[HN Gopher] The Ancient Roman Secret to Concrete Resilience in S...
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       The Ancient Roman Secret to Concrete Resilience in Seawater
        
       Author : kvee
       Score  : 111 points
       Date   : 2023-07-04 11:39 UTC (11 hours ago)
        
 (HTM) web link (als.lbl.gov)
 (TXT) w3m dump (als.lbl.gov)
        
       | saqadri wrote:
       | It is fascinating how some ancient techniques had remarkable
       | properties even though they didn't have the tools or science to
       | explain it back then. I recently learnt that ancient concrete has
       | self healing properties because of the reaction of air/water with
       | lime and volcanic ash.
       | 
       | Makes you wonder how far we can get with trial and error.
        
         | sorokod wrote:
         | Got us from cingle cell organisms. Just trial error and time.
        
         | [deleted]
        
         | peteradio wrote:
         | > Makes you wonder how far we can get with trial and error.
         | 
         | And millennia long test periods.
        
       | nunuvit wrote:
       | Old article from 2017. More advances were published earlier this
       | year:
       | 
       | https://news.mit.edu/2023/roman-concrete-durability-lime-cas...
        
         | bloopernova wrote:
         | That's really cool research. Using quicklime heats up the
         | concrete a bunch more than some other methods, and the result
         | is concrete that fills its own cracks.
        
       | CoastalCoder wrote:
       | The story mentions volcanic ash. If the Roman recipe became
       | popular again for marine use, I wonder how much ash is currently
       | available without terrible mining operations.
        
         | ajot wrote:
         | Fly ash (i.e. ash from industrial chimneys) is being used for
         | this same purpose, as pozzolanic (volcanic ash) deposits are
         | not that big or common around the world. The key here is, by
         | the opinion of a cement researcher close to me, the
         | availability of non-cristalline (i.e. an amorphous or vitreous
         | form) silicon dioxide.
         | 
         | I've been slightly following the papers on roman concrete for a
         | decade or so, and as far as I remember, they've been
         | discovering different cristalline aluminosilicates that would
         | explain the resilience of these concretes, so maybe there still
         | is some need for pozzolanic, or for adding aluminium to fly
         | ash.
        
       | AlbertCory wrote:
       | There actually IS a contemporaneous source on how to do it,
       | without exact proportions, unfortunately. They didn't know _why_
       | it worked, of course.
       | 
       | https://en.wikipedia.org/wiki/Vitruvius
       | 
       | https://news.mit.edu/2023/roman-concrete-durability-lime-cas...
       | 
       | "pozzolanic material such as volcanic ash from the area of
       | Pozzuoli, on the Bay of Naples." They shipped this all over the
       | Empire.
       | 
       | Now we have a better idea why it got better in seawater, instead
       | of deteriorating.
        
       | satellite2 wrote:
       | I'm completely new to ancient Roman civil engineering. So I ask
       | completely innocently,could it be survivor bias?
        
       | leoc wrote:
       | Obligatory mention of leading concrete-engineering YouTuber
       | https://youtube.com/@TylerLey . He's discussed Roman concrete in
       | eg. https://youtu.be/U86tlUiFM1s .
        
       | Projectiboga wrote:
       | I hope they can perfect this and use it in places like coastal
       | New Jersey.
        
         | jboy55 wrote:
         | We can build concrete that can withstand maritime conditions,
         | we just choose not to due to cost. We also really don't know
         | how much Roman concrete only lasted 100 years.
        
       | al_be_back wrote:
       | sadly no concrete evidence on the recipe - not surprised. Romans
       | were excellent engineers but as so often, we're left with little
       | documentation in this area (sciences). The humanities (law,
       | politics, literature etc) has fared better, with way more
       | surviving records.
        
         | TechBro8615 wrote:
         | I wonder how much documentation we have for the practicalities
         | of modern construction methods, and how much of it is passed
         | down orally by the construction workers who are actually
         | building stuff, or locked within internal company manuals. I
         | mean sure I can look up formulae for concrete, rebar etc. on
         | wikipedia, but for actual step-by-step instructions with
         | specific machines and materials? I bet that information is a
         | bit more discombobulated.
        
           | treeman79 wrote:
           | Max dad worked for McDonald Douglas, later Boeing. Tons of
           | little tricks to build things that weren't documented. Made
           | union strong. Replacement workers couldn't reproduce parts to
           | spec when following instructions. Things like adding strings
           | to foam molds in just the way, etc.
        
             | boeingUH60 wrote:
             | > McDonald Douglas, later Boeing.
             | 
             | Later Burger King :)
        
           | MilStdJunkie wrote:
           | Today's tech content would fare worse than you might imagine.
           | So much is tied into byzantine ERP/PDM systems . . or
           | contains specialized processing instructions for a particular
           | black box editor/processor . .OR juggles _actual_ techdata
           | with the entity peculiarities of a CCS (component content
           | system) that itself can result from any number of nebulous
           | engineering fads.
           | 
           | I guess, short version of what I'm trying to say, is that
           | today's tech data doesn't have narrative. It's a bunch of
           | little pieces floating around and needs a living org to put
           | it together. If you froze it, Pompeii-style, future
           | generations would find themselves facing dead ends all over
           | the place.
        
             | al_be_back wrote:
             | with software, it's particularly problematic - the
             | dependency hell: libs, api, versions, platforms, players,
             | os. your software needs documenting, and so do the deps.
             | and if you want to run it/replay it, good luck getting it
             | operational 20years from now let alone in year 3000.
             | 
             | when a book, newspaper, magazine is published, a copy is
             | archived with the National Library - narrative etc
             | preserved.
             | 
             | Websites get some archiving, but pay-walling is threatening
             | this. Other types of software is very tricky.
        
               | fbdab103 wrote:
               | It is always interesting to me in science fiction how
               | humans are able to repair/reverse-engineer ancient
               | technology from aliens or pre-downfall humanity. If you
               | stumbled across a non-encrypted WinXP hard drive, how
               | would you possibly read the data? Figuring out the right
               | power/voltage, creation of a SATA cable, constructing the
               | SATA communication protocol, figuring out how to decode a
               | NTFS file system, and then how to read bespoke binary
               | format X.
               | 
               | Modern humans with a very good idea of how NTFS work
               | struggled to reverse engineer it for years.
        
               | TechBro8615 wrote:
               | Our best hope would be exploit devs, cryptographers and
               | infosec professionals with reverse engineering skills.
               | It's incredible what some people can do with a black box
               | system and no tools aside from a voltmeter and logic
               | analyzer. First you probe the chip with the voltimeter to
               | find where data is being interchanged, then you hit it
               | with a logic analyzer to look for patterns, then you
               | start breaking it down with cryptanalysis, which is
               | really about finding patterns in noise. I think you'd be
               | surprised what the best minds would be able to decipher,
               | given the right hardware and unencrypted data. If the
               | data's encrypted, it gets a lot harder, especially if the
               | encryption is advanced enough that it basically looks
               | like noise. But even then, there has to be some
               | bootstrapping process, so we'd be able to reverse
               | engineer that part of it, and then would need to hope to
               | find an exploit in the encryption.
               | 
               | Regarding cables and such, you'd have to expect that you
               | wouldn't just find a single isolated hard drive. Even if
               | you didn't have a full system, surely there would be
               | cables and auxiliary components strewn about. And if
               | there weren't, their absence would probably be
               | significant, since you'd know they used some material
               | that didn't survive as long as the material used to make
               | the hard drive, and could infer its properties from that.
               | So you'd probably be able to piece together which cables
               | plugged into which components and make educated guesses
               | about voltages and the like.
        
           | btrettel wrote:
           | Nominally patents are supposed to describe these technical
           | details, but unfortunately the law ("enablement") has no
           | teeth in the US. When I was a patent examiner, I wanted to do
           | enablement rejections, but couldn't. The law is supposed to
           | incentivize properly documenting the invention, but attorneys
           | have gamed the system, disclosing little in exchange for a
           | monopoly.
        
       | throw0101c wrote:
       | See also "Why was Roman concrete so durable?" from January 2023:
       | 
       | * https://news.ycombinator.com/item?id=34280239
        
       | pengaru wrote:
       | We have a tendency to promote premature failure of seawater-
       | exposed concrete structures by reinforcing them with rust-prone
       | materials.
       | 
       | I don't think any amount of secret Roman concrete recipes is
       | going to prevent crumbling apart due to the expanding forces of
       | rotting rebar.
        
       | steve918 wrote:
       | The problem with modern concrete falling apart prematurely is
       | usually the use of rebar as a reinforcement.
        
         | thechao wrote:
         | And we use rebar because we like long, flat bridging spans that
         | can hold hundreds of tons at a time -- something Roman concrete
         | has no hope of ever doing, _unreinforced_.
        
           | otikik wrote:
           | Not necessarily countering your point, but perhaps giving
           | some perspective.
           | 
           | The City I grew in (Cordoba) has a roman bridge[1],
           | originally built 1st century BC and still standing. It
           | supported a 2-way street until 2004, when it was
           | pedestrianised.
           | 
           | Caveats:
           | 
           | * It has gone over a great deal of renovations/partial
           | rebuilds on its history, so its durability can not really be
           | attributed to roman concrete alone. Only 2 of the original 16
           | arcades remain. One could argue that "it's not the same
           | bridge" any more (Theseus' Bridge).
           | 
           | * I ignore wether they used concrete to build the original
           | one. I'm not an architect. For all I know, the initial
           | construction could have been mortarless stone, and cement (as
           | well as reinforcement) could have been added in some of the
           | later renovations.
           | 
           | That said, all bridges require periodical
           | servicing/renovations anyway, in order to remain functional.
           | And this one has stand for 2000 years.
           | 
           | [1]
           | https://en.wikipedia.org/wiki/Roman_bridge_of_C%C3%B3rdoba
        
             | masklinn wrote:
             | This doesn't really give perspective, it's basically what
             | they're saying. Roman bridges are gravity structures, the
             | entire thing is in compression and _heavy_ , the arches
             | have really limited spans.
             | 
             | Compare to the Millau Viaduct for instance.
        
           | redandblack wrote:
           | does fiberglass rebar work? I remember reading that it works
           | well for horizontal layouts but was not sure about use in
           | pillars.
        
             | andromeduck wrote:
             | Isn't basalt the best non-steel option all around?
        
             | masklinn wrote:
             | Yes, alternate forms of rebar work. You can also coat rebar
             | with epoxy, or use stainless steel.
             | 
             | The two core issues are cost, and limited understanding of
             | the long-term properties of the material (as well as
             | experience e.g. epoxy-coated rebar needs to be handled
             | carefully lest you scratch off the epoxy).
             | 
             | FWIW the Practical Engineering channel has an entire series
             | on concrete which covers (the basics of) this and more: htt
             | ps://www.youtube.com/playlist?list=PLTZM4MrZKfW90PdaBFt70..
             | .
        
               | fbdab103 wrote:
               | >... e.g. epoxy-coated rebar needs to be handled
               | carefully lest you scratch off the epoxy).
               | 
               | That sounds impractical at scale. Whenever I pass by
               | construction I see the materials haphazardly strewn
               | about. How could you possibly ensure that all of the
               | rebar used is never scratched when it has to pass through
               | dozens/hundreds of hands before it is finally set?
        
               | datavirtue wrote:
               | I've always noticed it carefully packed and stacked on
               | site. The epoxy coated rebar is usually formed and
               | connected into structures that are placed/suspended in
               | the forms or roadway. The epoxy is also very durable.
        
           | AlbertCory wrote:
           | I don't think anyone's ever claimed that it was better for
           | all modern applications.
        
           | lll-o-lll wrote:
           | Rebar reinforced concrete fails, I assume, because the rebar
           | rusts? If so, isn't the issue greatly reduced (potentially)
           | if we were to use the quicklime process of the Romans? If the
           | self-healing prevents water penetration, does that stop rebar
           | from rusting?
        
         | jacoblambda wrote:
         | Remember that roman concrete often used iron for reinforcement.
         | The Colosseum is a famous example of this. The only reason it's
         | not still there today is because metal, particularly iron, was
         | extremely valuable so after the fall of the Roman empire,
         | people tore whatever iron they could out of the structure (akin
         | to people today stealing wiring and copper piping from the
         | walls of houses).
        
       | Oarch wrote:
       | Stories about Roman concrete appear to flood the Internet about
       | once per year. No idea why...
       | 
       | See also: seaweed reduces cow farts.
        
         | AlbertCory wrote:
         | Maybe because 2000 years later, some of it is still standing?
        
           | kibwen wrote:
           | And in 2,000 years there will still be some structures made
           | of Portland cement still standing... although not any with
           | rebar inside. The Hoover Dam could stand for 10,000 years
           | (it's not even done _curing_ yet, 100 years later). Don 't
           | overlook survivorship bias; the vast majority of structures
           | made of Roman concrete are not still standing.
        
             | AlbertCory wrote:
             | I think you are ignoring all the civil engineers who ARE
             | impressed with it.
             | 
             | Getting better in salt water is a seriously impressive
             | feat. Hoover Dam is fresh water.
        
       | smackeyacky wrote:
       | It woyld be funny to me if it turned out the secret was urine
       | instead of seawater. One of the bits of received wisdom i got
       | from my grandfather was peeing on your hands toughened them up.
       | He claimed it as a bit of advice he was given on his first day
       | chopping hardwood for a steam engine at a tin mine. I figured it
       | as a first day prank like being sent to find headlight fluid in
       | modern times but he said it was true.
       | 
       | Before major industrialisation, people used what was at hand. I
       | think the peeing on your hands thing has been long debunked but
       | in roman concrete it may have worked.
        
         | a_c wrote:
         | Thanks for making my day
         | https://www.youtube.com/watch?v=s_0THARUP9A
        
         | nonethewiser wrote:
         | Lots of baseball players used to do this. Particularly
         | Dominicans. It mostly stopped in favor of batting gloves but
         | some players continued doing it such as Moises Alou.
        
         | bigbacaloa wrote:
         | Lots of baseball players used to do this.
        
         | mymythisisthis wrote:
         | For most of human history pee urine was left to get stale,
         | turning it into ammonia, and used for doing laundry.
         | 
         | Washing clothes in ammonia is really great at getting out oil
         | and grease stains. Though now you just buy ammonia directly
         | from a good hardware store.
        
           | qup wrote:
           | Hi, nerdy hacker here, could use further advice:
           | 
           | Can I screw the ammonia up, like how bleach ruins clothes?
           | Any recommendation on amount? Do I add it to a wash cycle?
           | 
           | I have a lot of grease-stained shirts that are some of my
           | favorites.
        
             | aerio wrote:
             | Use in the laundry for regular stains: Soak stubborn stains
             | on cotton, polyester, or nylon fabrics with a solution of
             | 2/3 cup clear ammonia, 2/3 cup dish soap, 6 tablespoons of
             | baking soda, and 2 cups warm water. Let it soak for about
             | 30 minutes, then launder as usual. Never use ammonia on
             | wool or silk.
             | 
             | Here's a step-by-step guide on how to wash clothes with
             | ammonia:
             | 
             | 1. Read the garment labels: Check the care instructions on
             | your clothing items to ensure they can be safely washed
             | with ammonia. Some delicate fabrics or certain colors may
             | not be suitable for this method, so it's important to
             | follow the manufacturer's recommendations.
             | 
             | 2. Prepare the washing machine: Start by setting up your
             | washing machine as you would for a regular load of laundry.
             | Sort your clothes by color, fabric type, and level of
             | dirtiness.
             | 
             | 3. Measure the ammonia: For a typical load of laundry, use
             | about 1/2 cup to 1 cup of ammonia. Adjust the amount based
             | on the size of your load and the level of dirt or stains on
             | the clothes.
             | 
             | 4. Add the ammonia to the washing machine: Pour the
             | measured amount of ammonia directly into the detergent
             | dispenser or the main wash compartment of your washing
             | machine. Be careful not to spill any ammonia on your skin
             | or clothing.
             | 
             | 5. Add detergent: Add your regular laundry detergent to the
             | same compartment as the ammonia. The detergent will work in
             | conjunction with the ammonia to clean your clothes
             | effectively.
             | 
             | 6. Start the wash cycle: Close the washing machine lid or
             | door and start the wash cycle using the appropriate
             | settings for your clothing items. Follow the machine's
             | instructions for temperature, water level, and cycle
             | duration.
             | 
             | 7. Complete the wash cycle: Allow the washing machine to
             | complete the cycle as usual. Once finished, remove the
             | clothes promptly to prevent wrinkling or odor development.
             | 
             | 8. Rinse the clothes: If you prefer, you can run an
             | additional rinse cycle to ensure all traces of ammonia and
             | detergent are thoroughly rinsed out. This step is
             | particularly important if you have sensitive skin or are
             | concerned about potential residue.
             | 
             | 9. Dry the clothes: Depending on the fabric type and
             | garment care instructions, dry the clothes by air drying,
             | using a clothesline, or by using a dryer.
             | 
             | 10. Clean the washing machine: After completing the load
             | with ammonia, consider running an empty cycle with hot
             | water and a cup of white vinegar to help remove any
             | residual ammonia smell or build-up in the washing machine.
             | 
             | Remember to handle ammonia with care, follow safety
             | guidelines, and avoid mixing it with other cleaning agents,
             | such as bleach, as it can produce hazardous fumes. Always
             | keep ammonia out of reach of children and pets.
             | 
             | Additionally, if you have specific stains or heavily soiled
             | items, it's advisable to spot treat them before washing
             | with ammonia.
        
             | Tade0 wrote:
             | I only ever used it to clean floors, but word of warning:
             | even a 3% solution is already noxious.
             | 
             | A whiff of Uranus so to speak.
        
             | shrubble wrote:
             | Mixing ammonia and bleach gets you basically mustard gas,
             | so be cautious about what is in any other detergent you use
             | at the same time...
        
               | mcpackieh wrote:
               | Specifically it makes chloramine gas, the same stuff that
               | (in fairly low concentrations) makes swimming pools
               | stink. It can be lethal so definitely take it seriously,
               | although it's not nearly so gnarly as real mustard gas.
               | 
               | Here's an incident where a woman inadvertently made
               | chloramine gas in an enclosed space while cleaning and
               | was breathing it for 30 minutes. It nearly killed her and
               | she was hospitalized for a week:
               | https://www.nejm.org/doi/full/10.1056/NEJM199909093411115
        
               | leetrout wrote:
               | Here's one where a restaurant manager died after someone
               | mixed cleaners right on the floor.
               | 
               | https://www.cnn.com/2019/11/08/us/massachusetts-buffalo-
               | wild...
        
               | pfdietz wrote:
               | It's not mustard gas, but it is really nasty. It produces
               | a mixture of chloramines and hydrazine.
        
             | mymythisisthis wrote:
             | Don't mix it with bleach, otherwise you're o.k.
             | 
             | Can't really go wrong. After I do some bicycle repair, I
             | toss my greasy clothes into the washer, and add a cup or
             | two of ammonia during the wash cycle. I don't even add
             | detergent, as the grease comes out without soap.
             | 
             | Found more professional instructions here,
             | https://www.hunker.com/13422713/how-to-use-ammonia-in-the-
             | la....
        
         | tomjakubowski wrote:
         | Baseball player Moises Alou famously claimed he peed on his
         | hands to ward off calluses. He's one of the few modern players
         | not to wear batting gloves.
         | 
         | https://slate.com/news-and-politics/2004/05/can-peeing-on-yo...
        
           | nonethewiser wrote:
           | Jorge Posada and Vlad Guerrero too. All from the Caribbean.
        
         | thworp wrote:
         | Urea is very effective at moisturizing and is an ingredient in
         | many heavy-duty lotions, so peeing is probably overkill but not
         | without benefit.
        
           | fbdab103 wrote:
           | Practical questions abound. Do you wash your hands after
           | peeing on them? Do you pat dry? Towel dry? How do you close
           | up your pants without spreading a non-negligible amount of
           | urine onto your pants? Would you want to pee on your hands
           | every trip to the bathroom or more a once-per-day thing?
        
         | twic wrote:
         | I would expect the opposite - urea is a keratolytic, so it
         | should break down thickened skin, and make the hands less
         | tough. That said, urine is 1-2% urea, and typical medical urea
         | solutions are 5% or more, so i wouldn't expect much of an
         | effect.
        
         | interestica wrote:
         | You're in for a big surprise:
         | 
         | https://www.smithsonianmag.com/science-nature/from-gunpowder...
        
         | Eumenes wrote:
         | Water jackets for machine guns would often be filled with urine
         | by soldiers if water wasn't available.
        
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       (page generated 2023-07-04 23:01 UTC)