[HN Gopher] Autophage rocket engine consumes plastic fuselage fo...
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       Autophage rocket engine consumes plastic fuselage for fuel
        
       Author : timthorn
       Score  : 92 points
       Date   : 2024-01-12 15:41 UTC (7 hours ago)
        
 (HTM) web link (www.theengineer.co.uk)
 (TXT) w3m dump (www.theengineer.co.uk)
        
       | onetimeuse92304 wrote:
       | Cute, but what is the point of this?
       | 
       | At the very best it could stop SSTO to orbit suck so much. But it
       | seems SpaceX is far enough that it is not possible to get close
       | to the efficiency with an autophage rocket. It maybe was possible
       | as long as first stage was always destined to crash, but when it
       | can land safely the entire efficiency equation got turned on its
       | head.
       | 
       | Would that kind of rocket be usable for deep space (basically --
       | improve thrust to weight by eliminating the weight of the
       | fuselage as you thrust)? I also don't think so. For space, much
       | higher specific impulse engines exist than any kind of fuselage
       | material that can burn itself.
       | 
       | So I just don't see any use of this.
        
         | timthorn wrote:
         | From the paper's abstract:
         | 
         | > This both increases the maximum payload mass of a launch
         | system and allows for the miniaturization of launch vehicles so
         | they may be used as nano-launchers for the rapid access of
         | small satellites to low-earth orbit.
        
           | actionfromafar wrote:
           | Sounds great for weapons applications. :-/ Small tube which
           | can reach as far as orbit.
           | 
           | Re-usabilitity is "not needed".
        
             | ceejayoz wrote:
             | Might be useful in a Mars sample return sort of scenario.
        
           | onetimeuse92304 wrote:
           | As I said, it reduces problems of SSTO (Single Stage To
           | Orbit). The problem of SSTO is low payload mass to the size
           | of the rocket and fuel necessary to transport it. The main
           | solution to this is having multiple stages. Which comes with
           | its own problems -- multiple engines, complexity, more points
           | of failure, etc.
           | 
           | But in the meantime SpaceX learned to reuse the stages so
           | suddenly the problems are no longer as much of a problem as
           | they were before.
        
         | Teever wrote:
         | Your comment is needlessly dismissive about a benchtop
         | experiment that doesn't really compare to something like
         | Starship and the engines that it uses.
         | 
         | This is really neat. It doesn't have to be groundbreaking to be
         | really cool, but who knows maybe one day it will be.
        
           | kloch wrote:
           | Indeed many (most?) technology breakthroughs and great
           | products start as "garage" experiments.
           | 
           | - Aviation didn't start with someone rolling out a 747, it
           | started with the Wright Flyer - something that barely flew
           | with just the right winds.
           | 
           | - Apple, Inc. literally started in a garage with an 8-bit
           | computer with 8k ram and you had to provide your own case and
           | power supply, monitor, and keyboard.
           | 
           | - The early stages of modern rocket technology looked not
           | much different than this experiment: Here's a video of
           | Goddard testing at his Aunt's farm:
           | 
           | https://upload.wikimedia.org/wikipedia/commons/transcoded/a/.
           | ..
           | 
           | > "The neighbors complained"
        
             | Teever wrote:
             | http://www.zenpencils.com/comic/64-robert-h-goddard-the-
             | rock...
        
         | fransje26 wrote:
         | The point is simple.
         | 
         | The delta-V per rocket stage is governed by the Tsiolkovsky
         | equation:
         | 
         | dv = Isp * g0 * ln(m_start/m_end)
         | 
         | So, if m_end goes to zero, you get a significant dv gain.
         | 
         | It has absolutely nothing to do with the "efficiency" of
         | returning a stage or not.
        
       | bugbuddy wrote:
       | Burning plastic sounds like an environmental hazard which is
       | completely unaddressed in the article. At full scale, the
       | communities near the launch site will never accept it.
        
         | AzuraIsCool wrote:
         | What's the difference to other fuels? Except for few plastic is
         | actually much better...
        
         | zdragnar wrote:
         | Why is burning plastic worse than the existing fuels? Pretty
         | much all fuel mixes for rockets are nasty stuff.
        
           | AlgorithmicTime wrote:
           | Most fuel mixes for rockets are just Kerosene and Liquid
           | Oxygen, at least in the USA. Seems like most of the next
           | generation are aiming for Methane and LOX.
           | 
           | Burning plastic incompletely would most likely produce more
           | noxious stuff than Kerolox or Methalox engines. Maybe on par
           | with existing Solid Rockets or Hypergolics.
        
         | bilsbie wrote:
         | Rockets leave the launch site very quickly. And they launch
         | from the shore towards the ocean.
         | 
         | No one is allowed to be near the launch path or within 2-3
         | miles of the launch.
        
         | londons_explore wrote:
         | Some plastics can burn cleanly.
         | 
         | The whole "don't burn plastic" only applies if you don't know
         | what type the plastic is.
        
         | phyzome wrote:
         | There's a massive difference between HDPE (which is a
         | hydrocarbon) and PVC (which contains chlorine and is _awful_ to
         | burn). Might be some plasticizers in the mix as well, but
         | mostly they 're just H, C, and O. Cl makes the real nasty
         | stuff.
         | 
         | Rocket fuels can have some pretty nasty stuff in them as well,
         | of course...
        
       | ajuc wrote:
       | > The concept of a self-eating rocket engine was first proposed
       | and patented in 1938. However, no autophage engine designs were
       | fired in a controlled manner until a research partnership between
       | Glasgow University and Dnipro National University, Ukraine
       | achieved this milestone in 2018.
       | 
       | Is this true? I've seen many hobby hybrid rockets built in this
       | fashion over the years, for example acrylic tube + oxygen gas.
       | Maybe none of them were ever launched.
       | 
       | https://www.youtube.com/watch?v=VI8gdmjEwKc
       | 
       | It's pretty much the easiest way to do a hybrid rocket.
        
         | mechhacker wrote:
         | I thought there were more examples of hybrid engines?
         | 
         | https://en.wikipedia.org/wiki/RocketMotorTwo
         | 
         | Also, I wonder how complex this is going to make the
         | aerodynamic controls. You are losing moment arms between engine
         | and the forward surfaces, if they exist.
        
         | myself248 wrote:
         | Right, but there you're either putting the acrylic in an extra
         | structural tube, or you're using an acrylic tube which is
         | hugely thicker than necessary so you can leave a substantial
         | unburned shell there as the structure.
         | 
         | The outer part which is acting as structure cannot be burned as
         | fuel because it's necessary as structure, and if you let the
         | burn continue too long, it would cause the rocket to fail. When
         | the burn ends, there's a lot of unburned acrylic still there.
         | 
         | This design allows a given piece of tube to first serve as
         | structure, and then later serve as fuel, ostensibly ending the
         | burn having consumed the whole tube with no structure left
         | behind except perhaps a bit stuck in the feed mechanism. That's
         | novel.
        
       | dmurray wrote:
       | > with the plastic fuselage supplying up to one-fifth of the
       | total propellant used.
       | 
       | > A conventional rocket's structure makes up between five and 12
       | per cent of its total mass. Our tests show that the Ouroborous-3
       | can burn a very similar amount of its own structural mass as
       | propellant.
       | 
       | It seems like they are measuring the wrong thing.
       | 
       | Rocket fuselage isn't as good a fuel as, well, rocket fuel. So it
       | doesn't matter if it makes up 10% of the mass consumed - what
       | matters is how much impulse it provides.
       | 
       | However! HDPE is reasonably competitive with methane. While it
       | doesn't make Wikipedia's list [0] of hundreds of potential fuels
       | by calorific value, which puts methane at 55 MJ/kg, research in
       | municipal waste incineration puts polyethylene around 43 MJ/kg
       | [1]. And in fact it's already been studied in Japan as a rocket
       | fuel [2] using N2O as an oxidiser. So this seems completely
       | plausible.
       | 
       | [0] https://en.wikipedia.org/wiki/Heat_of_combustion
       | 
       | [1]
       | https://www.researchgate.net/publication/336848986_Productio...
       | 
       | [2] https://www.mdpi.com/2226-4310/6/4/45
        
         | MPSimmons wrote:
         | There have been several small engines that use acrylic housing
         | as combustion chamber and fuel, combined with liquid or gaseous
         | oxygen to form a hybrid rocket engine. None of this sounds new,
         | but I haven't looked deeply into what they're doing here.
        
         | wcoenen wrote:
         | > _So it doesn 't matter if it makes up 10% of the mass
         | consumed - what matters is how much impulse it provides._
         | 
         | Minimizing the final dry mass at the end of the burn is also
         | very important to maximize delta-v, according to the
         | Tsiolkovsky rocket equation. So it's not just about the impulse
         | provided by the fuel.
        
           | pletnes wrote:
           | This, a thousand times this - there's a logarithm in there,
           | folks.
        
             | IshKebab wrote:
             | Did you forget about the payload?
        
               | metabagel wrote:
               | Isn't the payload pretty inconsequential in comparison
               | with the total weight of fuel at launch?
        
               | IshKebab wrote:
               | It's not inconsequential in comparison with the total
               | weight of the rocket at the end. That's what we're
               | talking about.
        
           | cornholio wrote:
           | Yes, the cool thing about this approach is that you can reach
           | extreme vehicle mass ratios without staging. So for example,
           | it could make a single stage to orbit vehicle feasible, on
           | re-entry you replace the cheap consumable "body" and you are
           | ready for another launch.
           | 
           | But it's only an improvement if the fuselage is actually
           | effective in containing the propellant, or is the propellant
           | (imagine a long stick of rocket candy burning at the end,
           | mechanically drawn by a closed nozzle). Otherwise, what you
           | gain in mass ratio you use lose in useful impulse because you
           | need to lift this large mass of mostly inert plastic at
           | launch.
        
         | fnordpiglet wrote:
         | I would note the question isn't should you add more rocket fuel
         | instead of burning the structural mass, it's can you convert
         | the necessary structural mass into impulse vs being dead mass.
         | You need the structural mass one way or another, and adding
         | more fuel will add structural mass. By burning the structural
         | mass as it becomes less necessary instead of simply ejecting it
         | you maximize delta-v.
        
       | whatever1 wrote:
       | Green movement for space?
        
       | bilsbie wrote:
       | The other advantage is this is a solid rocket that can shut be
       | turned off.
       | 
       | That's usually the major drawback to solid rockets.
       | 
       | (Apologies if that's obvious)
        
         | hackeraccount wrote:
         | Weirdly there are solid fuel rockets that can be turned on and
         | off.
         | 
         | Electric solid propellants (ESPs) is the term apparently. I saw
         | youtube video where some guy was fooling around with the some
         | brand or another of this type.
         | 
         | see
         | https://ntrs.nasa.gov/api/citations/20190030421/downloads/20...
        
         | hackeraccount wrote:
         | here's the video of ESP's that I saw
         | 
         | https://www.youtube.com/watch?v=eHRyv7ARb5M
        
       | Ajedi32 wrote:
       | Wow, fascinating! From the title I was envisioning something akin
       | to a solid rocket motor where the fuel gets consumed from the
       | inside out and wondering what the point of that was, since at the
       | end of the burn you'd still need to have enough fuselage left to
       | avoid compromising structural integrity. (And at that point why
       | not just build the fuselage like that from the start and use the
       | extra mass for more liquid fuel?) But from the video it looks
       | like this engine actually burns the hull back to front, meaning
       | the fuselage actually gets _shorter_ throughout the course of the
       | flight until there 's nothing left. That's really cool!
        
         | brokencode wrote:
         | Yes I was absolutely not expecting a hot glue gun with a jet of
         | flame coming out of the nozzle instead of hot glue, but that's
         | essentially what it looked like.
        
         | thenickevans wrote:
         | I had the same reaction, then watched the video after reading
         | your post. So cool. Excellent catastrophic failure at the end
         | too :)
        
       | londons_explore wrote:
       | The text of the article totally fails to mention that the rocket
       | blew up fairly spectacularly 1 minute 30 into the test...
       | 
       | See the video.
        
         | vlachen wrote:
         | The discussion in the comments indicates that the test included
         | a run outside of it's operational range for pulsed firing, with
         | the intent to see how it would react.
        
         | stronglikedan wrote:
         | If your first test _doesn 't_ fail, then you're missing an
         | opportunity to collect _extremely_ valuable data.
        
         | inopinatus wrote:
         | Stressing components to destruction is a commonplace product
         | development activity, including rocketry.
        
         | dtgriscom wrote:
         | Props to Glasgow U for showing exactly that. It takes
         | confidence to show how you make sausage.
        
       | ortusdux wrote:
       | Oxygen/Acrylic engines are popular on YouTube, most likely
       | because they look great on film -
       | https://www.youtube.com/watch?v=TLPWqCMb7DE
        
       | m3kw9 wrote:
       | Looks like an esg play, in practice energy density matters a lot
       | more, if you can't beat regular rocket fuel, it's pretty
       | pointless
        
         | hiddencost wrote:
         | "looks like an esg"
         | 
         | Go read the rest of the thread where they discuss the very
         | technical reasons this is cool.
         | 
         | What kind of world do you live in where you equate ESG with
         | being harmful? Sounds like "conservative uncle who doesn't know
         | anything about the topic".
        
           | science4sail wrote:
           | > What kind of world do you live in where you equate ESG with
           | being harmful?
           | 
           | ESG in principle isn't harmful, but it does seem to attract
           | grifters that game one or two of the E/S/G letters to make
           | their firms appear more socially responsible:
           | https://www.bloomberg.com/opinion/articles/2023-07-12/it-s-
           | easy-to-make-oil-companies-esg       https://www.offshore-
           | technology.com/features/revealed-the-oil-gas-companies-
           | leading-the-way-in-esg-2/       https://www.ey.com/en_us/oil-
           | gas/what-if-oil-and-gas-operators-view-esg-as-a-catalyst-for-
           | innovation
        
       | Cyclical wrote:
       | Promin Aerospace, a Ukrainian company founded by a friend of
       | mine, has been working on the same technology. Interesting to see
       | this take on it though, it's an idea that seems almost too
       | fantastical to work.
        
       | 1970-01-01 wrote:
       | >The Ouroborous-3 uses high-density polyethylene plastic tubing
       | as its autophagic fuel source, burning it alongside the rocket's
       | mix of gaseous oxygen and liquid propane.
       | 
       | Bonus points for naming.
        
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