[HN Gopher] Updates on Grounding of Boeing 737 MAX 9 Aircraft
       ___________________________________________________________________
        
       Updates on Grounding of Boeing 737 MAX 9 Aircraft
        
       Author : hef19898
       Score  : 221 points
       Date   : 2024-01-13 10:30 UTC (12 hours ago)
        
 (HTM) web link (www.faa.gov)
 (TXT) w3m dump (www.faa.gov)
        
       | paulsutter wrote:
       | Do all 737-9 Max have plug doors? If not title should be updated
       | 
       | > Every Boeing 737-9 Max with a plug door will remain grounded
       | until the FAA finds each can safely return to operation.
        
         | HappyJoy wrote:
         | Depends on the seat configuration. Some times instead of a plug
         | you have a door.
        
           | hipadev23 wrote:
           | Are some of those times where the plug converts to a door
           | mid-flight?
        
             | loloquwowndueo wrote:
             | No - doors have hinges and you can close them afterwards
             | without having to look for the blown door in someone's
             | backyard.
        
           | gregoriol wrote:
           | But doors need bolts too, right?
        
             | simion314 wrote:
             | Yes, but FAA is not willing to pro-actively inspect the
             | entire plane, at least 3-5 random ones should be inspected,
             | maye also offer something so Boeing employees have the guts
             | to speak up
        
             | beej71 wrote:
             | I'm curious about this, too. Seems like the door would have
             | the exact same mount as the plug if they're to be
             | exchanged...?
        
         | foobarbecue wrote:
         | Yeah, I think the title is wrong, but it's confusing because
         | there's a lot of conflicting info online about this.
         | 
         | https://www.foxbusiness.com/lifestyle/boeings-737-max-9-airc...
         | 
         | says:
         | 
         | "Southwest told FOX Business that the Max 8 and Max 7 models in
         | their existing fleet do not have the exit-door plug like the
         | one involved in the Alaska Airlines incident on Jan. 5.
         | Overall, its fleet and operation are unaffected."
        
           | masklinn wrote:
           | The title does clearly talk about Max 9, so the Max 8 and 7
           | are irrelevant (the max 9 is longer, hence the possibility of
           | needing an actual door for high density setups).
           | 
           | The title should still clarify that it's only max 9s with a
           | plug door _but_ as far as I understand that should be pretty
           | much all 9s in the US: the additional exit is only needed in
           | the densest configurations which are only used by ULCC, 85%
           | of the global MAX9 fleet has a plug.
        
             | closewith wrote:
             | The Max 8s can also have the door (Ryanair fly 8200s and
             | have the additional door), so presumably may have the plug?
        
         | alistairSH wrote:
         | No, high density seating layouts get a door in that opening vs
         | the plug.
         | 
         | But, the majoity, if not all, Max-9 operating in the US have
         | the plug. The high density version is, IIRC, mostly sold to low
         | budget European carriers.
        
           | specialist wrote:
           | My neighbor is retired from Boeing. Started on factory floor,
           | fresh out of the Navy. Was a troubleshooter/inspector for
           | years. He stays on top of all the Boeing news. He has _A LOT_
           | to say about MD 's execs destroying Boeing's obsessive
           | culture of engineering and quality.
           | 
           | As of two days ago, his current understanding is the plugs
           | are removed and reinstalled when the interiors are installed.
           | Meaning it could have been mfg correctly (in Wichita, KS) and
           | then reinstalled incorrectly (Renton, WA?).
           | 
           | He isn't yet clear about who was responsible for what. Like
           | how this could have been missed by the multiple inspections.
           | 
           | Heresay, so take it or leave it. Just repeating what he tells
           | me. I've encouraged him to comment, but he's not that kind of
           | person.
        
           | beej71 wrote:
           | Does anyone here know how the real emergency exit door mounts
           | versus the plug door?
        
             | p_l wrote:
             | IIRC there's essentially a door assembly that supports
             | opening _once_ , so it doesn't have all the bells and
             | whistles of normal door assembly, that fits into the same
             | mounting points as the plug door but also has components
             | that enable opening it.
        
       | thatjoeoverthr wrote:
       | If the doors are manufactured wrong, what else could be wrong? Is
       | it even possible to check everything, if they were wholly
       | manufactured sloppily?
        
         | jl6 wrote:
         | Depends how deep they go on the root cause analysis. If the
         | manufacturing flaw was in turn caused by management flaws, then
         | yes, that's an underlying issue that has the potential to taint
         | everything above it.
        
           | rst wrote:
           | Well, looking at another part of the organization distant
           | enough that top management (the C-suite) is pretty much all
           | they have in common: They had massive quality problems on
           | their _space capsule_ (Starliner). (They launched the first
           | test flight without having ever done an intgrated test of the
           | software in expected mission time -- which led to the
           | computers being so confused immediately after launch that it
           | blew most of the thruster propellant. That led to an urgent
           | hunt for software bugs elsewhere, with the capsule already in
           | orbit -- which found another nasty bug which was even worse.)
           | 
           | This is in addition to numerous other quality control issues
           | on airliners -- several other well-publicized issues on the
           | 737-MAX itself, bric-a-brac left in tanks on 767 tankers,
           | quality control issues at the plant producing 787s.
           | 
           | It really does look systemic.
        
             | zmgsabst wrote:
             | The KC-46A is also garbage, from their military division.
             | 
             | I agree the problem is systemic.
             | 
             | https://www.thedefensepost.com/2023/08/08/usaf-tanker-
             | aircra...
        
               | rst wrote:
               | Those are the 767 tankers I mentioned -- the KC-46A is a
               | modified 767.
        
         | FrustratedMonky wrote:
         | "Is it even possible to check everything"
         | 
         | Yes. It is possible to check everything. We've been
         | manufacturing now for centuries. There are absolutely
         | techniques, methodologies, organizational structures, all to
         | prevent this.
         | 
         | That this is happening is purely cost cutting. Accountants
         | balancing lives against pennies. Just like automakers would do
         | calculations to determine the cost of installing seat belts
         | against potential lawsuits. Nobody cares about lives, it was
         | simply a calculation based on potential lawsuits.
         | 
         | Notice, it is totally possible to check everything. There was
         | never a problem with our ability to prevent deaths, it was just
         | too expensive. Because lives are actually cheap. MOLOCH.
        
           | XorNot wrote:
           | They're not balancing lives against pennies. They're just not
           | thinking about it. That's the mistake you're making: you're
           | implying a plan because a plan means there's control. But
           | that's not how it works: someone said "hey it would be
           | cheaper if we could just not do this" - someone probably said
           | "well this double check is necessary because bad things could
           | happen". They were dismissed with the twofer of "that check
           | never finds any faults" or my personal favorite "that won't
           | happen" (no justification given).
           | 
           | No one in Boeing has a spreadsheet of expected aircraft crash
           | rates versus dollars earned on manufacturing and turned the
           | dial till they got a nice peak. They just plain didn't think
           | about the potential consequences.
        
             | orwin wrote:
             | Exactly. They probably don't balance anything.
             | 
             | Industrial tools manufacturers have the same issues.
             | Sometimes it ends in breaking that hurt both people and the
             | tool, but sometimes it's even more dumb: 'hey, this part is
             | under a lot of friction, has to be replaced after each
             | maintenance cycle, let's buy almost the same at half the
             | cost, the maintenance will be 20% cheaper'. How it end up:
             | the tool require faster maintenance cycle, and in the end,
             | without taking into account maintenance technicians
             | salaries, it ends up 30% more expensive (which isn't an
             | issue for new tools, but quite a big one for tools under
             | initial maintenance contracts)
        
             | FrustratedMonky wrote:
             | Right, you are correct. Corporations have adapted and don't
             | make such blatant calculations anymore. With seat belts, or
             | gas tanks, in 70's. There were actual actuaries that did
             | the exact calculations, what would manufacturing cost, what
             | percentage of accidents would result in lawsuits, what are
             | estimated payouts. And they actually did the math to
             | balance cost to produce to lives.
             | 
             | But they got into a lot of trouble that they were doing
             | those calculations.
             | 
             | Now it is more subtle, everyone has budgets to hit, there
             | are deadlines, production quotas. And with Just In Time
             | Manufacturing, and local 'ownership'. Some Blackbelt
             | consultant convinces the local managers to 'optimize'. And
             | of course, they start cutting corners. No real calculation,
             | just constant pressure to cut.
        
           | maxbond wrote:
           | > MOLOCH
           | 
           | Could you elaborate?
        
             | ahartmetz wrote:
             | A an ancient god that eats humans, sometimes used as a
             | metaphor for capitalism or other pitiless societal forces.
        
               | maxbond wrote:
               | Sorry, I could've been clearer, I understood the
               | reference, I wanted to know what they meant by signing
               | off like that. I took an inference that seemed unusual
               | and perhaps mistaken, so I wanted clarification.
        
               | FrustratedMonky wrote:
               | In the Moloch essay, there are several examples of
               | 'capitalism' or 'libertarianism' that make the point that
               | there is such a constant drive to cut costs, that humans
               | will destroy themselves. And this drive is "Moloch", we
               | are it, and also subject to it.
               | 
               | So to me Boeing is just another example in a long line of
               | corporations just doing what corporations do, cut costs,
               | no matter what the impact.
               | 
               | It sounds too blatant, who would consciously want to kill
               | people to save a few pennies.
               | 
               | But what actually happens is just organizational,
               | everyone has a budget to hit, there are layers and layers
               | of middle managers that are getting squeezed, and they
               | start cutting corners. No single corner seems that bad.
               | But it is a constant slow progression towards disaster.
               | 
               | A thousand cuts. Some 'common joe manager' that has a kid
               | in collage, a mortgage, and his boss is breathing down
               | his neck, so he cuts a corner. -- But the problem is,
               | everyone has a boss, no one is free, the entire
               | organization/system is the beast, but we also comprise
               | the beast.
               | 
               | https://slatestarcodex.com/2014/07/30/meditations-on-
               | moloch/
        
             | nostrademons wrote:
             | Probably referencing this essay:
             | 
             | https://slatestarcodex.com/2014/07/30/meditations-on-
             | moloch/
        
         | davedx wrote:
         | Don't worry, I am sure the FAA will make sure Boeing sends them
         | a very serious memo that the plane has been checked and can fly
         | again this time.
        
           | acdha wrote:
           | You don't see any possibility that the unprecedented in
           | modern times failure of the 737 MAX might have caused anyone
           | in the FAA leadership or Congress to reconsider their
           | relationship? Some might see the language in this memo as
           | evidence of that.
        
             | MontagFTB wrote:
             | The DC-10 cargo door issue was unprecedented in its time,
             | and the first failure was smoothed over with a phone call
             | from the CEO to the FAA, instead of an airworthiness
             | directive. The plane wasn't grounded until the second
             | incident killed all aboard.
             | 
             | I am glad for the AD in this case, and hope the FAA casts
             | as watchful an eye over Boeing that we are all hoping they
             | will, but shortcuts have happened before.
        
               | acdha wrote:
               | Yes - I'd like to think that we've learned better but
               | that was in the late 1970s and we are suspiciously around
               | the time where the people who had direct experience would
               | have retired or been on the way out, similar to how a lot
               | anti-vax recruits were too young to have lived memory of
               | just how many kids things like polio harmed.
               | 
               | It sometimes seems like we need the engineering
               | equivalent of what Germany does with Holocaust education
               | to remind everyone of how past disasters were
               | preventable, and usually caused by multiple people
               | deciding not to act on early warning signs.
        
               | p_l wrote:
               | And the FAA director at the time was selected
               | specifically as a person who would be more willing to
               | play ball with the business, and had such marching orders
               | from President.
               | 
               | Similar thing happened during Bush Jr's administration.
        
       | ReptileMan wrote:
       | Boeing - ready to change and fix everything, except their
       | corporate culture.
        
       | jakozaur wrote:
       | Airbus A320neo is just a better plane. A case study where better
       | engineering provided a competitive advantage.
        
         | squirrel6 wrote:
         | True, I've heard and read that many pilots prefer the cockpit
         | config over the 737. Boeing needs to just start over.
        
           | diggan wrote:
           | > Boeing needs to just start over
           | 
           | Would that even be possible? How long time would it take them
           | to complete a completely new design? And then how long time
           | from the design is finished until they can start delivering
           | planes?
        
             | JKCalhoun wrote:
             | Is _not_ starting over even possible for Boeing a this
             | point?
        
               | Dalewyn wrote:
               | Using a trusted and proven design (eg: 737 NG) is fine
               | and even beneficial. In fact, reusing older designs in
               | and of itself is fine.
               | 
               | The problem is Boeing clearly doesn't know how to
               | manufacture good aircraft anymore. Whether it's a rehash
               | or clean sheet design, the result won't change until
               | Boeing is run through the washing machine.
        
               | sgarland wrote:
               | Except it's been so heavily altered that they had to use
               | software (MCAS) to correct for the flight characteristics
               | induced by the larger engines. And we all know how that
               | worked out.
        
               | wkat4242 wrote:
               | Yes but this is not a huge problem with the airframe
               | itself. The tendencies without MCAS are fine. The pilots
               | just need to be trained for them.
               | 
               | The problem was that airlines want to skimp on the
               | training.
               | 
               | The same thing happened with the engine management.
               | Boeing doesn't want to introduce an engine warning system
               | because it would mean pilots have to be retrained. A lot
               | of these barriers aren't part of the physical design but
               | the industry as a whole being extremely wary of training.
               | Probably as a result of cheap low-cost carriers emerging.
               | 
               | Not saying Boeing is a great manufacturer but it's not
               | the only issue at play.
        
               | sgarland wrote:
               | I've just finished reading Flying Blind by Peter Robison
               | (recommended elsewhere on HN recently), which had
               | engineers arguing that the plane's flight characteristics
               | in extremis were not acceptable, and that the correct fix
               | was by physical redesign, not software.
               | 
               | Another point the book made was that since nearly every
               | other modern aircraft has far more advanced avionics, it
               | causes the issue of pilots who are used to computers
               | handling a lot of tasks suddenly having to do that
               | themselves. This is probably not as much an issue with
               | carriers who solely use 737s, like Southwest, but I can
               | definitely see the issue otherwise.
        
               | wkat4242 wrote:
               | Interesting, I was reading elsewhere that the pitch-up
               | tendency is not extreme and within limits of other
               | approved airframes.
               | 
               | And there's the stabiliser trim that helps a lot with
               | control forces of course. But I didn't read that book, I
               | will check it out thanks!
        
               | MaxBarraclough wrote:
               | > The problem was that airlines want to skimp on the
               | training.
               | 
               | The airlines weren't entirely at fault; Boeing
               | misrepresented the necessity of serious pilot training.
               | 
               | The FAA - not Boeing - eventually mandated simulator-
               | based training for pilots transitioning onto MCAS-
               | equipped aircraft.
        
               | 05 wrote:
               | > The tendencies without MCAS are fine
               | 
               | FAA seems to disagree..
               | 
               | > ([0], scroll to bottom) Following publication, an FAA
               | spokesman on January 11 provided the additional statement
               | regarding Administrator Dickson's comments around
               | Boeing's selected path for meeting Federal Aviation
               | Regulations for the original implementation of MCAS on
               | the 737 Max. The Air Current sought and received comment
               | from the FAA in advance of publication and that is
               | reflected in the story above. We provide the latest
               | response in full:
               | 
               | > The fact of the matter is that the FAA -- and the other
               | authorities -- determined during a 20-month review that
               | MCAS was a necessary part of the flight control system.
               | We all reviewed and approved the changes to the system as
               | part of the recent certification.
               | 
               | > This is directly addressed in the 100-plus page report
               | [1] that was filed with the Airworthiness Directive. We
               | made it clear that the aircraft would not have been
               | compliant with the stick force and G requirements and
               | higher angle-of-attack without MCAS or some other type of
               | mechanism. The FAA does not tell applicants how to design
               | planes, so the choice to develop MCAS was an engineering
               | decision on the part of Boeing. The FAA's role is to
               | evaluate and approve proposed designs against the
               | regulatory requirements.
               | 
               | [0] https://theaircurrent.com/aircraft-development/mcas-
               | may-not-...
               | 
               | [1] https://www.faa.gov/foia/electronic_reading_room/boei
               | ng_read...
        
               | postingawayonhn wrote:
               | It clearly hasn't been fine and beneficial.
               | 
               | You can tweak and upgrade an aircraft to a certain
               | extent, but they've pushed the 737 design too far.
        
               | Dalewyn wrote:
               | 737 MAX flies just fine so long they are manufactured
               | properly and we stop pretending it's a 737 NG with pilots
               | trained as such.
               | 
               | Y'all think 737 MAX as an airframe can't fly safely, and
               | that's straight retarded. I sincerely believe Boeing
               | should face bankruptcy from their _many_ recent failings,
               | including 737 MAX, but even I will still say 737 MAX are
               | fine birds so long as common sense is applied.
        
               | ibejoeb wrote:
               | Since the MAX program was created specifically to avoid
               | going through a full certification process, I'd say
               | they're going to triple down. On the spectrum of MAX
               | shenanigans, a hole blowing open in the fuselage barely
               | ranks. The plane didn't even crash this time! And it is
               | not yet clear that Boeing intentionally deceived the
               | regulators; they might have paid Spirit to do it.
               | 
               | It's great that the FAA is looking into this. Who is
               | looking into FAA, though? Is this another case of
               | institutional capture?
        
             | plett wrote:
             | The whole reason the 737 Max series exists is to avoid
             | having to start over. By maintaining "backwards
             | compatibility" type approval with the regular 737 then the
             | existing massive pool of 737 pilots can jump straight in it
             | and start flying.
        
               | deaddodo wrote:
               | I always thought that was the most idiotic part that the
               | FAA accepted. Like, I get that there has to be leeway for
               | similar configurations of the same plane so they don't
               | have to go through the process for each. But it's been so
               | clearly abused that it's ridiculous now.
               | 
               | This: https://upload.wikimedia.org/wikipedia/commons/9/94
               | /EM_N323A...
               | 
               | Is so obviously not this: https://upload.wikimedia.org/wi
               | kipedia/commons/3/32/Alaska_7...
        
               | Symbiote wrote:
               | I'm not sure a simple picture is enough.
               | 
               | The Airbus A330 and A350 share the same type rating. (At
               | least some variants; I'm not an expert.)
        
               | nicole_express wrote:
               | A big advantage Airbus has is their more modern designs
               | are full fly-by-wire, so they're able to more practically
               | compensate for the handling characteristics in software.
               | 
               | As far as I know (not a pilot or aeronautics engineer)
               | MCAS was more or less an attempt to do the same to a non-
               | fly-by-wire plane, and we see how that turned out...
        
               | inferiorhuman wrote:
               | The Airbus A330 and A350 share the same type rating.
               | 
               | In fact, they do not in the United States.
               | 
               | https://registry.faa.gov/TypeRatings/
               | 
               | In Europe, they do:
               | 
               | https://www.easa.europa.eu/en/downloads/11737/en
               | 
               | However even within the same type rating you may have
               | additional training or restrictions. For instance the FAA
               | prohibited Southwest from using the same pilots across
               | three generations of 737 (Classic, NG, MAX), so Southwest
               | ditched the Classics when they bought the MAX.
        
               | deaddodo wrote:
               | The picture is just to show how far the plane has
               | deviated from its original design on a colinear (e.g.
               | same price/size target among the new generation) scale.
               | If you want more depth into the pains Boeing goes to not
               | trigger a "new design" recertification, there are plenty
               | of articles on it released during the initial Boeing MAX
               | MCAS forced crashed saga, such as ArsTechnica's series of
               | articles.
        
               | bilsbie wrote:
               | How bad can retraining possibly be?
               | 
               | Is there something in that process we can address
               | instead?
        
             | nobodyandproud wrote:
             | It's definitely "possible": Clean out the outsource-
             | advocating management from C-suite to middle, and replace
             | them with engineering managers.
             | 
             | This was always a leadership issue.
             | 
             | Whether the will is there? The fear of not dying while
             | flying 4 miles high is a powerful incentive, and the
             | public/market had spoken
             | 
             | What other (poor) outsourcing can we disincentivize?
        
             | icegreentea2 wrote:
             | 787 was announced in 2003, and the first shipment was in
             | 2012. Obviously we have no idea what the extent of work was
             | prior to the announcement.
             | 
             | A220 was officially launched in 2008 (with like 3-5 more
             | years of some degree of development prior to that) and
             | first delivery was in 2016.
             | 
             | A350 was officially launched in 2004 and first delivery was
             | 2014.
             | 
             | Expecting 8-12 years would be reasonable.
        
             | bilsbie wrote:
             | The 747 was designed in 65 and doing its first commercial
             | flights 5 years later.
             | 
             | https://en.m.wikipedia.org/wiki/Boeing_747
        
           | ahoka wrote:
           | Yes, because redoing something from scratch usually reduces
           | the amount of problems. Do you really think that?
        
             | sgt101 wrote:
             | eerrr...
             | 
             | I can only speak from experience with software, but several
             | times I've been in projects trapped with implementations
             | that take months to incrementally update and then seen
             | clean sheet implementations blow them out of the water in a
             | matter of weeks.
             | 
             | In one case I saw an implementation of a radio system that
             | met 100% of the technical requirement that a staff engineer
             | wrote as a side project in six weeks. The corporate
             | implementation couldn't meet the spec, had taken 2 years
             | and was being developed by scores of engineers.
             | 
             | Interestingly the corporate implementation was supplied to
             | the customer, caused a huge reputational dent and was
             | ulitimately scrapped... while the staff engineer was
             | dismissed!
        
               | Dalewyn wrote:
               | >I've been in projects trapped with implementations that
               | take months to incrementally update and then seen clean
               | sheet implementations blow them out of the water in a
               | matter of weeks.
               | 
               | Firefox vs. Chrome in a nutshell.
        
               | ahartmetz wrote:
               | Not the example you are looking for. KHTML -> WebKit (for
               | a while, that was the engine of Chrome!) -> Blink.
        
             | Ekaros wrote:
             | 737 might be at point where redoing it from scratch might
             | be sensible. You can only iterate from same starting point
             | that is over 50 year old design so long.
             | 
             | At certain point starting from new will make more sense.
             | And it might be now.
        
             | p_l wrote:
             | The problem is that 737 design requires significant redoing
             | to make it inherently safer (either structural redesign, or
             | switch to Fly-By-Wire), with all options involving
             | significant certification hurdles.
             | 
             | At some point the question becomes if there aren't bigger
             | wins possible with new airframe.
             | 
             | Or at least resurrecting 757 and maybe making a shortened
             | version.
        
         | rst wrote:
         | Likewise the 757, which current Boeing management scrapped when
         | market trends were against it, but is now the plane they want
         | -- so instead they're trying to cheap out with 737 retreads.
        
           | HPsquared wrote:
           | Short-term thinking seems to be a big factor in all these
           | issues.
        
             | wkat4242 wrote:
             | On the other hand, Airbus went ahead with the A380 and gets
             | a lot of bad press for it ("How could they not have seen
             | this coming").
             | 
             | And the 757 is an old design too.
        
               | HPsquared wrote:
               | A380 was an example of "spending now in hope of future
               | return". It was a case of long-term thinking gone wrong.
        
               | kergonath wrote:
               | You cannot avoid mistakes every now and then. At least it
               | had no particular safety issue and is quite a reliable
               | aircraft, and they still made money with it. This is
               | nothing like the issues Boeing is facing.
        
               | oskarkk wrote:
               | Sadly, in the end they lost money on it. They came to a
               | point where producing the plane was profitable, but they
               | never recouped the development cost:
               | https://simpleflying.com/was-the-a380-programme-
               | profitable/
        
               | p_l wrote:
               | A lot of A380 development went into A350 and new
               | techniques going in other planes.
               | 
               | Including 787, actually.
        
               | dgemm wrote:
               | Depends what you consider "old", but the 757 is from the
               | same era as the A320.
        
           | closewith wrote:
           | Obviously the 757 is in the same class as the neos, but they
           | could never have competed with them. Either Boeing continued
           | selling ever more efficient 737s or they risked losing the
           | entire segment to Airbus.
        
             | rst wrote:
             | Upgraded versions of the even older 737 are competing with
             | the neos just fine, if you go by sales placements.
        
               | closewith wrote:
               | Well, yes, exclusively because of the type rating.
        
         | deaddodo wrote:
         | And it mostly comes down to Boeing being unwilling to invest in
         | a new design so they can keep getting grandfathered into the
         | approval process since all iterations are "the same plane".
         | Something that probably directly led to recent events.
        
         | kilroy123 wrote:
         | I strongly agree. I fly a lot, far more than the average
         | person. So I have a lot of preferences for which plane I'm
         | sitting on.
         | 
         | Not surprisingly, it is originally from Bombardier.
         | 
         | The US, no the world, desperately needs more competition and
         | other plane builders.
        
           | Symbiote wrote:
           | The originally-Bombardier plane is the A220.
           | 
           | The A320 / A320neo has nothing to do with Bombardier.
        
           | lierborgu wrote:
           | I think maybe it's the A220 (developed by Bombardier,
           | acquired by Airbus) you're thinking about here, not the
           | A320neo (developed by Airbus)
        
           | noir_lord wrote:
           | My favourite commercial flight was on a 787, that was one
           | comfortable plane to fly on (they pressurise to a lower
           | altitude than anything else I'd flown commercial) but every
           | other flight I've got in the top ten was airbus.
           | 
           | Given the choice though I'd fly on an airbus with lower
           | passenger comfort than any recent Boeing.
           | 
           | I never used to look at what aircraft it was but now I do and
           | I avoid Boeing, that's a strategic failure, don't make
           | customers think is a good rule.
        
             | naijaboiler wrote:
             | Same here for me. 787 has the best flying customer
             | experience. After that, the rest of the top 10 are airbuses
        
           | atif089 wrote:
           | Anyone got any idea what's the status of that X1 thingy which
           | was supposed to be like Concord fast but still affordable by
           | peasant class
        
             | afruitpie wrote:
             | Are you thinking of Boom Supersonic?
             | 
             | I know next to nothing about aviation or economics, but my
             | gut feeling is a plane with ~80 seats for international
             | flights will be expensive.
             | 
             | https://boomsupersonic.com/
        
               | wolverine876 wrote:
               | > ~80 seats for international flights will be expensive.
               | 
               | Also, it sounds like a lot of GHG emissions per
               | passenger-mile.
        
               | atif089 wrote:
               | Yup, boom supersonic indeed. I remember reading somewhere
               | that they were also working on a ~200 capacity model
        
         | mnbion wrote:
         | The R&D is the same but Airbus has superior QA and
         | manufacturing.
        
         | m463 wrote:
         | I think a lot of the qualities people assign to aircraft are
         | actually determined by the carrier.
         | 
         | Some carriers give you things like leg room and comfort, some
         | do not, and some take it away then sell it back to you.
        
       | gravity2060 wrote:
       | Boeing... when one door closes another one opens.
        
         | kaapipo wrote:
         | Haha, a good one
        
         | somewhereoutth wrote:
         | or as I heard somewhere: Boeing... the sound made by bits of
         | airplane hitting the ground.
        
         | okdood64 wrote:
         | Nice to see the memes I come across on IG repeated on HN.
        
       | londons_explore wrote:
       | The tone of this statement is interesting to me.
       | 
       | Normally official statements are far less direct, more vague, and
       | more technical.
        
         | passwordoops wrote:
         | Probably because they know Boeing is a problem and they want
         | the public and politicians to clearly know they are a problem
         | to get momentum on legislation to force them to behave.
         | 
         | At this point I'm starting to agree we should severely limit or
         | outright ban stock-based or near-term performance based
         | compensation.
         | 
         | "Sorry kids, this is why we can't have nice things!"
        
           | dheera wrote:
           | > At this point I'm starting to agree we should severely
           | limit or outright ban stock-based or near-term performance
           | based compensation.
           | 
           | If Boeing employee compensation takes a hit, they will lose
           | good engineers to Meta, Google, and TikTok which already
           | probably pay 3X. You want safer planes? Help bid their stock
           | up so that it attracts good engineers.
           | 
           | This is the problem with public companies. Boeing stock value
           | should be determined by safety, by FAA, and by actual
           | passengers, not by some armchair investors who don't even fly
           | on their planes.
        
             | deaddodo wrote:
             | Uh, what?
             | 
             | Did you just list two companies which had some of the most
             | comprehensive layoffs this year and a third Chinese private
             | firm for clearance-based US engineers (generally
             | stereotyped as uptight and/or establishment types) to move
             | to?
        
               | happyopossum wrote:
               | You seem to be stuck in a weird news bubble / or some
               | kind of layoff echo chamber. Google had a 6-7% layoff 12
               | months ago, and has been hiring steadily, almost
               | aggressively since then.
        
               | acdha wrote:
               | They're just better informed that you:
               | 
               | https://www.nytimes.com/2024/01/11/technology/google-
               | layoffs...
               | 
               | All of the big tech companies are going to have a risk of
               | layoffs for a while: the Wall Street activist crowd is
               | looking to cash out and those companies which have
               | guaranteed income like ads will look great in the short
               | term with lower costs on the same income stream. It'll
               | take time for the drawbacks to manifest, and often that
               | stage will lead to more layoffs when they decide to get
               | out of a particular business they've let themselves fall
               | behind in.
        
               | oskarkk wrote:
               | Is a 0.5% layoff important?
        
               | wolverine876 wrote:
               | The story is about a company with 180,000+ employees
               | laying off hundreds, less than one one-thousandth. What
               | does that mean? It would be like a company with an $1.8
               | billion budget losing < $1.8 million on something.
        
               | acdha wrote:
               | It means anyone considering working there has to think
               | about how directly their work connects to one of the big
               | strategic goals and assess the odds that they'll be next.
               | That certainly doesn't mean nobody should take a job
               | there but it adds to the absurdity of someone suggesting
               | Google and Boeing are in a hiring competition given how
               | different those jobs are.
        
               | wolverine876 wrote:
               | The odds are less than one in a thousand that they'll be
               | next. They only have to be above the 0.1th percentile of
               | Google employees.
        
               | acdha wrote:
               | That's only true if everything is determined at random.
               | In real life, new hires are usually more at risk than
               | people who've been around long enough to have a track
               | record and allies. More importantly, layoffs also tend to
               | involve shifts in business priorities which is why I
               | mentioned needing to think about goals - it might be that
               | 0.1% of the total staff are being laid off, but that
               | doesn't help you if it's your entire project.
        
               | wolverine876 wrote:
               | And your odds might be better, depending on the project,
               | etc. The average is less than 0.1% - some better, some
               | worse. If > 999 out of 1,000 aren't good enough odds for
               | you, where will you work?
               | 
               | Lots of people dream of that kind of job security.
        
               | CableNinja wrote:
               | Many many many companies have had layoffs in 2023, and
               | more are already on the chopping block for 2024. A lot of
               | people i talk to regularly, including myself, have been
               | laid off in the last 6-7 months.
               | 
               | Google is not the only company in the world. You can even
               | search here on HN for layoff discussions, which have
               | spiked in the past year.
        
             | hef19898 wrote:
             | The engineers FAANG needs are usually not of the aerospace
             | variety, are they?
             | 
             | And no, please don't use more start-up or software dev
             | thinking during the development of safety critical hard-
             | and software.
        
               | martijnvds wrote:
               | From FAA to FAANG
        
               | nostrademons wrote:
               | Actually there's more crossover than you might think, but
               | at an earlier point in the education process.
               | 
               | One of my coworkers at the first startup I worked at out
               | of college was an MIT-trained aeronautical engineer. He
               | was re-training as a software engineer for quant hedge
               | funds (at a salary lower than what I got), because
               | aeronautical engineering didn't pay enough to support a
               | family in the Boston area. Jumped ship for an actual
               | quant hedge fund during my tenure there, for 3x the pay.
               | Then the financial crisis hit and I have no idea what
               | became of him.
               | 
               | I think this is a pretty common story for the personality
               | type that goes on to become software engineers. If it
               | were the 70s/80s, when both defense and commercial
               | aviation were hot, they would've gone into aviation. Many
               | actually _do_ go into aviation as their second career,
               | eg. John Carmack, Phil Greenspun, or Sebastian Thrun. But
               | the money has been in software from 2000-2020, and so
               | that is where the smart engineers go.
        
               | evntdrvn wrote:
               | I got a MSc in Controls Systems, spent over a decade
               | getting crap pay for highly technical and extremely
               | stressful work, then made a conscious decision to go to
               | the bottom of the software Eng ladder and climb my way
               | up.
               | 
               | Ended up getting 3-4x the pay for 3-4x less stress.
        
             | booleandilemma wrote:
             | The engineers at Boeing are not going to trade planes for
             | web apps.
        
               | ptmcc wrote:
               | I personally know several that have, because Boeing pays
               | shit for the level of work and the culture sucks.
               | 
               | It's like the games industry. They underpay because
               | people dream of working in the industry because they
               | think it's cool.
        
             | cdolan wrote:
             | "The government should set the stock price"
             | 
             | Please don't spread this dangerous line of thinking
             | 
             | Government continues to fail. Let's stop waiting for it to
             | fix our problems
        
               | lolinder wrote:
               | The government continues to fail because a certain
               | segment of Congress consistently works to hamstring and
               | defund important regulatory arms of government. They then
               | point to the failure of government (which they caused) as
               | evidence that more funding should be cut.
               | 
               | It is the government's job to ensure that private
               | companies don't sacrifice safety in the pursuit of short-
               | term gains. Humans are extremely shortsighted by nature
               | and the free market will always choose the short term
               | over the long term without intervention.
        
               | m_fayer wrote:
               | In a very broad sense, just like large enterprises are
               | "us", the government is also "us". These are different
               | ways that we organize to achieve our aims.
               | 
               | As I see it, government continuing to fail can be seen as
               | us continuing to fail. If I stop waiting for us to fix
               | our problems, I'm giving up on us, which I'm fighting not
               | to do.
        
               | piva00 wrote:
               | > Government continues to fail. Let's stop waiting for it
               | to fix our problems
               | 
               | It continues to fail since your government adopted the
               | policy of less government is better as an ideology, then
               | a whole section of your political class completely
               | embraced it and decided to hamstring government powers to
               | sabotage it and let private companies take over.
               | 
               | There are other governments in the world which suffer
               | much less from this, even though the USA successfully
               | exported this ideology no other country went so deep into
               | this stupidity.
               | 
               | Now you experience the side-effects of the Nixon/Reagan
               | eras biting your asses, and since a large part of your
               | society doesn't have much of a grasp of history and its
               | consequences we end up with a large cohort believing that
               | government = bad a priori.
               | 
               | Bad government is bad, but bad government happened by
               | design, not because government is naturally bad.
               | Government in democratic countries is what the people and
               | society under it makes of it, your society decided to
               | make it bad by voting believing in lies from the past 40
               | years.
        
               | cdolan wrote:
               | So much assumption based upon so few words that I put
               | into this website
        
               | piva00 wrote:
               | Care to expand on the few words then? From what I gather
               | you are from the USA so my comment does apply to the
               | society you live in.
        
               | cratermoon wrote:
               | Don't forget Thatcher!
        
             | acdha wrote:
             | > > At this point I'm starting to agree we should severely
             | limit or outright ban stock-based or near-term performance
             | based compensation.
             | 
             | > If Boeing employee compensation takes a hit, they will
             | lose good engineers to Meta, Google, and TikTok which
             | already probably pay 3X. You want safer planes? Help bid
             | their stock up so that it attracts good engineers.
             | 
             | First, those are entirely different industries and skills,
             | and the companies you mentioned all are doing layoffs so a
             | steady paycheck at Boeing might be looking pretty good.
             | More fundamentally, however, nobody said compensation would
             | go away without being replaced but rather that it'd be
             | restructured to avoid the incentive to juice short-term
             | share prices. This would have little effect on Boeing
             | engineers who are not given enough stock for that to be a
             | huge deal but it'd have a big impact on the managers who
             | have been making so many bad calls: if getting paid in cash
             | means the financial engineers don't find working there
             | appealing and they're replaced by real engineers, that'd be
             | a net win for the company and the flying public.
        
           | Xunjin wrote:
           | I was pretty against this way of thinking a decade ago, now I
           | cannot deny this might be the solution for most problems on
           | predatory capitalism.
        
             | nostrademons wrote:
             | I'm not sure that this by itself would help. The root issue
             | is the double-edged sword of _liquidity_. If you have the
             | ability to  "take the money and run", it creates a strong
             | incentive to do things which increase the amount of money
             | you can take now, and then offload the consequences onto
             | problems that will surface long after you have run. Cash is
             | actually worse than stock, because you literally get the
             | money _now_ and have no incentive and no mechanism to see
             | it increase in value later. Much of the _reason_ for stock-
             | based compensation is to align incentives between the
             | executive and shareholders so that their time horizon at
             | least encompasses their vesting period.
             | 
             | To really fix the problem, you need to destroy liquidity
             | for decision-makers. Basically make it unprofitable to
             | switch companies or retire, so that a.) they are forced to
             | stay with the company and live with the consequences of
             | their decisions and b.) they don't gain anything from
             | short-term revenue bumps anyway. This was sorta the system
             | that was in place in the 1950s & 1960s, where the top
             | marginal tax rate was 90% so the government took all your
             | money above a certain max anyway, and as a result companies
             | invested in seniority-based perks like more vacation time,
             | private jet use, employer-funded health insurance, etc. But
             | this...destroys liquidity, which makes the companies and
             | economic system less resilient to outside changes. This is
             | what happened to U.S. industry in the 1970s, when they
             | found they were uncompetitive with new Japanese firms, or
             | to the housing market today, where we've built a system
             | that offered great suburban living to Boomers but now can't
             | adapt to the incoming Millennial population.
        
               | lostlogin wrote:
               | On one level these are both imposed rules (ie
               | regulation), but this is an approach I haven't heard
               | before and I like it. It would also help a fleet of other
               | problems, like underfunded public institutions and
               | infrastructure.
        
         | xattt wrote:
         | They must be alluding to the previous MCAS disaster - I.e.
         | strike two.
        
         | wkat4242 wrote:
         | > "This incident should have never happened and it cannot
         | happen again."
         | 
         | Indeed, you're right. Pretty opinionated and emotional for a
         | regulator.
         | 
         | I can't blame them though, they have gotten a lot of flak for
         | letting boeing police itself with MCAS, and now this...
        
           | savrajsingh wrote:
           | Feels like this part was written by a consultant in a foreign
           | country -- the pdf letter is more formal
        
           | hef19898 wrote:
           | Not emotional, passionate. Don't forget, everyone in civil
           | aviation spent their lives since decades worrying about
           | safety. And then comes Boeing and fucks that all over
           | _twice_.
           | 
           | Bad news for Boeing so, the FAA seems to be rather pissed.
           | And rightly so.
        
             | jmbwell wrote:
             | And embarrassed.
             | 
             | Boeing: we can inspect ourselves
             | 
             | FAA: OK, but
             | 
             | Boeing: don't worry!
             | 
             | FAA: Ok but do not fuck this up
             | 
             | Boeing: Relax, guy!
             | 
             | <multiple disastrous human catastrophes>
             | 
             | FAA: GOD DAMMI--
        
               | hef19898 wrote:
               | That's how you want the regulators holding your existence
               | as company in their hands, right? Pissed off and
               | embarassed by you.
        
           | isignal wrote:
           | Are they cheekily quoting the CEO who made a similar
           | statement last week?
        
         | op00to wrote:
         | This statement gave me the exact same feeling that hearing my
         | full name (including middle name) coming from my father gave
         | me.
        
           | groestl wrote:
           | "Now look what you've done, Marjory Stewart-Baxter! You're
           | grounded!"
        
         | hyperman1 wrote:
         | They were seen reacting way too late in the MCAS debacle, to
         | the point other countries were pondering re-evaluating the
         | trust-by-default position the FAA has.
         | 
         | The FAA must be seen to react decisively to keep their trust.
         | This way, they keep carrying enough weight to declare the
         | airplanes safe again later.
        
         | everybodyknows wrote:
         | > The safety of the flying public, not speed, will determine
         | the timeline for returning the Boeing 737-9 Max to service.
         | 
         | One reading-between-the-lines: "We believe we now have the
         | upper hand, the public attention, to shake enough budget out of
         | Congress that in future we can have a reasonable fraction of
         | safety inspectors reporting to us rather than Boeing. At least
         | until public interest moves on to its next big question, such
         | as speculating on Taylor Swift's sexual orientation."
        
       | ddlsmurf wrote:
       | Ok. So who is inspecting the FAA ? That definitely needs done
       | too.
        
         | Xunjin wrote:
         | I'm sorry but what is your point?
         | 
         | I'm not USA citizen and IANAL, but any federal investigation
         | department has the power to do it, also a federal legislative,
         | so the congress could do it too.
        
           | ddlsmurf wrote:
           | My point is that it was their job to catch this before the
           | plane was commercially used. While I expect no one to be
           | perfect, I do expect some introspection as to why this went
           | through the cracks. Why is this unreasonable ?
        
         | eganist wrote:
         | This is one of those questions that reads as being in bad faith
         | on its face, but it has a good answer to it.
         | 
         | https://www.oig.dot.gov/agency/federal-aviation-administrati...
         | 
         | In the US, the major executive departments have Inspectors
         | General who serve as a check on the department itself.* The
         | Department of Transportation's OIG would be responsible for
         | such an investigation of the FAA.
         | 
         | It wouldn't surprise me if the FAA's handling around granting
         | Boeing's self certification license to them is investigated.
         | 
         | *https://en.wikipedia.org/wiki/Inspector_General_Act_of_1978
        
           | ddlsmurf wrote:
           | Why does it read as bad faith ? All the problems were signed
           | off, not further than November were they considering more
           | exemptions...
        
             | eganist wrote:
             | Were they? I thought boeing was self certifying elements of
             | the MAX like the door plugs, do you have something showing
             | the FAA inspected the door plugs?
             | 
             | Everything I'm reading says the FAA is moving to divorce
             | the certification process from Boeing to a third party as a
             | consequence of this event where Boeing demonstrated they
             | couldn't even certify the little things.
             | https://www.npr.org/2024/01/12/1224444590/boeing-
             | faa-737-max...
             | 
             | And that's my point about your comment coming across like
             | it's in bad faith. Usually people throw out questions with
             | implied inflammatory answers as a lazy way to incite
             | argument, and then those questions either continue or are
             | seasoned with false information ("the problems were signed
             | off") when someone takes the bait. Then the OP tends to
             | write off the bad faith perception claiming they're trying
             | to engage sincerely. There's a name for it:
             | https://en.wikipedia.org/wiki/Sealioning
             | 
             | ---
             | 
             | Given how the FAA responded so far, honestly it could go
             | either way whether they're investigated for it by the DOT
             | OIG. If there is an investigation, it'd likely just be
             | around this self certification process, not necessarily the
             | whole org. And it looks like the FAA is moving quickly to
             | demonstrate that they're not asleep at the wheel.
        
         | ibejoeb wrote:
         | Totally legitimate question. Boeing got let off the hook last
         | time for egregious shit. They paid a fine and their fleet went
         | back up.
        
       | drewcon wrote:
       | I think about this HN post about Boeing quality...a lot.
       | 
       | https://news.ycombinator.com/item?id=19671611
        
         | philip1209 wrote:
         | Wow, I'm now no longer as excited to fly on a 787 next weekend.
         | (I had picked it out of other equipment options.)
        
           | robjan wrote:
           | The 787 and A380 are still the best planes (in terms of
           | comfort, at least) on the market. It makes my 12 hour flights
           | between HK and the UK way more bearable.
        
             | philjohn wrote:
             | Have you travelled on an A350 yet?
             | 
             | The A350, in my opinion, is more comfortable than both (and
             | I'm a big proponent of the A380 and 787 for comfort)
        
           | ibejoeb wrote:
           | I give boeing a pretty hard time, but the 787 is great. It's
           | far more comfortable than pretty much anything else out
           | there. The windows alone make the experience better.
        
             | mtreis86 wrote:
             | Only plane I've been on that I didn't feel the need to wear
             | hearing protection.
        
               | ibejoeb wrote:
               | Yeah I actually tuned off noise cancellation the other
               | day.
        
             | acdha wrote:
             | That's the tragedy of all this: they're not completely
             | failing to have good ideas, but the willingness to cut
             | corners on safety mean everyone has to question what's
             | lurking beneath the surface. They would have sold a ton of
             | aircraft anyway, but someone figured their bonus would be
             | huge if they could make the profit margin a few percentage
             | points higher.
        
       | davedx wrote:
       | Talk is cheap. How much credibility does the FAA really have at
       | this point? Are they doing their job or rubber stamping planes to
       | fly when Boeing says they're ready?
       | 
       | At this point they seem as useful as Tesla's board.
        
         | acdha wrote:
         | This is a weird comment to make in response to them doing
         | something Boeing very much does not want them to do. It's like
         | going to someone at the gym and asking when they're going to
         | get serious about their fitness, rather than last week when
         | they were eating Doritos on the couch.
        
       | dt3ft wrote:
       | > Boeing must provide instructions to operators for inspections
       | and maintenance. Boeing offered an initial version of
       | instructions yesterday which they are now revising because of
       | feedback received in response.
       | 
       | Is this something we could get our hands on? I'm super curious as
       | to what the instructions contain, is it a mere "tighten the
       | screws" or something a lot more severe?
        
         | p_l wrote:
         | Such emergency addenda aren't secret, might just be annoying to
         | acquire a copy if you're not an owner of effected plane.
        
         | Eisenstein wrote:
         | > I'm super curious as to what the instructions contain, is it
         | a mere "tighten the screws" or something a lot more severe?
         | 
         | This is probably the place to lurk if you want information from
         | insiders:
         | 
         | * https://www.pprune.org/tech-log-15/
        
         | maxbond wrote:
         | Working under the assumption Boeing had sent a copy to the FAA
         | (maybe also NTSB?) and that it would be FOIA-able, I started
         | filling out a FOIA request through MuckRock, but they've
         | changed their model and are charging a small fee ($20 per 4
         | requests). Which does sound like a fair price, but ultimately I
         | decided not to do it.
         | 
         | So, if you or anyone else want to pick up the torch, here's how
         | I was planning to scope the request:                   Any and
         | all instructions for the inspection and/or maintenance of
         | Boeing 737 Max 9 aircraft received by the FAA between January
         | 6th, 2024 and January 13th, 2024.
         | 
         | The necessary legal incantations are contained in the template
         | MuckRock provides.
         | 
         | But in all honesty I bet the easiest way to get a copy is to
         | check in with the aerospace media/blogosphere every few days
         | until someone publishes a copy.
        
       | brunohaid wrote:
       | Still fascinating how presciently Matt Stoller nailed the issue 5
       | years ago:
       | 
       | Let's start by admiring the company that was Boeing, so we can
       | know what has been lost. As one journalist put it in 2000,
       | "Boeing has always been less a business than an association of
       | engineers devoted to building amazing flying machines."
       | 
       | https://www.thebignewsletter.com/p/the-coming-boeing-bailout
        
         | dd36 wrote:
         | His work is so important.
        
         | cedws wrote:
         | Enshittification: the reaper of engineering powerhouses.
        
       | calrain wrote:
       | Boeing is so far off the rails.
       | 
       | They need a reset.
        
       | nobodyandproud wrote:
       | Nearly 23 years ago: 'A Boeing aerospace engineer presented a
       | controversial white paper in 2001 at an internal technical
       | symposium. The engineer, John Hart-Smith, warned colleagues of
       | the risks of the subcontracting strategy, especially if Boeing
       | outsourced too much work and didn't provide sufficient on-site
       | quality and technical support to its suppliers.
       | 
       | "The performance of the prime manufacturer can never exceed the
       | capabilities of the least proficient of the suppliers," Hart-
       | Smith wrote. "These costs do not vanish merely because the work
       | itself is out-of-sight."'
       | 
       | https://www.wsj.com/business/airlines/boeing-manufacturing-7...
        
         | PaulHoule wrote:
         | Airbus was a masterstoke of international politics as much as
         | it was of technology in that it involved a high level of
         | international cooperation that was completely successful.
         | (Compare that to the corruption-driven procurement that left
         | Superphenix with broken steam turbines)
         | 
         | Boeing's outsourcing plan was quite similar in that it
         | discouraged many countries that might have been able to enter
         | the competition for airliners, say Japan, from doing so. Japan
         | very well might have decided to subsidize and otherwise help
         | domestic manufacturers but didn't feel they had to because they
         | made the tail of the Dreamliner.
        
           | nobodyandproud wrote:
           | From the same article: 'Airbus CEO Guillaume Faury, in a June
           | interview, said the plane maker faces similar risks with its
           | own suppliers--many of which Boeing shares. But he said
           | Airbus has largely been able to avoid major problems with its
           | quality-assurance approach.
           | 
           | "We are quite intrusive on what suppliers are doing," Faury
           | said. "We always have to remain very prudent and very humble
           | --you don't know what could hit you tomorrow."'
           | 
           | ... 'When it [Spirit] needed to ramp back up, not only did
           | Spirit have fewer people on site, the company had lost years
           | of expertise. There were fewer experienced mechanics, but
           | also fewer experts who could inspect the quality of their
           | work. ... Boeing's demands for lower prices left Spirit
           | strapped for cash as managers panicked over meeting
           | increasingly demanding deadlines. Boeing routinely had
           | employees on the ground in Wichita and conducted audits of
           | the supplier.'
           | 
           | Leadership issue from Boeing : Completely disparaging and
           | underestimating the deep skills of manufacturing and
           | engineering through-and-through.
           | 
           | What was Boeing even auditing? And guess who's left holding
           | the bag of awfulness?
        
             | a_square_peg wrote:
             | Can confirm. I worked as Airbus' tier 1 supplier and they
             | were even accompanying us to manage our own supplier, which
             | in hind-sight, ensured that things like this didn't happen.
        
               | nobodyandproud wrote:
               | That sounds a partnership: They're there to help.
               | 
               | In essence, did Airbus help advise what sorts of corners
               | could/couldn't be cut?
        
               | a_square_peg wrote:
               | The way the project was structured, it was in the
               | interest of everyone to succeed since everyone paid for
               | their own development cost and only made money when the
               | planes were sold. Not the easiest client to work for mind
               | you - I've been told that many companies flat out refuse
               | to work with them, but again, thinking back, I think
               | that's what made the project a success, although
               | extremely stressful.
        
               | jacquesm wrote:
               | Some customers you can't afford to have and some you
               | can't afford to lose, especially not the ones that help
               | you to perform at (or even above, by educating you) your
               | potential.
        
               | a_square_peg wrote:
               | Yep - certainly lessons learned through painful
               | experiences.
               | 
               | Supply chain management is incredibly challenging and
               | it's interesting to see one school of thought moving away
               | to vertical integration as an alternative solution and
               | another doing just as well with suppliers (Airbus, Apple,
               | ASML, etc).
        
         | sfifs wrote:
         | My guess of what may have happened reading between the lines is
         | - Boeing originally possibly instructed Spirit to loosely fit
         | the plug and not secure it because they planned to remove it to
         | fit out the interiors. In this case Boeing would be accountable
         | to secure the plug door after the interior is done to the right
         | specs
         | 
         | Somewhere down the line, Boeing possibly decided not to remove
         | the plug and instead just load interiors through the bigger
         | openings only. They possibly either did not document this
         | change and think through implications and instructions changes
         | for Spirit to secure the door plug instead or did so but Spirit
         | possibly missed. So the bunch of planes may have been delivered
         | with loose plugs that Alaska and United found.
         | 
         | All the implications of outsourcing without sufficient
         | supervision and hand-offs made in the parent point would have a
         | bad effect. The question FAA is probably asking is if Boeing or
         | Spirit has deviated from documented production practice in this
         | area, have they deviated in other areas.
        
         | williamcotton wrote:
         | Yet another example of not just the inability, but the
         | unwillingness to engage in managerial accounting.
         | 
         | These companies primarily focused on financial accounting and
         | even use EPITDA as an internal metric. They do not consider the
         | true costs, such as, people dying or being traumatized by the
         | use of their products. They do not think about the costs of
         | such decisions 20 years into the future. These executives are
         | motivated primarily by their performance with regards to their
         | own personal shares.
         | 
         | Quarterly reports are the rear view mirror. Making projections
         | into the future is the road ahead of you. A focus on short term
         | goals leads blown out windows and aircraft falling from the
         | skies.
         | 
         | This is how the tech industry is managed as well. It is not
         | "enshitification", it is rather corporate incentive structures
         | and a general level of incompetence. Pure tragedy, the hero CEO
         | brings his own downfall upon himself with only the audience
         | capable of understanding the reasons why.
        
         | lamontcg wrote:
         | Yeah the MAX itself isn't as much of a problem as the
         | outsourcing.
         | 
         | Spirit is a financial tire fire. They've had zero gross margin
         | since the pandemic and they're now burning through half their
         | revenue in interest payments on top of that. Boeing is
         | offloading those losses onto them in order to juice up their
         | own profits. Boeing should probably just be forced to reacquire
         | them.
        
           | nostrademons wrote:
           | Clarification for anyone who is as confused as I was: Spirit
           | _Aerosystems_ , not Spirit _Airlines_. Spirit Aerosystems is
           | the subcontractor that made the door plug. It was spun out of
           | Boeing in 2005 and still has tight employee connections.
           | Spirit _Airlines_ has no connection to Boeing; they actually
           | run an all-Airbus fleet.
        
         | nostrademons wrote:
         | "The performance of the prime manufacturer can never exceed the
         | capabilities of the least proficient of the suppliers"
         | 
         | Software connection: this is known as SLA Inversion [1], the
         | phenomena that you can never be more reliable than your least
         | reliable component. There are ways to get around it, but they
         | involve having multiple redundant but independent paths to
         | achieving a successful result. This is difficult for structural
         | components of an aircraft because each redundant mechanism adds
         | weight and decreases performance & fuel economy.
         | 
         | It's somewhat shocking to me that there are no redundant
         | failsafes to something as critical (and potentially error-
         | prone) as a loose bolt in a door plug, though. Or maybe there
         | were and we'll see compound errors in the final FAA report,
         | which will definitely be interesting to read.
         | 
         | [1] https://sookocheff.com/post/architecture/stability-
         | antipatte...
        
           | _a_a_a_ wrote:
           | I'd be really surprised if it was just one loose bolt that
           | would allow this to happen, but I don't know. It would be
           | hard to believe they were that stupid, so I'd rather not
           | assume.
        
             | beej71 wrote:
             | I'm not a structural engineer or anything, but I don't see
             | how a single missing bolt would allow this to happen. It
             | would have to be at least the two upper retaining bolts,
             | neither of which were particularly picky about torque and
             | both of which had cotter pins on castle nuts, ideally.
             | 
             | In my humble, ignorant opinion, this. You heard it here on
             | the Internet. :)
             | 
             | Last I heard, though, none of the 4 main bolts were
             | recovered, and they were going to do lab tests to try to
             | determine if they were present to begin with.
        
               | bcrl wrote:
               | Watch Mayday. There are a number of accidents that were
               | caused by a single bolt, but it is usually a systemic
               | series of faults that allowed that to happen as was the
               | case for Flight 17: https://www.avm-mag.com/a-loose-bolt-
               | and-lives-lost-the-cras...
        
               | WalterBright wrote:
               | Speculation: if none of the 4 bolts were tightened, the
               | bolts may have vibrated loose one by one. The door blew
               | out when the last bolt fell out.
               | 
               | Or the wrong bolts were used - bolts that were not strong
               | enough.
               | 
               | Or the particular batch of bolts used were not heat
               | treated, making them not strong enough. (You can't tell
               | if a bolt is heat treated by looking at it.)
        
               | _a_a_a_ wrote:
               | Unlike you I have less than no background in this, most
               | especially in aero, but if the faults were as basic as
               | you've described, that would be not failure but outright
               | engineering negligence.
        
               | WalterBright wrote:
               | It's not engineering negligence. It's the process that is
               | supposed to implement the design.
               | 
               | That said, it's also a goal of engineering to make the
               | process easier. One such technique is to design things in
               | patterns. Then, if something doesn't fit the pattern,
               | attention is easily drawn to it to investigate the
               | problem. Design things so that when they look right, they
               | are right. For example, look at the line of rivets
               | holding an assembly together. They should form a nice
               | neat pattern.
               | 
               | I try to write software the same way. I lay out the code
               | in patterns. Anything that looks out of place in the
               | pattern draws attention as being a mistake.
        
               | noduerme wrote:
               | When I test-drove my 1980 Datsun, the owner had just been
               | working on the brakes. As I drove with him through the
               | neighborhood, I kept hearing a clunk. I thought it was
               | the transmission. Then at about 40mph, the rear driver's
               | side wheel detached and went flying past my door. The
               | rear of the car skidded on the axle until I managed to
               | get it to a stop.
               | 
               | Turns out the guy's family had come over right as he was
               | tightening the lugnuts and he forgot to finish them.
               | Maybe only one was properly tightened.
               | 
               | He'd wanted $5k for it, but I offered him $2800 as we
               | retrieved the wheel and he accepted.
        
               | inferiorhuman wrote:
               | Right but that's not a single fastener. A single missing
               | wheel bolt or lug nut is not a catastrophic problem. If
               | all of them are loose or missing that can be a problem.
        
           | vishnugupta wrote:
           | A chain is only as strong as its weakest link.
        
             | WalterBright wrote:
             | That's why every critical thing in an airplane is
             | redundant.
        
               | logifail wrote:
               | > That's why every critical thing in an airplane is
               | redundant
               | 
               | I'm not sure how to understand that claim. Do the
               | emergency doors/door plugs have two bolts? Three bolts?
               | Ten bolts?
               | 
               | If the manufacturer and/or the operator is not capable of
               | making sure that _all_ the bolts are _always_
               | appropriately tightened, what is that claim actually
               | worth?
               | 
               | > One crash happened because a maintenance worker taped
               | over the redundant sensors so the airplane could be
               | cleaned, and forgot to remove the tape. The inspection to
               | ensure the tape was removed also failed
               | 
               | So from that we learn that failures can stack, just like
               | like redundancies?
        
               | WalterBright wrote:
               | > Do the emergency doors/door plugs have two bolts? Three
               | bolts? Ten bolts?
               | 
               | I don't know the design. But I'm sure it is not one where
               | one bolt failing will cause the door to come off.
               | 
               | > If the manufacturer and/or the operator is not capable
               | of making sure that all the bolts are always
               | appropriately tightened, what is that claim actually
               | worth?
               | 
               | The process also has to be redundant. One mechanic
               | tightens the bolts, and an inspector checks it and signs
               | off on it. If there are loose bolts shipped, then the
               | inspector has some 'splaining to do.
               | 
               | > So from that we learn that failures can stack, just
               | like like redundancies?
               | 
               | Zipper failures are not supposed to happen. Any crash is
               | the result of an unexpected zipper failure. The whole
               | airline system is extremely complex, and finding every
               | potential zipper failure is nigh impossible, though
               | everyone involved tries to anticipate every scenario.
               | When a zipper failure happens, then each event in the
               | zipper is corrected.
               | 
               | This is how airline travel, an inherently dangerous
               | activity, has become so incredibly safe.
        
               | jacquesm wrote:
               | They have four bolts. Two at the top and two at the
               | bottom.
        
           | cratermoon wrote:
           | I believe we're going to find that it wasn't a single loose
           | bolt, but that all for bolts were missing, somehow.
        
             | jacquesm wrote:
             | No, then the first pressurization would have led to the
             | plug being blown out.
        
               | throwaheyy wrote:
               | No. The bolts don't hold the door/plug against the
               | pressure. There are 12 stops and brackets, separate from
               | the bolts, that take the pressurization load and transfer
               | it to the airframe. The bolts are there to simply prevent
               | the door from translating upwards from behind the stops
               | (as it would when opened as a real door).
               | 
               | The bolts could be missing and it could take some time
               | (vibration, landings etc.) for the plug to work its way
               | upwards from behind the stops.
        
               | jacquesm wrote:
               | You've got that 100% backwards. The 12 stops stop the
               | door from moving _inward_ , the only thing that stops the
               | plug from moving _outward_ is the bolts. See the widely
               | circulated drawing of how that plug is constructed, I
               | think you have inside and outside mixed up.
        
               | wannacboatmovie wrote:
               | Sorry you couldn't be more wrong here. The parent post
               | describes this correctly.
               | 
               | The door rests on the stops (on the inside) which
               | transfer 100% of the pressurization load (from the inside
               | out) into the fuselage. The stops look to be welded or
               | part of the structure. There is no need to prevent
               | movement inward because the force under pressurization is
               | in the opposite direction! This door is apparently a 20
               | year old design, used on the legacy pre-MAX 737, it was
               | not conceived by idiots.
               | 
               | The bolts don't carry this load at all. Their purpose is
               | to keep the door from _sliding upwards vertically_ up and
               | over the stops.
               | 
               | The operation of the door for maintenance e.g. like
               | opening a window for ventilation, the bolts are removed,
               | the door is then lifted upwards with the help of springs,
               | sliding past the stops and pops out. There looks to be a
               | small strap to help keep it propped open.
               | 
               | Likely the presence of any one of the four bolts that
               | restricts vertical movement would have prevented this, at
               | least until it was discovered at a maintenance checkup.
               | 
               | It's possible the door was sitting on the stops with no
               | bolts and enough landings happened inducing vertical
               | loads to cause it to gradually slip out of place. Similar
               | to how you can hold a mattress on top of your car with
               | friction and your hand for a period of time, it just
               | takes one gust of wind in the right direction and the
               | rest is history.
        
               | jacquesm wrote:
               | > The door rests on the stops (on the inside) which
               | transfer 100% of the pressurization load (from the inside
               | out) into the fuselage.
               | 
               | No.
               | 
               | https://www.reddit.com/media?url=https%3A%2F%2Fi.redd.it%
               | 2Fq...
               | 
               | The drawing is _from the inside of the plane_. If it had
               | been the other way around the door could have never
               | gotten past the stops. And since it is from the inside
               | that means that the stops themselves (which are _stops_ ,
               | so they're not bolted into the door, just into the
               | fuselage, the plug door is just resting against them)
               | can't hold the door against the fuselage pressure any
               | more than you can push on a rope. For that you need those
               | bolts, they are the elements that provide the tensile
               | strength counteracting the pressure in the cabin. That's
               | also why the bolts coming loose led to pressurization
               | warnings. If there had been no bolts the whole plug door
               | would have come out immediately. The stops ensure that
               | the door sits flush with the outside of the aircraft and
               | it's the bolts that pull the plug door _against the
               | stops_.
        
               | wannacboatmovie wrote:
               | I'm going off what the NTSB said, you're citing Reddit
               | and developing your own interpretation of a diagram you
               | do not understand.
               | 
               | When you pull the door closed, the stops on the door are
               | ABOVE and BEHIND the ones on the fuselage. The door then
               | slides DOWN to lock it into place. So under pressure the
               | tabs on the door push AGAINST the ones on the fuselage.
               | The bolts prevent the vertical motion to unlatch the door
               | _and do not carry any pressurization load._
               | 
               |  _> they are the elements that provide the tensile
               | strength counteracting the pressure in the cabin._
               | 
               | There are NO bolts here carrying tensile loads, shear
               | loads only.
               | 
               | Source: https://www.youtube.com/watch?v=0jeO5fwRXLo
               | 
               | At 1m40s the chairwoman of the NTSB explains why you're
               | wrong. I'll accept your retraction anytime. :)
        
               | jacquesm wrote:
               | I'm going by the construction drawing which is 100%
               | unambiguous and not a bunch of words. Reddit has nothing
               | to do with it, that's just one place where this Boeing
               | sourced drawing can be found.
               | 
               | The NTSB comment is just about the fitting guides not
               | about the stops, and yes, they stop the door from moving
               | upwards. There are no bolts through the stops and they do
               | not mesh into any part of the door as far as I am aware,
               | nor does the drawing show anything that they can slot
               | into, it's just a bit of pressure. If it isn't the bolts
               | providing the tension then it would have to be some other
               | mechanism but none is apparent on the drawing. I'm sure
               | the bolts will _also_ stop the door from moving
               | vertically, just as much as they stop if from moving
               | laterally, the key bit is that if they do not engage that
               | the door can slide up and outward and into the airstream
               | on the side of the plane, which is a formidable force.
               | After that it is just a matter of time before the door
               | will escape.
               | 
               | The big question for me is whether all of the bolts had
               | to come loose before the door escaped or whether it was
               | enough for one or two of the four that were loose to come
               | out to do start a feedback loop (door goes off a bit,
               | more air, more vibration and so on). I also wonder if
               | they'll be able to recover the bolts from inside the
               | airframe or whether they've been lost.
               | 
               | > I'll accept your retraction anytime. :)
               | 
               | This is the sort of dumb comment that you may want to
               | take elsewhere.
               | 
               | It is 100% possible that my reading of that construction
               | drawing is wrong, but you haven't shown _where_ or _how_
               | it is wrong, just that the NTSB person said something
               | that is either incompatible with the drawing or that
               | there is a discrepancy between my understanding of the
               | drawing and reality. If you want me to progress in my
               | understanding you 'll have to explain, not demand because
               | _nothing_ the NTSB officer said helps with that
               | understanding other than to contradict, which is a good
               | indication that I 'm wrong but not _how_ I am wrong. All
               | she talks about is  'matching circles' but those run in a
               | different direction than against pressure so I really
               | don't see how that matches the drawing. It's possible the
               | stops hook _over_ the corresponding parts in the plug but
               | that 's not readily apparent from the drawing at all.
        
               | throwaheyy wrote:
               | You're wrong. The stops take the pressure load, that's
               | why there are 12 of them and they are beefy. The bolts
               | simply keep the door behind the stops, that's why only 4
               | bolts are needed for that.
        
               | wannacboatmovie wrote:
               | _> I 'm going by the construction drawing which is 100%
               | unambiguous and not a bunch of words._
               | 
               | It's not a construction drawing, it's a cartoon showing
               | the door in the open position and you are assuming
               | (incorrectly) the operation of the door.
               | 
               | This will be my last comment on this topic because this
               | argument is fruitless and you seem unable to see it any
               | other way. That said:
               | 
               | This is a high res photo of an installed door plug:
               | 
               | https://nitter.privacydev.net/pic/orig/media%2FGDk50Aaa4A
               | Esm...
               | 
               | You can clearly see the "stop fittings" on the door are
               | on the INSIDE and rest on the ones connected to the
               | airframe, preventing outward movement.
               | 
               | When the door opens, it slides up along those two black
               | cylindrical things at the bottom, the stops move past the
               | matching ones on the fuselage, and it hinges outward.
        
               | throwaheyy wrote:
               | Sorry but you are completely wrong here.
        
               | jacquesm wrote:
               | That's possible, but saying it is so will need to come
               | with an explanation of how I'm wrong and how your view
               | matches the construction drawing that I linked because I
               | think that drawing is kind of important, going on the
               | assumption that it really shows the situation in the
               | aircraft. Either there is some trick to the installation
               | process that isn't readily apparent or some other detail
               | that I'm missing.
        
               | throwaheyy wrote:
               | No, I won't provide such an explanation or attempt to
               | convince you any further. It's not "my view" it's just
               | how it works. Plenty of videos and photos online
               | demonstrating how the door works, you can easily go find
               | them and convince yourself.
               | 
               | Edit: I'm feeling charitable so here's one, knock
               | yourself out. https://www.youtube.com/watch?v=maLBGFYl9_o
        
               | maxerickson wrote:
               | When the door plug is installed, the stop pads on the
               | plug pass the stop pads on the plane and then the door is
               | shifted vertically to align them, with the pads on the
               | plug on the inside of the pads on the plane.
               | 
               | Instead of arguing about it, maybe consider which way the
               | pressure is pushing during various phases of operation
               | and decide how you would design the thing if the highest
               | forces push outward...
        
           | WalterBright wrote:
           | > This is difficult for structural components of an aircraft
           | because each redundant mechanism adds weight and decreases
           | performance & fuel economy.
           | 
           | All structural (and other flight critical) components in an
           | airliner are redundant. And yes, they add weight, decrease
           | performance, and increase fuel consumption.
           | 
           | As for the door, it is also redundant. We'll have to wait and
           | see to find out what the exact cause was before finding a
           | solution.
           | 
           | The obviously loose bolts are certainly a problem. The
           | process should be one mechanic installs the bolts, then an
           | inspector inspects it and signs off on it.
           | 
           | If you watch "Aviation Disasters" (I watch all of them)
           | there's always multiple causes for each accident, and
           | multiple fixes. One crash happened because a maintenance
           | worker taped over the redundant sensors so the airplane could
           | be cleaned, and forgot to remove the tape. The inspection to
           | ensure the tape was removed also failed.
        
             | zh3 wrote:
             | Famously, the 'swiss cheese' model [0, critical article] -
             | every layer has holes, so layers of safety are required to
             | reduce the chances of holes lining up (leading to a failure
             | dropping though - and resulting in an accident).
             | 
             | [0] https://www.ncbi.nlm.nih.gov/pmc/articles/PMC1298298/
        
           | lostlogin wrote:
           | > It's somewhat shocking to me that there are no redundant
           | failsafes to something as critical (and potentially error-
           | prone) as a loose bolt in a door plug, though.
           | 
           | There were warning lights going off suggesting a
           | depressurisation was going to occur, but these were broadly
           | ignored (though flights were restricted to shorter routes).
           | 
           | Not quite a fail safe but also not an ideal response.
           | 
           | https://www.kptv.com/2024/01/08/watch-live-ntsb-officials-
           | gi...
        
             | mulmen wrote:
             | That's not what those lights mean. The warning was for a
             | malfunction of one of the triple-redundant pressure
             | _control_ systems.
             | 
             | > Homendy said investigators have learned that before the
             | Friday flight, the "auto-depressurization" warning light
             | came on during or after three previous flights, at least
             | one time while the aircraft was in the air, and once while
             | it was on the ground. Each time, the light was checked out,
             | and Alaska Airlines reported the light turning on was a
             | "benign" issue.
             | 
             | Homendy addresses this in the media brief:
             | https://www.youtube.com/watch?v=0jeO5fwRXLo&t=257s
        
         | cjbgkagh wrote:
         | There is another effect, if the dependency is strong enough
         | suppliers can intentionally lower the quality to force Boeing
         | to buy them out with much greater profits than they would have
         | made from continuing as a normal supplier. Thus suppliers have
         | an strong incentive to lower quality to unsafe levels and
         | Boeing has a strong incentive to not do anything about it.
        
         | ren_engineer wrote:
         | this applies to an entire national economy, Silicon Valley was
         | successful due to having hardware and software right next to
         | each other, same thing for US manufacturing in general when we
         | were a powerhouse.
         | 
         | We then let our government get bribed by Wall Street to allow
         | outsourcing everything for a few decades of short term profit.
         | Now China has the manufacturing ecosystem that allows them to
         | innovate more efficiently
        
           | voakbasda wrote:
           | Yup. Speaking as an embedded engineer, outsourcing at least
           | some manufacturing to China (or other Far East empires) is
           | often the only road to profitability with modern hardware.
           | Doing so significantly impacts the momentum that can be
           | achieved.
        
             | lostlogin wrote:
             | > Doing so significantly impacts the momentum that can be
             | achieved
             | 
             | In a good way or a bad way? I can think of a few success
             | stories that are dependant on China's manufacturing
             | prowess. I'm typing this on an iPhone.
        
           | wolverine876 wrote:
           | How is China's economy doing? Also, the US economy is running
           | near full capacity; what would you have the US move offshore
           | in order to bring manufacturing onshore? Or would you allow
           | more immigration and foreign investment?
        
             | kranke155 wrote:
             | The US economy is running at full capacity, but it could be
             | that the some part (20-30-40%) capacity is being used in
             | absolutely poor performance areas.
        
               | wolverine876 wrote:
               | Why would we think the productivity of those resources
               | would be higher for manufacturing?
        
           | callalex wrote:
           | There is something to what you say, but the continued success
           | of both Apple Silicon and Nvidia processors seems completely
           | opposed to your statement. How do you reconcile those two
           | things?
        
         | corethree wrote:
         | >These costs do not vanish merely because the work itself is
         | out-of-sight.
         | 
         | This quotation isn't technically true. There are actual costs
         | that do vanish depending on who you contract to. This is
         | completely independent of quality. They are orthogonal.
         | 
         | The sacrifice is characterized as a guaranteed drop in quality
         | if costs are lowered. No. When you sub contract quality is just
         | harder to control. You are rolling the dice. But depending on
         | the sub contractor there can even be an increase in quality
         | along with a cost drop.
         | 
         | For example: iPhones. Subcontracted to china. But pretty high
         | quality. Of course apple had to move over qc to china but there
         | was still overall an up in quality with a cost drop.
        
           | lostlogin wrote:
           | Could someone who disagrees with this offer their
           | counterpoint?
        
             | corethree wrote:
             | Haha. This is an illustration of human bias.
             | 
             | You can't find a counter point on your own so instead of
             | building a conclusion based off of evidence you call out to
             | others to provide you with evidence so you can support your
             | desired conclusion.
        
               | binoct wrote:
               | A more charitable read of the question could be: GP reads
               | a compelling argument about a topic they have little
               | expertise in, and are curious if there are dissenting
               | opinions.
               | 
               | We can also talk about how much to trust comments on
               | hacker news generally, but multiple data points from any
               | quality of source are better than one.
        
               | corethree wrote:
               | This is true. I'm assuming disagreement in general
               | because my post has negative karma.
               | 
               | I therefore think it's more realistic to assume that he
               | disagrees. But you're right I could be wrong.
               | 
               | Anyway my comment was very general. And I offered a
               | anecdotal counter point. Falsification only needs a
               | single piece of evidence as proof.
               | 
               | A single example of a sub contractor who is both cheap
               | and high quality will falsify the general quotation here.
               | There is literally no stronger argument in existence. So
               | not surprised that people can't find a counter point as
               | what I offered is literal proof.
               | 
               | Other then dismissing the quality of iPhones coming out
               | of china, At best one can counter by changing the topic
               | of the debate. You could say that in general there's a
               | trend of lower quality associated with lower cost and
               | that while it's not strictly true, it could be generally
               | true. But that's not the argument.
               | 
               | In fact on that topic i am not making such a strong claim
               | that it isn't true. For that topic I literally don't
               | know.
        
               | lostlogin wrote:
               | I agreed with your post, but was confused by the heavy
               | downvoting and wanted to understand what I was missing.
        
         | wolverine876 wrote:
         | > "The performance of the prime manufacturer can never exceed
         | the capabilities of the least proficient of the suppliers,"
         | 
         | It's also limited by the least proficient of their internal
         | functions. Internal or external makes no difference in that
         | respect.
        
         | lordnacho wrote:
         | I see a risk of this thing being "Conways's Airplane" like the
         | law that says your software will be structured like the team
         | that made it.
        
         | nobodyandproud wrote:
         | Apologies: The actual white paper as well -
         | https://www.documentcloud.org/documents/69746-hart-smith-on-...
        
         | mrb wrote:
         | Hindsight is 20/20. I'm sure one could go back and read
         | thousands of these internal technical symposium papers
         | criticizing X or Y or Z, and most of those turned out to be
         | unwarranted.
        
       | politelemon wrote:
       | A lot of focus on Boeing and its systemic issues with
       | subcontracting and cost cutting. Does Airbus suffer from similar
       | issues or problems with corporate culture?
        
       | jeffrallen wrote:
       | > where it lost a "plug" type passenger door _and additional
       | discrepancies_
       | 
       | Whoa. That's a pretty big bomb that the FAA just threw there.
       | "We've just begun and what we've already found was so bad we're
       | grounding the airplane."
       | 
       | I suspect that means the quality system governing the handoff
       | from the subcontractor to Boeing is completely broken. It could
       | mean that the way Boeing is monitoring quality from all
       | subcontractors on that airplane is fundamentally flawed.
       | 
       | It's going to be a long way back for Boeing.
       | 
       | Operators of the 737 Max 9 are going to need to find some
       | financing to pay their costs on these airplanes until Boeing
       | makes them whole.
        
       | Havoc wrote:
       | FAA is missing the forest for all the trees here.
       | 
       | Instead of grounding one model for one issue they should be
       | asking questions about wtf is going on at boeing wrt safety
       | culture.
       | 
       | And same question can be asked about the FAA frankly. If Boeing
       | engineers are saying they refuse to fly on these planes how is
       | the FAA granting rights to self-certify?!? Are these people
       | permanently high?
        
         | voidfunc wrote:
         | You gotta read between the lines. Boeing cannot be allowed to
         | fail. The FAA is a formality. That's basically what is being
         | said.
        
           | Solvency wrote:
           | But why not? Why can't they fail? Why can the world have so
           | many car makers and yacht makers but we can't disrupt up a
           | flailing company like Boeing?
        
             | gumby wrote:
             | Because they are a major military contractor. In fact the
             | Boeing we know today was formed by a merger between the
             | failing McDonnell-Douglas and then-successful Boeing -- a
             | merger basically forced by the DoD because MCD's military
             | contracting was too important to them. The management of
             | the resulting company mostly came from MCD.
             | 
             | Makes one wonder if the military and space sides of the
             | business are also suffering quality problems or not.
        
               | voidfunc wrote:
               | Basically best to understanding Boeing and the US
               | Government as one and the same the only difference is
               | Boeing has a ticker symbol.
        
               | gumby wrote:
               | Boeing is a negligible subset of the USG though.
               | 
               | I find it more weird when Lockheed, CSC etc contract to
               | run non-military programs for the USG. Whatever your
               | opinion of military matters, I think it's a bad idea to
               | have a company whose main objective is killing people
               | manage a program designed to, say, keep people from
               | starving to death.
        
               | m463 wrote:
               | I agree, for example the Grumman LLV
               | 
               | https://en.wikipedia.org/wiki/Grumman_LLV
        
               | voidfunc wrote:
               | Eh... also gotta consider Boeing employs 145K people.. it
               | would be really bad if it went under.
        
               | philwelch wrote:
               | 80% of the work a military does is to keep people from
               | starving to death. It's called "logistics".
        
               | gumby wrote:
               | Yeah, but not Lockheed
        
               | philwelch wrote:
               | That's not true. Lockheed makes cargo planes and
               | helicopters.
        
               | gumby wrote:
               | Yes but someone else ( the military) operates them, just
               | as they do trucks and forklifts and whatever.
               | 
               | I'm talking about Lockheed contracting with civilian
               | governments to _operate_ welfare systems and such.
        
               | p_l wrote:
               | Lockheed has considerable logistical arm, though mostly
               | unrelated to feeding people anything other than lead and
               | depleted uranium.
               | 
               | It also sucks hilariously and if you think F-35 had
               | avionics problems then you're just not ready for
               | Lockheed-Martin quality in logistics.
        
               | noir_lord wrote:
               | Should split the companies and let the commercial arm
               | sink or swim.
               | 
               | It won't happen because lobbying and been one of the big
               | two is good for soft power so Boeing will be allowed to
               | kill people as long as it stays under a certain rate.
        
               | privacyisntdead wrote:
               | In the years since, manufacturing problems have
               | emerged[1] not only in the 737 but at other factories
               | where Boeing makes its 787 Dreamliner, a U.S. military
               | refueling tanker and Air Force One replacement jets[2],
               | as well as at some of its key suppliers.
               | 
               | https://www.wsj.com/business/airlines/boeing-
               | manufacturing-7...
               | 
               | [1] https://www.wsj.com/articles/boeing-dreamliner-
               | delays-faa-de...
               | 
               | [2] https://www.wsj.com/articles/boeings-new-air-force-
               | one-hit-b...
        
               | philwelch wrote:
               | The space side of the business is a huge mess--Starliner
               | was supposed to go into operation around the same time as
               | Crew Dragon but got delayed by multiple issues.
               | 
               | Also, Boeing's status as a major military contractor is
               | slipping. They have lost multiple contract bids in recent
               | decades. As a consequence of losing the JSF competition
               | they have also put a lot of lobbying and PR effort into
               | attacking the F-35 in an attempt to drum up more business
               | for the Super Hornet; this didn't work out and Super
               | Hornet production is set to end next year.
        
             | lostlogin wrote:
             | > But why not? Why can't they fail?
             | 
             | Also see big banks. Some companies aren't allowed to fail.
        
           | ScoobleDoodle wrote:
           | Giving Boeing a pass just increases the blast radius to the
           | airline industry and consumers. The management at Boeing
           | putting in place an incentive structure counter to safety and
           | engineering should be removed and replaced with people who
           | can enable a return to an engineering and safety culture.
           | 
           | Make Boeing management face the music and contain the blast
           | radius to those who have lead poorly.
        
         | WesolyKubeczek wrote:
         | One peculiar thing about frameworks within which state agencies
         | operate, unless they are pure authoritarian vehicles to "make
         | it so" for pretty much anything a power figure asks, is that
         | they have a ruleset within which they operate. They can do no
         | less, but they can also do no more, even if the spirit of the
         | issue calls for it.
         | 
         | So you can make them do more by initiating a legislative
         | process, complete with campaigning and lobbying, which is quite
         | expensive and time-sucking for your average Joe Concerned
         | Frequent Flyer Kowalski.
         | 
         | On the other hand, your friendly neighborhood Seattle company
         | that makes planes can do just the same, except that they can
         | afford to retain lobbyists, their board members are well
         | connected, their C-suite play golf and have dinners with the
         | right people. And they have power to push rules such that will
         | make FAA's reach effectively toothless, and do it quickly if
         | need be.
         | 
         | That of course assuming that corruption in the FAA itself does
         | not exist and that they indeed are doing what they can.
        
       | hackernoteng wrote:
       | I have been against the 737 max since it came out. You have a
       | proven safe reliable design in the 737. Then you bolt on engines
       | it was never designed to use. It changes the flight dynamics of
       | the plane, which needs to then be monitored and "corrected" with
       | special software. Changing dynamics with different engines could
       | cause all kinds of unforeseen issues with fuselage integrity,
       | different stresses, airflows, etc. How do we know bolts dont
       | loosen due to different stresses from different types of engines?
       | The whole dynamics of the plane is suspect.
        
         | inferiorhuman wrote:
         | Then you bolt on engines it was never designed to use.
         | 
         | Congrats you've described the overwhelming majority of 737s
         | ever built, as only the first 1,100 or so (around 9% to date)
         | were built with the JT8D. Or you've described none of the 737s
         | ever built if you consider that any airliner was _designed_ for
         | whatever engines it was installed with.
        
       | burnerburnson wrote:
       | The recent push to relax education standards in the US is only
       | going to make problems like this worse.
       | 
       | For example: https://www.oregonlive.com/education/2023/10/oregon-
       | again-sa...
       | 
       | I can see it already in my company. Many of the newer engineers
       | don't even have basic language skills. Reading their design
       | documents is an exercise in divination. This has repeatedly
       | resulted in delays and costly miscommunications between
       | partnering teams.
       | 
       | We need a national push to raise the quality of our educational
       | institutions from grade school through university. And we need to
       | re-focus the curriculum on the subjects of greatest importance:
       | reading, writing, math, and science.
        
         | beej71 wrote:
         | I'm 1000% on board with this. It's already going to take
         | decades to dig out.
         | 
         | Sadly, though every politician claims to be pro-education, very
         | few of them actually are, and some are actively against it.
        
       | sega_sai wrote:
       | Maybe that's an unconventional take. But in my mind, the
       | situation is the result of 'instantaneous' incentives in
       | companies. I.e. CEOs and managers are rewarded when the stock
       | price rises and are never penalised if things fall apart in a few
       | years time. Hence, the motivation to save costs and financialise
       | the company. By the time you start to see the results of this the
       | CEO already left on his/her golden parachute. In my mind, the
       | financial incentives need to be based on performance in 5 years
       | or 10 years.
        
       | asylteltine wrote:
       | The same FAA that fast tracked the max version which led to TWO
       | separate fatal accidents? Yeah I'm sure they are so concerned
       | about safety.
        
       | 1letterunixname wrote:
       | There's no fixing the 737 MAX because it was engineered and
       | manufactured in a business culture incompatible with excellence
       | and safety. The problem is aircraft are capital assets are
       | compelled to quickly reenter service for economic reasons with a
       | few fixes around the periphery when thorough and proper
       | inspection and retrofitting more involved than a multiyear
       | maintenance check.
        
       | agubelu wrote:
       | > "This incident should have never happened and it cannot happen
       | again."
       | 
       | I agree that this statement is unusually direct, but I find it
       | noteworthy that they use the word "incident". According to ICAO,
       | one of the criteria for an _accident_ , not an incident, is when
       | "the aircraft sustains significant damage or structural failure",
       | which is the case here.
        
         | htk wrote:
         | Playing devil's advocate, this could be considered the limit of
         | an incident, as the plane could still operate.
        
           | agubelu wrote:
           | Yes, but the criteria for an accident is "structural
           | failure", not "hull loss" or "inability to fly".
           | 
           | I would say that a gaping hole in the fuselage constitutes
           | structural failure.
           | 
           | FWIW, the related Wikipedia page correctly refers to it as an
           | accident:
           | 
           | https://en.wikipedia.org/wiki/Alaska_Airlines_Flight_1282
        
         | hedora wrote:
         | I'd read that as "Boeing has passed the point where the results
         | of gross negligence can't be called accidents."
        
           | p_l wrote:
           | In aviation lingo, "accident" is more serious than "serious
           | incident" which is more serious than "incident".
           | 
           | Accident is a plane crash, dead people, etc.
           | 
           | Serious Incident is one that was dangerously close to moving
           | into becoming an accident.
           | 
           | Incident is pretty much everyday thing and usually you
           | investigate it yourself and self report. Includes even things
           | like front wheel turning 90 degrees during taxiing resulting
           | in broken front wheel assembly.
        
       | htk wrote:
       | I think it's about time the POTUS addresses the recent
       | developments.
       | 
       | The WH was eager to insert itself in the news that Boeing sold
       | planes to India, Saudi Arabia etc.
       | 
       | https://www.whitehouse.gov/briefing-room/statements-releases...
       | 
       | https://www.whitehouse.gov/briefing-room/statements-releases...
        
       | dontupvoteme wrote:
       | Why is this written so.. poorly?
       | 
       | This is not the dialect of English I expect from an aviation
       | organization.
        
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