[HN Gopher] How electronic ignition works and also how to make a...
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       How electronic ignition works and also how to make a spark plug
       play music
        
       Author : pavel_lishin
       Score  : 39 points
       Date   : 2024-06-23 18:50 UTC (3 days ago)
        
 (HTM) web link (www.theautopian.com)
 (TXT) w3m dump (www.theautopian.com)
        
       | throwway120385 wrote:
       | Coil-on plug was not terribly common in the 90's. More likely you
       | would have had a "distributorless" ignition system with a coil
       | pack mounted somewhere in the engine compartment and plug wires
       | from that to the engine. Earlier in the 90's you would have still
       | had a distributor but with electronic fuel injection either by
       | direct injection or by throttle-body injection. The only TBI
       | engine I've had was an OBD1 system with a distributor attached to
       | the oil pump. It was built in 1995. The only electronic ignition
       | engine I drove from the 90's was from 1996 and it had an OBD2
       | system with a coil pack. My first coil-on-plug engine was from
       | 2006.
       | 
       | Otherwise this is a great article.
        
         | mhandley wrote:
         | My son has a Seat Leon MK1 from 2002 and that uses coil-on-
         | plug. The MK1 was released in 1999, so likely at least VW group
         | were using coil-on-plug in the late 1990s.
        
         | technothrasher wrote:
         | > Earlier in the 90's you would have still had a distributor
         | but with electronic fuel injection
         | 
         | Even by the mid-80's, many European cars were already running
         | this setup, or at least electronic ignition and CIS injection.
        
         | mikestew wrote:
         | I was still a professional mechanic in the 90s. Coil-on-plug
         | was becoming common even amongst American brands, let alone
         | European.
        
       | roughly wrote:
       | Between the Autopian, Defector, 404Media, and about a dozen other
       | sites, it's fascinating how much good writing, interesting
       | content, and genuinely great internet was apparently being held
       | back by whatever combination of VC, private equity, and just
       | general herb-ish "media executives" over the last decade. It
       | didn't _have_ to be the decade of the listicle, we didn't _have_
       | to lose the entire media ecosystem, there was still an audience
       | for good content.
        
       | indianSummer wrote:
       | Let me add, (from experience) that any way the plug gets lit,
       | whether it be old school distributor, coil pack, or coil on plug,
       | it can shock a human very badly. It's easy to get lulled into a
       | false sense of comfort working on 12v automotive electricals, but
       | the power levels going to the spark plug are much higher.
        
         | technothrasher wrote:
         | I build and sell reproduction electronic ignition units for old
         | 1980s sports cars, and I've gotten hit with the full secondary
         | voltage on my bench setup a couple times. Even with current
         | limiting and safety cut-outs in place on my bench top power
         | supply, it is very, very unpleasant.
        
         | xeromal wrote:
         | Don't those coil packs distribute 10-20k volts?
        
         | londons_explore wrote:
         | I'm kinda sad that as far as I can see, no cars have
         | protections against 'stupid DIY mechanic puts finger in spark
         | plug while cranking engine'. I'm sure those sparks have killed
         | many people by now.
         | 
         | All they'd need to do is have the spark happen not to ground
         | but to another return wire, and then check the impedance
         | between both wires and ground is infinite before firing.
         | 
         | Plenty of other benefits to such a design - eg. you can more
         | accurately measure flame propogation within the cylinder
         | (detect bad nozzles on injectors).
        
           | MisterTea wrote:
           | > I'm sure those sparks have killed many people by now.
           | 
           | Probably not many. I have been shocked when I was twisting
           | the distributor on my old '95 Tahoe to adjust timing after
           | maintenance. It bit me good but I have felt and survived
           | worse.
        
             | londons_explore wrote:
             | Those who don't survive don't post on HN
        
               | MisterTea wrote:
               | I never heard of them killing anyone. Though I am sure
               | the resulting shock might be enough to trigger issues in
               | those with weak hearts or injury resulting from pulling
               | away rapidly where a fall or slip can cause a severe
               | injury.
        
           | UniverseHacker wrote:
           | I've worked as a mechanic and been hit by it before... I
           | don't think it's as dangerous as you'd expect from the
           | voltage. I think both the duration of spark, and current are
           | very low.
        
             | northwest65 wrote:
             | At one of my first jobs, the workshop foreman would sidle
             | up beside another mechanic who was working under the
             | bonnet, casually put his arm on their shoulder or whatever,
             | then touch a plug. It would make the other mechanic jump,
             | but he himself seemed impervious (well steeled more like)
             | to the effect.
        
           | AngryData wrote:
           | Ive never heard of anybody ever dieing from it, although I
           | could see it happening in freak cases. If I had a pace maker
           | I might be a little more careful but the only real risk I
           | consider from it is a lot of pain and a tiny arc burn where
           | there was electrical contact. If you are dumb enough to
           | purposefully stick your finger in a spark plug hole and crank
           | the engine though I think that is on you. You shouldn't have
           | your hands in the engine compartment at all when cranking a
           | motor unless you are an expert already.
        
         | chasd00 wrote:
         | i have a vague memory of either my dad or grandfather working
         | on a car and holding on to a sparkplug to see if it not firing
         | was the cause of the problem. I remember them dropping it and
         | shaking their hands like they touched something hot and saying
         | "no, that's not it" hah.
        
       | 082349872349872 wrote:
       | > _...is any of this useful for anything? A musical ignition coil
       | might not be..._
       | 
       | Some Siemens engineers decided that if they couldn't get rid of
       | locomotive startup leaking into the audio bands, they might as
       | well make it sound like they _meant_ to be playing it:
       | https://www.youtube.com/watch?v=DpMxETSV4K8
        
         | Rinzler89 wrote:
         | We used to play music on the coils of BLDC drone motors when
         | learning to control them in university 12+ years ago when that
         | was hot shit.
        
         | jfim wrote:
         | The Montreal metro also had a pleasant three tone chime on the
         | older MR-73 trains.
        
       | mikestew wrote:
       | Captain Pedantic asks, "isn't 'electronic ignition' an ignition
       | system that uses an electronic module instead of physical
       | points?" I've not heard a definition of "electronic ignition"
       | that cares about how the electricity gets to the spark plug.
       | Instead, we are concerned with how we trigger the magnetic field
       | to collapse and makes spark: is it the mechanical opening of a
       | switch, or is it transistors?
       | 
       | And using that definition, we've had electronic ignition commonly
       | put in cars since the 70s. Distributor, or lack thereof, has
       | nothing to do with that definition.
        
         | northwest65 wrote:
         | Indeed, I too chuckled at that. Do you remember those hobbyist
         | kits from the 80s for building your own electronic ignition
         | unit? (i.e. points replacement)
        
       | Animats wrote:
       | That's called a "singing arc".[1] It's a plasma speaker. Those
       | are good tweeters, but run in air, they generate too much ozone.
       | 
       | In helium, though...[2]
       | 
       | [1] https://teslascience.wordpress.com/making-a-music-playing-
       | pl...
       | 
       | [2] https://www.youtube.com/watch?v=aeMCBb_Fo78
        
         | smusamashah wrote:
         | Is the sound coming from arc itself or the metal that its
         | touching?
        
           | Animats wrote:
           | The arc itself. The plasma generates the sound. This is a
           | very low inertia speaker.
           | 
           | Link [2] shows the commercial version of that speaker, with a
           | large helium tank.
        
       | trhway wrote:
       | "listen the station in the arc between antenna and grass."
       | 
       | https://www.youtube.com/watch?v=b9UO9tn4MpI
        
       | londons_explore wrote:
       | Whichever engineer designed that spark plug should have tested it
       | better to ensure the spark didn't 'wander' around as it's doing!
       | 
       | It's going to be next to impossible to tune an engine properly if
       | the spark location wanders around a few mm for no reason.
        
       | mnemotronic wrote:
       | I'm thinking 16, as in Volkswagon W16, part harmony on the Queen
       | song.
        
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