[HN Gopher] Formlabs Form 4 Teardown
       ___________________________________________________________________
        
       Formlabs Form 4 Teardown
        
       Author : zdw
       Score  : 152 points
       Date   : 2024-06-02 23:56 UTC (1 days ago)
        
 (HTM) web link (www.bunniestudios.com)
 (TXT) w3m dump (www.bunniestudios.com)
        
       | brcmthrowaway wrote:
       | Wow.. all this technology costing 10x the price of a FDM printer,
       | yet the models don't even look near 10x better than what a 0.1mm
       | layer height FDM printer could do.. kinda disappointing. I'm
       | bearish about this company.
        
         | ZiiS wrote:
         | Formlabs is very much the ultra premium end. There are less
         | moving parts, so printers like
         | https://store.anycubic.com/products/photon-mono-m5 are a
         | reliable workhorse very much price competitive with FDM
         | printers.
         | 
         | For tiny models like table-top miniatures, then, I guess
         | quality is subjective, but I certainly think it is more than
         | 10x better. The numbers do not nearly represent the difference
         | in surface finish and detail.
        
           | ZiiS wrote:
           | Note, I am not saying they are better in general. I much
           | prefer printing on my FDM and taking a clean part strait of
           | the bed. Poring very smelly toxic chemicals, making
           | everything you look at sticky, having to clean, filter etc,
           | along with more sanding off the supports etc. I also find it
           | much harder to prep designs; is that going to warp as it is
           | pulled off the bed for each layer; is that going to trap
           | uncured resin etc.
        
             | ipsod wrote:
             | Fully agree on toxic chemicals.
             | 
             | When you get a workflow down and need quantity, though,
             | resin is cool. Since it exposes the whole bed at once, I
             | can, for example, pull 24 small prints off of a small
             | printer every 1 hour. 2 days of production, and I have
             | hundreds, using just one printer. With FDM, this particular
             | part, FDM couldn't even make, but if it could, it'd be more
             | like 15 minutes per part - would need a small print farm to
             | keep up with literally one $150 printer.
             | 
             | I don't even have a space for the resin printer right now,
             | though. It really needs a dedicated and well-thought-out
             | station to keep the toxic stuff from ruining your day.
        
         | teruakohatu wrote:
         | I have never used a resin printer but from what I understand
         | its not just layer height but 2D resolution. SLA printers can
         | print 0.025mm layer heights, so a huge improvement over 0.1mm.
         | Not sure cost has to or should be be linear compared to
         | performance.
        
         | sciolistse wrote:
         | You can get a good quality SLA printer for $200-300, and you
         | can buy FDM printers for tens of thousands of dollars. Just
         | depends on what audience they're targeting.
        
         | martin_a wrote:
         | I'm looking into buying a resin printer for our company for
         | very special applications where we need a higher resolution
         | than a FDM printer.
         | 
         | Buying a "premium" model with proper support, a service
         | contract etc. is totally fine for a business investment. I
         | would get lots of raised eyebrows if I were to buy a "hobby
         | machine" for 1/5 of the price.
         | 
         | So... There's a place for machines like these.
        
         | samatman wrote:
         | The difference between FDM and resin is quite substantial. Each
         | style has applications which are easier, and come out better,
         | compared to the other approach. Having one of each, I would
         | never bother printing a replacement support bracket on resin,
         | or printing a miniature model on FDM. With one of either,
         | probably worth it.
         | 
         | The differences between hobby-grade and professional-grade
         | printers are less obvious at this point, more about reliability
         | and throughput than they are about fidelity at this point.
        
         | hooverd wrote:
         | 10x less than an FDM printer in the same market segment, if you
         | want to look at it another way. For the longest time you had to
         | pay the Stratasys tax.
        
       | teruakohatu wrote:
       | > First up, the Raspberry Pi 4 compute module. From a scrappy
       | little "$35 computer" put out by a charity originally for the
       | educational market, Raspberry Pi has taken over the world of
       | single board computers, socket by socket. Thanks to the financial
       | backing it had from government grants and donations as well as
       | tax-free status as a charity, it was able to kickstart an
       | unusually low-margin hardware business model into a profitable
       | and sustainable (and soon to be publicly traded!) organization
       | with economies of scale filling its sails. It also benefits from
       | awesome software support due to the synergy of its charitable
       | activities fostering a cozy relationship with the open source
       | community. Being able to purchase modules like the Raspberry Pi
       | CM with all the hard bits like high-speed DDR memory routing,
       | emissions certification, and a Linux distro frees staff resources
       | in other hardware companies (like Formlabs and my own) to focus
       | on other aspects of products.
       | 
       | A very succinct description of the Raspberry Pi past trajectory.
        
         | bloggie wrote:
         | I find it confounding how 'cozy' RPi's relationship is with the
         | open-source community given how little of their project is
         | open-source. But I infer that open-source hardware and low-
         | level software is much less important, interesting, and
         | malleable than the OS-and-above software.
        
           | dgroshev wrote:
           | One often under-appreciated aspect is that they have a tiny
           | set of SKUs, which means opensource
           | contributions/docs/articles/hype are all concentrated on
           | those few SKUs. It's especially true for RP2040, their
           | competitors have massive lineups that help to right-size the
           | MCU, but this also means that any given SKU has less
           | opensource support.
        
           | talldayo wrote:
           | Cheap, open or interesting. If your product is at least two
           | of those things, you should be prepared for the Open Source
           | community to hack it.
        
             | bloggie wrote:
             | Well put. And I agree. I draw similarities between RPi and
             | OtherOS on the PS3. Sony permitted Linux on their consoles
             | and in exchange the hardware was locked. PS3 was not hacked
             | until they removed the OtherOS feature and was the last
             | console of that generation to be hacked. RPi is not Sony
             | and would (probably, hopefully) not start limiting user OS
             | choice, but the moment that happens, it will be completely
             | and thoroughly hacked as there would be an incentive to do
             | so.
        
           | SR2Z wrote:
           | I hope that OSS hardware gets as cheap as these tiny
           | proprietary chips in the future, but I think it'll take a
           | while.
        
           | bsder wrote:
           | > But I infer that open-source hardware and low-level
           | software is much less important, interesting, and malleable
           | than the OS-and-above software.
           | 
           | Nope. It was all about the subsidy.
           | 
           | Because the RPi was subsidized, competitors like the
           | Beaglebone series couldn't achieve a critical mass since they
           | were always being undercut. This set up a decade+ of
           | mindshare.
           | 
           | And then the RPi foundation knifed everbody in the shortage
           | by shunting all the RPis to commercial companies like
           | FormLabs.
           | 
           | Even now that low-end x86 machines are cheaper than the
           | RPi's, everybody _still_ sings the praises of the RPi 's.
           | 
           | Marketing always wins.
        
             | 15155 wrote:
             | That "low-end" x86 machine still has an Intel/AMD chipset
             | in addition to the processor, possibly a BIOS/UEFI chip
             | from yet another vendor - they're substantially more
             | difficult from a hardware standpoint to get going than
             | _any_ ARM MPU. Debug tools are inferior, as well.
             | 
             | ARM MPUs became popular because they are actually _easy to
             | deploy._
        
             | throw46365 wrote:
             | > And then the RPi foundation knifed everbody in the
             | shortage by shunting all the RPis to commercial companies
             | like FormLabs.
             | 
             | The Foundation did _no such thing_ because it doesn't
             | manufacture the boards and it's not their decision.
             | 
             | The Trading company manufactures the boards, and it chose
             | not to destroy its commercial contracts (all of which
             | experienced limited stock too, particularly of CM4s, even
             | though they were prioritising CM4s), which kept the lights
             | on. They were already selling dramatically more units into
             | commercial channels (Citrix for example) than to hobbyists.
             | 
             | The two entities also introduced the Raspberry Pi Pico and
             | Pico W in the pandemic era, which were wildly popular and
             | kept their educational goals on track, as well as giving
             | suppliers like Pimoroni and Adafruit something to design
             | absolutely amazing products around, with a microcontroller
             | that wasn't supply-constrained. IMO they more than made the
             | case that most people don't need a whole linux box to run a
             | physical computing project.
             | 
             | I don't get the whining. Do the little Intel boxes work for
             | you? If so, use them and leave Raspberry Pi in the dust;
             | there's more than one way to add GPIO, SPI, I2C and PIO to
             | your projects.
             | 
             | (Side note: the Beagleboard is a Texas Instruments product,
             | is it not? I am not convinced its origins are all that
             | different to the Pi, in that regard. If TI couldn't compete
             | on price and marketing, that is on TI, surely)
        
               | bloggie wrote:
               | Funny you mention Intel. I got burned by Intel Edison
               | getting discontinued. Intel has certainly burned their
               | bridges with the embedded industry and I certainly would
               | never buy from them if they chose to re-enter.
        
               | throw46365 wrote:
               | Edison was really enormously promising, but it sort of
               | only existed as a reactionary product in that whole ed-
               | tech/maker bubble that blew up and then shrank a few
               | years back.
        
           | mkj wrote:
           | Their efforts keeping up to date with current Linux kernels
           | is better than most boards of that nature. That deserves some
           | open source credit.
        
       | archi42 wrote:
       | Since Formlabs position themselves at the higher end, I was
       | surprised they didn't skip LCDs and went straight to DLP.
       | 
       | PDF from TI from 2019, though I think they have updated their
       | line up since: https://www.ti.com/lit/sl/dlpt019e/dlpt019e.pdf
        
         | varjag wrote:
         | All resin printers have converged to the same tech years ago
         | for good reasons. The differences are mostly aesthetic.
        
       | edg5000 wrote:
       | I have been doing a lot of FDM for the past 10 years, but a few
       | years ago, for FOMO reasons, I got really hyped up about resin
       | printing. I got an Elegoo Mars and a very large expensive Chinese
       | resin printer that I never got to work.
       | 
       | I ran into three problems that I was not able to overcome, even
       | after tons of trial and error:
       | 
       | - Warping. With ABS, a heated chamber, ABS slurry, heated glass
       | bed, completely solved all warping. With resin, I was unable to
       | predict or fix warping issues.
       | 
       | - Model not sticking to the bed. Behaviour was inconsistent. With
       | a good printer like the Form, that is probably not a problem.
       | With FDM, having an all metal printer, with a glass bed and a
       | good Z probe solved this for good.
       | 
       | - Mechanical performance was garbage. Very brittle.
       | 
       | - Always needing supports. With FDM, if you fully control the
       | design process, you can completely eliminate supports (at least
       | in my case, of course this imposes design constraints). With
       | resin, you always need supports. The supports are more complex
       | and harder to remove.
       | 
       | I still think resin may be the future, because the level of
       | detail with resin is just amazing.
        
         | torginus wrote:
         | The warping one is strange, warping is caused by thermal
         | expansion/contraction and resin doesn't really change
         | temperature during the printing process. That's one of the
         | reasons you
         | 
         | Sounds to me you either aren't printing at room temperature,
         | don't have the resin dialed in or you got a bad batch of resin/
         | 
         | The other criticisms are fair, but not necessarily dealbreakers
         | and can be mitigated.
         | 
         | PLA is brittle as well, about the same as standard resin. Just
         | like with FDM, there are other formulations, but the materials
         | are different, and perhaps there are no good analogs for FDM
         | materials.
         | 
         | Imo resin printing is mostly useful for tabletop minis, not
         | engineering prints.
         | 
         | As opposed to you, I don't think resin's the future, certainly
         | not in the hobbyist space. The fact that it involves highly
         | toxic chemicals and fumes means you need a separate space and
         | be really cognizant about materials safety at all times.
         | 
         | It does have its niches, particularly in mini printing, where
         | the high detail is useful, and you can load up the whole area
         | with minis at no penalty to print time and have an entire
         | army's worth of minis printed in a span of hours.
        
           | michaelt wrote:
           | _> The warping one is strange, warping is caused by thermal
           | expansion /contraction and resin doesn't really change
           | temperature during the printing process._
           | 
           | In my experience with resin, you can get misshapen parts for
           | a bunch of reasons:
           | 
           | 1. Resin will change size a bit during and after curing. Not
           | by a large amount, and of course it depends on the type of
           | resin you use etc - but enough. And of course if your design
           | has some thick bits and some thin bits, one might shrink more
           | than the other.
           | 
           | 2. Every time the machine exposes the resin, it sticks to the
           | previous layer _and_ to the projector screen /LCD. The
           | machine then lifts the model, to unstick it from the
           | projector screen. This applies force to the model, and can
           | cause it to bend by a tiny amount - which can gradually build
           | up over several layers.
           | 
           | 3. Resin has to be somewhat UV transparent, for each layer to
           | cure all the way through in a short exposure time. Because of
           | that, UV curing later layers can pass through the part and
           | cure resin that shouldn't be cured, on earlier layers. This
           | is particularly the case if the shape has areas resin can
           | pool up and won't run off.
           | 
           |  _> PLA is brittle as well, about the same as standard resin.
           | Just like with FDM, there are other formulations, but the
           | materials are different, and perhaps there are no good
           | analogs for FDM materials._
           | 
           | For many printers, resin _has_ to be brittle because of the
           | way the printing process works.
           | 
           | You cure a layer, it sticks to the previous layer and the
           | projector screen/LCD, then you raise it to unstick it from
           | the screen.
           | 
           | If the resin is flexible, the unsticking process would cause
           | the layer to bend, giving poor dimensional accuracy. So resin
           | is formulated to be stiff and unyielding.
           | 
           | FDM can print flexible materials like TPU - common 'print
           | upside-down' designs of resin printers simply can't. Although
           | you undoubtedly could engineer a printer that could, such as
           | a resin equivalent of an SLS printer, which doesn't face the
           | unsticking issue.
        
             | varjag wrote:
             | You absolutely can print flexible materials on resin
             | printers.
        
             | mdorazio wrote:
             | This is factually incorrect. A quick search will show you
             | plenty of flexible resins. Here's one:
             | https://www.youtube.com/watch?v=eely3rxr2to
             | 
             | Resin is also much less prone to size changes than standard
             | FDM filaments. If you've printed FDM you should know how
             | much tolerance you have to have in your parts (ex. hole
             | diameters) to account for shrinkage post-print, not to
             | mention the difficulty of printing things like ABS.
             | 
             | Resin has MANY drawbacks and in my opinion kind of sucks as
             | a general user experience, but warping, material quality,
             | and material options are not worse than FDM.
        
               | michaelt wrote:
               | _> A quick search will show you plenty of flexible
               | resins. Here 's one:
               | https://www.youtube.com/watch?v=eely3rxr2to_
               | 
               | OK, you make a fair point. People will sell you such
               | resin.
               | 
               | But look at the video at the 4m40s mark - the dimensional
               | accuracy is trash.
               | 
               | The makers of these printers will all claim they have
               | 0.01mm layers and 0.03 mm x/y resolutions and stuff like
               | that but the dimensional accuracy of the parts coming off
               | them is far, far, far below that no matter what the
               | marketers claim. That cube barely has 1mm dimensional
               | accuracy.
        
               | mdorazio wrote:
               | I agree on quality varying widely for resins softer than
               | something like ABS or PETG. And tolerances are definitely
               | never to advertised spec. It's worth noting that Formlabs
               | themselves sell a "silicone" resin for a hilarious $350:
               | https://formlabs.com/store/materials/silicone-40a-resin/
               | 
               | At that price point you might as well outsource it or at
               | least print a negative and use a real silicone pour.
        
               | numpad0 wrote:
               | It really is just open loop resolutions. You can print
               | really sharp tweezers in SLA, that's what they mean by
               | that.
        
             | torginus wrote:
             | All I can say that while you are theoretically probably
             | right, all of this ends up not being a problem in practice.
             | 
             | 1. Resin shrinking tends to be uniform, which is something
             | to be taken into account if you plan on making parts that
             | fit into holes, like screw mounts.
             | 
             | 2. Peel force is absolutely a problem, that's why you need
             | to minimize contact surface with the print film. With 28mm
             | minis, this tends to be not a problem, but for large
             | models, its recommended you hollow them out. This saves
             | resin and prevents partially cured resin from being trapped
             | inside. Bending tends not to be an issue.
             | 
             | 3. Again not a huge problem in practice. If you look at a
             | sliced model, you will see, that below each layer the layer
             | below is almost the same, with most pixels shared between
             | the 2, and with overhangs that stick out by 1-2 pixels.
             | This means that leaking light will likely hit parts of the
             | model that are supposed to be solid anyway. But both
             | underexposure and overexposure can happen, with the former
             | meaning that resin doesn't properly cure, leading to thing
             | features disappearing, and the latter meaning that light
             | leaking will cure unintended resin, which leads to thin
             | cavities disappearing. This can be fixed by dialing in the
             | exposure.
             | 
             | 4. PLA in my experience is just as prone to shattering as
             | resin is. While truly TPU-like rubber resins might not
             | exist (at least I've never used them), there are ton of
             | resins with a slightly rubbery texture, which are solid,
             | but are flexible enough that thin features don't break when
             | you manhandle the models. Most official wargaming and board
             | game minis tend to be made of a similar resin (which is
             | probably not UV resin but has a similar feel)
        
               | michaelt wrote:
               | _> All I can say that while you are theoretically
               | probably right, all of this ends up not being a problem
               | in practice._
               | 
               | I experienced every issue I mentioned first-hand, in
               | practice.
               | 
               | I suppose it's possible I was uniquely naive in
               | attempting to get engineering quality prints out of a
               | consumer resin printer? It seems there's a good reason
               | every resin 3D printer promotes itself with pictures of
               | figurines rather than anything more demanding.
               | 
               | My experience was that getting good results when printing
               | something like a plastic bottle cap wasn't just a matter
               | of dialing in the exposure - I had to dial in the
               | exposure, the room temperature, the conditioning of the
               | resin, the support placement, the orientation, and design
               | the item geometry with printing in mind. Even then the
               | results were adequate rather than impressive.
        
               | torginus wrote:
               | People who use resin printers usually go for the high
               | detail instead of engineering properties - main users
               | tend to be either cosplayers or mini modelers.
               | 
               | Engineering prints are certainly possible I think, but
               | you'd need some specialist resins.
               | 
               | Personally I'd stick with FDM for making functional
               | prints.
        
               | ipsod wrote:
               | Thanks for sharing your experience.
               | 
               | Did you try engineering resins, like Siraya Tech's
               | "Build", "Sculpt", etc.?
               | 
               | I make some small parts that I FDM print, then CNC mill
               | for accuracy. Was hoping to switch to resin printing,
               | instead.
        
         | varjag wrote:
         | The main cause of warping is inadequate supports and/or
         | unfortunate angles you place the part with. Remember you have
         | both gravity and separation force pulling on the part each
         | cycle, unlike with FDM.
         | 
         | Align the bed, clean it thoroughly with alcohol before printing
         | and increase base exposure. Make sure there is no debris in the
         | vat. It'll stick.
         | 
         | All printer resins are variation of acrylic and you have to
         | design your parts with material limitations considered. However
         | there's a range of premium resins for performance prints, look
         | into Henkel Loctite or BASF offerings. We use BASF RG 35 and RG
         | 9400 for small volume production parts. Also, make sure you do
         | not overexpose: print an exposure target for any new resin to
         | zero out the settings.
         | 
         | Supports are certainly unavoidable but are largely a skill
         | issue. After hundreds of prints it takes me minutes to depanel
         | very elaborate designs.
        
         | michaelt wrote:
         | _> Model not sticking to the bed. Behaviour was inconsistent._
         | 
         | Crank the exposure time for the first 10 layers up. Way up,
         | like 10x the exposure time for normal layers. They'll come out
         | noticeably oversized, maybe 0.3mm bigger than you wanted.
         | Adjust the model to compensate.
         | 
         | (Assuming you've already levelled the print platform etc in
         | line with the manufacturer's instructions and your resin is OK)
        
         | numpad0 wrote:
         | I learned hard way that you have to:
         | 
         | - have GOOD ventilation and don't bother with water washables,
         | 
         | - nail down Resin XP2 Matrix test prints,
         | 
         | - use BOTH stirrer wash and ultrasound, and dry prints for
         | hours before curing to mitigate swelling(marginal effects),
         | 
         | - and use 10-15x longer exposure for first layer curing time,
         | 
         | for SLA prints. Otherwise resin crumbles apart, leaves ugly
         | marks on surface for first half inch, and so on. If magnetic
         | beds are used, Z limit switch trigger arm must be adjusted too.
         | Support-free is possible, people doing skyscraper towns are to
         | some extent cargo culting.
        
         | bearjaws wrote:
         | From my experience you will have these problems with Form Labs
         | printers. Especially as a novice in resin printing.
        
       | torginus wrote:
       | Honestly, this just looks like a fancypants version of the cheap
       | Chinese LCD resin printers you can buy for the fraction of the
       | price. Which by the way, if you are willing to drop at least $500
       | on them, come with many of the convenience features that this
       | printer does.
       | 
       | Quality-wise, model detail is impeccable even on my years-old
       | Elegoo Saturn.
        
       | mdorazio wrote:
       | Notable that I can't find any reviews that directly compare the
       | performance of this $4500 printer to one of the higher-end
       | consumer resin printers available today for $500. What are you
       | getting to justify the massively higher price? With the laser +
       | galvo setup it was clear, but now that it's also LCD is the print
       | quality better? Speed better? Reliability? Build quality? All of
       | these have improved massively from the Chinese brands in the last
       | couple years so I really hope Formlabs isn't planning to coast on
       | their brand name.
        
         | martin_a wrote:
         | > What are you getting to justify the massively higher price?
         | 
         | As I've written below this is a machine for businesses not
         | hobbyists. You pay for service contracts, the overall
         | "professional behaviour", a reseller network that helps you and
         | whatnot.
        
           | mdorazio wrote:
           | This isn't supported by people I've talked to who have owned
           | prior Formlabs printers, though. In fact, I've walked into
           | several R&D labs and seen Formlabs printers collecting dust
           | because they _couldn 't_ get support or replacement parts.
           | And when I can replace an entire printer 8 times with next-
           | day shipping and it's still cheaper for significantly higher
           | resolution and faster prints... again, what am I getting
           | here? And I'm not asking as a hobbyist, I ran a 50 printer
           | farm for a couple years.
        
             | brookst wrote:
             | Formlabs may not deliver on the promise, but that
             | absolutely is the promise. To consumers, a $4500 printer
             | needs to "justify" its price compares to a $500 printer. To
             | a larger company, a $500 printer from an offshore company
             | that doesn't even pretend to have field support is just a
             | non-starter.
        
           | washadjeffmad wrote:
           | When we were demoing bench scale SLA, we went all-in on
           | Formlabs and were pretty disappointed by the workflow,
           | quality, prices, and resin choices. Not much came of our
           | relationship, and their reps were more interested in
           | upselling than listening or helping us meet our needs. We
           | tried for a few years but decided that they weren't worth
           | paying a premium for.
           | 
           | I feel like they suffer from the same problem as Ultimaker:
           | recalcitrance. They know they have a reliably engineered core
           | product, but they're too intent on capturing sales without
           | acknowledging the value prop of an incredibly competitive
           | advancing market and are slow to innovate.
        
             | fxtentacle wrote:
             | Fully agree. The Ultimaker 2 launched with a happy fanbase
             | and great upgrades in the pipeline. Back then, it was also
             | all open source. Then it became increasingly clear that all
             | those upgrades were going to become Ultimaker 3 features
             | and everything became more commercial and closed and that
             | really soured the community. By now, I don't think they
             | have any USP left.
        
         | fxtentacle wrote:
         | "What are you getting to justify the massively higher price?"
         | 
         | In my opinion, Formlabs is all about convenience. The fact that
         | you can directly drop the build platform into the form wash is
         | just so much nicer than having to directly fiddle with skin-
         | irritating chemicals.
         | 
         | That said, my Form 2 is pretty low on speed, rather mediocre on
         | reliability, and I keep having issues with it locking me out of
         | the DRM-ed cartridges because the build quality of the valve
         | motor is apparently rather bad. The printer thinks its
         | dispensing resin while in reality it's not - because the motor
         | is too weak - and then it thinks I drained 3L out of a 1L
         | cartridge and it'll turn on DRM nag mode.
         | 
         | That said, the quality of the resulting prints is still insane.
         | With a tiny bit of sanding you have parts that look like
         | injection molding. I have never seen anyone get even close with
         | FDM-ed prints. The transparency of prints is also so good,
         | people sometimes think it's glass.
        
           | SOLAR_FIELDS wrote:
           | That's more of an argument for resin prints in general over
           | FDM, nothing specific to Formlabs offerings.
           | 
           | I have used both Form 2 in the past and now use Anycubic
           | Photon line (one of the cheap Chinese brands). Main
           | differences I noticed is
           | 
           | - Form software like the slicer is nicer and more polished
           | and more features
           | 
           | - Support is obviously better with the Formlabs printer
           | 
           | - The Siraya resin I use in the anycubic ranges from anywhere
           | of 1/4 to 1/8 the price of the equivalent proprietary DRM'ed
           | Formlabs resin
           | 
           | - The end results of the two printers are mostly equivalent
           | for my use case
           | 
           | - If you ruin something in the printer it's a lot cheaper to
           | replace it in the Anycubic.
           | 
           | In the end for my use case the Anycubic is way better value,
           | but I could see for a business without in house expertise the
           | support of Formlabs is probably a better pick.
        
         | LeifCarrotson wrote:
         | The same thing that you're getting with the $15k Markforged
         | Mark 2 FDM printers: Convenience and reliability.
         | 
         | When you're paying each engineer on your team $100k+, you don't
         | want them spending that time fiddling with printer settings.
         | You want to buy a $500 roll of carbon-fiber nylon and a $15k
         | printer, put the two together, and have them call someone to
         | have them fix it when it doesn't "just work."
         | 
         | The expectation that it just works (whether it does or not)
         | totally justifies the price tag to an industrial customer's
         | purchasing department which will be accustomed to 6, 7, and 8
         | figure price tags for CNC equipment.
        
           | Tossrock wrote:
           | I'd be interested to know which CNC machines have 8 figure
           | price tags. You can get a fully loaded Integrex for under a
           | million.
        
             | LeifCarrotson wrote:
             | I've worked on big, custom gantry machines like a CMS
             | Poseidon that were in the low 8 figures. It was purpose-
             | built for milling and inspecting composite nose cones and
             | rotor blades for military aircraft.
             | 
             | Anything with "inspecting" or "composite" or "military" or
             | "aircraft" doubles the price, so you can imagine what
             | happens when you combine all four!
        
               | Tossrock wrote:
               | Phew, crazy stuff, I guess it pays to be a defense
               | contractor.
        
               | HeyLaughingBoy wrote:
               | A couple years ago we did a project for a division of
               | Kurt (the vise guys) and they gave me a tour of their
               | contract manufacturing floor. The toolchangers on some of
               | their machines were themselves larger than some
               | horizontal machining centers. Didn't ask, but those
               | machines had to be staggeringly expensive.
        
         | bsder wrote:
         | > With the laser + galvo setup it was clear, but now that it's
         | also LCD is the print quality better? Speed better?
         | Reliability? Build quality?
         | 
         | 1) Resin stability and reliability
         | 
         | Sure, you don't care if you're printing miniatures. If you're
         | printing a dental appliance, suddenly you care a _lot_.
         | 
         | 2) Convenience features
         | 
         | Heating the tank, refilling the tank automatically, etc. Sure,
         | you _can_ do these manually, but they 're a pain in the ass to
         | do manually
         | 
         | 3) Repeatability
         | 
         | The mountings on my Chinese resin printers need to be reset all
         | the time. I have to flatten replacement plates all the time. I
         | can't count on the fact that the plate removes and remounts
         | accurately.
         | 
         | 4) General engineering quality
         | 
         | FormLabs probably did real engineering, measurement and design
         | on everything with the explicit purpose of characterization and
         | repeatability (light uniformity, release tension, etc.) At $500
         | a unit, that just isn't happening on the Chinese ones. After
         | the hobbyists poke at them a year or two fixing the issues, the
         | fixes sometimes make their way back into the Chinese units
         | (generally creating other problems along the way).
         | 
         | Nominally, this should all mean way less grief printing things.
         | 
         | And _maybe_ the main LCD is no better, but I would suspect it
         | probably is. As far as I can tell, there is exactly _one_
         | supplier for the LCD panels in all the Chinese resin printers.
         | It would be really nice if FormLabs actually spent the NRE to
         | create a better LCD with a second source as it would give a
         | competitive kick to the space.
         | 
         | For a hacker hobbyist, the Chinese printers are _WAY_ better
         | value. For someone whose time equates to money, the FormLabs
         | may be worth coughing up as $5K really isn 't worth thinking
         | about.
        
         | numpad0 wrote:
         | I'm guessing it's like drones. Slapping on four electronic
         | motors and a computer with a rudimentary accelerometer all onto
         | a rigid frame clears >75% of mandatory checkbox items for a
         | viable helicopter with literally just four moving parts.
        
         | bearjaws wrote:
         | I worked at a company that had a Form 3 (I think) 5 years ago,
         | and granted time has passed but consumer printers are light
         | years ahead of that thing now.
         | 
         | I have a Anycubic mono x from 2020 and it is far more reliable,
         | faster and cheaper. You can buy 5 of them for the price of the
         | Form 3.
         | 
         | The software and firmware is pretty bad from Anycubic but you
         | can figure that out a lot faster than you can fix problems with
         | the Form 2.
        
       | rkagerer wrote:
       | I would love to see a quantitative comparison of the Form 4
       | against competing SLA printers, that measures and compares
       | accuracy and repeatability of the printed parts (i.e. engineering
       | applications, not artistic).
       | 
       | Formlabs makes some bold claims, eg. 99% of surface area within
       | 100um of spec when using Precision Resin [1].
       | 
       | [1] https://formlabs.com/store/materials/precision-model-resin/
        
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