[HN Gopher] The surprising genius of sewing machines [video]
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       The surprising genius of sewing machines [video]
        
       Author : gumby
       Score  : 136 points
       Date   : 2023-12-27 19:41 UTC (2 days ago)
        
 (HTM) web link (www.youtube.com)
 (TXT) w3m dump (www.youtube.com)
        
       | Waterluvian wrote:
       | Sewing machines are one of those things where I learn how they
       | work then promptly forget and they go back to feeling like magic.
       | 
       | I think this video has really made it stick. It's more like a
       | knitting machine than something that does "sewing" like how I was
       | taught by hand. The thread never goes through to complete any
       | knots. It's just tangles.
       | 
       | I also finally understand how the bobbin inside the base can be
       | so small: it supplies much less thread to the tangle.
        
         | mikey_p wrote:
         | Actually most modern sewing machines use the same amount of
         | thread from the bobbin and from the spool on top. The reason
         | the bobbin is usually so small is that the thread from the top
         | makes a loop and passes it _around_ the bobbin, which must be
         | small enough to fit through the loop.
        
         | MilStdJunkie wrote:
         | The "knitting" revelation is what made it stick for me as well,
         | long ago. I don't remember the name of the person who took the
         | the time to explain it to me, but he did so with kelp.
        
       | georgesimon wrote:
       | I watched Tim Hunkin explain sewing machines when I was about 8
       | and have never lost my fascination with them (or mechanical
       | engineering) since then. https://youtu.be/8lwI4TSKM3Y
        
         | eigenvalue wrote:
         | He's so great. Secret Life of Machines is one of the greatest
         | television programs to ever exist in terms of explaining
         | household technology in simple terms. Highly recommend it to
         | anyone with kids. I plan to check out his arcade the next time
         | I'm in London.
        
           | georgesimon wrote:
           | A visit to one of his arcades would be almost like a
           | pilgrimage for me. I'd have to make it the centerpiece of a
           | trip to London, if I ever get to go. His breadth and volume
           | of work amazes me.
        
           | iancmceachern wrote:
           | Yes, bless him for what he did for engineers, macninists, and
           | tinkerers !
        
           | aksss wrote:
           | Just a friendly recco for the Technology Connections YouTube
           | channel. Really liked his exploration of the Coffee Machine
           | and other vids. Not affiliated in any way.
           | 
           | https://youtu.be/Sp9H0MO-qS8?si=PHB0_LqfD5AArdJO
        
       | foobarian wrote:
       | The epiphany for me was realizing that there are two separate
       | sources of thread. The bobbins are out of sight so I was puzzled
       | for a long while as to how the magic works.
        
         | jjnoakes wrote:
         | For me the realization that the top thread's loop goes AROUND
         | the bottom thread's entire spool is what made it click for me
         | originally.
        
       | ssgodderidge wrote:
       | The most remarkable aspect of sewing machines to me are their
       | durability. Those things last forever. No annual release hype
       | cycles. No purposeful obscurity. The good ones are a "buy it
       | once" investment.
        
         | whythre wrote:
         | In a former life I repaired sewing machines. Singer built a
         | reputation for durability, and their old machines still perform
         | much as you describe. Modern Singers, however, are bottom-of-
         | the-market plastic chunks of crap, their reputation running off
         | the fumes of a bygone century. Janome and Brother machines are
         | pretty OK, a decent balance of lower cost with reasonable
         | durability (some plastic wear parts meant to be replaced over
         | time).
         | 
         | Bernina mechanical parts are incredibly solid but their
         | electronics are as vulnerable to failure as everything else
         | nowadays.
        
           | HarHarVeryFunny wrote:
           | My mother used to have an old hand-cranked Singer with
           | mother-of-pearl inlay. Not as fancy as the really old ones,
           | but still a very nice machine! As a boy I was fascinated by
           | it, and proud to be able to thread it and use it! It always
           | felt as if there was a slight element of danger (needle thru
           | finger) to using it!
        
           | jcgrillo wrote:
           | Do you have any experience with or opinions of Sailrite
           | machines?
        
             | mauvehaus wrote:
             | Not the person you're asking, but I've got a little time on
             | one. If you aren't pushing it and don't need a zigzag
             | stitch and/or walking foot, you'll likely find you'll be as
             | happy with an old cast-iron Singer. If you don't already
             | have one, pick up a 15 -90 or 15-91 or one of the numerous
             | clones (which in my limited experience with them are also
             | decent).
             | 
             | I ran an old Singer 127 through a pile of fabric a Sailrite
             | was struggling with. The old domestic Singers aren't
             | industrial, but if you can't do it once, slowly on a 15,
             | it's even odds whether it can be done at all[0].
             | 
             | The 15 (or 66) is a much, much more refined machine. Parts
             | (bobbins, notably) are readily available, and if you find
             | you do need more, you can sell it for what you paid for it.
             | The Sailrite, IME is a clunky, value engineered version of
             | what you really need when you hit a problem an old Singer
             | can't solve. Once you get to that point, you'll know what
             | you need and how a machine should run.
             | 
             | If you've already hit this point, I'd suggest looking for
             | an old industrial machine on your local Craigslist or
             | Facebook marketplace equivalent. The Sailrite is likely to
             | piss you off with how crudely it runs and handles. I'm told
             | by my upholsterer colleague that an import servo motor is a
             | huge upgrade from a clutch motor. Especially if you're
             | coming from a domestic machine with a variable speed
             | control. On the rare occasion that I've used a machine with
             | a clutch motor, it's a grab hold and hang on for the ride
             | kind of experience.
             | 
             | [0] I'm explicitly not including things that require a
             | serger, blind-hemmer, cylinder bed or other specialized
             | garment/leather machines. The Sailrite won't do those
             | either.
        
           | scarecrowbob wrote:
           | The drummer in my band is a sewing machine repair tech. His
           | wife owns a largish quilt shop and they sell Bernina.
           | 
           | We've been practicing at the shop, and I keep wondering if I
           | should pick up some electronics repair from him- he seems
           | like he does okay with the mechanical stuff but anything
           | electronic is generally out-of-scope for him. In general, it
           | looks like interesting work and I was hoping to get him to
           | teach me, though fortunately the music and audio work has
           | been paying the bills this year.
           | 
           | I'm starting to get okay at fixing some kinds of circuits
           | (analog electronics for music), but fortunately I haven't had
           | to dig into that stuff. My assumption would be that it's much
           | cheaper to replace whole boards as is the case with most
           | consumer electronics. But I haven't looked into it, and so I
           | am a bit curious.
        
             | whythre wrote:
             | With last few decades of Bernina machines in particular,
             | techs are very much incentivized to replace failing boards
             | wholesale. Older machines from the 70s and 80s don't have
             | the compact machine-built boards; in these you can replace
             | blown capacitors, ect and that's great. It's one of the
             | reasons you still have machines in operation 50 years on.
             | 
             | The Asian-built boards are usually the point of failure in
             | the new machines (a distant second are sensors, but those
             | also have smaller, simpler boards in em). A few years back
             | Bernina actually lost the ability to claim they were Swiss-
             | manufactured because the electronics were being made in
             | Maylasia (if memory serves, this was back in 2017, I
             | think).
        
           | couchand wrote:
           | > Modern Singers, however, are bottom-of-the-market plastic
           | chunks of crap, their reputation running off the fumes of a
           | bygone century.
           | 
           | This is very true. The one exception that comes to mind is
           | the 44S, which is notable for being a solid piece of
           | equipment, widely available for a reasonable price, and
           | without electronics. I suspect it's an old design in a new
           | case.
        
           | klondike_klive wrote:
           | My mother left me a couple of Bernina machines when she died.
           | I'm pleased to hear how solid they are.
        
         | CapitalistCartr wrote:
         | I still have my Mom's sewing machine she bought circa 1958; it
         | still works.
        
           | itishappy wrote:
           | My family's still in possession of an old foot-powered Singer
           | from the 1800s. The belt rotted away during my childhood, but
           | the mechanism itself barely squeaks! It probably runs
           | smoother than my car...
        
         | xahrepap wrote:
         | I have a wide selection of computers in my home. 3DPrinters,
         | CNC, Microcontrollers, rpis, desktops, laptops, tablets,
         | phones, TVs, etc.
         | 
         | The one computer that "just works" and stays out of the way the
         | most? My wife's embroidery machine. When she wants it off, it's
         | off. When she wants to do classic sewing, it works like normal.
         | It has some buttons to do traditionally mechanical operations
         | automatically. But it also has those mechanical options as
         | well. (Raising the foot, for example)
         | 
         | And like you said: it has never once asked her to subscribe.
         | 
         | It's my favorite computer in the house. :) (and the most
         | expensive)
        
       | jtwaleson wrote:
       | I picked up sewing recently to put on the scout badges for my
       | kids. After doing a couple by hand the machine is a real treat to
       | work with! It's also quite fun, highly recommended if you're into
       | making things.
        
         | TheJoeMan wrote:
         | I really enjoyed learning to sew on my Boy Scout Merit Badges
         | with a sewing machine. I do think my parents helped sew the Cub
         | Scout patches.
        
           | aksss wrote:
           | I never recall sewing my own patches (thanks mom!) but I like
           | sewing today, mostly to repair clothing, which gives me an
           | absurd amount of satisfaction. It occurs to me that it should
           | have been one of the very first merit badges a scout earned:
           | sew ur own patches.
        
       | rekttrader wrote:
       | My pop was a sewing machine mechanic and my first gig was
       | digitizing parts catalogs. Being a mechanic having serviced many
       | machines, he knew which competing brands have the same internal
       | parts for key functions. Sewing machines are magical things and
       | Singer who had the novel idea of a better up and down and Wilson
       | had the clever idea of the rotary bobbin. Before that a shuttle
       | would be used, it flew laterally and could produce a consistent
       | mechanical stitch. The mechanics on these early machines is
       | insane... it was a great way for me to get into computing.
       | 
       | Also part reuse happens all over... Lamborghini's have used Mazda
       | headlamps.
        
         | fein wrote:
         | And Nissan. The Diablo had 300ZX Z32 headlight clusters. There
         | was an "eyelash" on the lambo to cover the nissan mfg logos.
        
           | orthecreedence wrote:
           | And for a period, Ford Rangers and Mazda B4000s were
           | effectively the exact same verhicle with a slightly different
           | body.
        
             | doubled112 wrote:
             | Ford and Mazda shared a ton of parts and vehicles over the
             | years.
        
         | iancmceachern wrote:
         | There used to be this place in Denver, Frank's sewing machine
         | repair or something, maybe not frank. When I was coming up as a
         | mechanical engineer and before we had the resources we have
         | today this was the best machine shop in town. They could make
         | anything, quickly.
         | 
         | Props to your pop. His skills were probably awesome.
         | 
         | Also agreed on the parts reuse. I design medical devices and I
         | know of heart pumps that have Mercedes solenoids in them, I
         | just designed a surgical robot that I put a ford part in. One
         | of those little clip nuts. It was perfect for what I needed.
        
       | codebrrr wrote:
       | The computerized flat knitting machines are even more genius.
       | 
       | I like to call them clothes printers.
        
       | tired_star_nrg wrote:
       | Is a there a similar sort of video on how cloth for clothing is
       | made/woven?
        
         | zokier wrote:
         | As far as I know, the basic operating principles behind power
         | looms are quite similar to those of traditional manual looms.
         | There is also far more wider range of automation and tech
         | available
        
         | dmckeon wrote:
         | There is an excellent book that covers the topic: The Fabric of
         | Civilization, by Virginia Postrel. The part most amazing to me
         | was the pyramid effect of fabric production in the days before
         | mechanization - 20 spinners per weaver producing thread, 80,000
         | spinners near Manchester alone, thousands of weavers turning
         | thread into fabric, etc., and as the spinning jenny and later
         | the power loom came along, employment and economic patterns
         | changed drastically, giving us the Luddites and similar
         | movements. One wonders what programming will look like after 10
         | or 20 years of AI.
        
       | atentaten wrote:
       | This sounds familiar at the 18:42 mark:
       | 
       | "In 1814, Joseph Madersperger was granted a patent in Vienna. It
       | took him a decade to build the machine, but he never
       | commercialized it. He spent the rest of his life trying to
       | perfect the design."
        
       | oblib wrote:
       | Years ago I bought an old Singer sewing machine on Ebay. Those
       | are still an amazing, heavy duty, machine. You can stitch thick
       | belt leather with those.
        
       | blindstitch wrote:
       | In art school I owned an industrial sewing machine. It could sew
       | through virtually anything and was great for repairs and
       | modifications of heavy garments and bags. It had a "walking foot"
       | that moved the needle in sync with the feed mechanism on the
       | bottom which let it pull through almost endless layers without
       | issue. I think the most it took before choking was about 15
       | layers of denim. You could lift the foot with a knee-operated
       | lever too which made moving the material while you worked
       | effortless. Of all the crap I've sold over the years to buy other
       | stuff it's the only one I really regret letting go of.
        
         | RCitronsBroker wrote:
         | same here. I got it in the process of sewing my own skydiving
         | parachute, still working on that.
        
           | ThePowerOfFuet wrote:
           | >sewing my own skydiving parachute
           | 
           | How do you walk properly with such sizable cojones?
        
           | huytersd wrote:
           | Why? There's no way you can do as much rigorous testing on it
           | as the large manufacturers especially when your life is on
           | the line.
        
       | yawboakye wrote:
       | great explanation. one wonders how many attempts were made at
       | mechanizing the exact manual sequence of passing the whole needle
       | through, rotating, and passing it back up. because for everyone,
       | _that_ was sewing. it's understated but worth the greatest
       | emphasis: when trying to improve on a process or mechanize
       | /automate, how it's currently done may not be your best guide. if
       | anything, it may be the worst. concerning that, gordon glegg had
       | this to say in his book, the design of design[0]:
       | If you are concerned in making the production of some article
       | quicker, better or cheaper, you will naturally study how it is
       | being done at the moment. It may seem paradoxical but the man
       | least likely to help you is the operator in charge of the
       | machine. The more 'down-to-earth' and 'practical' he considers
       | himself the more 'unpractical' and 'up-in-the-air' he is likely
       | to be from your point of view. He is too near the machine to know
       | why it works. He only knows how it works. He will have learnt
       | what handwheels to turn or what controls to adjust to keep the
       | line running efficiently, and will be able to use that knowledge
       | most skilfully and responsibly.
       | 
       | [0]: https://www.cambridge.org/core/journals/aeronautical-
       | journal...
        
         | mtreis86 wrote:
         | [delayed]
        
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