[HN Gopher] Cement recycling method could help solve one of the ...
       ___________________________________________________________________
        
       Cement recycling method could help solve one of the big climate
       challenges
        
       Author : timthorn
       Score  : 299 points
       Date   : 2024-05-23 18:03 UTC (1 days ago)
        
 (HTM) web link (www.cam.ac.uk)
 (TXT) w3m dump (www.cam.ac.uk)
        
       | gnabgib wrote:
       | There was some discussion yesterday [0] (21 points, 4 comments)
       | 
       | [0]: https://news.ycombinator.com/item?id=40446764
        
       | dr_dshiv wrote:
       | Incredible! They use a massive arc furnace (used for steel
       | recycling) to recycle concrete. They suggest that solar power
       | could power the arc furnaces, resulting in zero emission
       | concrete. As concrete currently constitutes 7.5% of anthropogenic
       | carbon emissions, this tech could make a big difference.
       | 
       | Arc furnaces are crazy energy intensive. But if solar power keeps
       | doubling every 2 years, we will very soon have way more power
       | than we know what to do with (at certain times in the day). Arc
       | furnaces are a good way to suck up the negative electricity spot
       | prices!
        
         | tempestn wrote:
         | Often the problem with using excess solar capacity is that the
         | capital cost of the thing that would use it (desalination
         | plants are one example) is so great that it's not cost
         | effective to leave them idle at other times of the day. Any
         | idea whether that would be the case with these arc furnaces as
         | well?
        
           | ahi wrote:
           | IANAMetallurgist. Arc furnaces for steel making already rely
           | on cheaper off peak power, so utilization is already a
           | factor.
        
             | s1artibartfast wrote:
             | I didn't think they varied their use pattern by time of
             | day.
             | 
             | They might rely on cheaper power to lower the average cost
             | make financial sense, but that is a different than soley
             | utilizing excess power.
             | 
             | If they cant rationalize the opex running 8 hours a day,
             | there is still a problem. My understanding is that many of
             | these plants cant even shut down and be restarted.
        
               | kragen wrote:
               | the normal kind of arc furnaces are shut down many times
               | a day; it's a batch process, not a continuous one
        
               | s1artibartfast wrote:
               | Do they operate 24/7?
               | 
               | Even if it is batch process, going from 24 hours to 8
               | hours is like tripling plant cost vs productivity.
        
               | kragen wrote:
               | tripling capex vs. productivity, yes, but maybe if capex
               | is small compared to opex, that's a worthwhile tradeoff.
               | the one particular plant i was able to find the answer
               | for does operate 24/7
        
               | adgjlsfhk1 wrote:
               | don't forget wind. there's lots of wind power and very
               | low power consumption at night. it's probably more like
               | 22 hours to 16
        
               | bluGill wrote:
               | They generally will run the cheapest electric rates. They
               | commonly run only the overnight shift when electric is
               | cheapest - it is worth paying the employees that extra
               | money to work the overnight shift. They commonly shutdown
               | the entire month of December for yearly maintenance -
               | when Christmas lights add additional electric demand.
               | They coordinate with the power company for other
               | shutdowns.
        
               | colechristensen wrote:
               | You may be thinking of aluminum plants which can't be
               | shut down and restarted without significant damage, but
               | they are indeed still throttled up and down. In that case
               | it's electrochemistry at high temperatures to strip the
               | oxygen off of aluminum. If it gets cold the apparatus
               | gets damaged, but it can be throttled down a significant
               | percentage.
        
               | kragen wrote:
               | thank you, that is almost certainly what they were
               | thinking of
               | 
               | how much do they get throttled up and down, and how
               | frequently? i'd like to read more about this
        
               | avianlyric wrote:
               | Arc furnaces tend to be first in line to voluntarily
               | shutdown to deal with grid instability, or projected
               | power shortages. Network operators will basically pay
               | them equivalent amount of money as they would to buy
               | electricity, if the furnace operator is happy to shutdown
               | at a moment's notice.
               | 
               | After, to a power grid, removing large loads are
               | functionally equivalent to adding additional generation.
               | So if you're operating an arc furnace, and can shutdown
               | quickly (which arc furnaces can), then grid operators
               | will pay you for _privilege_ of being able to shut you
               | down at moments notice, and then pay even more for the
               | electricity you're not consuming, if the grid is forced
               | to call upon that additional "capacity" due other issues
               | on grid.
               | 
               | I'm not sure if arc furnaces today vary their usage in
               | direct response to variable electricity prices through
               | the day, rather than only acting as emergency ballast to
               | be jettisoned in an emergency. But I would be very
               | surprised if they didn't, they're a large enough load
               | that they'll have coordinate the usage with their local
               | grid, and large enough that shifting the usage pattern to
               | avoid high cost peaks would save them a very material
               | amount of money.
        
               | kragen wrote:
               | there's some footage in the documentary i linked of
               | coordinating the usage with their local grid before
               | turning the arc furnace _off_ for half an hour (because
               | the next load of scrap was delayed)
        
               | 8372049 wrote:
               | [deleted due to severely condescending comment below]
        
               | kragen wrote:
               | it's good that you're starting to learn some of the
               | basics of how real-time energy markets work, but most of
               | the things you have said are unfortunately nonsense
        
               | 8372049 wrote:
               | What an exceptionally unconstructive and condescending
               | comment.
        
               | kragen wrote:
               | oddly enough, that's what i thought about your now-
               | deleted misconception-filled comment, but i thought maybe
               | it was worthwhile to try to engage positively
               | 
               | guess i failed at that
        
               | Dylan16807 wrote:
               | Deleting yours removes any hope of a conversation.
        
               | 8372049 wrote:
               | Didn't seem like there was much hope of that with the
               | response I got anyway. I'm not here to take condescending
               | comments with no substance (i.e. pointing out why it
               | supposedly was nonsense), so I decided it was better to
               | remove the comment and move on.
        
               | Dylan16807 wrote:
               | Okay but this way it's hard not to treat it as if you did
               | in fact post nonsense.
               | 
               | And whether you said something right or wrong I at least
               | would have liked to see it. Especially when it gets a
               | callout like that.
        
               | kragen wrote:
               | if you want to read plausible misconceptions about
               | electric grid operations and stability you can get gpt-4
               | to generate an unbounded stream of them
        
               | 8372049 wrote:
               | > Okay but this way it's hard not to treat it as if you
               | did in fact post nonsense.
               | 
               | All the more reason for me to stop engaging, isn't it?
               | 
               | The gist of it was that nuclear power is insufficient in
               | and of itself because it is hard to regulate output to
               | match grid requirements, and therefore that we need both
               | nuclear and renewable energy sources, not just one or the
               | other. Maybe I'm wrong, maybe I'm not, I'm out of here
               | either way.
        
               | Dylan16807 wrote:
               | > All the more reason for me to stop engaging, isn't it?
               | 
               | No, I don't think so. The skepticism all comes from your
               | initial comment, not the followups.
               | 
               | > The gist of it was that nuclear power is insufficient
               | in and of itself because it is hard to regulate output to
               | match grid requirements, and therefore that we need both
               | nuclear and renewable energy sources, not just one or the
               | other. Maybe I'm wrong, maybe I'm not, I'm out of here
               | either way.
               | 
               | Oh well that specific point is wrong. Modern nuclear can
               | adjust its output quickly and within a wide range if the
               | operator wants it to. We could run a 100% nuclear grid.
               | The fundamental issue at hand is price, not capability,
               | because reducing output makes the cost per watt go up.
        
             | Gibbon1 wrote:
             | This is one of the reasons I believe 'base load' demand is
             | more fungible than people assume.
             | 
             | I think in California 6% of electricity demand is pumping
             | water. I'm almost willing to go on record and say that's
             | the California Aqueduct and the actual number is higher.
             | Okay I'm going to look.
             | 
             | https://www.ppic.org/publication/water-and-energy-in-
             | califor...
             | 
             | > The water system uses approximately 20% of the state's
             | electricity and 30% of its natural gas for business and
             | home use, according to data from 2001--accounting for more
             | than 5% of California's greenhouse gas emissions.
        
               | samatman wrote:
               | Did you miss the stat directly underneath that?
               | 
               | > _Heating and other energy-intensive water uses in homes
               | and businesses make up almost 90% of water-related energy
               | use, while treatment, pumping, and conveyance of water
               | and wastewater account for the rest._
               | 
               | That's 2% for everything which isn't heating water.
               | Pumping is some smaller fraction of that.
        
               | abakker wrote:
               | you are right. The thing that is interesting is that
               | pumping loads overall take a lot of the grid's energy,
               | it's just that most pumps are refrigeration loads, not
               | water transport.
        
               | avianlyric wrote:
               | Great thing about heating water, is that it stays hot
               | after you've heated it.
               | 
               | Water heating is basically the poster child for "demand-
               | response" technologies. You can easily heat your water a
               | few hours earlier than normal with basically no
               | consequences to the user. But you need to get reasonable
               | smart about modelling people water usage, as people don't
               | tend forget or forgive a cold shower.
        
               | practicemaths wrote:
               | What about tankless water heaters? You can eliminate
               | greenhouse gas emissions for heating and be more
               | efficient with energy usage overall.
        
               | adgjlsfhk1 wrote:
               | tankless heaters use slightly less energy, but they use
               | it in a really annoying way. the optimal design for a
               | heavily renewable grid is a heat pump water heater with a
               | tank
        
               | blitzar wrote:
               | The optimal design for a heavily renewable grid is solar
               | water heating a tank in home whenever the sun shines,
               | falling back on a heat pump water heater with a tank.
        
               | practicemaths wrote:
               | That's for maximizing energy efficiency. Tankless I think
               | might be a tad bit more easier and cheaper to implement
               | than this.
               | 
               | Regardless the point is eliminating the use of natural
               | gas in heating water is itself a benefit.
        
               | organsnyder wrote:
               | That's only optimal if you know you'll need 100% of the
               | heated water (or have a way to store it). While
               | photovoltaics are going to be less efficient than direct
               | water heating, you can direct the energy to other uses if
               | you don't need more hot water.
        
               | bluGill wrote:
               | Large tanks of water are about the cheapest way we know
               | of to store energy. Batteries store more energy, but are
               | extremely expensive.
        
               | organsnyder wrote:
               | Yes, but that only matters if we can easily consume that
               | energy. If we need the hot water, then that's easy--no
               | conversion loss. Otherwise, it gets trickier, especially
               | in a small-scale setting like a home.
        
               | bluGill wrote:
               | All homes use at least some hot water for showers. In
               | many climates they can use a lot of energy for heating
               | which means a very large tank could be useful in winter.
        
               | Gibbon1 wrote:
               | I read a study looking at the difference between tankless
               | and tank water heaters.
               | 
               | Summary the more hot water you use the smaller the win is
               | for tankless.
               | 
               | Other thing I've read and seems true is gas and heat pump
               | water heaters cost about the same to run. I installed a
               | heat pump unit five years ago. Works okay for two people.
               | If you had three teenage girls and a wife that likes
               | baths a tankless would be a better choice.
        
               | XorNot wrote:
               | There's been other responses here pointing out that
               | municipal water delivery pumping probably isn't a large
               | electricity consumer, but it's also worth noting that
               | even if it was you _can 't_ voluntarily shutdown water-
               | delivery in large distribution systems - you have to
               | maintain pressure and flow to prevent back contamination
               | of the system from leaks. It's why you get boil-water
               | advisories when there's a general outage - because dirt
               | and bacteria can get back into the pipes and it takes
               | time to be sure they've been flushed out of the system.
        
           | kragen wrote:
           | i didn't know what ahi said (that minimills already depend on
           | cheap off-peak power) but intuitively i would expect an arc
           | furnace to be pretty cheap compared to the power it uses;
           | it's just a water-jacketed chamber lined with castable
           | refractory with a lid with three big carbon electrodes
           | lowered through it, and all of those are cheap materials and
           | low-precision (tight tolerances won't withstand white-hot
           | flaming steel for long). the machinery is large and heavy,
           | but only in proportion to the volume of material it
           | processes. the electrical energy consumption, on the other
           | hand, is comparatively enormous
           | 
           | (admittedly maybe the capex for running the power lines to
           | the facility is significant, but in the same proportion to
           | the cost of the energy used as running transmission lines
           | anywhere else)
           | 
           | there's a nice video illustrating the process at
           | https://www.youtube.com/watch?v=T1CJ5NPW8MU. don't be
           | alarmed, the part that looks like a major industrial accident
           | is just what happens normally when they turn it on. a more
           | detailed documentary with explanations, though unfortunately
           | of an atypically large arc furnace, is in
           | https://www.youtube.com/watch?v=eZRuVEfxIVI
           | 
           | in that particular case they say it runs 24/7
        
             | UberFly wrote:
             | "the part that looks like a major industrial accident is
             | just what happens normally when they turn it on"
             | 
             | That was better than most fireworks displays. I checked the
             | second video but don't understand the German explanation.
             | Is that just the initial effects of the massive amounts of
             | voltage?
        
               | kragen wrote:
               | it's pretty moderate amounts of voltage actually, only
               | about 300-900 volts, just a little higher than i plug my
               | phone charger into. it's just massive amounts of
               | _current_ , resulting in massive amounts of heat, which
               | sets fire to the impurities and/or boils them off. you
               | need low voltage because the arcs are pretty low
               | resistance, so getting the necessary power requires tens
               | of thousands of amps, about the same as a lightning
               | strike. an hour-long lightning strike
               | 
               | (the power of a lightning strike is much higher than that
               | of a steelmaking arc furnace because it has much higher
               | voltage, possible because the conductive path through the
               | plasma is kilometers long instead of centimeters long)
               | 
               | youtube has automatically translated subtitles which
               | worked pretty well here. the relevant yt-dlp flags are i
               | think --write-sub --write-auto-sub --sub-lang en,es
               | (season to taste) and then the j key in mpv cycles
               | through the languages you chose. this is also possible
               | from youtube's web ui but enormously more awkward
        
             | flakeoil wrote:
             | I see they use water to cool the actual furnace encasing.
             | They then lead out the warm water to big basins to let the
             | water cool off. It would be good if they could use that
             | warm water for remote heating of houses or create
             | electricity or something.
        
           | roughly wrote:
           | The desalination debate is always a little interesting for me
           | - first, I'm curious what they're pricing in as the lifetime
           | of the plant, because I always hear the capital costs are too
           | high, but that's a function of total water produced, and
           | second is that the demand for water is pretty friggin'
           | inelastic, and as a Californian, I'm pretty sure the supply
           | is constrained. I'm convinced that at some point we're going
           | to be very, very sad that we talked ourselves out of building
           | those plants.
        
             | krallja wrote:
             | Call Mark Cuban, make the investments now!
        
             | pjc50 wrote:
             | California has plenty of water, it's just dedicated far too
             | much of it to farming in what would naturally be arid
             | areas. It would be politically impossible to make farmers
             | pay the real price for desalinated water, so what might
             | happen is retail customers have to pay the high price for
             | desalinated water while the remaining ""free"" water is
             | routed to agriculture.
        
         | abdullahkhalids wrote:
         | The important thing here is that it only recycles concrete.
         | Most of the 7.5% emissions are from new concrete constructions
         | - new roads and new buildings - as we increase the total
         | concrete in use. Very little is from old buildings/roads being
         | destroyed and then replaced by something else.
         | 
         | This will make a small dent in the 7.5% at scale.
        
           | marcosdumay wrote:
           | Once you solve energy producing and handling, 100% of the
           | remaining is composed of tiny little problems.
           | 
           | This one is large enough for several companies to make a
           | living. What means it's large enough to care about.
        
           | s1artibartfast wrote:
           | I dont understand your point. Are you saying there isnt
           | enough recyclable concrete to meet the demand for new
           | construction?
           | 
           | If we create half as much concrete waste as demand, that 7.5%
           | could drop by half.
        
             | trimethylpurine wrote:
             | Home Depot seems to suggest that old concrete is already in
             | high demand. If we need it for roads and we can't get it
             | because concrete is more valuable, now we have to go find
             | road building materials. Is the manufacture of road
             | building materials cleaner than concrete?
             | 
             | https://www.homedepot.com/c/ah/how-to-dispose-of-
             | concrete/9b...
        
               | s1artibartfast wrote:
               | I dont think that suggests there is a high demand for
               | used concrete. It does however highlight the fact that
               | there may be insurmountable transportation and handling
               | costs for recycled concrete.
               | 
               | It is hard to imagine it being cost effective to
               | transport it to recycling centers.
        
               | XorNot wrote:
               | But it's already transported. You can't demolish an old
               | concrete structure and just leave the rubble there. Old
               | concrete is already moved to sites to crush it down to
               | gravel for re-use in other applications.
               | 
               | The issue is whether the extra transport would offset any
               | benefits - which I'd say is unclear. i.e. even if you had
               | to truck this stuff to ports and put it on ships...that
               | could be worth it, because we already truck every
               | component of concrete around.
        
               | szvsw wrote:
               | Using demolished concrete rubble in roads is pretty much
               | the lowest form of recycling possible. Up-cycling it so
               | you can make new cement and ultimately new concrete which
               | can be used _structurally_ at a huge carbon advantage is
               | far more valuable - most certainly from a carbon
               | perspective and likely from a financial one as well.
        
               | baq wrote:
               | So what will they use for roads if they run out of
               | rubble? It has to come from somewhere?
        
               | aDyslecticCrow wrote:
               | Road grit has basically no constraints. They put in
               | whatever is cheap to dilute the expensive cement or
               | asphalt as much has possible. Old concrete is used
               | because it's cheap, not because it's special in some way.
               | 
               | If old concrete can be turned into new cement, that is
               | extremely valuable compared to using it as grit.
               | 
               | There are some logistics and energy questions, though.
               | Transporting old concrete to the nearest steel plant
               | could be too expensive to be worth it. And arc-furnace
               | steel plants are still the exception, not the rule.
        
               | kragen wrote:
               | old concrete is not in high demand. unfortunately, when i
               | try to follow your link it just says 'fuck you, wetback
               | scum', like every home depot page, so i'm not sure what
               | your evidence is. are they offering you money for your
               | old concrete? how much are they paying?
               | 
               | something like 15% of the material that gets carted to
               | landfills is old concrete
               | 
               | generally speaking, old concrete is used in new concrete
               | as (very) coarse aggregate. alternative coarse aggregate
               | is mostly angular crushed stone, like the track ballast
               | you see around railroad tracks. this is made by
               | dynamiting deposits of limestone, granite, or basalt and
               | feeding it through a rock crusher. while this sounds
               | violent and energy-intensive, it's nothing compared to
               | running a cement clinker kiln. most of the cost of coarse
               | aggregate is from the cost of shipping it, not the cost
               | of the energy needed to crush it; as wp says
               | 
               | > _Large stone quarry and sand and gravel operations
               | exist near virtually all population centers due to the
               | high cost of transportation relative to the low value of
               | the product. Trucking aggregate more than 40 kilometers
               | is typically uneconomical_
        
               | CyberDildonics wrote:
               | Every link to homedepot.com calls you a racial slur?
        
               | kragen wrote:
               | at greater length, what it says is 'Access Denied You
               | don't have permission to access
               | "http://www.homedepot.com/c/ah/how-to-dispose-of-
               | concrete/9ba..." on this server.', as it always does when
               | you access a homedepot.com page from argentina; i
               | summarized it for your benefit
        
               | CyberDildonics wrote:
               | Home depot left south america in 2001. I think you may be
               | hallucinating persecution.
               | 
               | https://vmsd.com/home-depot-leaves-south-america/
        
               | defrost wrote:
               | It rejected my advances as a corked hat wearing kangaroo
               | chaser ... it appears to be heavily geofenced and
               | insular.
        
               | VagabundoP wrote:
               | It rejected me like the potato eating stout drinking bare
               | knuckle fighter that I am.
        
               | defrost wrote:
               | _mar na beidh ar leitheidi aris ann_
        
               | blitzar wrote:
               | Can confirm; told me to go shag some sheep.
        
               | szvsw wrote:
               | Putting old concrete into roads loses almost all of its
               | value and is a pretty atrocious form of downcycling;
               | notice that the linked article is literally about
               | "disposing" of concrete, not re-using it meaningfully.
               | Most of concrete's primary use case is as a structural
               | material in buildings/infrastructure - beams, columns,
               | slabs, etc, and we unfortunately have very little by way
               | of re-using concrete _structurally_ , partly due to
               | demolition processes, documentation, rebar etc etc. While
               | pre-cast concrete is potentially more up-cyclable, again,
               | it's not really designed for disassembly, re-assessment,
               | etc, and there are very few actual use-cases/projects
               | that have done anything of the sort, though some very
               | cool research is being done on this at places like MIT
               | and EPFL, including novel pre-cast concrete systems
               | specifically designed for dis-assembly and re-use.
               | 
               | Part of what makes the article and methodology linked
               | here interesting is that it a) uses waste heat which b)
               | is already theoretically able to come from renewable
               | sources and c) can be used to to support manufacturing of
               | structural components further upstream in the lifecycle
               | of cement/concrete.
        
           | colechristensen wrote:
           | One of the problems with calculating CO2 emissions from
           | concrete is the process involves cooking off the CO2 out of a
           | carbonate mineral, but when you actually use it to construct
           | something, the chemical reaction to make it involves pulling
           | that same CO2 back out of the atmosphere into the concrete as
           | it cures. A big chunk of it in the first few days of curing,
           | and in theory all the rest in a long tail of curing which
           | takes decades (in practice not actually all of it).
           | 
           | So how do you account for this - temporary - CO2 emission
           | when doing your calculations?
           | 
           | Often it depends on the story you're trying to tell... lying
           | with statistics and all.
        
             | kragen wrote:
             | this is true of lime cement, but it is not true of portland
             | cement. portland cement absorbs much, much less carbon
             | dioxide from the atmosphere than the lime used to make it
             | released when it was calcined. (i think the figure i heard
             | was 15%?)
             | 
             | this is one of the reasons that green building promoters
             | are advocating a return to lime cement for cases where it's
             | applicable
        
         | 3abiton wrote:
         | What's the catch
        
         | mechhacker wrote:
         | Nuclear has a large heat source (or can make a large heat
         | source instead of converting to electric first) to do a lot of
         | things like this.
        
           | Animats wrote:
           | Nope. Nuclear isn't hot enough. Only about 315degC at the
           | output end. Electricity, though, has no thermodynamic upper
           | limit on what temperature can be generated.
        
             | Dylan16807 wrote:
             | That's not a thermodynamic limit, that's a design limit for
             | light water reactors.
             | 
             | Molten salt reactors are generally around 700C but they can
             | go hotter.
        
               | Animats wrote:
               | Steelmaking takes place around 1650C. Getting up to
               | molten steel temperatures is hard.
               | 
               | Yes, you could _potentially_ use waste heat from a
               | reactor to preheat the tundish, and maybe the scrap and
               | ladle. Nucor preheats using natural gas to save on
               | electricity. No need to bring everything up from room
               | temperature on electric power. A nuclear reactor
               | immediately adjacent to a steel caster is probably not a
               | great idea.
        
           | bruckie wrote:
           | Is there a cost effective way to move that heat to where it
           | could be used?
           | 
           | Nuclear reactors can produce very high temperatures, but in
           | most reactors the heat is moved to turbines using water. Are
           | there ways to move the heat at the high temperatures required
           | to melt steel? (AFAIK, even molten salt is too cold.)
        
             | vilhelm_s wrote:
             | People have been talking about this since at least the
             | 1970s, but no existing reactors have high enough
             | temperatures. There are various concepts on paper that
             | could do it.
             | 
             | https://world-nuclear.org/Information-Library/Non-power-
             | nucl...
        
         | seventyone wrote:
         | How does this address the emissions of concrete's curing
         | process? There's no way you can have "zero emission concrete".
         | I've seen proposed additives that will reduce the emissions
         | during the curing process but that chemical reaction is going
         | to have to happen regardless.
        
           | bobfromhuddle wrote:
           | Concrete absorbs co2 while curing. It's the calcination
           | process, where we heat limestone up until the co2 burns off,
           | that has unavoidable emissions. Since this concrete is
           | recycled, that's already happened.
        
             | kragen wrote:
             | see https://news.ycombinator.com/item?id=40461810 for a
             | correction
        
           | meindnoch wrote:
           | What are you even talking about? CO2 is absorbed during
           | curing.
        
         | logtempo wrote:
         | It's math time, let's look what wikipedia say about electric
         | arc furnace:
         | 
         | - 1.44 gigajoules (0.4MWh) is required for 1 ton of steel. In
         | theory.
         | 
         | - 300T of steel needs 132 MWh, and a "power-on time" (the time
         | that steel is being melted with an arc) of approximately 37
         | minutes.
         | 
         | ---- wikipedia end -----
         | 
         | From https://ourworldindata.org/grapher/electricity-prod-
         | source-s...: total world electricity from renewable was
         | 10,700TWh in 2021. 11,600 TWh in 2023.
         | 
         | 1.5 billions (metric) tons of crude steel were produced in
         | 2023. 30% of it by electric power.
         | 
         | ------------------------
         | 
         | (A) Let's assume that 20% of those 30% already come from
         | renewable (which is not the case, anyway). 30x20% is 6%. It
         | means 24% of the 1.5 billions tons are looking for renewable.
         | 
         | It means 360 millions of tons needs its green energy.
         | 
         | It means we need to find 360 millions x 0.4MWh = 144 TWh.
         | 
         | If we don't assume (A), we get 152 TWh.
         | 
         | It means we need to dedicate ~1.5% of renewable worldwide
         | energy to replace 24% of crude steel "e-production". In
         | theory...
         | 
         | We observed +5% of renewable energy production worldwide. If we
         | wanted to make the steel *production* go green (1.5*3.33 = 5%),
         | in theory it could be possible in one year...in theory.
         | 
         | Tbh, I expected a more crazy conclusion. I'm quite sure the
         | number is off by more than 10% though. But even if it was off
         | by 100%, it would mean it's possible in 2 years.
         | 
         | On a side note: it's useless anyway if those 5% are not coming
         | with a decrease of 5% of coil&gas consumption. Which is not
         | what's happening...
         | 
         | Feel free to redo the math, I can make a mistake!
        
           | dr_dshiv wrote:
           | > We observed +5% of renewable energy production worldwide
           | 
           | "The amount of renewable energy capacity added to energy
           | systems around the world grew by 50% in 2023, reaching almost
           | 510 gigawatts (GW), with solar PV accounting for three-
           | quarters of additions worldwide, according to Renewables
           | 2023" https://www.iea.org/news/massive-expansion-of-
           | renewable-powe...
        
             | XorNot wrote:
             | A sector can grow by 50% and still be a small fraction of
             | the overall mix.
             | 
             | This is in fact the common problem with growth figures:
             | going from 0 to 1 unit is literally infinity % growth,
             | going from 1 to 2 at the same rate is 100%, but 1 to 3 is
             | now only 50% etc...
             | 
             | But you've also got the problem that _capacity_ versus
             | _production_ is important to renewable energy in a way
             | which doesn 't apply the same to fossil fuels. Build a 1GW
             | thermal power plant, you'll get about 0.8GW across the
             | year. Build a 1GW solar plant, you'll get 0.1 - 0.25 GW
             | across the year. But in terms of _capacity_ you
             | theoretically have 1GW, and at times on any given day,
             | will.
        
               | Retric wrote:
               | Wind and solar supplied 12% of global electricity in 2022
               | up from 10% in 2021 and things are still accelerating.
               | You can't keep this kind of growth rate up for long
               | before things change.
               | https://www.cnbc.com/2023/04/12/wind-and-solar-generated-
               | a-r...
               | 
               | Your capacity factor numbers are also off ex: 29.7%
               | capacity factor averaged over 3 years
               | https://en.wikipedia.org/wiki/Mount_Signal_Solar.
               | 
               | Thermal is also much lower than your suggesting. China
               | the world's #1 coal consumer has capacity factors under
               | 50% because they are using them for load following.
               | France's nuclear averaged ~70% for years for similar
               | reasons. It's only where the there's excess natural gas
               | and minimal solar/wind that thermal can keep high
               | capacity factors but that's becoming rare.
        
               | XorNot wrote:
               | Grabbing one specific solar install and saying it's
               | representative of all solar is absurd. If I take my
               | rooftop solar in Sydney and generalize then I'd be saying
               | it's 12.5%.
               | 
               | If I go by the CSIRO estimates[1] then that range is a
               | reasonable middle for Australia (generally considered a
               | sunny country) and would be optimistic for somewhere like
               | Germany[2].
               | 
               | You're also misrepresenting capacity factors for thermal
               | power plants: a thermal powerplant used to follow load
               | operates _below_ it 's maximum capacity factor.
               | Renewables _can 't_ follow load - capacity factor is the
               | best they can do.
               | 
               | [1] https://www.csiro.au/en/research/technology-
               | space/energy/Gen...
               | 
               | [2] https://en.wikipedia.org/wiki/Solar_power_in_Germany
        
               | Retric wrote:
               | I'm saying your range was incorrect and it only takes one
               | example to show that. But here's another 32.3% using
               | single axes tracking:
               | https://en.wikipedia.org/wiki/Mesquite_Solar_project. I
               | can go over 35%, but the point's clear. In the real world
               | roughly half of grid scale solar power is generated from
               | plants over 25% capacity factors and sub 15% is mostly
               | just outdated solar thermal or very poor locations only
               | in use because of subsidies. https://emp.lbl.gov/pv-
               | capacity-factors
               | 
               | Thermal power plants pay for fuel and therefore real
               | world capacity factors are lower as renewable generation
               | increases. I could point to many coal power plants in the
               | 40-50% range, but that feels pointless.
               | 
               | Anyway, rooftop solar isn't representative of the grid
               | scale solar because it's doesn't use ideal angles for the
               | latitude let alone 1 or 2 axis tracking. It's also
               | frequently shaded by trees etc. People trying to make
               | money selling at wholesale prices just care more about
               | efficiency than someone offsetting retail electricity
               | rates.
        
               | XorNot wrote:
               | You are still not getting it. If someone says "we
               | installed 1GW of capacity" then what does that mean?
               | 
               | It means you've either got 1GW of dispatchable generation
               | on hand, or some proportionally much smaller amount of
               | non-dispatchable generation on hand.
               | 
               | The number doesn't mean anything without correct context
               | which was the entire point.
               | 
               | But "dispatchable" is key. _Choosing_ to run a thermal
               | powerplant at lower output due to market conditions is
               | different to literally being unable to generate energy.
               | 
               | So talking about "X increase in renewables" doesn't tell
               | you a thing, which was the entire point I was making.
               | 
               | If you build 100GW of solar then in temperate Australian
               | regions it's actually like having 25, in Germany it's
               | like having 10, and in the California desert I guess you
               | maybe get 40. What you don't get, is 100GW on demand. And
               | overnight you get zero.
               | 
               | All of which has a pretty substantial effect on whether
               | "installed capacity" can move the needle on total CO2
               | emissions because the effect on grid production is much
               | less linear then traditional thermal power plants.
        
               | Retric wrote:
               | > "we installed 1GW of capacity"
               | 
               | "Wind and solar supplied 12% of global electricity in
               | 2022" that's the number I am tracking not how many panels
               | they happened to use. Location and other details matter.
               | Plopping down Solar in the UK, Germany, or southeastern
               | Australia is a poor investment. So no I don't give a fuck
               | about hypothetical GW in dumb locations, it's also
               | irrelevant to the point I was making.
               | 
               | > can move the needle on total CO2 emissions because the
               | effect on grid production is much less linear then
               | traditional thermal power plants.
               | 
               |  _Batteries + Solar means is more linear than thermal not
               | less._
               | 
               | Again just track renewables by kWh over the year not
               | simply nameplate capacity if that's what you want to
               | know. It's not some secret people actively tack and
               | report it as useful information.
               | 
               | As to the rest of your points, market conditions exist
               | before you install the power plant. Initially the
               | question is wind or solar more useful needs to be
               | addressed. Pick solar and many choices remain.
               | 
               | Install solar with 1 or even 2 axis tracking and you get
               | more hours per day of generation from the same land and
               | panels than fixed installation but higher cost per kWh.
               | Install it X miles west and power comes on a little later
               | each day. _Add a battery and you can shift supply within
               | the day._ People don't just plop down panels randomly
               | there's a huge amount of optimization up front to
               | maximize long term gains.
               | 
               | Thermal on the other hand has fewer levers, shifting the
               | power plants location doesn't help match the demand curve
               | and there's no option for cheaper but less reliable
               | output. The economics also completely kill the idea of
               | having batteries to cover the after work spike in demand
               | etc etc. Right now people are trying to decide if they
               | want a power plant that's only going to provide 45% of
               | hypothetical capacity while still being forced to pay the
               | full construction costs. Net result an absolutely massive
               | increase in how much wind and solar generation is used
               | not just installed each year.
        
               | XorNot wrote:
               | > "The amount of renewable energy capacity added to
               | energy systems around the world grew by 50% in 2023
               | 
               | Literally the quote I was responding to, with a source,
               | before you ran off on this tangent, I presume because you
               | can't read.
               | 
               | You've continually failed basic reading comprehension
               | here.
        
               | jncfhnb wrote:
               | This logic does apply to fossil fuels because fossil fuel
               | plants cannot compete on cost with renewables when
               | they're running at full capacity. In terms of actual
               | production, many fossil fuel plants are running at lower
               | than their potential production.
        
               | XorNot wrote:
               | That's the entire point: a proportional increase in
               | renewables isn't a 1:1 reduction in thermals. You _don
               | 't_ replace 1GW of thermal plant capacity with 1GW of
               | solar. You replace some fraction of its output, but it
               | still runs overnight, or at times of low production or
               | whatever.
               | 
               | So installed capacity increasing doesn't directly tell
               | you much about the future composition of the grid,
               | particularly in the absence of significant storage or
               | overnight capable sources like wind (which after still
               | variable).
        
               | jncfhnb wrote:
               | Well, sort of. You're likely going to use 100% of
               | possible production for wind and solar. That's much lower
               | than "capacity", true. But you're going to use it.
               | 
               | Fossil fuel sources on the other hand are being rapidly
               | downscaled. And if it's not operationally profitable to
               | run a gas plant at reduced capacity, the plant will have
               | to shut down entirely. This is happening to peaker plants
               | due to battery power coming online.
               | 
               | the economics of gas plants become much, much worse
               | quickly. The cost of energy from a gas plant that's run a
               | small portion of its planned output is much higher due to
               | the fixed costs.
               | 
               | This should push up the price of off-renewable time
               | power, which will increase the business case for
               | batteries. It's a bit of a death loop.
               | 
               | Gas will be here for a long time yet but I predict
               | mainstream forecasts are underestimating how quickly the
               | tides will turn to the share of renewables
        
             | passwordoops wrote:
             | Meaning it increased from 3.3% to 5% in 2023?
        
             | lolinder wrote:
             | For some reason that I don't understand, the IEA mostly
             | reports the amount of capacity added to energy systems per
             | year and the changes in that amount. So that 50% number
             | isn't the growth rate of solar PV energy capacity, it's the
             | growth rate of the growth rate. OP is talking about the
             | growth rate of the percentage of the system that is solar.
             | 
             | It's the equivalent of if they identified something's
             | velocity and you tried to contradict them by pointing to
             | its acceleration.
        
               | jncfhnb wrote:
               | Probably because the base is changing fast enough that
               | it's hard to compare percentages of the total population
               | over time. Geometric growth is kind of hard to follow.
        
             | logtempo wrote:
             | which mean we can produce close to 3000T of steel in a year
             | with renewable. (1,888 millions tons were produced in a
             | year).
             | 
             | The 5% is for all electric sources. I don't look at
             | renewable only but any sources (and coil&gas makes a solid
             | 60% of it).
        
           | cpill wrote:
           | you don't happen to play factorio do you?
        
             | logtempo wrote:
             | I did played to shapez. But I realized it's programming for
             | kids and I'm not a kid anymore ahah, so better programming
             | for usefull things.
        
           | dukeofdoom wrote:
           | Every one has a plan until reality strikes. Or as Mike Tyson
           | put so eloquently, "Everyone has a plan until they get
           | punched in the mouth."
        
           | jillesvangurp wrote:
           | I love math like this. It makes things sound doable. 144 TWH
           | is a lot of power. The world produces about 25000 TWH per
           | year currently. So, we're talking less than a percent here of
           | global electricity generation. Which over the course of the
           | next decades is going to shift to be mostly/entirely
           | generated by renewables.
           | 
           | This obviously won't happen overnight. But it suggests a few
           | long term trends for steel production to move close to where
           | renewable power is cheapest and most plentiful. E.g.
           | Australia is a renewables power house and exports a lot of
           | mined but unrefined materials. Long term it makes more sense
           | to produce aluminium, steel, etc. locally instead of
           | exporting the ore to China, India, etc. and then re-importing
           | it the upcycled materials.
        
             | logtempo wrote:
             | Thank you. I actually have to point that 25,000 TWh (I have
             | the number of 29 PWh) is electric production only. global
             | energy consumption is ~180,000TWh (a drop of 10,000TWh
             | during covid, yay!), 85% of it is (c)oil&gas.
        
               | jillesvangurp wrote:
               | My numbers might be slightly out of date. It makes sense
               | for energy generation to have grown recently.
               | 
               | For oil and gas energy usage, you should take into
               | account that usable energy and energy consumption are two
               | things. When electrifying, you typically end up needing
               | less energy overall. The notion of replacing oil twh with
               | solar twh is simply wrong. This is something the IEA gets
               | wrong in most of its reports. Which is one reason why
               | their estimates and predictions keep having to be
               | corrected by them every few years.
               | 
               | A good example is ICE cars vs. EVs. A gallon of gas
               | represents about 33.7 kwh of energy. A Tesla can do over
               | 4 miles per kwh. Most ICE cars get nowhere near 120 miles
               | per gallon. Anything over 1 mile per kwh of gas is
               | actually pretty good. Especially for bigger cars. So, an
               | ICE car wastes about 70-80% or more of its energy (heat,
               | noise, vibrations, friction, etc.). You see the same
               | pattern in other sectors where electrifying usually also
               | means improved efficiencies. Most Teslas only have 2-3
               | gallons worth of kwh in the car. An ICE car with a tank
               | that small would have a terrible range.
               | 
               | So, a doubling or tripling of electricity generation
               | might actually be good enough to replace most fossil fuel
               | usage.
        
               | logtempo wrote:
               | You are correct, but conversion from thermal to
               | electricity is quite inneficient. and it represent 60% of
               | global electricity production. So driving a tesla is more
               | efficient IF it comes from renewable.
        
               | ZeroGravitas wrote:
               | EVs (and heat pumps) do not require renewable grids to be
               | more efficient than ICE cars (and gas boilers)
               | 
               | They are sufficiently more efficient (roughly 4x) than
               | even adding the 60% inefficiency of gas turbines and
               | electricity transmission, charging losses etc. do not
               | destroy their inherent efficiency advantage.
        
               | tonyarkles wrote:
               | That's one of the neat things about heat pumps. In my
               | province in Canada about 25% of our energy is used as
               | electricity and 75% is used as heat. This is ignoring
               | cars, looking at residential, commercial, and industrial.
               | The majority of our electricity generation comes from
               | coal and natural gas, with some hydro and some
               | wind/solar. People are very keen to close down the
               | polluting power plants but are generally quite quiet on
               | the topic of converting our residential and commercial
               | heating to electric even though that covers 75% of our
               | energy use.
               | 
               | But with heat pumps (backed up by resistive heating since
               | we get cold enough to need it), we can still get a win
               | there. Natural gas and coal generation can be ~30%
               | efficient, but heat pumps can readily have a 4:1 COP or
               | better. Even factoring in the inefficient generation of
               | electricity we can still heat our homes with net less
               | energy and then focus on replacing our electricity
               | generation with less polluting sources (eg a mix of
               | nuclear baseload, wind+solar+battery, and natural gas as
               | a fallback)
        
           | hn_throwaway_99 wrote:
           | I loved this, especially because when I read comments that
           | start with "It's math time", usually they go on to show how
           | some "nice in theory" idea would never scale, but that's the
           | complete opposite in this case!
           | 
           | Also, another thing that's good about these types of energy
           | intensive industrial operations is they can essentially act
           | as a sort of battery - it's a large load on the grid but (I'm
           | guessing, someone correct me if I'm wrong) could potentially
           | be more flexible with respect to time shifting: if it's a
           | bright sunny day, crank up the furnaces to full speed, but if
           | it's cloudy, back off. That helps make solar installations
           | more economical if there is a good chance something will be
           | there to take up extra power.
        
             | logtempo wrote:
             | You're correct that the power required is quite big. It's
             | actually one of the dead-spot in my comment. Supplying
             | 135MWh for 37min is a lot. For example, the Jichuan Solar
             | Park - China is "1,000MWh" and 90km^2 wide (I assume the
             | number is the optimal output).
             | 
             | So, if we want to produce 1,888 millions tons of crude
             | steel with solar panels, and assuming we can supply with
             | Jichuan solar park 10 plants producing 300T of steel:
             | 
             | 1,888/3 = 630 steel factory = 630 Jichuan Solar park =
             | 56700km2. It's a bit larger than Croatia. For steel only.
             | And it's assuming ideal production, only solar panel
             | surface...So it could be Ireland actually.
             | 
             | As for the "nice in theory", my small demonstration is
             | actually in this ball park, because the other dead-spot is
             | that I account for electric production. It represent ~30PWh
             | and worldwide consumption of energy is ~180 PWh (85% of
             | those are from fossil).
             | 
             | So this 5% increase of renewable energy, of total
             | electricity production, is actually swimming in those 15%.
        
               | krab wrote:
               | Northern Africa has a lot of cheap land and a lot of sun.
               | Wind, too. Steel can be then transported (it is already
               | shipped across large distances). You would have to solve
               | maintenance, but that should be doable.
               | 
               | The main obstacle for investment is political stability
               | and alignment.
        
               | throwup238 wrote:
               | There's another catch to your calculation: arc furnaces
               | use scrap steel, which is only enough to supply 30% of
               | the world's demand at this time. That's why 30% of steel
               | is from electrical power. AFAIK most of the furnaces are
               | already built in places with plentiful renewable power to
               | take advantage of negative power prices. There are
               | furnaces in Europe that operate only when the power is
               | free.
               | 
               | Most of the world's steel is produced from ore, which not
               | only requires three times the energy of recycling scrap
               | but also vast quantities of carbon from fossil fuels to
               | incorporate into the alloy. I believe there's a
               | relatively new electrolytic process for the ore but at
               | far smaller scale and it requires even more power.
        
           | organsnyder wrote:
           | > 1.44 gigajoules (0.4MWh) is required for 1 ton of steel. In
           | theory.
           | 
           | That's actually a lot less than I thought it would be. My
           | smallish (6kW) solar system on my garage has generated 20MWh
           | in the ~3.5 years it's been operating. I'm sure 50 tons (in
           | theory) of steel isn't huge by industrial standards, but
           | that's more than I'd expect from a residential array in
           | Michigan.
        
             | logtempo wrote:
             | It's a little bit more than the energy of a "normal"
             | lightning, according to wikipedia^T^M
             | 
             | One of the side problem is energy density. Your garage can
             | deliver 6kWh at best, but it can't deliver 12kWh for 30min.
        
           | silverlake wrote:
           | The heated metal can act as a battery. Another post on HN
           | says they can recover 40% of energy from a heat source over
           | 1000C. Seems like everyone wins here.
        
         | Hooray_Darakian wrote:
         | > But if solar power keeps doubling every 2 years, we will very
         | soon have way more power than we know what to do with
         | 
         | How soon is soon to you?
         | https://www.eia.gov/todayinenergy/detail.php?id=50357
        
           | XorNot wrote:
           | Also the problem that a sigmoid curve looks exponential if
           | you only observe a small part of it[1].
           | 
           | [1] https://www.researchgate.net/figure/Successive-S-curves-
           | in-t...
        
             | dr_dshiv wrote:
             | All material exponential curves are sigmoids, no? It's a
             | question of when things stop accelerating.
        
               | XorNot wrote:
               | Of course, but in cases where there's a defined endpoint
               | we also know that the decay from the exponential looking
               | phase is going to happen well before we get there.
               | 
               | i.e. the solar industry won't start installing solar
               | panels at an ever higher rate if the amount of solar
               | penetration is almost 100%. In fact the relative value of
               | installing panels will decline as we get nearer to it.
               | Arguably that's already happened - i.e. power prices
               | going negative scrapes a lot of the shine off private
               | industry funding them.
               | 
               | Versus say, a natural process where while this might
               | happen, the bounds aren't limited by humans making
               | economic decisions for themselves (which of course, when
               | you think about it also implies dangers in extrapolating
               | effects of natural processes like climate change - the
               | rate of some downstream parameter going up and looking
               | linear and shallow could just be a very large system in
               | the middle of moving into an exponential phase which
               | extends well beyond our ability to manage it).
        
               | kragen wrote:
               | 100% of _what_?
               | 
               | to look at it another way, when will we have so much
               | solar energy production that it's hard to find a market
               | for more solar energy at costs similar to present plant
               | costs? right now a megawatt-hour of solar power costs
               | usually about 25 dollars, half to a third of the cost of
               | a megawatt-hour of power from coal or oil. the energy
               | transition has, roughly speaking, cut the cost of energy
               | in half. in sunny places, it's even cheaper. that means
               | many energy-intensive industrial processes that were
               | previously unprofitable have just become very profitable.
               | how will that reshape the economy?
               | 
               | it's hard to say in detail, but clearly, as those ramp
               | up, energy demand will increase
               | 
               | if you think the answer is '100% of current world
               | electrical generation' or even '100% of current world
               | marketed energy consumption' you've imported the implicit
               | assumption that this seismic change in the energy market,
               | unprecedented since the early days of the steam engine,
               | won't reshape the economy _at all_ and won 't increase
               | energy demand _at all_. this seems like a very
               | implausible assumption
               | 
               | a more plausible endpoint is '100% of the sunlight that
               | hits the earth'--once we start approaching that endpoint,
               | we'll have problems like oxygen-producing algae dying off
               | in the ocean because it's not getting any sun. that
               | starts to become a problem at roughly 1000x current world
               | marketed energy production, 10 doublings, so, around
               | 02050
        
               | dr_dshiv wrote:
               | Space is a way to expand solar capture beyond the surface
               | area of the earth.
        
               | kragen wrote:
               | agreed
        
               | hackerlight wrote:
               | The shape of the curve is a bit of a red herring, unless
               | additional context is considered. Decay could mean we
               | have succeeded in decarbonizing the entire power sector,
               | which is a signal of success. Or decay could mean
               | California has finally built all the solar it needs but
               | no other states are following in California's footsteps,
               | which is a signal of failure. Both are instances of decay
               | that signify very different situations.
               | 
               | You are correct though that a naive prediction of
               | constant doublings is definitely wrong. China is showing
               | signs of slowing over the last month due to transmission
               | and storage bottlenecks in a few locations. BNEF has an
               | article about this.
        
           | dr_dshiv wrote:
           | We have 1 TW of installed capacity today. In 6 doublings,
           | that is 64 TW. If it doubles every 2-3 years, that's in about
           | 20 years.
           | 
           | Thats more power than coal+oil+nuclear today.
           | 
           | https://ourworldindata.org/grapher/installed-solar-pv-
           | capaci...
        
             | bufferoverflow wrote:
             | According to your own chart, it doubles every 4 years, so
             | 24 years.
             | 
             | And it's not guaranteed to double like that.
        
           | ZeroGravitas wrote:
           | That's a 2021 prediction for 2050 which has 20% as the main
           | reference case (some go up to 27% if gas is expensive, for
           | example).
           | 
           | The 2023 prediction updated the reference case to closer to
           | 40% in 2050 (again some go higher).
           | 
           | That's a big jump in two years.
        
           | huijzer wrote:
           | They fit a linear line to a phenomenon that is currently
           | moving exponentially, and has no signs of slowing down.
           | 
           | From 2010: https://youtu.be/MAFoqo3Jbro?si=tg11Iunaclk2L2uH.
        
         | bufferoverflow wrote:
         | > _we will very soon have way more power than we know what to
         | do with_
         | 
         | Only short term. Humans quickly find ways to use power. There
         | are so many energy-intensive tasks, humankind will not have
         | enough power for a long time.
         | 
         | You can desalinate water or mine crypto. And if we have robots
         | that are comparable to human capability, you can just scale
         | production of everything endlessly.
        
           | quaintdev wrote:
           | What if we are successful with Nuclear Fusion?
        
             | hackerlight wrote:
             | Impact would depend on cost per kWh of the fusion energy
        
           | prawn wrote:
           | I imagine we'll be air conditioning bigger spaces and more
           | liberally, in a lot of places.
        
         | doikor wrote:
         | Arc furnaces are also expensive so realistically you want to
         | have one running as close to 24/7 as possible.
        
         | chakintosh wrote:
         | > we will very soon have way more power than we know what to do
         | with
         | 
         | https://english.aaj.tv/news/330362080/germanys-solar-boom-le...
        
       | ben_w wrote:
       | Nice, this was one of the bigger things I have on my "I hope
       | someone knows how to solve this" pile.
        
         | mandibeet wrote:
         | What else is in that pile?
        
           | dylan604 wrote:
           | Creating clean energy with fusion, desalinating salt water
           | for near limitless clean water, reducing plastic use, curing
           | cancer and on and on and on
        
             | ant6n wrote:
             | Black holes, portals, FTL, electoral reform...
        
               | ben_w wrote:
               | I do have blog posts about all of those things, but
               | that's more my "shower thoughts" pile:
               | 
               | * https://benwheatley.github.io/blog/2022/05/14-17.06.59.
               | html
               | 
               | * https://benwheatley.github.io/blog/2021/07/31-13.37.34.
               | html
               | 
               | * https://benwheatley.github.io/blog/2017/04/20-14.32.32.
               | html
               | 
               | * https://benwheatley.github.io/blog/2024/04/24-10.42.51.
               | html
        
               | was_a_dev wrote:
               | I like the implication that FTL is closer on the horizon
               | than electoral reforms
        
               | ant6n wrote:
               | you saw what I did there
        
             | darknavi wrote:
             | > desalinating salt water for near limitless clean water
             | 
             | Don't forget the free salt!
        
           | ben_w wrote:
           | Agricultural emissions, mostly methane but also land-use.
           | 
           | Metalysis (which exists, I want to see more roll-outs in more
           | materials, particularly iron and steel).
           | 
           | At least one of "cheaper storage" or "the political solution
           | to create a global power grid that I already know is both
           | possible and affordable on paper" (c. 230 bn USD of
           | aluminium).
           | 
           | Cheaper solutions to improve the insulation and cooling in
           | older buildings.
           | 
           | Industrial scale Sabatier process.
        
       | sandworm101 wrote:
       | >>The Cambridge researchers found that used cement is an
       | effective substitute for lime flux
       | 
       | So they can only "recycle" this concrete as a substitute
       | ingredient during steel making? That cannot scale. We would have
       | to start making epically more amounts of steel in order to
       | process even 1% of the concrete that we would want to recycle.
        
         | j2bax wrote:
         | Is there a reason they couldn't just reuse the same steel over
         | and over just to process the cement at scale?
        
           | sandworm101 wrote:
           | Lime is used to remove impurities from the melt. So I imaging
           | they would have to re-add those impurities each time. I doubt
           | that would be energy-efficient.
        
           | dylan604 wrote:
           | The industries in the Steel Belt liked your post
        
           | bell-cot wrote:
           | Very likely no - so long as electrical power is free-ish.
           | Because if they aren't actually producing X units of steel
           | along with Y units of cement in each batch, then they'll have
           | to pay for the whole thing out of just the cement sale
           | revenues.
        
         | zharknado wrote:
         | No, they sub it for lime flux, which had the side effect of
         | reactivating the cement (makes "clinker"), which can then be
         | used again in new concrete.
         | 
         | Pretty cool hack!
        
         | hackerlight wrote:
         | How confident are you in your 1% number? Are you sure it's not
         | 20% or 50%?
        
       | adolph wrote:
       | Seems like the "big if feasible" part is reducing concrete to
       | hydrated cement paste.
       | 
       | From actual paper:
       | https://www.nature.com/articles/s41586-024-07338-8
       | 
       |  _Recovered cement paste (RCP) is not commercially available at
       | scale at present. . . . The value of the improved recovered
       | aggregates is not at present high enough to cover the extra cost
       | of processing, so RCP is currently landfilled. However, the know-
       | how and the technologies required to produce RCP at scale exist.
       | [22]_
       | 
       | 22. Thermomechanical beneficiation of recycled concrete
       | aggregates (RCA):
       | https://www.sciencedirect.com/science/article/pii/S095006182...
       | 
       | The cited paper does not support the assertion that tech to
       | recycle concrete into RCP exists. The paper discusses removing
       | adhered mortar (AM) from recycled concrete aggregate (RCA).
        
       | mandibeet wrote:
       | Cement production is a significant contributor to global carbon
       | dioxide emissions. Amazing that the development of effective
       | cement recycling methods is in process.
        
       | magicalhippo wrote:
       | Another way is to build stuff that doesn't have to be torn down
       | after 10 years. Quite a lot of large concrete buildings in town
       | have been torn down less than 20 years, some just 10.
       | 
       | Seems quite wasteful, surely there's a better way with some
       | planning and foresight.
        
         | hcarvalhoalves wrote:
         | ... or already build planning for tear down. Steel and wood.
        
           | magicalhippo wrote:
           | Yea that's what I was thinking of. Either switch materials or
           | build with future use in mind.
           | 
           | We've recently gotten a fairly large wooden tower[1] here in
           | Norway, will be interesting to see how it fares in this
           | regard.
           | 
           | [1]: https://www.architecturaldigest.com/story/worlds-
           | tallest-tim...
        
             | card_zero wrote:
             | Nice. That's only 5 feet shorter than the (steel-framed)
             | Flatiron Building.
        
             | forgotusername6 wrote:
             | This is terrifying from a fire safety point of view. Does
             | Norway have rescue ladders that can reach the top of that
             | building?
        
               | actionfromafar wrote:
               | Counter-intuitively, wooden buildings when properly
               | designed are not especially dangerous from a fire safety
               | point of view.
        
               | lesuorac wrote:
               | I think intuitively, properly designed things are well
               | designed.
        
           | cultofmetatron wrote:
           | I'm a huge fan of cross laminated timber myself. Its really
           | made for a closed loop economy. carbon neutral and a great
           | fit for local production of building materials.
        
         | thangalin wrote:
         | https://www.construction-physics.com/p/how-to-design-a-house...
        
       | onlypassingthru wrote:
       | It may not be a panacea, but using busted up chunks of concrete
       | in gabions is a great way to re-use an otherwise worthless
       | material. For those who don't like the aesthetic of _post-
       | industrial wasteland_ , just use the concrete chunks in the
       | interior of the gabion and put the pretty rocks on the exterior
       | faces so that no-one will ever know your beautiful gabions are
       | filled with demolition debris.
        
         | ksenzee wrote:
         | But the point of the article is that used concrete is no longer
         | a worthless material, because it can now be recycled, which
         | avoids the huge carbon impact of manufacturing new concrete.
        
       | jgord wrote:
       | Nice to see this topic survive the flagging process on HN..
       | 
       | Would be great to have a discussion of some other promising non-
       | carbon energy sources, such as drilled geothermal.
       | 
       | Slightly off-topic - gen pop are often surprised when I mention
       | that NET-ZERO == MAX-CO2 == MAX-HEAT. People often assume that
       | getting to net-zero is 'mission accomplished' .. but its the area
       | under the curve that counts, the total CO2/GHG equiv put up
       | there, as it stays around for a long time.
       | 
       | If we are nearing +1.5C today, with temp rising at around 0.25C
       | to 0.3C per decade, at current long plateau of max emissions.. we
       | will likely be somewhere in range +2.5C to +3.0C by the time we
       | reach net-zero, possibly by 2050.
       | 
       | I'm not sure that +2.5C is survivable for large human populations
       | .. hence the above concerns prompt one to look at things like SRM
       | - putting up sulphur particulates to increase cloud cover, so
       | less sunlight is absorbed by the oceans, exerting a net cooling
       | effect [ as we did with container shipping fuels until recently -
       | until the fuel was mandated to contain less Sulphur ]
       | 
       | IMHO, we engineered our way into this mess by geo-engineering a
       | CO2-rich hot biosphere, and we will need to engineer our way out
       | of it - it could be worse, we seem to have a lot of technologies
       | that can replace carbon-fuel and store energy and arguably reduce
       | heat.
        
         | consumer451 wrote:
         | I agree that we may require sulfur injection, but it needs to
         | be strictly tied to two things:
         | 
         | 1) Compulsory reduction in CO2, methane, etc. SRM is just
         | kicking the can down the road. It cannot be band aid for more
         | pollution.
         | 
         | 2) The system needs guaranteed constant funding, as again, it's
         | kicking the can down the road. If you suddenly stop SRM after
         | 20 years, you get 20 years of climate change increase all at
         | the same time.
         | 
         | Also, it needs the greatest diplomatic push in human history to
         | get nearly every country on-board with the plan. All countries
         | will be affected by this. Without buy-in, it could lead to
         | conflict. For example, Russia is looking forward to higher
         | temps and a longer crop growing season.
        
         | robertlagrant wrote:
         | Why would it be stopped by a flagging process?
        
       | japanuspus wrote:
       | They replace the flux used in steel recycling with used concrete,
       | and instead of useless slag they get recycled cement.
       | 
       | This is a really good idea, but it is important to keep in mind
       | that even if all of the steel production in the world (~100
       | Mton/y) shifted to this method, it would only have a negligible
       | impact on the cement production (~ 4 Gton/y).
        
         | philipkglass wrote:
         | Are you looking at a single country's production instead of
         | global production?
         | 
         | https://www.statista.com/statistics/267264/world-crude-steel...
         | 
         |  _In 2022, a total of around 1.9 billion metric tons of crude
         | steel were produced worldwide._
         | 
         | EDIT: however, your intuition that the impact on cement
         | production would be tiny is correct.
         | 
         | This report indicates that producing new steel from ore
         | requires about 270 kg of limestone per metric ton of steel, or
         | 88 kg of limestone when recycling steel in an electric arc
         | furnace:
         | 
         | https://worldsteel.org/wp-content/uploads/Fact-sheet-raw-mat...
         | 
         | World steel production is about 35% recycled, 65% new from ore.
         | So this new Cambridge research, which applies to recycled
         | steel, could displace about 59 million metric tons of limestone
         | consumption. That is small compared to billions of tons of
         | global cement consumption. It might be locally significant for
         | municipalities that have electric arc furnaces for steel
         | recycling.
        
       | atoav wrote:
       | I really appreciate all technical solutions to our battle against
       | climate change. Yet I fear all these gains are without any value
       | as long as any increase in efficiency is eaten by our economies
       | relianze on constant growth.
       | 
       | This is the root climate challenge as it drives all the
       | incentives to exceed our energy/CO2-budgets. Turns out we are
       | witnessing what happens when you run exponentially growing
       | feedback into the logistic function.
       | 
       | Many are sceptical whether we can solve this capitalism-problem
       | without fundamental changes to the system, that would leave you
       | with a system that is no longer about capital. I am convinced
       | there are many ways to solve that, but first we have to
       | acknowledge the driving force behind climate change isn't
       | technology, it is the need to grow markets and populations.
        
         | dr_dshiv wrote:
         | Most market problems are solved with market solutions, for the
         | record. I've always been surprised at this logic. And when the
         | market isn't sufficient, we regulate. Why so many
         | environmentalists believe we need revolutionary approaches is
         | beyond me.
        
           | arrosenberg wrote:
           | The market has ignored the problem for over 50 years, while
           | stripping the government of its capacity to regulate
           | effectively. Many people are pessimistic its going to
           | suddenly, spontaneously fix itself.
        
             | dr_dshiv wrote:
             | Half of the world's largest companies have committed to net
             | zero. Maybe there is more nuance than you are describing?
             | https://zerotracker.net/analysis/new-analysis-half-of-
             | worlds...
        
               | atoav wrote:
               | Within their corp? Or throughout their whole supply chain
               | + peripherals?
               | 
               | Is their cleaning contractor also net zero?
               | 
               | With promises like these the devil is in the details. You
               | could have one true in spirit net zero company on the one
               | side and another net zero shell company that has 1000
               | crazy polluting sub-contractors.
               | 
               | Given the fact that many big corps can't even prevent
               | child and slave labor within their supply chain, I have
               | to say I believe it when I see it.
        
               | dr_dshiv wrote:
               | I think the lack of child labor is a great example of the
               | market working pretty well -- and getting better over
               | time. Perfect is the enemy of the good and all that.
        
               | fnordian_slip wrote:
               | >I think the lack of child labor is a great example of
               | the market working pretty well[...]
               | 
               | This is a rather unique perspective, I think. Maybe I'm
               | missing something, but isn't the decline of child labor
               | mostly due to laws? I'd say the constant stream of child
               | labor scandals implies that the market is a force
               | opposing the protection of children more often than not.
        
               | dr_dshiv wrote:
               | The data seem to suggest that the reduction in child
               | labor is due to increased wealth and prosperity. I'm not
               | saying regulations aren't important--they are. But
               | markets increase wealth -- and wealth reduces child labor
               | and increases concern for the environment.
               | 
               | https://ourworldindata.org/child-labor
        
               | arrosenberg wrote:
               | Thats just a "commitment" - not in any sense an
               | achievement. That its only half, at this late hour,
               | rudely betrays how badly the market is failing to solve
               | this problem.
        
           | atoav wrote:
           | Sure. Can you point me to any market solution for capitalisms
           | need for exponential growth in a limited resource world?
           | 
           | As I said I have no hard opinions on the fix this needs. But
           | it needs to _credibly_ needs to address the core problem. I
           | have yet to see a market solution that does that instead of
           | say, selling yet another product.
           | 
           | Regulation is another thing. I believe it could really
           | deliver a fix. But so far it it seems a true regulatory fix
           | will come only after the cost of climate collapse is paid by
           | the people who extract money from the system (and by that
           | time we will have passed multiple points of no return and
           | seen untold pain and suffering by those people who do not
           | benefit of this capital).
           | 
           | If you're against revolutions, I'd argue you should be for
           | _strong_ regulatory measures that should have happened
           | yesterday.
        
             | dr_dshiv wrote:
             | Why is it a limited resource world? Why do you conceive of
             | growth as requiring coal or land? Why can't growth be
             | growth in wellbeing or health or satisfaction? Thus, why
             | can't we continue to grow indefinitely?
             | 
             | Isn't time and attention the only limit?
             | 
             | Here's a brief history of capitalism: Running out of
             | whales? Develop ground oil. Running out of elephant tusks?
             | Develop plastics. Running out of intact forests? Develop
             | carbon markets. Earth running hot? Cool it down. Too much
             | carbon? Develop renewables. It's all happening. Not at the
             | pace you want -- but do you really want to trust that a
             | revolutionary new economic governance would deliver these
             | outcomes as quickly or efficiently?
             | 
             | I agree that "the point of no return" is a real risk --
             | thawing permafrost and all that. But this is why we need to
             | figure out geoengineering rather than banning the science
             | of it. We can't be so romantic as to think that we should
             | leave nature untouched. We are nature and it is our
             | existential need to figure out how to sustain ourselves. I
             | think progress has been fantastic. It's all happening-- we
             | just need a bit more time for the energy and AI transitions
             | to happen.
             | 
             | I believe that this optimism is both rationally founded --
             | and probably critical for creating a shared social vision
             | for positive outcomes. We need to know where we are going
             | -- and man, it looks good! There will be so many resources
             | to support all human needs -- and even most human desires.
             | Let's not break things.
        
               | vouaobrasil wrote:
               | It's not happening at any pace. CO2 is going up like it
               | always was. No dent. We need to destroy society, not
               | develop more technology.
        
               | atoav wrote:
               | > Why is it a limited resource world?
               | 
               | That is probably a more profound question than you might
               | think. But one answer is, because we are in the
               | saturation area of the logistical curve. Just like the
               | feedback of a guitar amp infinitly amplifying itself,
               | there is a point where it won't get any louder as you run
               | into the physical limits of its electrical components,
               | changing the sound of everything fundamentally.
               | 
               | We are limited because our earth is a globe with a
               | atmosphere so thin, if you scaled the earth down to the
               | size of an apple its peel would be way thicker than the
               | Earth's. It is limited for the same reason my living room
               | is limited: It has a certain geometric extent and that's
               | it.
               | 
               | Let's say I put stuff into this room. If my goal was to
               | put 5% _more_ stuff into that room _each_ week you
               | probably would angle your head and ask me if I was crazy.
               | Rightfully so.
               | 
               | Now my point was precisely this: growth sucks as an
               | organizing principle in a world of limited resources. It
               | would be better to figure out how to make use of the
               | resources in a better way. Ans we even know how to do
               | this on a smaller level.
               | 
               | But somehow we ended up with a ruling class that well..
               | doesn't profit from extracting value from putting more
               | stuff into the room, so we do just that.
        
           | vouaobrasil wrote:
           | Perhaps because the CO2 curve so far has not reduced is
           | growth at all. Perhaps because species are dying right now,
           | going extinct because of us. Perhaps because all regulation
           | does is improve lives of people in the short-term but does
           | not protect the environment. Tell the dead species that
           | regulation is effective.
        
             | dr_dshiv wrote:
             | CO2 curve in the USA is going down:
             | https://ourworldindata.org/co2/country/united-states
        
       | DeathArrow wrote:
       | How costly is it? How much energy is it going to consume? Aren't
       | most concrete carbon emissions due to energy consumption?
        
         | froh wrote:
         | > Aren't most concrete carbon emissions due to energy
         | consumption
         | 
         | nope. about 1/3 is from energy consumption, 2/3 are due to the
         | chemical processes involved
         | 
         | see Figure 1 here:
         | 
         | https://www.umweltbundesamt.de/sites/default/files/medien/14...
         | 
         | the consumed energy is electricity (Wind or Photovoltaics),
         | which is cheap, see sibling comments and plenty (also see
         | sibling comments)
        
       | Roark66 wrote:
       | This is a very cool discovery, but it's not like "used cement"
       | ends up in landfills today.
       | 
       | Most cement ends up as concrete.
       | 
       | Crushed concrete of various sizes is a valuable aggregate used as
       | a cheaper alternative to crushed stone for road building etc.
       | 
       | In my area any time I see an ad selling crushed concrete it's
       | gone by the time I ring. Perhaps because we have clay and sand
       | soils around here there is a permanent shortage of such things.
        
         | onthecanposting wrote:
         | It's common practice here to take demolished concrete from a
         | structure and pavement and use it as structural fill for new
         | development. Sometimes on the same property. Some agencies will
         | not allow contractors to haul it off as it has salvage value.
         | 
         | Concrete rubble is also salvageable on the job site. Recycling
         | would require transporting to a mill, crushing, separating,
         | transporting to a furnace, and then the process described in
         | the article starts.
        
       | ThinkBeat wrote:
       | This should be adopted slowly over time to learn more about the
       | real life consequences. There may be no negatives, or there might
       | be something significant.
       | 
       | It may take 10 - 30 years to observe changes. and if all is well
       | it can be adopted at scale and/or possible problems detected can
       | be mitigated.
       | 
       | Move fast and break things is not a real way to approach climate
       | change.
        
         | thatswrong0 wrote:
         | I think potentially breaking buildings is less important than
         | definitely breaking the environment.
        
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