[HN Gopher] A tiny supercritical carbon dioxide turbine can powe...
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       A tiny supercritical carbon dioxide turbine can power 10k homes
        
       Author : thelastgallon
       Score  : 74 points
       Date   : 2023-10-30 16:34 UTC (6 hours ago)
        
 (HTM) web link (cleantechnica.com)
 (TXT) w3m dump (cleantechnica.com)
        
       | anonymouskimmer wrote:
       | 10% is a nice gain. I wonder what that translates to in power
       | output gains.
        
         | exabrial wrote:
         | I'm guessing with a significantly smaller footprint, you can
         | have more of them in a single building. I'm also guessing this
         | means because more of them, you gain more redundancy. Whats not
         | mentioned is if there is a decrease is part count, which are
         | usual drivers of cost, maintainability, and reliability.
        
       | abdullahkhalids wrote:
       | > the Energy Department calculates that a 20-meter steam turbine
       | would shrink down to one meter if replaced with an sCO2 turbine.
       | 
       | Where do these improvements come from [1].
       | 
       | > CO2 has a relatively low critical pressure of 7.4 megapascal
       | (MPa) and a critical temperature of 31C ... A consequence of this
       | is that it can be compressed directly to supercritical pressures
       | and readily heated to a supercritical state before expansion. In
       | a heat engine, this can facilitate obtaining a good thermal match
       | with the heat source. The critical temperature is also
       | sufficiently high for ready heat rejection from the cycle at
       | terrestrial ambient temperatures. Therefore, the system has a
       | great potential for high efficiency since a large temperature
       | difference is available ... CO2 near its critical point becomes
       | more incompressible and hence, the compression work can be
       | substantially decreased leading to high cycle efficiency.
       | 
       | > The high density and volumetric heat capacity of sCO2 with
       | respect to other working fluids make it more energy dense,
       | meaning that the size of most system components such as turbine
       | and pump can be considerably reduced, which leads to a smaller
       | plant footprint and possibly lower capital costs.
       | 
       | [1] https://www.powermag.com/what-are-supercritical-co2-power-
       | cy...
        
         | adrian_b wrote:
         | Due to the high pressure in the closed circuit, the density of
         | supercritical CO2 is similar to that of a liquid, and this
         | allows very small turbines and pumps for a given power.
         | 
         | Nevertheless, the circuit must also include heat exchangers and
         | those are not reduced in size as much as the turbines and the
         | pumps.
         | 
         | Therefore the very small sCO2 turbine will be accompanied by
         | much larger heat exchangers, so the reduction in size of a
         | complete system is not so impressive as the shrinking of the
         | turbine.
         | 
         | Even so, the sCO2 system has another advantage over the
         | traditional steam turbines, when used for the recovery of the
         | waste heat from a gas turbine, or when using any other high-
         | temperature heat source, like a nuclear reactor. Because the
         | steam generation happens at a constant temperature, which must
         | be relatively low for reasonable pressures, the heat transfer
         | from a high-temperature source is inefficient. Due to this, for
         | the recovery of the waste heat of a gas turbine are used
         | typically 3 steam turbines whose steam generators work at
         | different temperatures and pressures, not a single turbine.
         | 
         | Supecritical CO2 can be heated with a heat exchanger having a
         | gradient of temperature along it, which allows a single sCO2
         | turbine to replace 3 steam turbines in a combined-cycle power
         | plant.
        
           | perihelions wrote:
           | - _" or when using any other high-temperature heat source,
           | like a nuclear reactor. Because the steam generation happens
           | at a constant temperature, which must be relatively low for
           | reasonable pressures, the heat transfer from a high-
           | temperature source is inefficient "_
           | 
           | Nuclear (fission) reactors really aren't high-temperature
           | heat sources. The working fluid inside reactors is itself
           | liquid water, which doubles as a neutron moderator. That
           | severely limits their temperature range (<374deg C), so,
           | there's no downside to limiting yourself to steam on the
           | energy conversion side as well.
           | 
           | The linked articles make brief mention of a nuclear/sCO2
           | combination, but, to be clear, they're talking about
           | radically different types of nuclear reactors. Not types that
           | are currently commercialized/mature technology. Types where
           | you replace the working fluid on the nuclear side with
           | higher-temperature compatible substances--molten metals,
           | molten fluoride salts, or inert gases like CO2 or helium.
           | 
           | edit: Also applies to nuclear _fusion_ , I guess. IIRC, the
           | proposed working fluids for those are molten lead/lithium, or
           | molten lithium fluoride--both match with the sCO2 temperature
           | range. (Lithium is the common factor, because the overriding
           | concern of the working fluid is to transmute lithium into
           | tritium, using the fusion reactor's neutron flux, to
           | hopefully allow a sustainable fuel cycle).
        
             | amluto wrote:
             | > The working fluid inside reactors is itself liquid water,
             | which doubles as a neutron moderator.
             | 
             | There are fission reactor designs with different working
             | fluids that operate at much higher temperatures.
        
           | abdullahkhalids wrote:
           | Thanks for the perspective. The reduced size is also dwarfed
           | by however the CO2 is being heated. If by concentrated solar
           | field of many acres, than the size of the turbine doesn't
           | matter on its own. What matters is if the reduced size leads
           | to reduced complexity/cost/maintenance burden.
        
             | adrian_b wrote:
             | There are different methods for concentrating the solar
             | light, some of them are able to achieve only lower
             | temperatures, for which it is more efficient to use organic
             | Rankine cycles (i.e. like the steam turbines, but instead
             | of using water some organic fluids, which are similar to
             | those used in air conditioning or in refrigerators, are
             | used in closed cycle), while other methods, e.g. the solar
             | towers, can achieve higher temperatures that are suitable
             | for supercritical CO2 cycles.
        
           | matthewdgreen wrote:
           | Over the past few years I've heard a number of complaints
           | that new steam turbines are very hard to buy: they're big and
           | complex to manufacture, and the supply chain for them is very
           | restricted. This has apparently held up some new power plant
           | deployments over the past few years. Are those issues still
           | significant, and will the ability to use smaller (and fewer)
           | turbines make a big difference?
        
         | moffkalast wrote:
         | So does that also mean that SMRs could be made even more
         | compact? Or that one could increase reactor size and run a
         | 20-meter sCO2 turbine generating as much as a 400-meter
         | turbine?
        
         | KennyBlanken wrote:
         | I don't see how reducing turbine size is a good thing. Power
         | plants aren't just a source of power; they're a source of
         | mechanical inertia for the grid.
         | 
         | I suppose you can compensate by incorporating energy storage,
         | which also has the side benefit of allowing the plant to be
         | self-sufficient for cold-start.
        
       | Animats wrote:
       | More useful: [1]
       | 
       | This is just a natural gas powered generating plant using a
       | different working fluid. The goal is to get from current
       | efficiencies approaching 48% to somewhere above 50%.
       | 
       | The record for a natural gas powered plant is 68% efficiency.[2]
       | That's a gas turbine. Indirect heating, with combustion to
       | working fluid to turbine, is less efficient. However, if CO2 as a
       | working fluid results in a smaller plant, it might be worth it
       | for some applications.
       | 
       | [1] https://netl.doe.gov/project-information?p=FE0028979
       | 
       | [2] https://www.power-eng.com/gas/ge-powered-plant-awarded-
       | world...
        
         | auspiv wrote:
         | It is worth noting that the highest efficiency gas turbines are
         | combined cycle. That is, the waste heat is captured almost in
         | entirety to make steam to run other turbines (potentially part
         | of the same generating unit) to increase efficiency.
         | 
         | From a grid standpoint, peaker gas turbines can go from 0 to
         | 100% in a few minutes. Combined cycle turbines can take a
         | couple hours. They are precision machines and need to warm up
         | to operating temperature much slower.
        
       | perihelions wrote:
       | - _" steam turbines[...] are based on 19th century technology...
       | new supercritical carbon dioxide turbines... high tech
       | supercritical carbon dioxide ..."_
       | 
       | For some grounding context: gas turbines are also century-old
       | technology, and supercritical CO2 as the working fluid is pretty
       | obvious and was extensively looked at in the 1970's [a] (and
       | perhaps earlier). There's no qualitatively new stuff here; it
       | looks more like a reopening of old and simple ideas due to
       | shifting economics.
       | 
       | I'm definitely not trying to assign a pro-/con- valence on the
       | tech--I just prefer clearly-grounded discussions, not puff
       | pieces.
       | 
       | [a] e.g., https://ntrs.nasa.gov/citations/19760016593 ( _" Energy
       | Conversion Alternatives Study (ECAS), General Electric Phase 1.
       | Volume 2: Advanced Energy Conversion Systems. Part 2: Closed
       | Turbine Cycles"_ [1976])
        
       | ilaksh wrote:
       | That's interesting and sounds like a significant improvement.
       | What I am really interested in though are sustainable fuels like
       | ammonia, hydrogen or anything else.
       | 
       | Making fuel from solar and wind seems key to me. Because you need
       | long term energy storage and batteries don't cut it.
        
         | gumby wrote:
         | I don't think anyone seriously believes that ammonia or H2 are
         | in any way sustainable fuels.
         | 
         | But you're right that we definitely need something better than
         | batteries for certain applications, particularly transport.
        
           | sn0wf1re wrote:
           | This[1] was posted yesterday. I think people are hopeful that
           | ammonia production can be made cheap enough to use as a
           | seasonal battery or for applications such as planes or ships.
           | 
           | https://news.ycombinator.com/item?id=38053586
        
           | Gasp0de wrote:
           | Why not? With a 100% renewable energy supply, there needs to
           | be a lot of overprovisioning. This means that in summer, we
           | will have excess energy, which can be converted to hydrogen
           | or other forms. This will easily be enough to get us through
           | the few days per year where neither sun nor wind can deliver
           | enough power. Efficiency doesn't matter much, since the
           | energy is excess/free. What matters is the rest of the cost,
           | e.g. building electrolyzers, hydrogen storage and power
           | plants that are only used a few days per year.
        
       | 10u152 wrote:
       | The article focuses on size over and over again. Nobody cares
       | about the size. Efficiency, scalability is key.
        
         | Gasp0de wrote:
         | Large percentages of renewable energy will require a large
         | amount of power plants powered by fossil gas or hydrogen for
         | those few days per year where there is not enough renewable
         | power. If these can just be integrated into cities due to their
         | small size that's definitely a plus, as it makes the transport
         | of energy more efficient.
        
         | scotty79 wrote:
         | Scalability is related to the size. You can have hundred times
         | more of a thing that's one hundredth in size.
        
       | waterheater wrote:
       | Interested folks should check out the Allam cycle [1] and NET
       | Power [2], which has successfully built and operated a carbon-
       | dioxide turbine test facility and is now building a full-scale
       | plant in Texas.
       | 
       | NET Power's approach has some significant differences from the
       | DoE's. In their cyclical approach, natural gas and pure oxygen
       | (obtained from an on-premises air separator) are combusted to
       | form high-pressure CO2 and water. This mixture goes through a
       | turboexpander, which generates electricity and lowers the
       | pressure of the CO2-water mixture. After passing through a heat
       | exchanger, the water is separated out as byproduct, and some
       | amount of CO2 is also pumped out as byproduct. The remaining CO2
       | passes through the heat exchanger, brought back to high-pressure,
       | and returns to the start of the cycle.
       | 
       | It's a quite incredible all-byproduct, no-emission energy
       | generation process.
       | 
       | [1] https://en.wikipedia.org/wiki/Allam_power_cycle
       | 
       | [2] https://netpower.com/technology/
        
         | TSiege wrote:
         | This doesn't seem to me that it's "no-emission" it reads more
         | that it the co2 is captured at the source. As a lay person I
         | would assume "no-emission" means no co2, but maybe I'm wrong
         | here?
        
       | tln wrote:
       | "Though only about the size of an office desk, household
       | refrigerator, pony, credenza, or golf cart"
       | 
       | Wow
       | 
       | "the new turbines are powerful enough to generate the electricity
       | equivalent of 10,000 typical homes"
       | 
       | Average home power consumption is about 1kW... 10MW output in a
       | turbine the size of desk/refrigerator/pony/credenza/golf cart??
       | 
       | Wind turbines are 10-20 MW and just the generators are around 150
       | tons... or 300 ponies
        
       | exabrial wrote:
       | If anyone wonders why technological innovation with green tech
       | often runs into roadblocks, it's because we can't go 10m without
       | brining identity politics into the discussion. The bottom
       | paragraph has absolutely nothing to do with supercritical c02
       | turbines, but instantly turns it into a red vs blue issue.
       | 
       | I'm on the side of efficiency, note vote harvesting, and it
       | doesn't need to part of the discussion; handle it elsewhere.
        
         | KennyBlanken wrote:
         | It runs into roadblocks because an overpowered minority faction
         | refuses to support policy and funding decision-making using
         | evidence-based scientific consensus, and given the new speaker
         | is a political extremist who has declared all his decision-
         | making is based on a fictional book, is known to be a
         | creationist and climate-change denier, and comes from a party
         | that almost as a matter of policy opposes virtually all
         | evidence-based science when it comes to policy...yeah, I think
         | it's relevant to mention it.
         | 
         | Claiming disagreements are "just identity politics" is a way of
         | shifting an argument from factual debate to "you don't like me
         | because I don't agree with you."
        
       | dtx1 wrote:
       | So this has got me thinking, tell me where this breaks down: If
       | we take a heatpump and extract heat from the air or better, a
       | river or the ocean, could these turbines be used to generate
       | enough electricity from the extracted heat to be overall energy
       | positive?
        
         | lazide wrote:
         | You'd need a corresponding reservoir of 'cold' with a big
         | enough temp delta to make it economic.
         | 
         | So, no.
        
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