[HN Gopher] DC Grids
       ___________________________________________________________________
        
       DC Grids
        
       Author : Gravityloss
       Score  : 74 points
       Date   : 2023-08-24 11:53 UTC (1 days ago)
        
 (HTM) web link (www.iisb.fraunhofer.de)
 (TXT) w3m dump (www.iisb.fraunhofer.de)
        
       | uptime wrote:
       | I dont know how relevant this is from grid level, but the Hotel
       | Marcel refurbed a building with DC power. People point out how
       | they use PoE for room lighting, and there are more benefits.
       | https://www.smartbuildingstech.com/intelligent-building-syst...
        
         | wasmitnetzen wrote:
         | A net-zero building next to a six-lane road next to a ten-lane
         | highway. I'm not sure if the lighting in that building is the
         | right thing to focus on.
        
           | haizhung wrote:
           | By that argument you can never focus on anything, since there
           | will always be a worse offender somewhere.
        
       | londons_explore wrote:
       | DC will one day be ubiquitous, but I think that day is >50 years
       | away.
       | 
       | Today, DC is common in small 'islands'. At a small scale, you
       | have DC in your phone charger and USB power supplies. At a medium
       | scale, DC is used in high speed electric car charging. At a large
       | scale, DC is used for undersea electricity transmission.
       | 
       | DC has benefits of better making use of available conductors and
       | insulators - for a given mass of copper and plastic, more energy
       | can be transferred from A to B at a given efficiency. Modern
       | DC/DC converters can convert voltages more efficiently and using
       | less metal (ie. cost) than AC transformers.
       | 
       |  _However_... AC is still the standard. And changing power
       | standards is _awfully_ slow, because power cables in the ground
       | can easily have a lifespan of 50+ years, and there is a chicken
       | and egg problem involved with deploying a new standard.
        
         | RetroTechie wrote:
         | > Today, DC is common in small 'islands'.
         | 
         | I'll take those 'islands' to include examples you mentioned.
         | 
         | Outside such specific cases, advantages of AC usually outweigh
         | advantages of DC. Or: DC _dis_ advantages outweigh those of AC.
         | Especially safety related.
         | 
         | In short: AC will stay for utillity scale & in-home power
         | distribution. Regardless of history.
         | 
         | But _within_ eg. a solar farm, or a vehicle, yes DC may be more
         | practical. And thus... used there.
        
         | mschuster91 wrote:
         | > However... AC is still the standard. And changing power
         | standards is awfully slow, because power cables in the ground
         | can easily have a lifespan of 50+ years, and there is a chicken
         | and egg problem involved with deploying a new standard.
         | 
         | The lines can theoretically stay the same, at least in the
         | distribution network - you'd "only" need to exchange the
         | equipment like transformers and switches.
         | 
         | DC has some pretty challenging aspects in implementation, and
         | that not just on the large grid scale:
         | 
         | - changing voltages requires active semiconductors instead of a
         | (relatively) dumb transformer. This has been lessened by
         | technological advances, but it's still more expensive.
         | 
         | - switching DC loads on and off is harder because the voltage
         | never crosses the zero threshold - this is also the reason why
         | relays and circuit breakers are always rated for way lower
         | currents in DC than in AC, and usually have lower cycle ratings
         | as well as there will be an arc that _continuously_ burns.
         | 
         | - the same is also true for ground faults, say a tree branch:
         | the arc isn't "automatically" extinguished once the voltage
         | drops (which happens every 1/50 second)
         | 
         | - it's more difficult to have an actual grid, most current
         | implementations are point-to-point only
         | 
         | - DC introduces the potential for very weird "stray currents"
         | and resulting electrochemical corrosion
         | 
         | - unlike with multi-phase AC, the magnetic forces in a cable
         | that are generated by current flow don't cancel each other out,
         | so that needs to be taken into consideration to verify if
         | cables are suited for DC transmission
        
         | ianburrell wrote:
         | There will never be a switch to DC in the home. The advantage
         | is small, and it would involve changing everything. Would have
         | to replace every outlet and switch, every appliance, every
         | light socket and light bulbs. The only way that would happen is
         | if building in new place, like on Mars.
         | 
         | There aren't any standards for DC in the home, no plugs, and no
         | voltage. The voltage would be pretty high, 480V is likely, that
         | would have to step down for USB and lights. It is telling that
         | boats and RVs, which use 12V and 48V, just have inverters and
         | AC plugs.
         | 
         | The only place where DC in home makes sense is between battery
         | backup and solar panels. That way can have one, large,
         | efficient inverter instead of inverters on the batteries and
         | each panel. There isn't much difference between AC inverter and
         | DC power converter. Although, I think will still need DC
         | converters between solar panel, which varies, battery, and
         | inverter/DC wiring.
        
           | nroets wrote:
           | Lights and TVs need a fraction of the power than they did 30
           | years ago.
           | 
           | That means they can run off USB C even though it's only
           | speced to 180 W.
           | 
           | Converting an electric geyser to run from USB C should even
           | be practical: Especially if it's a bachelor who typically
           | only use it for showering.
           | 
           | https://en.m.wikipedia.org/wiki/USB_hardware#USB_Power_Deliv.
           | ..
        
         | H8crilA wrote:
         | Can you (or someone else) write more about the advantages of
         | DC/DC voltage conversion? If I understand correctly this was
         | the main advantage of AC, and the reason why was it chosen.
        
           | londons_explore wrote:
           | In the olden days, AC allowed easy voltage conversion with a
           | transformer. The transformer converts the electricity into
           | magnetism in a steel core, and then back into electricity at
           | a different voltage.
           | 
           | This process is quite efficient but requires a lot of steel,
           | since in a 60 Hz AC system, 1/120th of a second of the energy
           | being converted has to be stored as a magnetic field in steel
           | - and steel isn't a particularly good 'store' of magnetic
           | fields...
           | 
           | Modern DC/DC systems actually have similarities! But instead
           | of operating at 60Hz, they tend to operate at more like
           | 1,000,000 Hz. That means far less copper and steel is needed.
           | Unfortunately, 1,000,000 Hz power has a habit of leaking out
           | of cables and becoming radio waves, so we can't send it long
           | distances like that - so we convert it to DC before and
           | afterwards. The conversion to DC is done with electronic
           | switches switched at 1 Mhz or more - usually MOSFETS are
           | used, and one promising but expensive type is a GaN MOSFET.
           | It turns out that the DC->AC, transformer, and AC->DC setup
           | can also be combined and simplified a bit, and we call the
           | result a buck/boost converter.
           | 
           | Overall, buck/boost converters can normally convert DC
           | voltages for less money and at higher efficiencies than their
           | AC transformer counterparts - mostly due to the higher
           | operating frequency allowing use of far less steel and
           | copper, and allowing other engineering tradeoffs be made in
           | the direction of efficiency.
           | 
           | However, neither DC/DC nor transformers have any theoretical
           | cap on efficiency - and with an unlimited budget, you could
           | make either with an almost arbitrarily high efficiency.
        
             | Kirby64 wrote:
             | Citation needed on DC/DC converters being as efficient as
             | AC transformers. I'd agree they can cost less, but AC
             | transformers are wildly efficient. 99% efficiency is not
             | unheard of. Full load efficiency can be extremely high too.
             | 
             | There are basically no DC/DC converters that hit that
             | efficiency at any load.
        
               | mjevans wrote:
               | Give the benefit of doubt and read the surrounding
               | context more carefully.
               | 
               | Not only did they mention (rephrasing) for unlimited
               | money / resources AC / AC transformers could be far more
               | efficient, but the part you are critiquing is
               | simultaneously comparing COST for SAME efficiency parts
               | (I assume typical) and resulting efficiency for similar
               | COST.
        
           | cogman10 wrote:
           | One big advantage is that you don't have a wave you have to
           | sync with (Which is why DC is used for connection between
           | grids). One of the harder parts of AC grid management is that
           | every generator on the grid has a timing component to make
           | sure it's producing power in the same waveform as the grid.
           | It's not enough to produce AC at 60hz, if that 60hz is
           | misaligned then you generator turns into a load on the grid.
           | 
           | It also means that if 2 grids aren't in sync, they can't
           | connect (even if they are both 60hz) without some expensive
           | equipment to sync the waveform. A 60hz grid cannot connect
           | with a 50hz grid without a DC phase.
        
           | velosol wrote:
           | Changing properties of electricity (ie current to voltage or
           | vice versa) requires a trip through the magnetic field and
           | that means varying the current through a conductor. With AC
           | that's easy as it's already changing and so you can trivially
           | (passively) convert between voltages at the same frequency
           | with the efficiency cost of heating the conductors of the
           | coils used in the transformer.
           | 
           | With DC it's harder because you don't have the time changing
           | nature necessary for the magnetic field so you have to turn
           | the DC on and off which requires a switch. Nowadays we have
           | very fast switches (transistors) that allow us to tune a
           | circuit to the power required and temporary energy storage
           | (capacitors and inductors) available. Ignoring (or shielding)
           | the RF interference that's created with fast switching we
           | have systems that can efficiently convert between one DC
           | voltage and another.
           | 
           | I'm not so sure we'll have DC to the home for supply, a zero-
           | crossing is helpful to keep circuit breakers small and reduce
           | damage in brief, accidental contact (eg broken insulation on
           | a lamp etc).
        
           | _trampeltier wrote:
           | - AC motor are very easy to build and are very, very durable.
           | - AC / AC voltage transformation is very easy and very
           | effective.
           | 
           | - Switching AC is much more easy than DC.
           | 
           | - The grid we have today was not made for small small
           | cellphone chargers. It was made for light and motors.
        
         | cogman10 wrote:
         | Maybe. It sort of depends on how renewables shake out.
         | 
         | I could see DC gaining in popularity because you don't have to
         | invest the hardware to convert renewables to AC for
         | transmission. But at the same time, IDK, The AC grid works just
         | fine so I have a hard time envisioning replacing the whole grid
         | with a DC grid. Just doesn't seem like there'd be enough gains.
         | 
         | I do think intergrid connections will be more common.
         | Micro/macro grids might also be more popular. Perhaps we start
         | seeing subdivisions with their own grid/battery backups to
         | improve reliability and allow the overall grid to disconnect
         | them temporarily under load?
        
       | cheschire wrote:
       | It was really mind blowing to me the first time I did an
       | inventory in my house of appliances and gadgets that had to
       | convert AC back to DC after being collected as DC and converted
       | to AC. Not just the electricity being used but also just the
       | wasteful resources needed for wall warts and built in
       | transformers.
        
         | eternityforest wrote:
         | They would have to do conversion regardless. It might be a
         | little more efficient DC DC, but it's not like you could just
         | have 5v lines everywhere, you might wind up using as much
         | copper in the thicker lines as you do in the power adapters.
         | 
         | Especially now with USB C. I suspect in 20 years a lot of
         | today's PD supplies will be perfectly good. It's less wasteful
         | when they're that reusable.
        
         | RetroTechie wrote:
         | The #1 purpose of such wall warts is to provide safety by means
         | of galvanic isolation (in use, any part you can touch on wall
         | wart or device it powers, has no direct electrical connection
         | to HV side). That's where a transformer comes in.
         | 
         | When using a transformer, the voltage conversion comes 'free'.
         | Modern electronics makes this smaller, lighter & using less
         | metal (not more reliable, btw ;-)
         | 
         | On the generation side (for example rooftop solar), it isn't a
         | big deal to have 1, powerful, high-efficiency converter.
        
         | junon wrote:
         | Yes though AC is still safer and easier to transport. It's just
         | the conversion that is wasteful. DC grids might be a good
         | option but not without risks, especially at higher voltages.
        
           | fsh wrote:
           | AC is quite a lot more dangerous than DC for humans at
           | ~hundreds of Volts. ElectroBOOM has made a nice demonstration
           | of this: https://www.youtube.com/watch?v=snk3C4m44SY
        
             | 10u152 wrote:
             | DC arcs are much harder to extinguish. Switching 10A of
             | 240v AC is trivial. Switching 10A of 240V DC is much more
             | complicated in terms of switchgear. Sustained arcs are
             | dangerous.
        
           | pipo234 wrote:
           | I might misremember, but aren't some of the submerged sea
           | power cables (Norway, Germany, UK) DC? If so, why? And how
           | does that rhyme with AC being more efficient?
        
             | junon wrote:
             | Disclaimer that I'm not an expert. As far as I understand,
             | AC runs on the outside of the cable rather than through the
             | conductor. DC does not. That's one of several reasons why.
        
               | [deleted]
        
             | joneholland wrote:
             | There's a dedicated DC trunk line running down the entire
             | west coast. It's how hydropower generated in Washington
             | state is sold to California. High voltage DC to bridge
             | grids is really common.
             | 
             | https://en.m.wikipedia.org/wiki/Pacific_DC_Intertie
        
             | wesleyd wrote:
             | My understanding here is that the saving comes from needing
             | fewer cables, although I'm sure there's a lot more to it
             | than that.
        
             | ben_w wrote:
             | A whole bunch of different effects.
             | 
             | AC/DC have different costs for voltage converters and per-
             | distance efficiency, so there are some distances where AC
             | makes more sense and others where DC makes more sense; the
             | distance changes as tech improves.
             | 
             | AC mostly conducts on the outer surface of the wire, while
             | DC conducts with the whole cross section, giving you
             | different scaling issues as the current changes.
             | 
             | Under water, AC suffers from significant capacitive loss --
             | the wire acts as one side of a capacitor and the entire
             | ocean as the other.
             | 
             | At certain frequencies and wire lengths you also get
             | inductive losses, though IIRC that affects only RF cables
             | in practice and and the design of the trans-Siberian
             | railway in theory as no other place even seriously
             | considered having a sufficiently long conductor for the
             | frequency used.
        
             | tuetuopay wrote:
             | As others mentioned, undersea cables suffer from capacitive
             | losses. But another big factor is grid synchronisation: two
             | AC grids cannot be joined if they are not perfectly synced.
             | Their phase must match. DC having no such phase, it's very
             | useful to connect independent grids (e.g. UK to the rest of
             | the EU, or the three main grids in the US)
        
             | cfn wrote:
             | I don't know if it is the same issue but AC lines longer
             | than a certain distance will approach the wave length of an
             | antena and start to radiate energy (like a radio broadcast
             | antena). In that case you use DC. When I studied this back
             | in school I was told there was such a line in South Africa
             | (if I recall correctly).
        
           | briffle wrote:
           | There is a DC long distance line from the Dalles, Oregon to
           | LA that has been around since the early 70's. Its been
           | upgraded a few times, and now runs 3GW of power over it. its
           | very distinctive from the other lines nearby, since it only
           | has 2 wires:
           | 
           | The grounding loops are very impressive. 6 mile loop of
           | buried cable at either end.
           | 
           | https://en.wikipedia.org/wiki/Pacific_DC_Intertie
        
             | londons_explore wrote:
             | It's generally understood now that using the earth for
             | transmitting electrical current is a bad idea... It causes
             | more corrosion in building foundations even hundreds of
             | kilometers away, and soil microbes that navigate with
             | electric fields die.
             | 
             | Therefore, most new DC transmission systems have a balanced
             | pair of cables, and only use earth return for emergencies
        
               | crmd wrote:
               | The article says that the intertie has one +500Kv line
               | and one -500Kv line. So why does current need to travel
               | via earth? I would think the DC current flows in a loop
               | via the two conductor lines.
        
         | rini17 wrote:
         | But this is about 380V DC which is not going into your living
         | room anytime soon.
         | 
         | Sadly, it is less safe than AC. Automakers tried to increase DC
         | voltage beyond 12V but it causes sparks that cause mechanical
         | switches to fail. AC sparks are extinguished whenever the
         | voltage wave crosses zero. Ubiquitous power DC needs high
         | power/high voltage solid state switches to become cheaper and
         | more reliable than mechanical ones. Perhaps SiC or GaN
         | transistors will do eventually.
        
           | aramachandran7 wrote:
           | re: 12V automotive LV systems: it's a little more nuanced
           | than that. teslas cybertruck will be running a 48V LV
           | system[1] and while relays fuses efuses and DCDC converters
           | across the LV system have to be rated for higher voltages -
           | you gain efficiency back with I^2R losses across the entire
           | harness, and can drop your required wire gauge since the
           | necessary current carrying capacity is reduced by 4.
           | 
           | So it's a nuanced trade off, and if the industry shifts
           | (which tesla is banking on since they're the 'leader') then
           | economies of scale can be reached with higher voltage fuses
           | switches relays etc.
           | 
           | [1] - https://auto.hindustantimes.com/auto/electric-
           | vehicles/tesla...
        
           | [deleted]
        
           | londons_explore wrote:
           | It is possible for high voltage DC to be made safe.
           | Currently, techniques to do so are neither cheap nor off-the-
           | shelf.
           | 
           | For example, imagine I want a 3000 volt DC wire to power a
           | portable air conditioner. The air conditioner will be 10
           | kilowatts, so 3.3 amps. The wire can be thinner than
           | headphone cables (two 0.3mm conductors, +-1500 volts, 150um
           | PTFE coating) if desired.
           | 
           | Obviously, with such a thin insulation, the system needs to
           | be human safe when chewed through by a baby. To ensure that,
           | the current flow through the baby must be under 1 milliamp,
           | or 10 milliJoules through the baby's heart. That can be
           | ensured by tracking the current through each conductor,
           | accurate to 1 milliamp, and shutting off the supply if there
           | is ever more than 1 milliamp unaccounted for (either to
           | earth, or to the other conductor). When the shutoff occurs,
           | it must therefore happen within 1 microsecond (assuming the
           | worst case fault, that is all three amps direct to the baby's
           | heart). That in turn puts capacitance and therefore length
           | limits on the cable - it wouldn't be possible for this cable
           | to be safe longer than ~1000 feet.
           | 
           | TL;DR: It is very possible, with today's technology, to
           | design very high voltage DC systems safe enough for use
           | within a home. However, no hardware available off-the-shelf
           | yet can do this, due to no demand.
        
             | rini17 wrote:
             | Good catch with the capacitance. One then needs to consider
             | parasitic capacitances to stuff outside cable, too. It
             | might end up necessary to make cables with integrated
             | protection circuits along whole length.
        
             | [deleted]
        
             | vlovich123 wrote:
             | Or just use thicker insulation? Not aware of any AC unit
             | that uses such a thin power cord.
        
               | londons_explore wrote:
               | It is unlikely any future high voltage DC system would be
               | sufficiently safe without tracking leakage current as I
               | outlined. Partly because it is almost impossible to stop
               | someone cutting through the insulation, however thick
               | (eg. with a kitchen knife, lawnmower, fire, etc).
               | 
               | 3000 volts DC is a "definitely dead" voltage, as opposed
               | to current 110 volt AC systems which are "you'll probably
               | survive" if you use a kitchen knife to cut through the
               | insulation.
               | 
               | Given that you need the protection systems in place
               | anyway, there isn't much point in thicker insulation,
               | unless you like your cord being more cumbersome, heavier
               | and more expensive.
        
               | vlovich123 wrote:
               | Thanks for the explanation. I wonder if you can detect
               | integrity issues in the insulation instead and use that
               | to shut down the system instead.
        
       | leonardp wrote:
       | For non industrial use cases there is: https://open-dc-grid.org/
       | which appears to be suspended for now.
        
         | eternityforest wrote:
         | I think an open DC grid standard would be amazing, but I'm not
         | so sure about 48v.
         | 
         | What I would do is probably just use 12v nominal for
         | everything, and use voltage levels to signal instead of trying
         | to do real smart communication.
         | 
         | 11-14.4v, you're running on battery, if you're a battery,
         | supply till you get to that range. 15-18v, you've got solar, if
         | you're a battery you can charge.
         | 
         | Anything more can be figured out later.
         | 
         | You could have different "Tiers" for other voltages too, but
         | 12v seems to be fine. Inverters are cheap-ish and would be even
         | cheaper if they were used more, just use that for "real power",
         | and optimize the micro grid for what it's really good at,
         | portable and very small setups with a few hundred watts total
         | power.
         | 
         | Enough things are only used intermittently, and we have ways to
         | make batteries safe, might as well put the batteries closer to
         | the load.
         | 
         | If you have something super high power, like a kettle, it can
         | do it's own step up to 120v or 48v, but participate on the bus
         | as a 12v device, and just slow charge at a few amps.
        
           | tuetuopay wrote:
           | 48V DC is already in the dangerous voltages to work with in
           | the home. The human body can already bridge such a voltage,
           | but as opposed to AC, muscles will freeze in position,
           | effectively getting stuck in shock position.
           | 
           | I remember visiting a datacenter once that ran telco
           | equipment on 48V DC. They were much more paranoid about us
           | getting close to such equipment compared to the AC equipment
           | because they de need to "unstick" us. Cool gear nonetheless
        
       | robbiet480 wrote:
       | San Francisco has a little known but well used (mostly by older
       | elevators) DC grid https://spectrum.ieee.org/san-franciscos-
       | secret-dc-grid
        
       | [deleted]
        
       | pmontra wrote:
       | I'm looking at an AC wall socket, with a 5 places multi plug with
       | plugged in 2 phone chargers, my laptop's power brick, a fan. All
       | of them are transforming AC into DC (well, maybe not all of the
       | fan.) I guess that the problem here is that all those DC
       | appliances have different voltage inputs so a hypothetical DC
       | wall socket maybe would be 12 V or multiples of that and then
       | we'd still need transformers to a different voltage. On the other
       | side all my AC appliances are standardized at 230 V.
        
       | wesleyd wrote:
       | One of the fascinating challenges with HVDC is that a circuit
       | breaker - an off switch! - is a surprisingly complex and
       | expensive piece of engineering. If the poles aren't separated
       | quickly enough, an arc can form and _current continues to flow_.
       | This is usually undesirable.
       | 
       | (Technically AC has the same problem, but the problem is much
       | more acute for DC at the same voltage.)
       | 
       | You know the joke/story about how nasa spent millions of dollars
       | developing a pen that can write in space, and the soviets used a
       | pencil? Well, the circuit breaker version of this is that the
       | west built crazy complex huge high voltage circuit breakers, and
       | the Soviets just built, uh, "single use" circuit breakers. With
       | explosives.
       | 
       | (I don't know if this is true, I have never found a source, but
       | it _feels_ true, it _should_ be true, I so desperately _want_ it
       | to be true.)
        
         | genter wrote:
         | What's the difference between a single use circuit breaker and
         | a fuse?
        
           | planede wrote:
           | A fuse is triggered by excessive current flow on the line
           | that it breaks. A single use circuit breaker is triggered
           | manually or by some external signal.
        
         | Borg3 wrote:
         | Bzzzz :)
         | 
         | https://www.youtube.com/watch?v=GMbN9nb3qyk
        
         | fsh wrote:
         | Explosive circuit breakers are standard in electric car safety
         | systems (in case the regular one fails). I can't imagine anyone
         | using them in normal operation though.
         | 
         | The space pen story is made up as well:
         | https://www.snopes.com/fact-check/the-write-stuff/
        
           | trelane wrote:
           | It's not _quite_ wrong either. The truth is more complex. See
           | https://www.scientificamerican.com/article/nasa-spent-
           | millio... and https://www.reuters.com/article/factcheck-nasa-
           | pens-idUSL1N2...
           | 
           | I think any of us would balk at a government agency spending
           | 1300 bucks on a single pencil (first link). And the graphite
           | conductivity problem is a non sequitur, given that the
           | Russians used _wax_ (or grease) pencils, not graphite. This
           | is really the point of the anecdote: wasteful government
           | spending.
           | 
           | Though apparently the Russians also find the pens useful and
           | bought some as well.
        
             | kube-system wrote:
             | > I think any of us would balk at a government agency
             | spending 1300 bucks on a single pencil (first link).
             | 
             | Only people who don't understand how engineering and
             | manufacturing projects work. $1300 is completely reasonable
             | for a very low volume manufactured product, which was
             | specified to meet specific criteria.
             | 
             | The reason it sounds unreasonable is because it is being
             | called a "pencil/pen", instead of what it actually was,
             | which was speciality equipment designed to be compatible
             | with the conditions inside of the spacecraft.
             | 
             | At face value in meme format, the implied "free" solution
             | would be buying a pen or pencil off the shelf, when in
             | reality, that alone wouldn't have solved the problem. It is
             | possible that someone could have evaluated off-the-shelf
             | options to see if one would have met the criteria, but that
             | would still have significant labor cost.
        
               | trelane wrote:
               | > which was speciality equipment designed to be
               | compatible with the conditions inside of the spacecraft.
               | 
               | Right, that's the point.
               | 
               | It's also how you get the other very expensive things
               | that the Pentagon gets dinged for.
        
             | Retric wrote:
             | What everyone forgets is how valuable each second of
             | astronaut time actually is. 1300$ for a slightly better pen
             | is probably a great deal for the agency.
             | 
             | The shuttle program (excluding ISS) worked out to roughly 1
             | million dollars each hour an astronaut spent in space
             | including when they were sleeping. Space stations are
             | significantly better but anything that marginally improves
             | astronaut effectiveness is worth quite a bit.
        
             | eternityforest wrote:
             | But those space pens are available to civilians now. In
             | plastic disposable versions for a few bucks(uniball power
             | tank).
             | 
             | They are the only pens I know that stand up to modern use
             | where you might only touch them once a week or less. Now
             | they exist, and probably will be available indefinitely,
             | and cheaply, and the problem of pens that just work
             | anywhere is basically solved.
             | 
             | Isn't part of the point of NASA to develop tech that
             | benefits everyone? Granted it's not a major life changing
             | thing, but it's not just tossing money in the toilet
             | either.
        
           | amluto wrote:
           | As I understand it, the point of the explosive is to have
           | finer control over when the fuse blows. An ordinary fuse is
           | more or less a resistor, and it blows when part of it gets
           | hot enough. There is a fair amount of error, and this means
           | they work best when there is a considerable margin between
           | the current they must carry without blowing and the
           | conditions under which they must blow. Conventional thermal-
           | magnetic or hydraulic-magnetic circuit breakers are similar.
           | 
           | AIUI some high performance cars may draw so much current
           | under maximum acceleration that the fuse needs to be
           | dangerously large to avoid blowing when flooring it.
           | 
           | The solution is an electronically triggered fuse. A reliable
           | and precise electronic circuit detects excessive current and
           | blows a small pyrotechnic charge that opens the fuse. The
           | analogous technology for circuit breakers is fairly mature in
           | the commercial/industrial world -- you can buy an
           | electronically tripped circuit breaker, and there is likely
           | one in an office building near you.
           | 
           | (Electronic trip devices for circuit breakers have ludicrous
           | list prices, and there is no way a car company would pay
           | anything resembling those prices for a car component that
           | lets them eke out a bit more performance. I bet Tesla's cost
           | for its pyro fuses is quite low.)
        
             | quickthrowman wrote:
             | > Electronic trip devices for circuit breakers have
             | ludicrous list prices
             | 
             | The last one I bought was a GFCI trip unit for a 1000A 480v
             | Siemens breaker and it was around $6000, and that doesn't
             | include the cost of the circuit breaker.
        
               | amluto wrote:
               | That's pretty impressively expensive, especially given
               | that the innards should not have any particular
               | dependence on the rated current. (I suppose the GFCI
               | sensing circuit needs to tolerate an increased amount of
               | induced current as the available fault current goes up.)
        
         | asfginionio wrote:
         | All switches have this problem, even low-voltage or AC ones.
         | Slow switches, or switches that bounce, create arcs. This
         | damages the contacts and can be hazardous.
         | 
         | This is one reason switches are "clicky". The action of
         | completing or breaking the circuit must happen quickly.
         | Switches have springs in them, which ensure the switch goes
         | between the two extremes as quickly as possible. The springs
         | oppose the motion for first part of the travel. Partway through
         | the travel, they suddenly start to assist the motion and force
         | the switch the rest of the way.
        
         | [deleted]
        
         | gnfargbl wrote:
         | Rather than separating the conductors more quickly, wouldn't it
         | be preferable to replace the space they occupied with a
         | material in which arcs cannot form? Or is this a cost/risk
         | thing? e.g. I know SF_6 is sometimes used for this purpose, but
         | that is problematic as it is a potent greenhouse gas.
        
           | pmontra wrote:
           | Like one metal blade that is placed in between the wires
           | (current flows) and slid up to an insulating part (current
           | does not flow) ?
        
             | _trampeltier wrote:
             | Thats not that easy. As soon the two metals are seperated,
             | there will be an arc. The arc is really, really hot and
             | will burn everything and also as soont there is an arc, the
             | arc stays can bee so much much longer in discance than just
             | air. Since there is 0 in DC, large DC-switches are much
             | more difficult to build. There are several options from SF6
             | (today no), to vacum or blowing magnets (blow the arc to
             | cooling cambers).
        
             | atoav wrote:
             | I am pretty sure if it was that simple it would have been
             | done that way already. Breaking high currents is something
             | we had to do for more than a hundred years.
             | 
             | Arc flashes are no joke. We are talking about 2800 to 19000
             | degrees Celsius here. I don't know about your insulator but
             | it has to survive a multiple of the surface temperature of
             | the sun. And ideally it withstands that more than once or
             | twice.
        
           | quickthrowman wrote:
           | A typical miniature or molded case low-voltage (under 1000V)
           | circuit breaker will have arc chutes to extinguish the arc.
           | [0]
           | 
           | Higher power low-voltage circuit breakers as well medium and
           | high voltage breakers can use oil [3], (compressed) air [1],
           | gas [4], and vacuum [2] to extinguish the arc flash.
           | 
           | SF-6 is used for high voltage applications while vacuum and
           | air are common for medium voltage gear installed indoors, oil
           | breakers are used in outdoor installations at utility
           | substations and similar installations.
           | 
           | [0] https://wiraelectrical.com/what-is-an-arc-chute/
           | 
           | [1] https://www.se.com/us/en/faqs/FA360729/
           | 
           | [2] https://en.m.wikipedia.org/wiki/Vacuum_interrupter
           | 
           | [3] https://www.electricaltechnology.org/2021/08/ocb-oil-
           | circuit...
           | 
           | [4] https://www.electricaltechnology.org/2021/08/sf6-sulphur-
           | hex...
        
           | Gud wrote:
           | Most high voltage breakers already are SF6.
           | 
           | They rely on the 0-point crossing to quench the arc.
        
         | tzs wrote:
         | Would it be feasible to use induction to briefly induce a
         | reverse current on a short section of the line that is of the
         | same magnitude as the forward current so that there won't be
         | arcing when you break the circuit there?
        
         | jnsaff2 wrote:
         | Tesla has pyro-fuses in their newer inverters and I believe in
         | some battery packs as well.
        
           | londons_explore wrote:
           | Worth noting for each pyro fuse in the cars what it protects
           | against.
           | 
           | The fuse in the motor inverters protects against failure of
           | the mosfets (switches) inside the motor inverter. If any one
           | of those switches get stuck 'on', the motor ends up doing
           | full-power braking. That happening while driving along the
           | highway would be catastrophic - hence the pyro-fuse to
           | prevent such things.
           | 
           | The fuse in the battery pack is to prevent a short circuit
           | anywhere in the high voltage system of the car short
           | circuiting the battery. Obviously a short would cause some
           | pretty huge currents to flow, probably causing the battery to
           | overheat in a few seconds, giving out large amounts of
           | flammable gas, which would immediately ignite (TV-style
           | fireball explosion). And again, the pyro fuse prevents that.
        
         | stefan_ wrote:
         | Nobody is confused about how to make a single use circuit
         | breaker. But things like train stations have a need for
         | repeated DC circuit breaking at high voltages.
        
         | [deleted]
        
       | booli wrote:
       | For more information regarding a Dutch initiative, in
       | collaboration with Schneider Electric visit:
       | https://www.dc.systems/
       | 
       | (I'm not affiliated, just know of the project due to my work in
       | DC grids in offices)
        
       | tomas789 wrote:
       | Wasn't this settled during Tesla and Edison? Their argument is
       | that renewables are mostly DC. It looks like they mostly care
       | about combination of SPV and battery storage.
       | 
       | Case 1: SPV 12 kWp @ 200V -> Inverter (eff=96.2%) -> 200m of 8
       | AWG wire -> AC-DC switching power supply (eff=92%)
       | 
       | Case 2: SPV 12 kWp @ 200V -> 200m of 8 AWG wire -> DC-DC buck
       | converter 90%
       | 
       | If first case we get 9.16 kW. In second case we get 7.596 kW. In
       | Case 2 you need the buck converter because the DC voltage will
       | vary with temperature of the cable itself. Voltage loss in this
       | case will be roughly 56V. In both cases I disregarded the effect
       | of MPPT as it will be the same in both cases.
       | 
       | This suggests that when the cables are short enough (probably
       | about 50m) then it might make sense. For anything else we are
       | probably better off with AC networks.
       | 
       | One remark is that an industrial warehouse with rooftop SPV will
       | probably need AC too. This might work for single family houses
       | though.
       | 
       | With AC you can step up to higher voltage with similar
       | efficiencies which will lead to lower transmission losses. I kept
       | the voltage at 200V for simplicity. But going from 200V to 800V
       | will lead to transmission loss of 3.43% instead of 13.73%. This
       | way AC is clear winner.
        
         | Gravityloss wrote:
         | They didn't have frequency converters / fast high power
         | transistors back then. With AC, AFAIU, it's easier to change
         | voltages with primitive equipment. But then you have to have
         | the frequency the same everywhere.
        
         | hydroid7 wrote:
         | AC has the great advantage of being well supported. However,
         | scratchpad calculations can't prove that.
        
         | fsh wrote:
         | The "war of the currents" was between Edison and Westinghouse.
         | Tesla worked for both of them, but had very little influence on
         | this issue. In the 19th century, using AC power was necessary
         | because transformers were the only way to generate high enough
         | voltages for long-distance power lines. This is no longer the
         | case in the age of high-performance semiconductors.
         | 
         | In your calculation, you are comparing apples to oranges. An
         | "AC-DC switching power supply" is just a rectifier followed by
         | a DC-DC converter. There is no way for your "Case 1" to be more
         | efficient than your "Case 2" because it simply contains two
         | more conversion steps. This is exactly what the Fraunhofer
         | project is aiming to eliminate.
        
           | tomas789 wrote:
           | Feel free to re-calculate the numbers and point at the
           | mistake. I calculated everything to the best of my knowledge.
           | 
           | At the same voltage, DC will in all usual cases have higher
           | losses than AC. This is basic physic.
           | 
           | Non-constructive critique helps nobody.
        
         | booli wrote:
         | I think with new(er) GaN(or SiC) DC/DC buck conversion, 380V
         | systems can get up to 98.2%, typically around 94% efficiency
         | now.
         | 
         | Edit: And voltage of these type of DC grids are often higher
         | (600V - 1000V, or industrial even up to 1500V), so losses in
         | cables are less.
        
           | algo_trader wrote:
           | Yes. The original commenter is a bit behind the times. There
           | is also reliability advantages.
           | 
           | > new(er) GaN(or SiC) DC/DC buck conversion
           | 
           | Can you share guide lines about costs?
           | 
           | For comparison, utility scale AC inverters for PV are
           | ~$5-$10/kW
        
             | tomas789 wrote:
             | Original commenter might be a bit behind on many things but
             | this is actually my day job.
             | 
             | Do you have a source for the reliability claim? There are
             | so many good old transformers deployed around the world.
             | Many of them working for 10s of years without a
             | replacement. I'd be suspicious that a buck converter will
             | have longer MTBF than oil submerged transformer.
             | 
             | Also, I don't see why it is mentioned here but NREL
             | estimates the cost of grid scale inverters (for
             | installations of 100 MW) to be 5-10x more than what was
             | mentioned. [1]
             | 
             | [1] https://www.nrel.gov/docs/fy22osti/83586.pdf
        
               | algo_trader wrote:
               | > but this is actually my day job.
               | 
               | You are probably more knowledgable than me. I am just
               | here for the cake.
               | 
               | However, AFAIK the most fault prone components in PV are
               | inverters and (where applicable) transformers.
               | 
               | > 5-10x more than what was mentioned.
               | 
               | This was my mistake. I started with 5c/W and missed a
               | decimal place.
               | 
               | None of this addresses the key issue - you mentioned 10%
               | loss for a simple DC converter, and the next commenter
               | [1] mentioned the newer generation of far superior
               | alternatives.
               | 
               | [1] https://news.ycombinator.com/item?id=37260441
        
           | tomas789 wrote:
           | AFAIK PC power supplies are actually one of the most
           | efficient power supplies out there so I'll use them as a
           | reference. The Titanium class of power supplies is around 94%
           | efficient at 100% load and 90% at 20% load [1]. On the other
           | hand plain old transformers start at around 95% and can go
           | even higher. Random internet source claims that it can be
           | 98.5% efficient [2]. Of course you cannot run your computer
           | at AC. I had mostly grid-scale equipment in mind. I just
           | wanted to use something relatable as an example.
           | 
           | [1] https://www.velocitymicro.com/blog/what-is-psu-
           | efficiency-an...
           | 
           | [2] https://www.electricaleasy.com/2014/04/transformer-
           | losses-an....
        
         | lbriner wrote:
         | What about capacitive and inductive losses. These are
         | significant in AC transmission lines, depending on their
         | construction. I believe that's why high voltage interconnects
         | between different countries are usually DC and use rotary
         | convertors at the ends.
        
           | tomas789 wrote:
           | They are both taken into account in the calculation. I
           | assumed power factor of 0.85.
        
           | formerly_proven wrote:
           | The main reason for HV DC historically was that it doesn't
           | require grids to be synchronous, or even of the same
           | frequency. This is often desirable because a synchronous grid
           | requires deep organizational integration. HV DC also lets you
           | use mono-pole systems fairly easily, since they're single
           | phase; sea or ground becomes the return path.
        
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