[HN Gopher] Human-powered air-compressor and energy storage system
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       Human-powered air-compressor and energy storage system
        
       Author : surprisetalk
       Score  : 46 points
       Date   : 2023-07-15 17:26 UTC (1 days ago)
        
 (HTM) web link (solar.lowtechmagazine.com)
 (TXT) w3m dump (solar.lowtechmagazine.com)
        
       | umtksa wrote:
       | did same thing but smaller scale to use with usb powered devices
       | https://www.youtube.com/watch?v=fMBtU3irxLo
        
       | maxerickson wrote:
       | Article is wrong about energy. Gonna keep getting cheaper. For
       | instance, that's the long term trend:
       | 
       | https://www.usinflationcalculator.com/inflation/electricity-...
       | 
       | Reliability is a little less of a given, but it's not
       | unreasonable to expect grid operators to seek to continue making
       | profits.
        
       | debbiedowner wrote:
       | Used in foiling boats in America's cup and similar races.
        
         | n40487171 wrote:
         | I believe those use a hydraulic accumulator system rather than
         | compressed air.
        
           | KennyBlanken wrote:
           | Guess what's on the other side of the membrane or piston in a
           | hydraulic accumulator?
        
           | gotts wrote:
           | I'm far from foiling boats would you mind explaining why are
           | these compressors human powered and not gas/battery powered?
           | Is it something from racing code?
        
             | BrentOzar wrote:
             | Racing code - America's Cup races prohibit stored energy
             | aboard the boat, for example. Exceptions are made for
             | certain springs, valves, and batteries for electronics.
        
       | bombela wrote:
       | What a refreshingly clean, quick to load website. I would have
       | done without the email popup. But I can forgive that. If I trust
       | the footer, the server is solar powered in Barcelona.
        
         | ReactiveJelly wrote:
         | It does load fast, but I'm pretty sure the ditherpunk aesthetic
         | is bogus. Byte for byte, JPEGs should beat dithered PNGs /
         | GIFs, and they never proved that the end-to-end costs of JPEG
         | encoding and decoding are worse than dithering. It just looks
         | distinct.
        
         | pwg wrote:
         | > I would have done without the email popup.
         | 
         | With uBlockOrigin blocking all Javascript by default, there is
         | no "email popup".
        
       | karaterobot wrote:
       | > The process of filling the empty tanks to 100 psi takes 5-10
       | pedaling sessions per day for roughly a week.
       | 
       | The main thing I wanted to know from this article is how much
       | peddling it takes to keep the tank filled, and I don't feel like
       | he answered that: how long is a peddling session? If it's 5
       | minutes, that's about four and a half hours of peddling to fill
       | the tank. If it's 15 minutes, that's about 13 hours. And how
       | often does he empty the tank? How long does it take just to keep
       | it topped up in an average week? Details, man! He must know this
       | if he uses the thing.
        
         | KennyBlanken wrote:
         | The hint is in him having a 7hp (quite powerful) compressor
         | that apparently runs enough to be running up his electric bill.
         | 
         | I'm perplexed by the comment about "empty tanks." In these
         | systems the tank is almost never empty because pneumatic tools
         | are pretty useless below a certain pressure; you can't just use
         | them until they're empty. The impact guns I've used became
         | tonka toys around 40 psi or so, if that.
         | 
         | The compressor might get shut off for the night, and sure,
         | there are some air leaks - but the next morning when the shop
         | opens, it's not empty.
         | 
         | Maybe the reason this dude's compressor is eating him out of
         | house and home is because he's got a bunch of leaks he isn't
         | addressing...
        
           | anon84873628 wrote:
           | Huh? Nowhere does the author suggest that the electric
           | powered system was "eating him out of house and home". The
           | motivation here was clearly resiliency and creativity. He
           | also mentions the importance of addressing leaks too.
           | 
           | "Empty tanks" is probably just shorthand for "pressure too
           | low to run the tools".
        
         | brnt wrote:
         | I love lowtechmag, but it's almost a rule they are economical
         | with details too, and often to hide a (pretty obvious)
         | compromise that not everyone would be willing to make.
        
           | antisthenes wrote:
           | The extremely obvious compromise is that you need to have a
           | high-PSI air tank on hand as well as a donor bike. The donor
           | bike can probably be gotten for very cheap or free, but the
           | tank...
           | 
           | I looked at the prices of 80-gal 200 PSI rated tanks online,
           | and the conclusion is...not great.
           | 
           | It's going to run you roughly $1000, for which you can
           | realistically buy a whole set of cordless battery powered
           | tools AND an outlet-powered air compressor on top of that.
        
             | tspike wrote:
             | The point is that this solution works without access to
             | electricity and is resilient to the loss of industrial
             | supply chains
        
               | sp332 wrote:
               | How are you going to make an air tank that can handle 200
               | PSI without industrial supply chains?
        
             | littlestymaar wrote:
             | > I looked at the prices of 80-gal 200 PSI rated tanks
             | online, and the conclusion is...not great.
             | 
             | Or you can get a bunch of empty propane tanks for a few
             | bucks and call it a day...
        
         | juujian wrote:
         | Also, I'm curious whether it takes more energy to fill the
         | tanks from 60 to 80 psi vs 80 to 100 psi. Filling the tank
         | until its full is not really a useful metric, would be more
         | interesting to learn how much pedaling continuous operation
         | requires.
        
           | function_seven wrote:
           | I think it's harder to go 80-100 than it is from 60-80.
           | 
           | I'm both cases, you need to stuff the same volume of
           | additional air into the tank, but in the 80-100 case, the
           | resistance to the stuffing is higher.
           | 
           | At least I think that's how it works. Assuming spherical cows
           | and an ideal gas.
        
         | oh_sigh wrote:
         | If it takes 7hp(5200w) for 5m, let's say a person can do 100w,
         | so they will take 52x as long, so 260m total. Broken up between
         | 7 sessions a day for a week means each session is only 5
         | minutes.
        
       | tshanmu wrote:
       | obligatory: fifteen million merits
       | https://www.imdb.com/title/tt2089049/?ref_=ttep_ep2
        
       | detourdog wrote:
       | I just wish the article contained the duration of a bike session
       | and the run time of 90 gallons at 100psi.
       | 
       | Myabe its there and I missed it.
        
       | woutgaze wrote:
       | Nice setup although I remember that the efficiency of air tools
       | is very low like around 1%. That's also why they get replaced a
       | lot.
        
         | KennyBlanken wrote:
         | A massive amount of power is lost in air tools. They're also
         | painfully loud, the hose is annoying in a variety of ways, and
         | the air system in the shop is expensive to install and involves
         | periodic maintenance.
         | 
         | Most mechanics use battery tools these days. Impact drivers for
         | all but the biggest stuff, with handheld drivers having enough
         | torque to work on a lot of suspension components easily, and
         | there are even electric ratchet drivers now with sufficient
         | torque for a lot of smaller stuff under the hood that require
         | little more space than a hand ratchet, and no room for swing
         | needed.
         | 
         | Battery tools are faster, quieter, easier to control. The
         | system scales linearly in capacity, charging speed, etc. Add
         | two mechanics to your shop where you're only using air? You're
         | looking at thousands of dollars to upgrade a compressor, maybe
         | a tank too.
         | 
         | If you're concerned about still being a mechanic when you lose
         | power, put a solar panel on the roof, attach it to a MPPT solar
         | charger and a couple of car batteries you recycle from
         | customers' cars, and have an inverter ready to switch on if you
         | need it.
         | 
         | What mechanic has the energy to pedal this thing just to work?
         | What mechanic does so little work with their tools that the
         | system can be infrequently refilled by a guy taking an hour or
         | more to fill the tank?
         | 
         | This is at best useful for a shadetree mechanic and the article
         | is fetishizing low-tech BS with no practicality. Replacing a
         | 7hp compressor that was chewing up his electric bill...with
         | something he pedals? If it was chewing up his electric bill,
         | then there's no way he could replace it by pedaling.
        
           | DannyBee wrote:
           | I mostly agree, but the first part is not universally true.
           | 
           | My 30cfm compressor is 45db. Basically noiseless. You can
           | easily have a normal conversation with it running. The air
           | itself makes more noise than the compressor. It is happy with
           | any duty cycle from 0-100%. Maintenance interval is about
           | every 5 years. It produces oil free air. I can use it for
           | breathing air (spray finishing) and not worry about things as
           | much (I have proper gas sensors on that part anyway but it's
           | nice to know i won't get poisoned by oil in some fashion)
           | 
           | I pay for this in efficiency. A oil sealed rotary screw would
           | be about 30% more efficient (maybe a little more) but have
           | some carry over and be about 65db. Not hugely noisy but
           | still.
           | 
           | My pneumatic sanders have much lower vibration (30-40%), are
           | quieter, smaller, weigh a lot less, and are essentially
           | maintenance free. They can be repaired easily if I ever need
           | to because they are very simple devices. The mechanism lends
           | itself well to really good dust collection.
           | 
           | As a result They are much nicer to use than even the nicest
           | electric festool and mirka sanders (I have both). The
           | electrics are massively improved over two decades ago but
           | still.
           | 
           | I don't woodwork or metalwork without mask or ear protection
           | at all times so even if they were noisier I'd be fine.
           | 
           | The air drops are set up to be convenient from anywhere in
           | the shop.
           | 
           | All that said, I do agree with the rest and the main point-
           | for most people, battery is a better bet. I use what I do for
           | convenience and comfort, not for cost or effectiveness.
           | 
           | There are times using air is just a better way of doing that
           | than batteries.
        
             | KennyBlanken wrote:
             | I was referring to the tools themselves being loud. It's
             | not common for mechanics to be wearing ear protection, and
             | air ratchets and impact guns are VERY loud.
             | 
             | Air tools are not maintenance free. They all require oiling
             | devices inline, or regularly being oiled, and that oil gets
             | into the shop and coats everything; you're also breathing
             | that shit into your lungs. That's why in a lot of
             | mechanic's shops, everything is greasy. Pneumatic tool oil.
             | 
             | You can buy a lot of batteries, tools, and chargers for the
             | cost of installing a hard line air system. That still
             | doesn't address the annoyance of the air hose, which is
             | even worse than electrical cords - less flexible and
             | heavier.
        
           | mindslight wrote:
           | I too had a hard time reading the article, with my own
           | criticisms of what I'd do differently or details I wish
           | they'd focus on. Replacing the need for electrical energy
           | with the need for the chemical energy of food doesn't seem
           | particularly great. An air compressor is still a
           | technological device that relies on long supply chains, and
           | keeping a few spare parts around doesn't count.
           | 
           | But I try not to be too knee-jerk critical! Because I am glad
           | someone is doing the work of trying experiments to look at
           | outside the local maximum of our current technology.
           | 
           | I'd think that an infrequently-used air compressor would be a
           | fantastic place to use electricity from peak solar
           | generation. That kind of thing seems closer to a
           | sustainability local maximum than using human power.
        
             | mrob wrote:
             | >Replacing the need for electrical energy with the need for
             | the chemical energy of food doesn't seem particularly
             | great.
             | 
             | Seeing as you need exercise anyway to stay healthy, it
             | might as well be doing something useful.
        
           | landemva wrote:
           | I use both power sources, and have used a 3" electric impact
           | on track jobs and it would get hot. Air tools don't get hot,
           | which is great when it is repetitive wrenching.
        
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       (page generated 2023-07-16 23:01 UTC)