | Realistically, long-term hydrogen storage is the only
               | technology that is even remotely feasible. There are
               | several demonstrator projects ongoing right now. I'm
               | personally not too optimistic about them.
        
               | derriz wrote:
               | Germany has been the biggest exporter of electricity in
               | the world in 8 of the last 10 years. Germany also has one
               | of the most reliable grids in the world in terms of
               | system interruptions - as measured by SAIDI - with less
               | than 15 minutes of interruption per customer year -
               | significantly more reliable than France for example.
               | They've managed to keep the lights on after going
               | completely cold turkey on Russian gas in the space of
               | less than a year - a remarkable feat which has been given
               | no credit by most German energy policy critics who have
               | been confidently predicting energy Armageddon in such a
               | scenario.
               | 
               | Not to say that there are no grounds for criticizing
               | German policy but most of the criticism seems to be
               | politically motivated rather than based on specific
               | failures of the policy.
               | 
               | Secondly, why hydrogen? It's a potent greenhouse gas -
               | GWP100 of 12 or 13 times that of CO2. Yes it's less
               | potent than methane but it's far "leakier" and more
               | difficult to contain than methane as well as being more
               | dangerous and difficult to handle. It cannot be combusted
               | in air (most are suggesting mixing it with methane) in a
               | domestic setting because of the 10 times as much NOx
               | caused by the higher burning temperature. While all the
               | infrastructure for methane/natural gas already exists
               | including long term (seasonal) storage facilities, I see
               | no compelling reason to spend 100s of billions to build
               | all this new infrastructure to use a different warming
               | gas for energy storage and transport.
               | 
               | To be honest it's a minor issue in the grand scheme of
               | things - keeping natural gas around to cover the last 10%
               | of electricity generation is no big deal as the world
               | rushes to electrify the other activities which currently
               | release large amounts of CO2. The focus should be on
               | getting to that 80-90% carbon-free electricity and the
               | electrification of as much as is possible of pollution
               | sources like domestic heating/cooking, transport and
               | heavy industry.
        
               | SoftTalker wrote:
               | Good point, any country at high lattiudes will need this
               | during the winter.
        
       | lottamus wrote:
       | I'm not sure how effective using copper will be at scale, though
       | I know you can use h2o and co2 to produce ch4 (methane) through a
       | process called a Sabatier Reaction which involves the presence of
       | a catalyst like nickel and high temperature. I'm guessing it
       | would be a similar process here, except with copper?
       | 
       | Additionally, I recently discovered a company Valar Atomics who
       | are working on small scale nuclear reactors to produce methane
       | from h2o and co2 using this method.
       | 
       | - Valar Atomics announcement
       | https://x.com/isaiah_p_taylor/status/1720418162985054350?s=4...
        
         | catlikesshrimp wrote:
         | Sabatier uses hydrogen. As an intermediate, it might be less
         | efficient (and dangerous?) H2O -> H2 + O2| H2 + CO2 -> CH4 +O2
         | 
         | The idea is not new, but it is not bad
         | https://en.m.wikipedia.org/wiki/Power-to-gas
        
       | bell-cot wrote:
       | 'Tis a sad day when a phys.org article is this fluffy. Much
       | better is the research article's Abstract:
       | 
       | > Carbon dioxide offers a unique opportunity as a feedstock for
       | energy production through electrocatalysis. Methane production
       | holds promise for its widespread applications and market demand.
       | However, commercial viability faces challenges of low
       | selectivity, current density, and high applied potential. Efforts
       | to improve methane selectivity while suppressing multi-carbon
       | products, e.g., ethylene, often involve lower alkalinity
       | electrolytes. However, it reduces current density due to
       | increased ohmic resistance without significant gains in the
       | reaction yield. This study utilizes quantum mechanics
       | computations to design a nano-cluster copper catalyst that
       | redirects the reaction pathway from ethylene towards methane,
       | even under alkaline conditions. We achieved a Faradaic efficiency
       | (FE) of 85 %, a current density of 1.5 A/cm2, and stability of
       | over 10 hours solely by controlling particle size in copper
       | catalysts. This work paves the way to overcoming current
       | limitations in electrocatalytic methane production and holds
       | broader implications for advancing sustainable CO2 utilization in
       | energy systems.
       | 
       | Also of interest - could this electrochemical setup be run in
       | reverse, as a methane fuel cell? That I'm aware of, 85%
       | efficiency would be far better than the current state of the art
       | there.
        
         | marcosdumay wrote:
         | Why would you need something that complex in a fuel cell? You
         | don't need high selectivity.
         | 
         | AFAIK, ceramic membranes work perfectly well as exchange
         | elements for hydrocarbon-oxygen fuel cells; but I have no idea
         | why they aren't being used everywhere. It used to be mostly due
         | to longevity issues, but I haven't kept up.
         | 
         | Also, Faradaic efficiency is not the total efficiency. For a
         | fuel cell it would automatically be close to 100% anyway, while
         | total efficiency is normally much lower.
        
       | bryanlarsen wrote:
       | AFAICT there are 3 broad steps for creation of "green" methane.
       | 
       | - creating H2 from H2O - concentrating CO2 from either the
       | atmosphere or the waste products of an industrial process such as
       | cement production - creating CH4 from the H2 and the CO2. AKA
       | Sabatier.
       | 
       | This paper uses H2 as an input, so is only talking about the last
       | step. A cheaper/better Sabatier is nice, but AFAICT it's the
       | least expensive step of the three.
        
       | blueflow wrote:
       | Doesn't pass basic thermodynamics.
       | 
       | If this finding is worth it, strap the machine doing it onto a
       | car with methane motor (already exists) and you'll have an
       | Perpetuum mobile.
        
         | cfgauss2718 wrote:
         | Nothing about this research violates conservation of energy.
         | The article as written is advocating using excess solar or wind
         | energy as input to this CO2->CH4 conversion process (which is
         | electrolysis based) so that some of that energy can be reused
         | later by burning methane. Later, as in when the wind isn't
         | blowing or the sun is t shining.
        
       | hannob wrote:
       | I had recently written a detailed article about e-methane,
       | including how it compares to other hydrogen derivatives. tl;dr is
       | that there are a lot of doubts whether e-methane makes any sense,
       | as you usually end up either preferring hydrogen directly, or, if
       | you need something with a carbon atom, you likely will use
       | methanol.
       | 
       | Here's the article: https://industrydecarbonization.com/news/is-
       | there-a-place-fo...
       | 
       | I had posted it on HN, but didn't get upvoted.
        
       | Animats wrote:
       | Actual title: "Using copper to convert CO2 to methane could be
       | game changer in mitigating climate change".
       | 
       | Is there demand for methane? Why are there so many methane flares
       | at oil wells in Texas, then?
       | 
       | At the rate solar, wind, and batteries are coming along, carbon
       | capture is a waste of time and resources. Price alone is going to
       | eliminate most demand for carbon based fuels. This is happening
       | much faster than expected. See last week's Economist.
        
         | passwordoops wrote:
         | >Why are there so many methane flares at oil wells in Texas,
         | then?
         | 
         | Flaring is more cost effective at current prices
        
           | tonyarkles wrote:
           | Yeah, my understanding is that there's a couple of moving
           | parts for that:
           | 
           | - Methane is 28x more potent as a greenhouse gas than CO2 is.
           | I'm rusty on my chemistry but it seems like CH4 + 2 O2 => CO2
           | + 2 H2O, so by flaring it you're getting a 28x reduction in
           | GHG potential even though it looks bad seeing it burning like
           | that.
           | 
           | - The infrastructure isn't in place to harvest, liquify, and
           | transport methane from oil fields. Oil itself is relatively
           | easy to transport away from oil fields to refineries, while
           | natural gas needs near-site processing to turn it into a
           | liquid and keep it compressed. You also would need to build
           | out (smaller) pipelines to transport it from the oil field to
           | the existing natural gas handling infrastructure which may
           | not be nearby.
           | 
           | It's one of those things where it's basically free coming out
           | of the well but a big investment would be required to capture
           | it and, assuming you're going to be pulling the oil out
           | anyway, burning it is better for the environment than just
           | venting it.
           | 
           | Edit: I do recall recently reading about some tech though
           | where they were going to start using it on-site for fuel for
           | equipment. I think it was for on-site generators instead of
           | using electricity from the grid, but I don't have a link
           | handy.
        
             | Animats wrote:
             | That would be Giga Energy.[1] They co-locate containerized
             | Bitcoin mining systems with wells that produce excess
             | natural gas and methane, burn the gas for power, and export
             | bitcoin. Really.
             | 
             | [1] https://www.gigaenergy.com/
        
               | actionfromafar wrote:
               | There is one like that which runs compute (read Nvidia
               | cards).
        
               | adastra22 wrote:
               | That would kinda suck as a user as these things are
               | notorious for switching on and off as gas is available
               | (which isn't constant). For bitcoin miners that doesn't
               | matter, but if I was running a long compute job...
        
               | actionfromafar wrote:
               | Yeah, I have no special insight, I just thought it was
               | interesting. Remembered the name now, Crusoe:
               | 
               | https://www.crusoe.ai/blog/turning-waste-into-power-
               | crusoes-...
        
         | triceratops wrote:
         | I thought that we need to do both - stop emitting and clean up
         | historic emissions - to keep climate change in check. Zero
         | emissions won't happen for a very long time, unless everyone is
         | ok with giving up air travel and a few other modern
         | conveniences. Is carbon capture really pointless?
        
         | westurner wrote:
         | How are they planning to produce methane for return flights
         | from Mars? There is Copper on Mars.
         | 
         | "Copper nanoclusters: Selective CO2 to methane conversion
         | beyond 1 A/cm2" (2024)
         | https://www.sciencedirect.com/science/article/pii/S092633732...
        
         | thriftwy wrote:
         | Methane is a fossil fuel replacement. A good fraction of
         | Moscow's bus fleet run on methane. In general, ICEs run just
         | fine on natural gas as gasoline replacement.
        
           | alostpuppy wrote:
           | Can it be used in liquid form somehow?
        
             | adastra22 wrote:
             | https://en.wikipedia.org/wiki/Liquefied_natural_gas
        
         | _Microft wrote:
         | What is known as "natural gas" is chemically mostly methane if
         | that helps with answering your question.
         | 
         | From what I know it is just cheaper to flare natural gas that
         | occurs as _byproduct_ of oil production than to deal with it
         | otherwise.
        
         | adastra22 wrote:
         | Methane is also known as "natural gas," the thing which burns
         | in your range stovetop or powers your water heater. When
         | liquified it is known as Liquid Natural Gas or LNG. You may
         | have heard of that.
         | 
         | In general, starting from methane you can then work your way up
         | to all sorts of various hydrocarbons like gasoline or jet fuel.
         | 
         | Methane is also the propellant of SpaceX's Starship. If they
         | launch as frequently as they want to launch, Elon will likely
         | invest in local zero-carbon production of methane using
         | techniques like the OP.
        
       | trhway wrote:
       | Water + CO2 into methane and oxygen. Hopefully just in time for
       | the SpaceX Mars mission.
        
       | greenthrow wrote:
       | This is nonsense. There's not enough demand for methane and
       | methane itself is an even worse greenhouse gas than CO2.
        
         | actionfromafar wrote:
         | True about methane being questionable in itself, but converting
         | methane to gasoline would be very useful.
         | 
         | https://en.m.wikipedia.org/wiki/Gas_to_liquids
        
           | dzhiurgis wrote:
           | Gasoline in era of EVs is nuts.
           | 
           | Liquified natural gas might still have few decades for
           | certain industries, but with electrification underway for
           | pretty much everything all these processes seem pointless.
           | 
           | Sure you could capture CO2 from a plant, liquify, ship to
           | where sun shines, convert to CNG, then ship back. Or you
           | could just build power lines.
        
             | adastra22 wrote:
             | Plastics (a petroleum product) are not useless.
        
               | dzhiurgis wrote:
               | Ok that's fair. Can they made by oil byproducts only or
               | can it be eventually synthesised from CO2?
        
               | actionfromafar wrote:
               | You can synthesise basically anything from CO2 and
               | hydrogen. You can get syn-crude which can the be treated
               | the same as regular crude. If we had "unlimited"
               | electricity we could make basically anything from air and
               | water.
        
         | adastra22 wrote:
         | Global methane (aka LNG) demand is over $100 billion per
         | year...
        
       | Someone wrote:
       | FTA: _"Our top finding was that extremely small copper
       | nanoclusters are very effective at producing methane, " continues
       | Salehi. "This was a significant discovery, indicating that the
       | size and structure of the copper nanoclusters play a crucial role
       | in the reaction's outcome.""_
       | 
       | How can that be surprising for _"a new catalyst for converting
       | carbon dioxide (CO2) into methane"_? Are there any catalysts
       | where their effectiveness doesn't increase with surface area?
       | 
       | Also, if they make them tiny ( _"we used copper catalysts with
       | different sizes, from small ones with only 19 atoms to larger
       | ones with 1000 atoms"_ ), how do you make sure you don't pump out
       | the catalyst with the methane? A filter?
        
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