[HN Gopher] The Semiconductor Industry's Most Important Tool Goe...
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       The Semiconductor Industry's Most Important Tool Goes Green
        
       Author : mfiguiere
       Score  : 82 points
       Date   : 2023-06-12 22:31 UTC (1 days ago)
        
 (HTM) web link (spectrum.ieee.org)
 (TXT) w3m dump (spectrum.ieee.org)
        
       | hinkley wrote:
       | The lede:
       | 
       | Edwards' hydrogen recovery system is "similar to a fuel cell, in
       | reverse," says Keen. After mixing the gas with a bit of moisture
       | and nitrogen, the hydrogen is ionized, and an electric field
       | forces the resulting ions through a proton-exchange membrane. On
       | the other side of the membrane the protons recombine with
       | electrons to form pure hydrogen. And a final purification step
       | removes any water that migrated through the membrane. All the
       | contaminants remain on the other side of the cell where they can
       | be collected and disposed of.
       | 
       | So they're using a membrane meant for fuel cells as a filter and
       | electrolyzing the gas through it. Not bad.
       | 
       | I was expecting a distillation process where they settle
       | everything else out and get chilled hydrogen gas at the end. With
       | the amount of cooling equipment already on site I figured that
       | would be the easiest.
        
       | DHaldane wrote:
       | The article doesn't go into much detail on this, but the UV
       | source using the hydrogen here is incredibly cool.
       | 
       | To get the 13.5nm light they need, they use a 20kW CO2 laser to
       | explode tin droplets into plasma that emits the correct
       | wavelength. 50,000 droplets per second. And they use a smaller
       | laser to first shape the droplet into a little dish shape that
       | explodes better.
       | 
       | Shown better in a video - https://youtu.be/5Ge2RcvDlgw?t=648
        
         | rhinoceraptor wrote:
         | LTT also did a facility tour at ASML a few weeks ago:
         | 
         | https://www.youtube.com/watch?v=pfU20SAR21A
        
           | Nickels2102 wrote:
           | ASML (or as the news once called them "an obscure Dutch
           | firm") is the magic behind our most cutting edge technology,
           | they make the machines that make the chips in all of the most
           | advanced technology. If this AI boom is like the gold rush,
           | and GPU makers are the guys selling the shovel to the gold
           | miners, well ASML is the guy making the shovel making machine
           | to sell to GPU makers. They're also at least partially
           | responsible for the massive chip shortage we have been going
           | through.
           | 
           | ASML was expecting to get their newest technology figured out
           | and sold to chip manufacturers, but ran into some unexpected
           | hurdles and it was delayed. Those chip makers had been
           | expecting this new tech, and so were their customers, and now
           | had to alter their plans to use "not the latest and greatest
           | chips" but rather the next best thing they could get their
           | hands on. Now all those devices that wanted the new chips
           | have to fight over the ones that are already existing, and
           | meanwhile COVID causes tech needs to skyrocket (honestly,
           | just Chromebooks for schools alone were a massive amount)
           | while also screwing up shipping, and Crypto is obviously
           | still all the rage. So massive demand spike combined with a
           | lower supply, leads to a huge shortage and price spike for
           | devices with chips.
        
             | ChuckNorris89 wrote:
             | Not to steal your thunder, but the secret sauce to ASMLs
             | success, the EUV tech, was developed by Sandia Labs USA and
             | ASML bought the license to use it, and the other secret
             | sauce, the insanely tricky EUV light source is developed
             | and built by Cymer USA which ASML also bought. So, pretty
             | sure the US deserves at least an honorable mention here for
             | inventing and building the tech ASML packages and sells.
        
               | Nickels2102 wrote:
               | No, I totally understand, I'm not trying to say the
               | modern world was entirely invented by the Dutch, most
               | successful companies have bought at least some of the
               | tech they now use. I just think that 99% of the world has
               | no idea that ASML exists, and yet it's so incredibly
               | crucial.
               | 
               | I included that bit about them being Dutch because, one
               | of my best friends works for ASML on the east coast, and
               | apparently ASML finds that news quote funny enough that
               | they have some shirts and swag with that quote on it.
        
               | User23 wrote:
               | And for that and possibly other reasons the USA controls
               | where the technology can be exported. That said it's not
               | like you just buy the lithography machine and some
               | technicians and now you're competing on par with TSMC.
               | There is serious additional engineering to use the
               | machines in a fab.
        
             | renewiltord wrote:
             | ASML posts are the Speed Check stories of lithography.
             | Everyone constantly brings them up here, dear god.
             | 
             | There we were, kings of light, floating in our clean rooms,
             | positive pressure or vacuum sealed as we desired, not a
             | mote of dust in the air. There were a lot of things we
             | couldn't do, but we had the tightest process node and we
             | loved reminding our fellow photolithographers of this fact.
             | 
             | I wouldn't use the word 'fun' to describe what we're doing.
             | Intense, maybe. Even cerebral. But there was one day when
             | it was pure fun.
             | 
             | Peter and I were finalizing tape-out and needed another few
             | hours, but somewhere in Amsterdam soon we'd made it. The
             | machine was performing flawlessly and yield was good. I was
             | feeling a bit sorry for Peter, since he handles sales and
             | misses all the fun of EUV lithography. Just to get a sense
             | of what he had to contend with I pulled his calendar and
             | got on the conference call for a vendor comparison.
             | 
             | A shaky Canon salesperson got on the call and volunteered
             | their best process size: "Canon can do a 20 nm process
             | node, I think". The thing you have to remember about the
             | TSMC guys is that they're pros and always speak in this
             | professional voice that I like to call the Hsinchu Voice.
             | "Copy that, Canon. We can put you in the Fiats and
             | Citroens". Anyway, moments later pops in this Nikon guy,
             | with theirs: "We, Nikon that is, can do an 18 nm". Boy, he
             | must think he's really dazzling his camera-business friend.
             | 
             | But then, on came the Lam Research guy and you knew these
             | guys were good because he was cool as a cucumber. Drops in,
             | 4 words, and he knew he was in the game: "Lam Research, 12
             | nm". I'm thinking to myself that this is a ripe situation,
             | but Peter ran the call on our side, and I had to remind
             | myself not to undermine him. Still, that Lam guy had to
             | die, and die now! My inner techbro was screaming against my
             | corporate persona. Then I saw Peter reach forward and hit
             | the unmute button. That's when I knew we were really a
             | team.
             | 
             | "TSMC, how's our process doing?". Cool as ever came back
             | TSMC's response in that Hsinchu calm: "We've got great
             | yields at 5 nm, maybe considering going a nm lower?" You
             | could tell TSMC was proud reading out those numbers. But
             | what made it certain we'd be lifelong friends is when Peter
             | in his best photolithographer's voice said "Ah, TSMC, much
             | thanks, I think we can do 3 nm this time".
             | 
             | For a moment, Peter was a god. Lam had been flamed. All
             | lithographers had been forced to bow before the king of
             | angstroms. A fine day's work. For once, it was fun.
        
       | sproketboy wrote:
       | [dead]
        
       | krisoft wrote:
       | I feel very craft every time I do some sand casting, or maybe
       | etch a two sided PCB. But compared to an EUV lithography system
       | these crafts are like banging rocks together.
       | 
       | It is incredible that humans designed and operate systems of this
       | complexity.
        
         | B1FF_PSUVM wrote:
         | > systems of this complexity
         | 
         | I'm amazed that any of this stuff works for more than a couple
         | of minutes at a time, or at all.
         | 
         | I mean, if you think of items with 99.9999% reliability, and do
         | the math for a whole chain of them ...
        
         | civilitty wrote:
         | Banging rocks together is the first step in precision
         | manufacturing! You take three rocks and start scraping a
         | designated surface on each of them together until they're all
         | flat.
         | 
         | That gives you your first flat reference surface against which
         | the rest of your civilization will be built! :)
        
         | xhkkffbf wrote:
         | I don't think most people understand just how fine the
         | precision happens to be. All that hard work just so people can
         | laugh at memes as quickly as possible.
        
           | ChatGTP wrote:
           | It's mostly about watching "moar porn" and selling ads.
        
             | choilive wrote:
             | We truly live in an age of wonders
        
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       (page generated 2023-06-13 23:03 UTC)