[HN Gopher] Testing the F-35C Tailhook
       ___________________________________________________________________
        
       Testing the F-35C Tailhook
        
       Author : sklargh
       Score  : 279 points
       Date   : 2024-02-27 15:32 UTC (7 hours ago)
        
 (HTM) web link (the-engi-nerd.github.io)
 (TXT) w3m dump (the-engi-nerd.github.io)
        
       | fusslo wrote:
       | I think every engineer has been burned by faulty test equipment.
       | and I think every senior engineer has been burned by not trusting
       | test equipment that IS working properly!
       | 
       | that was a pleasant read
        
       | euler_angles wrote:
       | Author here. Did not expect to see this on HN at all. Just an
       | engineering war story I shared.
        
         | tra3 wrote:
         | This is really cool, thanks for sharing. What's wild to me is
         | that the program started in the late 90s and only now is the
         | F35 fleet up to originally specified? operational capacity.
         | 
         | Since then I graduated high school, got a degree, got married
         | etc etc. The time span is mind boggling. Would be interesting
         | to see how continuity is maintained for so long. In software it
         | feels like if a project is more than 6 months old, we throw it
         | out and rewrite it.
        
           | tekla wrote:
           | You write shit down and you have career engineers that
           | enforce continuity
           | 
           | It's trendy in software to complain about doing annoying work
           | like writing reports and documenting things. But most hard
           | tasks require writing reports and documenting things.
        
             | eitally wrote:
             | And this isn't limited to aerospace. My wife has spent a
             | career in pharma (drug save & pharmacovigilance
             | specifically) and it's the same way there. People complain
             | about rigidity and sluggishness in these industries but
             | there absolutely is an ingrained attitude of documentation
             | and process compliance that pervades. At one point -- and
             | this was just last year -- my wife took over running a
             | monthly safety report that involves manipulating a bunch of
             | data in Excel. Even that has a 9 page instruction guide,
             | and since she now owns the output she also owns maintaining
             | the manual.
             | 
             | Too often in the land of software we underestimate the
             | potential negative impact the traditional "move fast and
             | break things" approach to product development can have when
             | it comes to real world use in mission critical systems.
        
               | trhway wrote:
               | On the other side this unwillingness and mental non-
               | acceptance of those reports/manuals/etc. as a wasteful
               | activity frequently comes from the understanding that
               | there are more efficient ways of doing things, and that
               | drives the "software eating the world" effect. While I
               | naturally don't know the details of the case you mention
               | and pharma is far from the domains I've been in, yet in
               | many business/enterprise situations the software approach
               | is to code the many-page guide into business logic,
               | including ETL-ing the data instead of manual import, etc.
               | 
               | Move fast and break things brings you to the Moon in a
               | decade using primitive tech, where is total process
               | compliance can't do that even in 50 years using much more
               | advanced tech.
        
               | falcolas wrote:
               | So, an amusing anecdote related to your second paragraph
               | - one reason it's taking so long the second time around
               | is everything has to be repeated. They lost the knowledge
               | of how to make rocket stages and engines of that size,
               | and had to re-learn those lessons.
               | 
               | It's also quite important to remember how many lives were
               | lost (or nearly lost) because of "breaking things" in the
               | Apollo program. Something that's not nearly as acceptable
               | today than it was at the height of the cold war.
               | Something that directly implies moving more slowly and
               | being more sure that everything works the first time,
               | every time.
        
           | roughly wrote:
           | > In software it feels like if a project is more than 6
           | months old, we throw it out and rewrite it.
           | 
           | I think that would be a bad way to operate, but what's worse
           | is what we _actually_ do, which is write the project like
           | it's gonna be replaced in 6 months and instead keep that
           | poorly-documented untested duct-tape contraption around for a
           | decade as the central load-bearing component of critical
           | infrastructure.
        
         | wazokazi wrote:
         | Was there ever any consideration given to building a "testing
         | harness" to physically simulate the F35 landing? Something like
         | the "dead load" testing that the EMALS undergoes. Just in
         | reverse. Anyway, that was great read.
        
           | euler_angles wrote:
           | There was a lot of static load testing done, and things like
           | a drop test [0] of a full scale article. But to my knowledge,
           | the only way to test the dynamics of a carrier arrestment is
           | to actually do an arrestment. We do them on land; NAS
           | Patuxent River and NAS Lakehurst (among others) have a full
           | set of Mark 7 arresting gear like you would find on a Nimitz
           | class. Lakehurst also has the advanced arresting gear present
           | on the Ford class.
           | 
           | [0] https://www.youtube.com/watch?v=lGPseVNfZO0
        
             | fatbird wrote:
             | How much of a difference is there between dry land
             | arresting and carrier arresting? I would guess some since
             | the carrier represents a somewhat dynamic surface, and
             | flight conditions might likewise vary. Is there enough that
             | a second round of carrier based testing is required that
             | might trigger significant changes?
        
               | euler_angles wrote:
               | All of this was done as a work up to a carrier
               | deployment. In software terms, trying the arrestments on
               | land is deploying to test, doing them on a carrier is
               | production. There were three separate developmental test
               | deployments to carriers for the F-35C. Each deployment
               | sought to expand the understood envelope and and handling
               | procedures. The hook redesign happened before the first
               | deployment. The hard landing story in the post happened
               | during the work up to the third and final deployment.
        
               | psunavy03 wrote:
               | The Navy developmental test community does carrier
               | suitability testing of every new airframe, and there's a
               | whole program of nominal and off-nominal arrestments they
               | have to test in order to prove the jet can recover in all
               | expected scenarios.
        
               | whartung wrote:
               | I don't know if it's significant but on the carrier the
               | arresting system is going 25-30 mph. The ship is moving.
               | 
               | Again, maybe not enough to really matter, but enough to
               | at least take into consideration.
        
         | superjan wrote:
         | Isn't there a normally a mechanism that lifts the wire after
         | the landing gear has crossed it?
        
           | euler_angles wrote:
           | Yes, there are pendants that are supposed to keep the wire
           | above the deck, but the short space between the F-35C main
           | landing gear and the tail hook point means that there's not
           | enough time for the pendants to raise the wire above the deck
           | in the manner that the original (erroneous) wire dynamics
           | model would have suggested.
        
         | LorenDB wrote:
         | Hey, would you mind adding an RSS feed to your blog?
        
           | euler_angles wrote:
           | I am but a grunt who mostly programs radar models, I didn't
           | know Quarto blogs could do that until just now. Yeah, sure,
           | I'll add it.
        
             | euler_angles wrote:
             | Done!
        
               | LorenDB wrote:
               | Thank you!
        
               | euler_angles wrote:
               | Quarto made that really easy. Very cool.
        
           | idontwantthis wrote:
           | Sorry, it's been so long that I'm afraid to ask. What will
           | you do now that it has an RSS feed?
        
             | LorenDB wrote:
             | Uh, put it in my feed reader? What else is there to do with
             | RSS feeds?
        
               | dylan604 wrote:
               | If you're Googs, you deprecate them
        
         | iab wrote:
         | Are you actually euler_angles, or are you really
         | tait_bryan_angles
        
         | tiahura wrote:
         | Instead of a lot of modeling and testing, wasn't Northrop just
         | allowed to inspect an F18 and measure?
        
           | euler_angles wrote:
           | The F-18 tailhook geometry is far different than the F-35
           | tailhook geometry. F-18 hooks are much farther back from the
           | main landing gear, and are also much longer.
        
         | jtriangle wrote:
         | Why exactly did they redesign the tail hook? Surely they could
         | have just used one off any number of other aircraft with some
         | modification?
         | 
         | Or are all of those tail hooks bespoke designs because
         | _reasons_?
        
           | wbeckler wrote:
           | It could be related to the fact that they didn't have much
           | space for a normal size tailhook, as stated in the article.
        
             | jtriangle wrote:
             | I mean more the design of the hook itself, though, I don't
             | know if that design is even atypical to be honest.
        
               | mech987987 wrote:
               | Even if two different aircraft have the same space
               | constraints for the hook (which is a pretty big if), they
               | have different mass and deceleration characteristics
               | (i.e. minimum and maximum approach velocity) during
               | landing- changing the force exerted on the hook.
               | Designing a lighter hook for the lower loaded aircraft is
               | VERY desirable for high tech fighter jets- every ounce
               | saved is better range, better agility, etc.
               | 
               | As far as the little lip at the very tip of the hook- it
               | looks to me like the initial design was trying to
               | minimize any risk of digging into the flight deck and
               | causing damage- this is just a guess though.
        
               | wolverine876 wrote:
               | Due to the planes and to the rest of the tailhook (the
               | shank, etc.), they could hit at different angles, speeds,
               | etc. That's just a guess, however.
               | 
               | Each plane costs ~$100 million and the entire program
               | will cost over $1 trillion when it's done. Performance
               | needs are extreme: They need to land in all sorts of
               | adverse, imperfect conditions - damage to the plane, the
               | carrier, the wire, the personnel; bad weather; bullets
               | and missiles flying around. It seems worthwhile to design
               | the highest-performing tailhook for this plane, rather
               | than to save a few bucks.
               | 
               | Also, IME people doing something this sophisticated don't
               | miss those really simple, obvious issues that we happen
               | to be able to observe and grasp from the outside.
        
           | imglorp wrote:
           | They designed for the F-35B as the "baseline" with carrier
           | requirements secondary. Also, the engineers knew but, "their
           | concerns would have just as likely been ignored." This
           | reference was 2012, when they knew it was a problem but
           | before OP was fixing it.
           | 
           | https://www.f-16.net/f-35-news-article4494.html
        
         | mlekoszek wrote:
         | Glad you did.
        
         | aidenn0 wrote:
         | > "Boss," he says to me, "This fucker ain't gonna work. Look at
         | this thing. It's short, it's too close to the wheels, and look
         | at this dumbass hook shoe they got on it. If the wire don't hit
         | it exactly right, it's just gonna go under the hook and you'll
         | bolter."
         | 
         | Did nobody with practical experience with arrested landings
         | look at the arresting hook design prior to this? Obviously
         | computer models can and do predict extremely novel solutions to
         | existing problems, but it's worth double-checking the model
         | when someone with practical experience says "it will never
         | work"
         | 
         | In this case, it seems like a simple slow-motion video of an
         | arresting wire going under the wheels of an F-18 would have
         | been enough to debunk the model.
        
           | icegreentea2 wrote:
           | > Did nobody with practical experience with arrested landings
           | look at the arresting hook design prior to this?
           | 
           | I mean... it's very likely that the answer is no. The last
           | new carrier aircraft made was the Super Hornet - and that
           | design was basically done by 1995 (the F-35 tests in question
           | were in 2011/2012). That expertise would also be at McDonald
           | Douglas/Boeing. Northrop Grumman has a long history of
           | carrier aircraft development, but it would have been long
           | dormant by that point.
           | 
           | I'm sure there's all sorts of reasons the model's inaccuracy
           | wasn't caught before hand, but sometimes... if you're given a
           | model that's someone says that's been V&V'd, and it produces
           | a result that's only a little weird, you just go with it.
           | There are only so many things you can add extra testing onto
           | in a project. Sometimes you choose wrong.
           | 
           | Anyhow, consider that the model results were probably exactly
           | what they were expecting. Remember that the designers would
           | be honing in on the shorter tailhook. You can imagine their
           | mental model going - "ok on legacy aircraft, we have flatter
           | tailhooks because there's enough time for the cable to
           | settle". And then going "ok, with a shorter tailhook, there
           | won't be enough time to settle". And then their model comes
           | out and say "ya, with the shorter tailhook, it won't have
           | enough time to settle - it'll be UP IN THE AIR". Whereas
           | reality is "ya, with the shorter tailhook, it won't have
           | enough time to settle - it'll still be displaced DOWN".
        
           | the_af wrote:
           | Random thought: this is a case where someone's intuition
           | matched what actually happened, making us think "why don't
           | they listen to people with common sense?".
           | 
           | But what about the many other cases where someone with
           | "common sense" said "this fucker ain't gonna work" but the
           | thing worked as predicted by simulations? Surely they must
           | have happened too.
        
             | aidenn0 wrote:
             | My point is that when models predict counterintuitive
             | results (which they often correctly do; See e.g. Eurisco in
             | the Traveller TCS championship, or the shape of the F-117
             | compared to contemporary stealth aircraft), it's worth
             | double-checking.
        
           | MadnessASAP wrote:
           | Unfortunately, my decade plus as a military aircraft tech has
           | taught me that no, practical knowledge does not make it
           | through the system nearly as fast as engineering "expertise".
        
       | extraduder_ire wrote:
       | I thought tailhooks predated the f35. Did they need a different
       | design on this aircraft for some reason?
        
         | jeffrallen wrote:
         | The author says the design was constrained by the space
         | available for it when stowed in the airframe.
        
         | DiggyJohnson wrote:
         | Yes, the packaging geometry is pretty different on the F35C
         | compared to other carrier-operated platforms like the F14,
         | F/A-18, or E2C. Notably the platforms I just listed were
         | designed from the ground up for CATOBAR operation. The F35C is
         | just one variant of the platform, and must share certain
         | geometries and constraints with its conventional and hovering
         | sisters.
        
         | shitlord wrote:
         | Tailhooks do predate the F-35C, but this particular airframe
         | needs to maintain certain properties (low observability,
         | aerobatic performance, weight, etc.). You can't simply enlarge
         | the tail hook compartment and use the other aircraft's hook
         | without compromising some of these properties.
        
         | jcgrillo wrote:
         | Most machines don't have modular, swappable systems. For
         | example you can't generally take the wheels of one model of car
         | and just bolt them onto another (even if the bolt holes and
         | centering ring line up) expecting it to go well. A tailhook is
         | undeniably more complex than a car wheel--it's not a reasonable
         | expectation to be able to just bolt one on from a different
         | aircraft.
        
         | avalys wrote:
         | "Our existing service already has 'export to PDF'
         | functionality. Why do we need to spend money building and
         | testing 'export to PDF' functionality in our new service? Can't
         | we just reuse the same code?"
        
       | Scubabear68 wrote:
       | One thing that stood out to me - based on the narrative here the
       | tail hook never could work in real world conditions. The blog
       | mentions that the computer model used by the manufacturer was
       | wrong.
       | 
       | Does that mean that manufacturers don't field test the hardware?
       | If so, that is scary.
        
         | euler_angles wrote:
         | That's what the flight testing was for. I am not aware of a way
         | to all-up test something as dynamic as an arrestment without
         | actually building a jet and trying to catch a wire.
        
         | toast0 wrote:
         | This is the field test of the hardware. When you've got a
         | single customer anyway, it makes sense for the customer to
         | participate in or fully drive the field test.
        
       | vlachen wrote:
       | Great read. Looking forward to more! I was once a Harrier
       | mechanic, and I was told very often that I'd be learning to work
       | on the F-35Bs during my 2002-2007 enlistment, which obviously
       | didn't happen. So, as a former mech and current engineer, I am
       | very interested in hearing more about it's development.
        
         | euler_angles wrote:
         | I have other threads on Twitter discussing the F-35
         | 
         | > https://twitter.com/the_engi_nerd/status/1758633498464952414
         | Labeling everything I could see in the cockpit >
         | https://twitter.com/the_engi_nerd/status/1757243336941871159 a
         | discussion of my primary job in flight test, aircraft
         | instrumentation. >
         | https://twitter.com/the_engi_nerd/status/1747803565987381495
         | riffing along with chapter one of "F35: From Concept to
         | Cockpit", a compilation of papers written by Lockheed-Martin
         | employees at the conclusion of F-35 system design/development.
        
       | foxyv wrote:
       | I love hearing about these engineering challenges. Media loves to
       | point to these design iterations as proof that the F-35 is over-
       | hyped or inferior to existing jets. But what I see is innovation
       | and trying new stuff. Sometimes failing, but in the end making an
       | amazing jet.
       | 
       | I just kind of wish we lived in a world where we didn't NEED a
       | new fighter jet and could instead invest this time and effort
       | into peaceful pursuits.
        
         | rkagerer wrote:
         | _But what I see is innovation and trying new stuff._
         | 
         | I like your positive attitude. Though I think there were some
         | engineering shortfalls that should have been avoided with
         | common sense.
         | 
         | Eg. The original hook didn't work because the shoe was angled
         | up too high to catch the wire. The engineers designed it based
         | on a flawed simulation model. The guys field testing took one
         | look and knew it wouldn't work. Heck, I showed this photo to my
         | partner (non-engineer) and the first thing she said was "it's
         | not pointing right".
         | 
         | https://the-engi-nerd.github.io/posts/welcome/images/clipboa...
         | 
         | You can see the original (blue) vs revised (red):
         | 
         | https://the-engi-nerd.github.io/posts/welcome/images/clipboa...
        
           | hef19898 wrote:
           | Looking at the image, and knowing designers assumed the cable
           | would rebound before being cought by the hook, the original
           | design of the hook itself makes sense: catch the cable in the
           | air and make sure it doesn't slip down the hook.
           | 
           | Obviously it doesn't work to catch cable lying flat on the
           | ground. Which was, again, not the initial design requirement.
           | 
           | In another thread about Boeing, the topic of good sources to
           | learn about real engineering came up. Well, this is a great
           | example. Just assume the engineers designing the initial hook
           | were not complete clueless idiots.
        
           | foxyv wrote:
           | My first class in Calculus based physics, my professor did an
           | interesting thing. We would be asked to intuit the answer to
           | problems before we did the math to know for certain. Physics
           | is simply not intuitive.
           | 
           | Now, with regards to the simulation, the thing I think they
           | failed on wasn't a lack of common sense. I think what they
           | should have done is reproduce the results in real life using
           | a similar jet. They relied on the model a bit too much and
           | "Tested in production."
           | 
           | However, as far as mistakes go, this is a pretty small one.
        
             | euler_angles wrote:
             | There isn't a similar carrier aircraft in the inventory
             | that could have been used, as far as I know.
        
           | wolverine876 wrote:
           | > The guys field testing took one look and knew it wouldn't
           | work.
           | 
           | You have a hearsay, hindsight story (no offense to the
           | author) that one person thought it wouldn't work.
           | 
           | And now we have a hindsight HN comment that they would have
           | known it all along. I'm guessing the people who worked on it
           | weren't idiots, though people seem to delight in supposing
           | they are smarter than all the dumb people whose plans don't
           | work out perfectly.
        
             | euler_angles wrote:
             | No offense taken. The observation of an instrumentation
             | technician and an engineer (me) definitely counted for not
             | much at all in the grand scheme of things. And we could
             | have just as easily been proven wrong.
        
               | the_af wrote:
               | Yes, that's what I'm thinking.
               | 
               | Since you're the author: can you remember any cases where
               | the person with "common sense" thought "this crap ain't
               | gonna work" but it worked anyway? Surely people only
               | remember those cases when common sense won, and
               | selectively forget those where it didn't?
        
               | krisoft wrote:
               | > can you remember any cases where the person with
               | "common sense" thought "this crap ain't gonna work" but
               | it worked anyway
               | 
               | I have one! Totally different field though. Cruise ships
               | (and roro ferries) look sooo ungainly in water that
               | regular people frequently ask how do they not just roll
               | over. The Icon of the Seas goes 9 meter underwater and 20
               | stories over the water. It does not feel or look right.
               | Yet it is right, and keeps upright :), because it does
               | not have uniform density. The engines and machinery, and
               | tanks at the bottom of it keeps the center of gravity low
               | enough to make it stable.
               | 
               | The funny twist is that vehicle carrier ships also look
               | unstable the same way and there the intuition is more
               | correct. There have been multiple accidents where such
               | ships capsized. But the intuition there is still not
               | correct about the reasons why they flip over. (It is not
               | that they don't have enough draft, but due to free
               | surface effects and the cargo destabilising).
        
               | euler_angles wrote:
               | For F-35 flight test specifically, nothing comes to mind.
               | Perhaps I'm a victim of the forgetting you mention.
        
         | ckozlowski wrote:
         | It's true, and it often forgets that most other aircraft go
         | through the same teething problems.
         | 
         | As the article skillfully shows, there's a lot of work that
         | goes into seemingly simple things like a hook. Other elements
         | can be really complex to work out. The F-35's integrated power
         | pack[1] was the source of quite a few issues if I recall
         | correctly. But it was developments like that which allowed the
         | plane to keep weight under control such that we now have a
         | supersonic STOVL jet in the F-35B.
         | 
         | It's a pet peeve of mine when commentators say "that's stupid,
         | they should just do <this>!" . Well, if it were so easy...
         | 
         | I get your sentiment regarding the need for new fighter jets.
         | At the very least, some of these engineering developments end
         | up helping commercial applications as well. A good example is
         | the C-5 Galaxy, which went through torturous development. But
         | lead to the development of the TF-39 engine, which was
         | revolutionary in concept. It then became the CF6, which then
         | went on to power a long line of successful airliners.
         | 
         | [1] https://www.defenseadvancement.com/feature/3-aircraft-
         | system...
        
           | MadnessASAP wrote:
           | > It's a pet peeve of mine when commentators say "that's
           | stupid, they should just do <this>!" . Well, if it were so
           | easy...
           | 
           | Why don't they just put windows in the submarine...
           | 
           | It's good to remind ourselves and occasionally others that if
           | the answer to a problem in a domain we don't have much
           | knowledge on seems simple. Chances are the people with the
           | knowledge are well aware of your answer and know why it won't
           | work.
        
         | helpfulContrib wrote:
         | The cost of a single F35 could fund so much peace in the world.
         | The only reason this isn't happening is because the people
         | making sure the American people keep endlessly funding these
         | programs have no intention whatsoever to make peace. _They just
         | don 't have the intention to do so._
         | 
         | They intend for there to be endless war, which is what these
         | machines produce. It is the only thing they can be used for..
        
           | foxyv wrote:
           | I would love to live in a world where I can know for a fact
           | that war will never again happen. However, the path to that
           | world is a very long one. In the meantime I want to know that
           | the acquisitive psychopaths that run many of the countries in
           | the world have a very good reason to not line me up in front
           | of a wall and shoot me.
           | 
           | Should we be taking steps to a more peaceful world that we
           | aren't right now? Yes, very much so. However, unless you want
           | to imitate the path of Tibet or Ukraine, then you better
           | spend some money on guns and fighter jets.
        
           | avalys wrote:
           | This is such nonsense. Could the USA have won WWII by paying
           | off Hitler?
        
           | marcinzm wrote:
           | Yes, America funded Russia's recent invasions. Yup. All
           | America.
        
           | euler_angles wrote:
           | I abhor war. I believe the only way to secure peace is to be
           | very good at war. That's why I participated in flight testing
           | the F-35, and why I work on electronic warfare simulations
           | now.
           | 
           | I wish I lived in a world where there's no need for any of
           | this, but as far as I know, war is as old as the species.
        
         | mardifoufs wrote:
         | Yeah it's amazing how it is currently the best jet in the world
         | considering how reviled and criticized it was in the media. And
         | said criticism had real consequences, here in Canada we
         | basically got stuck buying 1970s trash just because the f-35
         | became a taboo and a meme due to projected costs, even if it
         | means that we will pay even more for the alternatives for much
         | much less capabilities.
        
           | foxyv wrote:
           | To be honest, I think the F/A-18 is an excellent jet for
           | Canada's needs. Also Canada currently has 88 F-35s on order
           | and will get their first ones in 2026.
        
             | dralley wrote:
             | The ancient F/A-18s airframes Canada purchased however,
             | were not.
             | 
             | >Canada expects to receive its first four F-35As beginning
             | in 2026, another six in 2027, and six more in 2028, with
             | the full fleet to arrive in time to enable the phase out of
             | the CF-18s by the end of 2032. But its CF-18 fleet, even
             | bolstered by the purchase of 18 ex-Royal Australian Air
             | Force F/A-18A-Bs, may not be able to effectively hang on
             | until then.
             | 
             | They wasted a lot of time and money setting up supply
             | chains and training pipelines for a fleet of near-end-of-
             | life airframes that required constant maintenance, provide
             | only the bare minimum capabilities and won't end up in
             | service for very long. And they're having so many retention
             | issues with their pilots that even that is wasted.
        
               | wolverine876 wrote:
               | The world changed significantly since that initial order,
               | with the threats greatly increasing (from China and
               | Russia). F/A-18 jets might have made sense in a more
               | peaceful world.
               | 
               | Now Canada has bigger problems and needs to better
               | interoperate with NATO allies. Many countries switched
               | their plans to F-35's after Russia invaded Ukraine.
        
               | mardifoufs wrote:
               | The issue is really that they bought used, worn out
               | airframes just because they weren't as old as ours. From
               | another Airforce that basically deemed them to be too old
               | and worthy of replacement by the f-35... the same f-35
               | that we chose to not buy instead! It's such a Canadian
               | thing but we just basically swept the problem away for
               | the couple of years that we can get from the airframes,
               | but we had to basically go through all of the procurement
               | again not even half a decade after that decision.
               | 
               | So there was no point at all, we could've just bought
               | actual replacements (f-35 or not) that would last for an
               | entire generation back in 2p15. But hey, problem solved
               | for the current government so who cares about what
               | happens in 10 years! But then the issue got too big and
               | we ended up circling back to buying the exact same f-35
               | that we wanted to have for the past 20 years. Just with a
               | worse deal and even more clapped out f18 and pilot
               | accidents.
        
               | foxyv wrote:
               | I don't mean that the airframes are any good, I just mean
               | that Canada has a population similar to that of
               | California and almost half the GDP. They neighbor their
               | closest ally and are separated by ocean and arctic wastes
               | from anyone who would want to invade them. They don't
               | really have much expeditionary need and their defense
               | would be backed by all of NATO.
               | 
               | So a couple old multi-role fighters are sort of okay for
               | what they are doing. Mostly air to ground missions and
               | demonstration flights. They need to up their defense
               | spending a bit to meet NATO obligations, but not that
               | much honestly. No one is going to kick out Canada,
               | especially after the USA dragged them into Iraq.
        
             | euler_angles wrote:
             | As a guy who knows the F-35 and the program pretty well, I
             | think the best Canadian minds on the F-35 are Richard
             | Shimooka with the Macdonald-Laurier Institute, and former
             | CAF and F-35 test pilot Billie Flynn.
             | 
             | Shimooka has a number of works chronicling the Canadian
             | F-35 decision making process, e.g.
             | https://macdonaldlaurier.ca/assessing-damage-canadas-
             | fighter...
             | 
             | Billie Flynn discussing the F-35 and the current state of
             | the CAF on "The Merge" podcast:
             | https://youtu.be/kibWNHr9hdg
        
           | 2OEH8eoCRo0 wrote:
           | > the f-35 became a taboo and a meme
           | 
           | Who benefited? I assumed that while criticism is healthy,
           | some calls for cancelling the aircraft were from adversaries.
           | Easiest way to defeat the plane is to get Congress to kill
           | it.
        
       | jessriedel wrote:
       | > The program decides to officially stop trying to chase the off-
       | center arrrestments and wire only arrestments.
       | 
       | What does this mean? That the F-35C can only hook correctly when
       | it lands very close to center? And what does "wire only" mean?
       | Aren't all arrested landings on carriers "wire only"?
        
         | moelf wrote:
         | I thought there's also the net they can use if, say, an
         | aircraft lost tailhook
        
           | jessriedel wrote:
           | Sure but that's emergency only.
        
         | euler_angles wrote:
         | The whole purpose of this series of tests was to try to
         | exercise the arresting gear in the most punishing ways. One way
         | that's usually done is to try to arrest far off the centerline
         | (where the arresting force will be applied far more intensely
         | to one side) and also to try to have the arresting hook grab
         | the wire while the jet is still wheels above deck (this slams
         | the aircraft down, HARD)
         | 
         | After this incident it was determined that we had fulfilled the
         | intent of the test plan.
         | 
         | Also, instrumented aircraft capable of doing arrestments were
         | in short supply: the program only had two of them, and we
         | pushed one to its very limit.
        
           | jessriedel wrote:
           | > After this incident it was determined that we had fulfilled
           | the intent of the test plan.
           | 
           | Ok, so it was considered good enough? (This quote made it
           | seem like the testing had failed and they were giving up:
           | "The program decides to officially stop trying to chase the
           | off-center arrrestments and wire only arrestments.)
           | 
           | Also, I still don't understand what wire-only arrestments
           | are. Aren't _all_ arrestments wire only?
           | 
           | Thanks.
        
             | hbrav wrote:
             | I think "wire only" means the hook catches while the wheels
             | are still off the deck.
             | 
             | I suppose that hard landing might have, in some ways,
             | replicated the hard slam-down this would produce. Author,
             | is that the case? Was the hard landing judged to have been
             | a decent proxy for the wire-only arrestment?
        
               | bronson wrote:
               | Seems unlikely. One is slamming due to a heavy
               | glideslope. Two is slamming due to a serious yank on the
               | rear section. The airframe stresses and flight dynamics
               | will be different.
        
               | euler_angles wrote:
               | Yeah, dynamics will be different, though caveat I am not
               | a structures/loads engineer.
               | 
               | I just don't think anyone had the risk appetite to chance
               | a test asset against a very difficult to achieve test
               | point.
        
               | hef19898 wrote:
               | It is also fair to assume the decision to not do
               | additional testing of wire-only arrests was well analyzed
               | by the respective engineering teams.
               | 
               | Program management _does not_ take decisions like this by
               | themselves.
        
               | euler_angles wrote:
               | Absolutely. We had a whole carrier suitability team full
               | of people who lived and breathed this stuff. It was just
               | my responsibility to make sure the aircraft
               | instrumentation system got them the data they needed, at
               | a high enough quality, to empower their analyses and
               | decision making process.
        
             | werrett wrote:
             | Based solely on the above description -- wire-only is when
             | you don't have wheels on deck, also slowing the craft down.
        
               | jessriedel wrote:
               | Got it, thx!
        
             | ferfumarma wrote:
             | > Ok, so it was considered good enough? (This quote made it
             | seem like the testing had failed and they were giving up:
             | "The program decides to officially stop trying to chase the
             | off-center arrrestments and wire only arrestments.)
             | 
             | Kind of both: it was too dangerous to test a wider range of
             | parameters, and the testing was therefore "successful"
             | because it was crystal clear that going beyond the point
             | where they had the problem would not be safe. So in this
             | case "giving up"/stopping and "determining the limits of
             | the landing envelope, were reached at the same time.
        
             | bombcar wrote:
             | I assume wire-only means no reverse thrust and no brakes.
        
               | jessriedel wrote:
               | No, aircraft land on carriers while applying full
               | _forward_ thrust and (I am 99% sure) no wheel brakes. The
               | idea is that if the wire fails to catch they  "bolter",
               | i.e., do a touch-and-go, so they can come around for
               | another landing attempt. (If they stopped or reversed
               | thrust and the wire didn't catch, they'd end up in the
               | drink.)
               | 
               | Based on other comments (or re-reading the authors
               | comment carefully), it turns out that "wire only" mean
               | that the wire catches before the wheels touch the ground.
               | (This puts additional strain on the wire and airframe.)
        
               | wolverine876 wrote:
               | > no wheel brakes
               | 
               | There are brakes on the wheels (that can slow a plane
               | moving at flying speed)? That's a lot of force. I assumed
               | the wheels merely prevent friction between the plane body
               | and the deck, and the engines and control surfaces, and
               | the wire, did the braking.
        
               | ambichook wrote:
               | "no wheel brakes" here means that the brakes aren't
               | engaged, as stated so that if the aircraft misses the
               | wires it can touch and go without drowning the pilot and
               | destroying an $80m aircraft
        
           | jessriedel wrote:
           | (BTW, the twitter link on your blog is mistakenly going to
           | twitter.com. I think you meant to link to your account:
           | https://twitter.com/the_engi_nerd Cheers!)
        
             | euler_angles wrote:
             | Oh, thanks for the spot. Not sure why it's doing that...
        
               | euler_angles wrote:
               | Fixed
        
       | torcete wrote:
       | Since the new aircraft carriers have this new fancy
       | electromagnetic catapults. Why don't they just use regenerative
       | braking like the hybrid cars? They could save a lot of energy
       | recharging those catapult accumulators.
       | 
       | I'm joking, of course.
        
         | superjan wrote:
         | Well the ship gets a little nudge in the right direction for
         | free.
        
           | dieortin wrote:
           | Or in the wrong direction, depending on the wind
        
         | jcgrillo wrote:
         | If those hybrid cars just had nuclear reactors they wouldn't
         | need all that complex regeneration stuff, or an IC engine even
         | :)
        
       | scirner22 wrote:
       | Awesome read! I worked on IFLOLS as a new grad software engineer
       | during this time.
       | 
       | Since leaving the government to work at various software
       | startups, I miss real world engineering like this.
        
         | wolverine876 wrote:
         | What do you mean by "real world engineering"? That is, how does
         | it differ in your perception?
        
       | lchengify wrote:
       | > Engineers, saving your program time and money out of the sheer
       | laziness of not wanting to make a new XML format for an
       | instrumentation project. This is how progress is made in the
       | world, I guess.
       | 
       | I've worked in healthcare, fintech, and ads and this is one thing
       | I've done in all three fields. I swear i've written or debugged
       | XML parsers in 20 different languages at this point just so I
       | didn't have to get consensus on a new format.
        
         | euler_angles wrote:
         | We made our XMLs with, horror of horrors, a Visual Basic script
         | that ran in Excel and digested several input documents to
         | generate a map template that we could then tweak by hand and
         | turn into an XML through another VB script.
        
           | lchengify wrote:
           | Honestly, makes sense. This is how much of finance runs their
           | models.
        
             | euler_angles wrote:
             | We weren't allowed to have any other real programming
             | tools, and the telemetry "maps" we were trying to make
             | were/are major/minor frame oriented. This maps nicely to a
             | grid of data: a spreadsheet.
             | 
             | IRIG 106, Chapter 4 PCM telemetry covers what we were doing
             | in this process, along with Chapter 9.
        
       | HumblyTossed wrote:
       | Isn't this over engineered aircraft supposed to VTOL?
        
         | ranger207 wrote:
         | There's three versions. The F-35B is the one that can take off
         | in a short distance and land vertically[0] and it has a big
         | lift fan behind the cockpit. The F-35A and F-35C don't have the
         | lift fan; the C has large wings and a reinforced tailhook[1]
         | compared to the other versions.
         | 
         | [0] The F-35B _can_ take off vertically, but it can't do so
         | with any reasonable weapons or fuel load.
         | 
         | [1] Many non-Navy planes have tailhooks to work with emergency
         | arresting wire systems at Air Force bases, but those are for
         | emergencies and are rarely used, whereas the Navy uses
         | tailhooks all day every day
        
         | dralley wrote:
         | Only the B, and the B is only intended to do short takeoffs not
         | vertical ones (it is _possible_ to take off vertically but
         | pointless, you can 't do it with a combat load).
         | 
         | The C is meant to do carrier takeoffs and landings. Landing on
         | a carrier the traditional way is more reliable than trying to
         | land vertically every time.
        
       | sillywalk wrote:
       | An interesting side-note on the F-35C - when it was
       | ordered/designed there was no aircraft that could deliver
       | replacement engines (even when disassembled) to an aircraft
       | carrier. They wouldn't fit into the C2 Greyhound. Kind of an odd
       | oversight.
       | 
       | They _can_ fit into the CMV-22B variant of the Osprey, which is
       | grounded for now, and I believe the CH-53K King Stallion. But
       | they those aircraft didn 't exist until recently.
       | 
       | edit:
       | 
       | I meant to say that the C-2 couldn't carry _F-35 engines in
       | particular_ because they don 't fit, not that they couldn't carry
       | replacement engines _in general_.
        
         | nickff wrote:
         | Your statements are vague and incorrect.
         | 
         | First off, there are CTOL airplanes which can deliver
         | replacement engines to aircraft, just not _F-35 replacement
         | engines_ (because of their large blade diameter). USN had
         | previously used C-2 Greyhounds for these sorts of duties, but
         | they have too small a fuselage, and were being decommissioned.
         | There was talk of converting some decommissioned S-3B for COD,
         | exchanging their fuselage for a wider one to accommodate the
         | F135, but this was not pursued.
         | https://archive.ph/20150209193642/http://www.defensenews.com...
         | 
         | Second, lots of helicopters can carry F-35 replacement engines,
         | including the Boeing Sea Knight.
         | https://en.wikipedia.org/wiki/Boeing_Vertol_CH-46_Sea_Knight I
         | believe that the USN didn't want to depend on conventional
         | helicopters because of their relatively short range.
        
           | euler_angles wrote:
           | The CH-46 has been out of US Navy service for 20 years and
           | Marine Corps service for almost 10, just as a program note.
        
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