[HN Gopher] Roll-to-roll fabricated perovskite solar cells under...
       ___________________________________________________________________
        
       Roll-to-roll fabricated perovskite solar cells under ambient room
       conditions
        
       Author : gnabgib
       Score  : 129 points
       Date   : 2024-04-11 05:41 UTC (17 hours ago)
        
 (HTM) web link (www.nature.com)
 (TXT) w3m dump (www.nature.com)
        
       | tgsovlerkhgsel wrote:
       | 70 USD for 100 W seems pretty bad? Especially given the low
       | efficiency.
        
         | f_devd wrote:
         | I would expect the price to decrease over time given perovskite
         | solar cells are currently not yet mass produced and still
         | actively being researched.
        
           | pfdietz wrote:
           | Or, the degradation problems keep them from ever taking off.
           | If they do, they may only do so as part of tandem cells with
           | a silicon PV bottom layer.
        
         | aredox wrote:
         | A quick look around gives me a current figure of ~1 USD/W in
         | Australia (dunno if that evolved a lot in a short time with the
         | current inflation and currency rates).
         | 
         | Money quote:
         | 
         | "The cost for [production] Seq[ence]. B is likely to be lower
         | than 1 USD W-1, and Seq. C could be lower than 0.5 USD W-1.
         | These represent a significant reduction to the cost estimate
         | from previous works of around 1.5 USD W-147. This results from
         | a similar or lower cost in $ m-2, and a higher recorded
         | efficiency. However, the technology is still not able to
         | compete with mass-produced silicon solar cells, for which
         | module spot prices have been lower than 0.30 USD W-148. Despite
         | this, opportunities may exist in niche markets that value the
         | lightweight and flexible nature of these modules, as discussed
         | in our previous work47. The next step for the technology would
         | be exploring high-value PV markets at the predicted
         | manufacturing costs while addressing the remaining high-cost
         | components to sustainably advance the technology towards
         | commercialisation. Supplementary Fig. 12, with about 5 USD m-2
         | module cost (excluding encapsulation), shows the potential for
         | the further cost reduction by eliminating the remaining high-
         | cost components."
        
         | hackerlight wrote:
         | The cost model is based on high labor cost assumptions of
         | $25-36 USD/hr. See page 14 below. I wonder how much lower
         | China's industrial capacity could reduce the costs.
         | 
         | https://static-content.springer.com/esm/art%3A10.1038%2Fs414...
        
       | londons_explore wrote:
       | The market need for cheaper solar cells seems to have evaporated,
       | since the vast majority of the cost of solar projects these days
       | is always in labour/land/wiring/inverters/grid
       | connection/maintenance contracts.
       | 
       | That means saving a bit of money on the panels in return for
       | lower efficiency is never a good deal.
        
         | hackerlight wrote:
         | Some are trying to combine perovskite with silicon solar cells
         | because they specialize at capturing different wavelengths. So-
         | called tandem solar cells.
        
           | selimthegrim wrote:
           | I wonder what happened to singlet fission cells and other
           | things trying to get around the SQ limit
        
             | pfdietz wrote:
             | Still being worked on.
             | 
             | https://interestingengineering.com/energy/paderborns-new-
             | sol...
        
               | selimthegrim wrote:
               | Thanks for the link - I used to be peripherally involved
               | in this field and last I heard MIT (Baldo et al.) had
               | resorted to some hafnium oxynitride layer, which is
               | really not gonna drive costs down at all.
        
         | ElevenLathe wrote:
         | If the materials are cheap enough, we might be able to build
         | them into other stuff that was going to use labor anyway
         | (shingles, asphalt, siding, etc). No idea what the economics of
         | this look like though, and electricians (a pretty expensive
         | form of labor) will need to be involved no matter what, but at
         | least theoretically cheaper cells can also deal with labor
         | costs.
        
           | hackerlight wrote:
           | Like solar fences: https://next2sun.com/en/solar-fence/
        
             | KeplerBoy wrote:
             | Solar panels are already cheaper than wood, which is
             | amazing.
        
               | sandworm101 wrote:
               | Where are PV panels cheaper than wood? A 4x8 sheet of
               | plywood runs about 40$ in north America, and roughly
               | double that in Europe. I don't see PV panels anywhere
               | near that price.
        
               | abathur wrote:
               | I can't recall ever seeing a plywood fence in North
               | America.
        
               | jandrese wrote:
               | You do see them from time to time in especially rough
               | rural areas. I can remember one that was apparently
               | painted from the "oops" paint section of the local
               | hardware store surrounding a strip club next to a
               | junkyard.
        
               | abathur wrote:
               | Sure. I don't recall seeing one, but the near-
               | inevitability of this is why I didn't assert they don't
               | exist.
               | 
               | Rarity speaks to how poorly suited the material is for
               | building durable fences and the ~irrelevance of the cost
               | of plywood in this subthread.
        
               | KeplerBoy wrote:
               | You don't want a plywood fence though. PV panels are
               | cheaper than the decorative wood fences are made of. Wood
               | fences are easily 100EUR/m around here.
        
               | Osiris wrote:
               | It's not cheaper than wood. It's cheaper than certain
               | specific kinds of wood used in specific applications.
               | 
               | A 2x4 stud is like $3, for example. Decorative cedar is
               | quite a bit more expensive.
        
               | Teever wrote:
               | I don't think that you actually thought that the person
               | you're replying to said that solar panels are now cheaper
               | than all wood always.
        
           | specialist wrote:
           | Ya, that's my take too. Continuing R&D on alternatives like
           | perovskite might open up new use cases. Like using
           | transparent solar cells as windows. It's worth investigating.
           | 
           | Bonus, it keeps scientists employed, maintaining our
           | capacity.
        
           | sandworm101 wrote:
           | >> other stuff that was going to use labor anyway (shingles,
           | asphalt, siding, etc)
           | 
           | No. None of that ever works. Everyone has the "good idea" of
           | cramming PV into some other product thinking that doing so
           | will somehow reduce labor. It never does. Solar shingles are
           | typical. They sound great but in reality require hundreds or
           | thousands of electrical connections all spread over the
           | moving flexible surface that is a wooden roof. You will be
           | chasing electrical gremlins the moment the temperature
           | shifts. And fixing any of those gremlins will involve
           | penetrating the waterproofing, the core function of any roof.
           | It is far easier to build and maintain a normal roof and then
           | mount dedicated panels atop. The same too with siding. Want
           | solar walls? Build normal walls and hang solar panels on
           | them.
           | 
           | It is like building a computer into a desk. It seems like a
           | great idea that will save space and keep your office tidy.
           | There are lots of youtube videos about such builds. In
           | reality, it is expensive on day one and extremely
           | inconvenient to maintain in the long run. Nobody ever does it
           | twice.
        
             | mlyle wrote:
             | Part of why it doesn't work, though, is that PV is too
             | expensive.
             | 
             | If it's cheap enough, you can tolerate failures and poor
             | illumination of the panels for things like fence panels or
             | whatever.
             | 
             | I do agree you need big panels to not have excessive labor
             | from connections.
        
               | sandworm101 wrote:
               | >> If it's cheap enough, you can tolerate failures
               | 
               | But you just can't. When you are using lots of tiny
               | things all connected through each other then you have
               | less tolerance for faults, not more. One bad connector
               | can mean that an entire run of shingles is dark. So even
               | a 1% fault rate, if you have a few hundred connections in
               | each run of shingles, means that basically nothing is
               | connected. Or think of a long fence. One broken bit can
               | mean the entire fence after that break is no longer
               | connected. You're just setting yourself up for a long day
               | of checking connectivity only to have the fence shift
               | again.
        
               | mlyle wrote:
               | Most of what you say was anticipated by the comment you
               | replied to:
               | 
               | > > I do agree you need big panels to not have excessive
               | labor from connections.
               | 
               | > You're just setting yourself up for a long day of
               | checking connectivity only to have the fence shift again.
               | 
               | If only we had ways to make long runs of wiring
               | relatively reliable.
               | 
               | My point is: there's second order effects: expensive
               | panels need to have as high of a capacity factor as
               | possible; high capacity factor constrains installations
               | and increases other costs. If you cut 2/3rds of the cost
               | of the panel away, other costs decrease, too, and more
               | types of installation become reasonable.
        
             | WillAdams wrote:
             | PEV in metal roofing seems more workable.
        
           | londons_explore wrote:
           | I think future designs of panels might be designed in such a
           | way an electrician isn't required. All foolproof plug'n'play
           | connectors and designed in such a way you cannot plug them in
           | in an unsafe way.
           | 
           | You don't call an electrician every time you plug in a
           | hairdryer, and a hairdryer is typically higher voltages and
           | currents than a single panel.
        
             | jandrese wrote:
             | Higher voltage than a single panel, but a string of panels
             | easily hits hundreds of volts. Even worse they can be hard
             | to make safe, since as long as the sun is shining they are
             | generating energy and roof installers don't like working at
             | night.
             | 
             | You can avoid this by using microinverters, but they're a
             | pretty substantial premium on each panel and an added point
             | of failure.
             | 
             | There is lot of tech around solar panels that is being
             | effectively obsoleted by the plummeting costs of the panels
             | themselves. Why bother trying to squeeze out the last few
             | percentage from each panel when it's so much cheaper to
             | just install a couple more panels to make up the
             | difference? This is the big difference between countries
             | like the US where solar installs are still expensive at
             | $3-$6/watt and countries like Australia where home solar
             | installs are under $1/watt.
        
         | cogman10 wrote:
         | It's even worse, perovskite degrades faster than silicon cells
         | so you are getting lower efficiency short life cells. Tons of
         | money is being invested in trying to fix the lifespan problem.
        
         | c2h5oh wrote:
         | Ground/roof solar is still >60% panels around here
        
         | mensetmanusman wrote:
         | Labor costs are less when the weight is 10x less.
        
           | tlb wrote:
           | A little, but the design of the support structure is
           | dominated by wind loads. Depending on where you are, it can
           | need to survive wind gusts of 90 - 160 mph. At the low end,
           | 90 mph corresponds to 1000 N / m^2, which is more than the
           | weight of any kind of solar panel.
        
         | Workaccount2 wrote:
         | I've been waiting for consumer level panels to get cheaper
         | forever. You'd think by now that you could get a 200W panel for
         | $50. But they have been the same $200 for what seems like a
         | decade now (I suppose they didn't go up with inflation, but
         | still)
        
           | jakewins wrote:
           | You can pull up at MO Wind and Solar off of MO 60 and grab
           | 600W panels for $195/ea today:
           | https://windandsolar.com/risen-595-watt-mono-solar-panel-
           | bif...
           | 
           | That's ballpark where you say, about $65/200W.
           | 
           | They also have remanufactured panels, like the 410W trina
           | ones, even cheaper. Good outfit, nice and helpful, bought
           | several lots of panels off of them.
        
           | ravedave5 wrote:
           | It seems like the size & cost of the panel has stayed the
           | same and the power output has gone up.
        
           | whitehexagon wrote:
           | I just put another 5x550W panels up 2 months ago, and they
           | are now 101eur per panel including tax! 30e less than I just
           | paid. wish I had space for more!
        
           | daemonologist wrote:
           | It's frustrating. Panels around $0.25/W exist, but it's
           | really difficult to get your hands on them in small
           | quantities as an individual. You can either string together a
           | bunch of tiny eBay specials or drive halfway across the
           | country to find a distributor of the panel you want who's
           | willing to sell to consumers.
        
           | RisingFusion wrote:
           | In Germany, 405 Watt panels new can be had for 65 euros. The
           | law allows up to 800W to be connected to homes with
           | relatively little bureaucracy, as a balcony solar power plant
           | which renters can install without modifying the building.
           | This seems to have pushed the price down, so there are many
           | 800W kits including panels, an inverter and cables available
           | for under 400 euros.
        
         | vinay_ys wrote:
         | Cost of labor might be significant in some countries, but in a
         | lot of countries, cost of materials is still the significant
         | cost barrier to installation of solar. If the cost of materials
         | were to come down significantly, even if it is at the expense
         | of some efficiency, and also make the installation much more
         | flexible, then definitely more installation will happen.
         | Capital invested will be recovered in a shorter duration making
         | the investment a lot less risky. This makes lending programs
         | much more accessible, making the whole thing a more self-
         | reinforcing cycle.
        
         | cmrdporcupine wrote:
         | It feels like the problem here is less about the solar industry
         | and more about the construction and skilled trades generally.
         | _Everything_ involving an electrician  / electrical contractor
         | has gone way up in the last 10-15 years, along with other
         | things. So whatever savings are being saved on materials are
         | just being eaten up by rising labour costs.
         | 
         | That and government incentive programs for home energy
         | efficiency seems to have just inflated prices and stimulated
         | demand to make the installation costs worse. Quotes I've gotten
         | on heat pumps for example have been ridiculous, and solar much
         | the same.
         | 
         | Hate to say it, but a recession might be what "fixes" this. Not
         | that I want to deprive trades people of a good livelihood, but
         | it feels like the end consumer is getting screwed right now.
        
         | bilsbie wrote:
         | True but the cost of labor goes down if they get cheap enough.
         | 
         | For example: buy panels so cheap you just leave them on the
         | ground. If they get damaged who cares. Some people are already
         | using them as material for fences. Not a great angle, they're
         | cheap who cares.
        
         | akamaka wrote:
         | Perovskite solar cells are the best candidate for solving the
         | problem that you pointed out. The best perovskite/silicon
         | tandem cells in the laboratory have 33% efficiency, and the
         | theoretical limit for this type of cell is 43%.
        
           | MobiusHorizons wrote:
           | Do you know if there is any (even theoretical) work to solve
           | the lifetime issue? Perovskites degrade in sunlight (order of
           | months) making it seem unlikely they would ever be useful
           | outside the lab.
        
         | photonbeam wrote:
         | The are plenty of places with really low labor costs that would
         | love cheaper panels
        
         | jjk166 wrote:
         | > That means saving a bit of money on the panels in return for
         | lower efficiency is never a good deal.
         | 
         | This does not at all logically follow from your proceeding
         | statement. Cheaper solar panels mean they can be used in
         | different ways with different labour/land/wiring/inverters/grid
         | connection/maintenance requirements.
        
         | chrisbrandow wrote:
         | if the substrate really can remain even a little bit flexible
         | however, this opens up entirely new deployment opportunities.
        
       | yareal wrote:
       | As an outsider, what's the appeal of PeSC? The paper says they
       | are less efficient and harder to manufacture, but also that they
       | are the "next generation".
       | 
       | I would have thought the next generation would be more efficient
       | or easier to manufacture or both.
        
         | SquareWheel wrote:
         | As I understand it, silicon cells have largely been optimized
         | to near their peak potential. There's not much room left for
         | improvements at this point.
         | 
         | Organic and perovskite cells have a higher potential
         | efficiency. Just like was the case with silicon, it will take
         | years of development and incremental improvements to see higher
         | efficiencies in these technologies. Silicon cells were also not
         | very good at the start of their development.
         | 
         | In that sense perovskite has the potential to be the next
         | generation of solar cell. New developments, such as the one
         | demonstrated in the linked paper, are just a step towards that
         | ultimate goal of more efficient solar.
         | 
         | I'm not an expert in this field, so please feel free to correct
         | any mistakes I've made.
        
           | thimkerbell wrote:
           | Which ones don't have heavy metals?
        
         | pjc50 wrote:
         | "Harder to manufacture" is relative. The hope is that they
         | would be easier, because they're not monocrystalline and don't
         | require the high energy
         | https://en.wikipedia.org/wiki/Czochralski_method to produce a
         | semiconductor substrate. The paper (and the general "pitch" of
         | perovskites) plans to use roll-to-roll printing on flexible
         | substrates.
        
           | mchannon wrote:
           | a-Si has been at or beyond this level of efficiency since the
           | 90's and also does not require a Cz or FZ process.
           | 
           | It's encouraging to see progress but where perovskite thin
           | films show potential is in an integrated mechanical stack
           | application with silicon, where they can supplement each
           | other's barely-double-digit efficiencies focusing on
           | different parts of the spectrum to combine to reach something
           | on par with traditional crystalline silicon, but thinner and
           | with lower production costs.
           | 
           | Seeing thin film beat crystalline silicon is like seeing
           | nuclear fusion become cost-effective. It's perpetually 10
           | years away, and has been since the 70's.
        
         | riskable wrote:
         | The benefit of PeSC is that it _can_ get into efficiencies
         | higher than 20% (higher than traditional industrial cells which
         | typically top out around 18-19%) but the problem with them to
         | date has been the cost of manufacturing. This article is all
         | about solving the  "cost of manufacturing" problem.
         | 
         | If we can get the cost of manufacturing PeSC cells down to the
         | same levels of traditional crystalline silicon PV cells then
         | the old style will become obsolete. It's a simple evolution of
         | photovoltaic technology with PeSC cells being the next
         | generation. Not so different from any tech where it's expensive
         | when first introduced but as mass adoption and manufacturing
         | improvements take place the cost comes down.
        
       | myself248 wrote:
       | Ovonics was doing roll-to-roll solar cells in the 1980s, were
       | they not? This is exciting if the technology scales better or
       | something, but I can't help feeling that we've stagnated a bit.
        
         | durkie wrote:
         | What material though? Nanosolar was also doing CIGS roll-to-
         | roll cells, and that didn't work out too well for them.
        
         | chrisbrandow wrote:
         | costs of solar panels of all sorts have dropped 100 fold in
         | that time. I'm not sure I'd call that stagnation.
        
       | pfdietz wrote:
       | PV cells on thin flexible substrates are interesting for space
       | applications, where they could have very high power/mass.
        
       | denton-scratch wrote:
       | What is "roll-to-roll", in this context?
        
         | pjc50 wrote:
         | https://www.ronaldindia.com/all-you-need-to-know-roll-to-rol...
        
         | bionhoward wrote:
         | It means, to print long sheets on rollers like a newspaper
         | might.
        
       | dr_dshiv wrote:
       | Here is the graph of exponential installed solar capacity [1].
       | Like Moore's law, continuous technological innovation and
       | investment will be required to keep the pace. We just hit 1
       | terawatt-- and doubling time seems to be about every 3 years.
       | So... 1,2,4,8,16,32,64,128,512,1028, 2056 terawatts in 30 years?
       | 
       | With 20% capacity, that's equivalent to >300,000 Million Tons of
       | Oil (MToE) per year. Current global energy consumption is 14,000
       | MToE [2].
       | 
       | [1] https://ourworldindata.org/grapher/installed-solar-pv-
       | capaci...
       | 
       | [2]
       | https://en.wikipedia.org/wiki/World_energy_supply_and_consum...
        
         | sp332 wrote:
         | That chart ends at 2022, but 2023 was an even bigger year than
         | you would expect from that curve, with over 500GW of new solar
         | installed.
         | https://www.iea.org/reports/renewables-2023/executive-summar...
        
         | jandrese wrote:
         | Ahh, the classic case of seeing the bottom half of an S curve
         | and projecting it out to infinite exponential growth.
         | 
         | The number of times things have experienced infinite
         | exponential growth in all of history starting from the Big
         | Bang: 0.
        
           | ncr100 wrote:
           | /jk just wait long enough and that zero will go to Infinity
        
           | axus wrote:
           | Isn't the universe expanding exponentially since the Big
           | Bang?
        
             | cma wrote:
             | The expansion rate slowed down dramatically after the big
             | bang and then sped up again, from Wikipedia:
             | 
             | > Cosmic expansion subsequently decelerated to much slower
             | rates, until at around 9.8 billion years after the Big Bang
             | (4 billion years ago) it began to gradually expand more
             | quickly, and is still doing so.
        
           | mikepurvis wrote:
           | Sure, but until we see the inflection point we can't know how
           | much longer the bottom half of the S curve lasts-- it might
           | be 2, 5, 10 years, or it might have already passed; either
           | way we'll only know in retrospect.
           | 
           | Those different options make a _big_ difference on how much
           | PV is part of the long term global energy picture.
        
           | spywaregorilla wrote:
           | Ah the classic case of rounding a two digit number to
           | infinity to make a strawman point?
        
           | feoren wrote:
           | Nobody said "infinite".
           | 
           | The upper asymptote of an S-curve is often called its
           | "carrying capacity". We expect an inflection point about
           | halfway toward this point. What do you think the maximum
           | capacity of global solar energy is? The total amount of solar
           | energy hitting Earth is about 4.4 * 10^16 watts -- 44,000
           | Terawatts. If we covered 1% of the Earth in solar panels at a
           | meager 10% efficiency, that's 44 Terawatts -- this is a
           | reasonable low estimate for the "carrying capacity" from
           | total solar irradiance. We're at about 1 Terawatt right now.
           | A high estimate (remember, this is the absolute maximum)
           | might be 10% of the Earth at 20% efficiency -- 880 Terawatts.
           | Of course, if we run out of space on Earth, there's always
           | more space in ... well, space.
           | 
           | Another "carrying capacity" could be the materials needed for
           | production. As TFA illustrates, we have enough different ways
           | of producing solar panels that we are not anywhere near
           | maxing this out either.
           | 
           | So I think there's pretty good justification to think we're
           | still at the very early part of this S-curve.
        
         | tnel77 wrote:
         | This gives me hope! Thank you for sharing!
        
         | addaon wrote:
         | > So... 1,2,4,8,16,32,64,128,512,1028, 2056 terawatts in 30
         | years?
         | 
         | What did 256 terawatts ever do to you?
        
       | beanjuice wrote:
       | My two cents having formerly worked in perovskites trying to
       | upscale the process:
       | 
       | Perovskites are exciting (or were exciting) because they have a
       | high theoretical efficiency, are relatively simple to prepare,
       | and the "worst" component in them is lead (an incredibly abundant
       | material). The big problem with them is that they are famously
       | horrifically unstable in ambient conditions.
       | 
       | Roll-to-roll processing means that you can fabricate them in mass
       | scale. Ambient means that they claim to have solved issues like
       | working in glovebox conditions.
       | 
       | Even if the price of solar panels has come down below labor, the
       | fact that they are produced from rare earth minerals goes (in my
       | opinion) underreported.
       | 
       | Consider the relationship between perovskites and multi-junction
       | solar cells similar to the comparison between sodium and lithium
       | ion batteries. Lithium will always have a higher capacity, but
       | sodium is so abundant that for many applications it just doesn't
       | matter anymore.
        
         | hinkley wrote:
         | Do we not have lead free perovskites now?
        
           | philipkglass wrote:
           | Tin based perovskites have been studied for almost as long as
           | the lead based ones but they have been less efficient and
           | much less stable. Work continues to increase their efficiency
           | and stability, e.g.:
           | 
           | "Efficient tin-based perovskite solar cells with trans-
           | isomeric fulleropyrrolidine additives" (2024-01-29)
           | 
           | https://www.nature.com/articles/s41566-024-01381-7
        
         | KennyBlanken wrote:
         | Solar panels "produced from rare earth minerals" is "under-
         | reported" because _they are not made from rare earth minerals_
         | , and further: the minor metals they _are_ dependent upon are
         | byproducts of refining base metals, ie there isn 't much
         | additional impact from using them; we already make them.
         | 
         | I'm not really sure how someone who supposedly worked in solar
         | panel research would think rare earth metals are used in solar
         | panel construction.
         | 
         | Solar panels have decades-long lifespans (their rated lifespan
         | is based on when they drop below 80% efficiency, not when they
         | become useless), there's a growing recycling chain to sell
         | complete aged panels to other markets (typically underdeveloped
         | nations where daily equivalent hours of solar are very high and
         | land is plentiful so efficiency doesn't matter), and the panels
         | themselves are highly recyclable for the materials to make new
         | panels.
         | 
         | Ever notice how the people 'concerned' about the environmental
         | impact of mining rare earth minerals, which go into durable
         | goods that are highly recyclable/recoverable, don't seem to
         | have a problem with oil drilling, fracking, coal strip mining,
         | etc - for something that is usable once, maybe twice?
        
           | refulgentis wrote:
           | This is true: i.e. they use _rare_ metals not _rare earth
           | metals_.
           | 
           | On HN, I hope we can share a correction like that
           | respectfully: after all, they gave good info, except for a
           | one-word slip of the tongue.
           | 
           | The critique seems to extend beyond correcting that error,
           | becoming confrontational, questioning motivation and honesty
           | with phrases like "supposedly worked in." and the long bit
           | defending lifespan and enviromental impact against people who
           | "don't seem to have a problem with oil drilling, fracking,
           | coal strip mining, etc" - they didn't even touch on that
           | subject.
        
             | beanjuice wrote:
             | Thank you for responding, I agree with your points, I did
             | indeed make a mistake.
        
       | sholladay wrote:
       | Let's make sure they use little to no lead first before we deploy
       | them to homes all around the world.
       | 
       | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9860350/
        
       | fbdab103 wrote:
       | Wondering if anyone could help shore up my understanding or point
       | out a resource to get me a better handle on this.
       | 
       | Using the solar maps from here[0], you can find the kWh/day/m2
       | for the US. If I am in a say 5.7 kWh/day/m2 region and I have 1
       | m2 of a 20% solar efficiency panel, does that mean I would get
       | 1.14 kWh usable out the other end? Or is it 20% * X% horribly
       | lossy conversion factor?
       | 
       | If I want to math out 11kWh/day in the 5.7 region, back
       | calculating would put me at requiring 9.6 m2 of panels (11 / (5.7
       | * 0.2). Again, if there is a horrible lossy conversion factor,
       | that would just go into my denominator, correct?
       | 
       | Or am I missing something entirely? I tried to use this
       | calculator[1], but I could not recapitulate the numbers they were
       | generating.
       | 
       | [0] https://www.nrel.gov/gis/solar-resource-maps.html
       | 
       | [1] https://pvwatts.nrel.gov/
        
         | flavius29663 wrote:
         | The map shows solar resource, irrespective of the technology
         | you're using. For example, you could be using heat collectors
         | that would capture closer to 100%. To keep things simple, for
         | back of the envelope calculations, you can imagine 1kW per
         | square meter. Subtract cloud coverage, night hours and then
         | multiply with 0.2 for PV panels efficiency.
         | 
         | If you want 11kWh/day, you need: (5.7 * 0.2) * Y = 11, so Y =
         | 10 square meters. You can double check this: 10 sqm should have
         | about 10KW of solar potential energy, but with PV efficiency
         | you're getting about 2KW, so to reach 11kWh, you need 5 good
         | hours of sunshine on average.
        
         | philipkglass wrote:
         | You'd be able to generate 1.14 kWh at the panel level if you
         | kept the panel pointed directly at the sun throughout the day
         | [1]. This is called "2 axis tracking" and it was sometimes used
         | for solar farms when solar panels were much more expensive. Now
         | that panels are much cheaper, 2 axis tracking has practically
         | vanished from the market. The added expense and mechanical
         | complexity isn't worth it. Single axis tracking, where the
         | panels just rotate to track the sun from east to west, is still
         | popular in large solar farms. It captures more sun than leaving
         | the panels stationary but has less complexity than 2 axis
         | tracking.
         | 
         | For a rooftop solar panel, you're not going to have any sort of
         | sun tracking. The lack of tracking will reduce your output at
         | the panel level. You will also lose more output if dust,
         | debris, and bird droppings don't get cleaned away regularly.
         | 
         | You also lose some energy when the direct current electricity
         | from your panels gets converted to alternating current in the
         | inverter. How much loss depends on the inverter and how heavily
         | loaded it is.
         | 
         | The NREL tool you linked says it's designed for "homeowners,
         | small building owners, installers and manufacturers", which
         | implies that it's for rooftop systems. It includes estimates
         | for those loss factors I mentioned above, which is why I expect
         | that it falls short of the number you calculated.
         | 
         | [1] EDIT: I forgot another significant factor: temperature
         | coefficient of performance. A panel gets its efficiency
         | measured at "standard test conditions" which include a moderate
         | (near room temperature) panel temperature. Panels lose some
         | efficiency as they heat up, which means that they don't perform
         | as well as you might naively expect in the middle of the
         | summer. The loss varies by panel technology. The very best
         | conditions for panel output -- where they actually _surpass_
         | reported efficiency -- is  "bright sun but cold air," like noon
         | on a freezing cold day with clear skies.
        
           | fbdab103 wrote:
           | So, the bottom line is that the simple kWh/day/m2 * panel
           | efficiency * m2 of panels should be within the theoretical
           | ballpark of generation, but the real world is a harsh
           | mistress and will undercut you.
           | 
           | On that calculator resource, they provide a monthly and
           | hourly spreadsheet, but even with the more detailed numbers,
           | I was still failing to corroborate their presumably much more
           | sophisticated modelling which accounts for other losses.
           | 
           | Thanks. Just spit balling numbers and trying to see what
           | things look like.
        
           | naasking wrote:
           | > which include a moderate (near room temperature) panel
           | temperature. Panels lose some efficiency as they heat up,
           | which means that they don't perform as well as you might
           | naively expect in the middle of the summer.
           | 
           | This is why vertical solar panels are becoming a thing, the
           | additional cooling benefits increase output up to or beyond
           | the optimal angle to the sun, and the better cooling also
           | prolongs their life.
        
         | avhon1 wrote:
         | The "System Losses" breakdown shows the various additional
         | factors they are derating the system by. The figures seem
         | reasonable enough, and give an additional loss of 14%.
         | 
         | I put in my own address, which is in the 4.0-4.5 kWh/day
         | region, and set the DC system size to 1 kW, which corresponds
         | to 6m2 of panels (courtesy of their rooftop calculator). The
         | NERL website estimated that such a system would yield between
         | 2.45 and 6.48 kWh/day, with an annual mean of 4.71 kWh/day.
         | 
         | That works out pretty close to what the map indicates for my
         | region: 4.5 kWh/m2day * 0.2 conversion factor * 0.86 losses
         | factor * 6 m2 of panels = 4.64 kWh/day
        
           | fbdab103 wrote:
           | Super appreciate your reverse calculation. The downstream 14%
           | loss still is an easy enough fudge factor to use for a
           | plausible output number.
        
       | Animats wrote:
       | Roll to roll amorphous silicon solar panels go back to the
       | mid-2000s.[1] Those were commercial products, and, at the time,
       | not much more expensive than rigid cells.
       | 
       | [1] https://en.wikipedia.org/wiki/Energy_Conversion_Devices
        
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