[HN Gopher] How to Build a Windmill (2012)
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       How to Build a Windmill (2012)
        
       Author : ff_
       Score  : 118 points
       Date   : 2023-12-22 12:21 UTC (2 days ago)
        
 (HTM) web link (jacquesmattheij.com)
 (TXT) w3m dump (jacquesmattheij.com)
        
       | greenbit wrote:
       | Especially enjoyed the part where they fabricate a custom 500
       | watt, 54-pole (if I counted right) out-runner alternator
       | essentially from scratch. Sheet metal was cut!
        
       | dbrower wrote:
       | So, at his site, 10+ years ago, his wind produced more frequent
       | power than PV would have, at 3x the cost of a commercial
       | solution.
       | 
       | Even then, PV would have been more cost-efficient. Now with
       | storage probably even more so.
       | 
       | Small wind is a mug's game except in very specific circumstances.
        
         | dylan604 wrote:
         | sometimes, it's not about the money.
        
           | pstuart wrote:
           | Indeed. It is a fascinating journey and he even notes it in
           | the article:                 "...even though from an
           | economical point of view this project was an absolutely
           | terrible loss the amount of satisfaction of seeing a dream
           | like that come true is truly amazing"
           | 
           | I hope he sees the post hit the front page and shares any
           | updates on it.
        
         | bruce511 wrote:
         | I sooo want a wind turbine to supplement my solar, but as you
         | say, I just can't make the economics work.
         | 
         | For starters, wind is a lot more mechanical. Meaning moving
         | parts. Meaning maintainence, storm care, and so on.
         | 
         | For another it's more obtrusive, large, high, creates some
         | degree of noise etc.
         | 
         | It's not exactly cheap. My inverter could handle it, but
         | between the mounting and turbine, it's some real cash.
         | 
         | The argument for it just falls apart when I do the math. For
         | less money and waaay less hassle, I could just extend the
         | solar.
         | 
         | So I love the -idea- of wind but the economics of it just don't
         | work at personal-scale (yet?)
         | 
         | Personal Hydro also looks interesting (but alas I have neither
         | the elevation, nor river for that). For a while I researched
         | ocean wave (especially shore wave), but I dont live by the sea.
         | 
         | Ultimately we use what we can get, which for me is solar. I get
         | plenty of wind here, which is why it seems a waste to not use
         | it, but again, economics...
        
           | cyberax wrote:
           | There are commercially available wind turbines, rated for
           | 1-20kW.
           | 
           | My partner's parents installed such a system in Oregon, they
           | live off-grid and use it to minimize their propane
           | generator's use. A 3kW system was around $7k in total.
           | 
           | It doesn't make much sense if you have a grid connection, the
           | payback time will likely be at least 15 years or so. But it
           | makes sense for an off-grid system.
        
             | spockz wrote:
             | What is the longevity of such a wind turbine? How much
             | maintenance goes into it, both hours and money for parts?
             | 15 years is quite a long time.
        
               | cyberax wrote:
               | The maintenance needs to be done about once every two
               | years or so. It requires lowering down the mast and
               | inspecting the bearings. Both are pretty easy to do.
               | 
               | It's a simple system without a gearbox, the only moving
               | parts are the rotor and the brakes.
               | 
               | The turbine is supposed to last for 20 years, and it can
               | probably exceed that.
        
             | onlyrealcuzzo wrote:
             | How many kwh per day does the 3kw system cost?
             | 
             | 2 of those could, theoretically, power all of a typical
             | house's electricity if they got anywhere near 3kw on
             | average.
             | 
             | $14k to not need the grid would be a deal.
        
               | adrianN wrote:
               | Big commercial onshore turbines run at something like 20%
               | peak on average. Your tiny system would likely be much
               | worse.
        
               | dotancohen wrote:
               | You would need energy storage as well, not to mention
               | spare parts.
        
               | cyberax wrote:
               | You won't really be able to power a house consistently
               | with wind turbines because there are long periods (many
               | days) without enough wind. No amount of storage can
               | compensate for that, you'll need a generator or a grid
               | tie-in.
               | 
               | The average capacity factor over the last year was about
               | 30%, and they live in a rather windy location.
        
         | 082349872349872 wrote:
         | Note that the original uses (pumping, grinding) of windmills
         | were for high-torque, low-speed applications.
         | 
         | In principle, gearing should make the low-torque, high-speed
         | motors that one can drive via PV their equivalent or better.
         | I'm no MechE; what's the situation in practice?
        
       | apitman wrote:
       | Was in the Netherlands recently and toured an old windmill.
       | Highly recommended. The way they reuse the same core equipment to
       | perform various jobs is awesome. Plus it just sounds cool.
        
       | dang wrote:
       | Discussed at the time:
       | 
       |  _How to build a windmill_ -
       | https://news.ycombinator.com/item?id=4579932 - Sept 2012 (53
       | comments)
       | 
       | also:
       | 
       |  _How to build a windmill part 2: Parts, nuts, bolts and blades
       | (2012)_ - https://news.ycombinator.com/item?id=10791461 - Dec
       | 2015 (7 comments)
       | 
       |  _How to Build a Windmill, Part 2: Parts, Nuts, Bolts and Blades_
       | - https://news.ycombinator.com/item?id=4584772 - Sept 2012 (10
       | comments)
        
       | neonate wrote:
       | https://web.archive.org/web/20231222123505/https://jacquesma...
        
       | sandworm101 wrote:
       | But is this actually a wind _mill_? This is a turbine, a
       | generator. A windmill does _milling_. It is connected to
       | mechanical devices that do mechanical work such as milling flour,
       | rather than a generator that creates electricity.
       | 
       | The inside of a working windmill are more complex and beautiful
       | than any turbine.
       | 
       | https://d1dqs20vqfxmh2.cloudfront.net/wp-content/uploads/201...
        
         | tremon wrote:
         | So what does a textile mill do? Does it grind cloth into fine
         | dust, or does it something else? Is the sawdust produced by a
         | sawmill its primary output product?
         | 
         | The word mill is overloaded. In Dutch, these are two separate
         | words: molen, a singular noun describing a machine using a
         | rotational mechanism for powering some industrial process; and
         | malen, a verb describing the milling of particles into flour.
         | In this case, the article describes a mill of the first kind.
        
           | 48864w6ui wrote:
           | If the brits and not the yanks had taken the lead in
           | production hw, we would still be saying "mill" instead of
           | "ALU".
        
           | mauvehaus wrote:
           | One suspects there's a certain amount of grinding in
           | Fickmuhlen.
        
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