[HN Gopher] My solar-powered blog is now on lithium iron phosphate
       ___________________________________________________________________
        
       My solar-powered blog is now on lithium iron phosphate
        
       Author : louwrentius
       Score  : 125 points
       Date   : 2023-05-19 12:07 UTC (1 days ago)
        
 (HTM) web link (louwrentius.com)
 (TXT) w3m dump (louwrentius.com)
        
       | brunojppb wrote:
       | > There was a handful of new data that had been created in the
       | intervening ~30 minutes. We pulled that diff data manually, and
       | uploaded it to the new database.
       | 
       | But doesn't that mean you had some partial downtimes? How did you
       | manage to keep everything running during these 30 minutes where
       | data was copied from the old DB to the new one? Let's say there
       | is a cron job that must be executed and its result would be
       | stored back to the DB. Did you "pause" everything and reschedule
       | it in the new instance once the diff copy was over?
        
       | fgsfds028374 wrote:
       | Sailors are big into LFPs these days. I just upgraded my Beneteau
       | to a 11kWh LFP bank and it's been game changing. I cook with a
       | 1800W inductive cooktop, use the microwave, run the desalinator,
       | for multiple consecutive days at anchor without running a
       | generator or the motor. Unthinkable in the days of AGM deep
       | cycles, they'd be dead in months.
        
         | mikae1 wrote:
         | Also: https://100r.co/site/solar_cooking.html
        
         | Scoundreller wrote:
         | get an instapot! Save lots of energy while cooking faster.
         | (depends on what you're cooking of course).
        
         | kragen wrote:
         | how long will the lfps last that way
        
           | elihu wrote:
           | In theory they should be good for several thousand cycles, so
           | -- a long time. As long as you don't overcharge them, drain
           | them too low, or try to charge them in below freezing
           | temperatures.
           | 
           | Also, they say that usually LFPs will last a bit longer if
           | they're installed such that they're under a bit of sideways
           | compression. I don't know why that is.
        
             | jacquesm wrote:
             | That only goes for prismatic cells (boxes rather than
             | cylinders). The reason is that they tend to swell up while
             | charging if you don't compress them so manufacturers will
             | specify a clamping force required for the cells to keep
             | their shape. If they change shape in such a way that you
             | can observe it then your cells are toast so better stick to
             | that mfg indicated compression. There are a number of
             | articles out there that show how to do this the right way
             | and also some that get it hilariously wrong. The direction
             | to compress the cells in is in such a way that the
             | electrodes remain under compression perpendicular to their
             | surface. So compressing from the top and compressing from
             | the front will do absolutely nothing.
        
               | kragen wrote:
               | thank you very much for explaining
               | 
               | it makes sense that cylinders would be immune to swelling
        
               | jacquesm wrote:
               | You're welcome. I've been working for more than a year on
               | a blog post about the various safety aspects of building
               | battery packs but it's a never ending rabbithole of stuff
               | to research and learn about so I haven't gotten around to
               | publishing it.
        
               | T3OU-736 wrote:
               | Hah. Post it on HN, and let Cunningham's law help you :)
               | 
               | Snark aside, I feel that on HN, there are enough actual
               | proper experts who will point out avenues of research and
               | gotchas that a single person chasing down rabbitholes on
               | their own is unlikely to discover.
        
               | kragen wrote:
               | you might be surprised what this particular single person
               | is likely to discover on their own
               | 
               | one of jacquesm's previous personal rabbitholes was
               | designing and building a wind turbine from scratch, down
               | to cutting out the stator and rotor windings for the
               | generator from sheet metal
        
               | T3OU-736 wrote:
               | Fair point. Either way, my ulterior motive was to be able
               | to read what they have, and learn vicariously that way :)
        
               | ilyt wrote:
               | Maybe multi-part series would fit it better ? Probably
               | better SEO for one-subtopic-per-article if you care about
               | that.
        
               | louwrentius wrote:
               | It feels to me that the battery compression discussion is
               | a bit of a game of telephone.
               | 
               | I think this video by off-grid-solar explains it quite
               | well. https://www.youtube.com/watch?v=63-Nx75_xXM
        
       | Andys wrote:
       | My household of 3 is off-grid, running off a 15kW PV array and
       | 24kWh of LiFePO4 batteries, with 100% electric appliances and hot
       | water. (Location is mid-latitude Australian, plenty of sunlight
       | most of the time)
        
         | duckmysick wrote:
         | What do you use for hot water? Solar thermal collectors?
        
           | Andys wrote:
           | A 250L tank with a 3.6kW electric heater element, programmed
           | to turn on when batteries hit 98% full (and off again when
           | batteries fall below 95%).
           | 
           | We really only use it for short showers, and it stays warm
           | enough for that, for about 3 days without power.
        
           | originalvichy wrote:
           | I'd be curious to know if an inland Aussie would like hot
           | water at all besides for cooking. Some nightmarish temps
           | there.
        
             | Andys wrote:
             | It gets cold at night :)
        
         | louwrentius wrote:
         | That is really cool and would be my dream.
         | 
         | In the Netherlands it's near impossible unfortunately to
         | achieve 100% off-grid due to the winter months, when you
         | basically have no solar. Maybe there are Dutchies who have
         | somehow achieved it (with overprovisioned solar).
         | 
         | Do you still have a grid connection for backup or are you 100%
         | disconnected from the grid?
        
           | Andys wrote:
           | 100% disconnected; it was cheaper this way (grid was too far
           | away).
           | 
           | What is the typical kWh/day consumption of a household there
           | in winter months?
        
             | sgt wrote:
             | Well done for going off-grid. But what do you do if you've
             | got a whole week of rain?
             | 
             | A lot of people here in South Africa are keen on off grid
             | but it's unreasonably expensive since you'll have to cater
             | for those rainy days, and that means you'll need to build a
             | very large system.
             | 
             | BTW kWh/day consumption here in the winter (which is
             | probably typical) is around 25kWh per day.
        
               | Andys wrote:
               | We have a diesel generator but its only needed a few days
               | a year; even with regular testing it only goes through
               | about one jerry can a year, far less than we use for
               | transport (would love an EV!)
        
               | adrianmonk wrote:
               | > _unreasonably expensive since you 'll have to cater for
               | those rainy days_
               | 
               | I wonder if it would make sense to get a generator[1] to
               | supplement solar on rare occasion.
               | 
               | If you want to build solar, but the cost of achieving
               | reliability is the one thing stopping you, then maybe a
               | generator could remove that obstacle.
               | 
               | Yes, it emits carbon, and the fuel costs money. But if
               | you only use it a few days each year, that might not be
               | very significant.
               | 
               | However, it makes the system design more complicated, and
               | generators require maintenance.
               | 
               | ---
               | 
               | [1] I'd use propane since it can be stored 10+ years,
               | whereas gasoline and diesel last 6-12 months. Also
               | propane can be used for emergency heat.
        
               | sgt wrote:
               | Fair point. Having a test schedule every 3 months is
               | probably a good idea to ensure that it'll start up.
        
             | louwrentius wrote:
             | Thanks for sharing.
             | 
             | To be frank, I've looked in my Energy supplier app
             | (Vattenfall) and it states for December an average usage of
             | 122 KWh (all households) and energy efficient households
             | (solar) of 91 KWh.
        
               | Andys wrote:
               | No problem, I'm happy to share all the info. People need
               | to hear how easy it is to do this with the latest
               | technology.
               | 
               | 122 kWh per _day_ ? That can 't be right.. does that
               | include gas or something?
        
               | louwrentius wrote:
               | Sorry, per month. So around 4 KWh a day on average. Gas
               | is not included.
        
               | Andys wrote:
               | OK. we're using about 20 to 30kWh per day (depending how
               | much heating or cooling is needed). But with no gas.
        
               | zo1 wrote:
               | I'm not OP, but I would look at this tool I found a while
               | back. Ridiculously useful and underrated. I think someone
               | on HN linked it, as I've not found a tool so useful via
               | googling despite many attempts.
               | 
               | https://re.jrc.ec.europa.eu/pvg_tools/en/
               | 
               | What you're looking for is the "Off Grid" tab, plug in
               | your details. e.g. solar array size, size of battery,
               | etc. Then click visualize results. After visualizing,
               | there are a few tabs to help you make some decisions.
               | 
               | For your case (Netherlands, it looks like a 5.4kWp solar
               | array and 4kWh (I assumed 5) used per day, and with a
               | single 5kWh battery, you should be able to go off-grid :)
               | In fact, during summery months, you could even push to
               | the grid.
               | 
               | This tool even looks at cloud data based on various
               | databases. I don't know of it's accuracy, but I'm
               | inclined to trust it.
        
         | skc wrote:
         | Really curious to learn more about this.
         | 
         | Have you had to scale back usage of certain appliances such as
         | irons, air conditioners, washing machines etc?
        
           | Andys wrote:
           | Amazingly, no. I thought we were going to have to, but our
           | natural usage peaks at about 20 to 30kWh per day, and we can
           | generate far more than that on a sunny day.
           | 
           | Thanks to the oversized PV array, we generate power even in
           | cloudy conditions. The PV array is also split in half and
           | oriented east+west so it catches more sun through the entire
           | day instead of a midday peak.
           | 
           | For things like clothes washing, drying, and hot water
           | heating, those are the heavy users but can be moved to times
           | of good sunlight.
           | 
           | We only run out of power if we have 2 or more days of heavy
           | rain in a row, which only happens a few times a year.
        
       | langsoul-com wrote:
       | Isn't it easier to just have solar panels on the roof and an
       | actual battery pack for the house?
       | 
       | Though, I suppose this is more of a challenge thing
        
         | unwind wrote:
         | I think the OP lives in an apartment, where that kind of
         | invasive mod is not possible.
        
         | csteubs wrote:
         | Not OP but I rent and have to use my deck for solar. I only
         | have 2 x 100W panels that sit on the ground, and that feeds a
         | 135Ah AGM battery in a box. The box has a 500W inverter on top
         | connected to the battery and powers a mini fridge, deck
         | lighting, and a few other things out there. I would love to put
         | them on the roof and my landlord would probably be cool with
         | it, but I take it camping all the time so it's nice being able
         | to pack them up quick.
         | 
         | Panels and batteries are relatively cheap (and getting cheaper)
         | to the point that it can makes sense to have purpose-built
         | setups.
        
           | nvy wrote:
           | Which panels are you using?
        
           | jondwillis wrote:
           | I recently went from deck solar to landlord-permitted roof
           | solar.
        
         | Gigachad wrote:
         | From an actual practicality sense, the whole setup doesn't make
         | that much sense. You could drop the files on a static site host
         | and it would use 0 watts while not in use and a negligible
         | amount while in use.
         | 
         | Another interesting case would be to use an API to get your
         | areas power generation stats and when the wholesale pricing is
         | low due to solar/wind generation peaks, charge your battery off
         | the grid.
        
         | louwrentius wrote:
         | See the previous article I link at the top about my situation.
        
       | ttul wrote:
       | I bought a low speed vehicle last summer that the previous owner
       | had outfitted with a home made 24-cell LiFePO4 pack, complete
       | with a cheap Chinese BMS and balancer unit. Within a week of
       | purchase, his haphazardly installed balancer wires had melted in
       | various places where they pressed against the high current
       | conductors. Long story short, balancing didn't work properly on
       | account of the sensor wires being shorted together and,
       | resultingly, many cells went to zero and I suppose I'm glad it
       | didn't also catch fire.
       | 
       | These things are fun, but they pack a whole lot of energy!
        
         | jacquesm wrote:
         | This is a pretty common error and the reason why in my long
         | distance e-bike pack I spent a lot of time getting the balance
         | wire routing done without any wires crossing.
         | 
         | Even Bosch got this wrong on their pannier mounted battery
         | packs, I've opened up a whole pile of failed Bosch packs to see
         | how they fail as a guide to my own pack design and the most
         | common failure was water ingestion due to bad seals followed by
         | burned out balancing wires that some how got worn out or
         | pinched. This stuff is very critical and I would (1) never buy
         | a pack that some other hobbyist made and (2) never sell the
         | pack that I made to someone else.
        
         | louwrentius wrote:
         | Building batteries like these based on LiFePO4 is very easy to
         | do, but you have to think about safety, especially if you put a
         | battery in a moving vehicle.
         | 
         | If something goes wrong with these kind of batteries, it's
         | never the batteries themselves (specifically LiFePO4) but it's
         | always a bad connection or an undersized wire causing high
         | resistance and thus heat --> fire.
         | 
         | In my case, my wires are quite oversized and I bought a proper
         | lug nut crimping tool (and not use a vice or soldering (Don't
         | do it)) to make the connections. I've also really made all
         | connections tight, double-checking them.
        
           | ttul wrote:
           | Yeah for sure. I am redoing all the wiring and replacing
           | about half the cells because they went to zero... Will be
           | over-specifying everything and making the routing super tidy.
           | If you have the patience for that, DIY batteries are fun!
        
       | anonymousiam wrote:
       | I ran a similar off-grid system for 10 years (starting in 2003),
       | but mine was of a somewhat larger scale. The server consumed
       | about 400W and I had 1280W of solar panels. I started with lead-
       | acid deep-cycle marine batteries, but later switched to sealed
       | AGM because they did not vent hydrogen while charging.
       | Admittedly, it was not 100% off-grid. I had a 50A 12V DC power
       | supply on-grid that could power and/or charge the system if
       | needed.
       | 
       | I switched the marine batteries out after about four years of
       | operation.
       | 
       | I took down the solar panels in 2013 because the roof needed
       | repair.
       | 
       | If I were doing it today, I would probably give Lithium-Iron a
       | try. They weigh less, have higher power density, and last longer.
        
         | antisthenes wrote:
         | So what are you doing now in terms of renewables? Anything?
         | 
         | Or were the renewables strictly to run the server?
        
           | anonymousiam wrote:
           | It's a long story. That solar plant was basically a UPS
           | because the neighborhood where I bought a house had terrible
           | power, and yes, they were just for the server. The root cause
           | of the power problem was a 50-year old 4kV "last mile" which
           | was finally upgraded to 16kV a few years before I took down
           | the system. Power there is great right now, but maybe not for
           | much longer because California keeps shutting down power
           | plants. The NG plant less than a mile away will be gone next
           | year. San Onofre is gone now too (https://www.sandiegouniontr
           | ibune.com/business/story/2022-08-...). I hope to sell the
           | place in CA soon.
           | 
           | I now have another house elsewhere with 4kW of solar on the
           | roof. I would add more, but for two reasons:
           | 
           | 1) There might be enough space up on the roof for another
           | 2-3kW, but it's close.
           | 
           | 2) The local laws governing grid-tie are such that I can't
           | just add more panels. I can put up another separate system,
           | but with a separate meter. I'm concerned that two separate
           | systems on the same grid point trying to sync to the grid may
           | have problems where they interfere with each other. I have
           | read about such problems.
        
             | Logans_Run wrote:
             | Regarding point #2) Absolutely yes that can be (and is) a
             | problem for exactly the reason you say in terms of
             | synchronising 2 (or more) PV setups to the local grid and
             | (I would imagine) have the facility for emitting volumous
             | clouds of magic smoke.
             | 
             | Fortunately the solution would appear to be use of a GPS
             | central time clock that is fed to the 2x PV arrays
             | individualy... if you run your own local time server you
             | can 'skew' the clock signals to each array to get them in
             | sync with each other and then in to a dummy load of spare
             | lead-acids or a capacitor bank (if you want to get fancy
             | and don't mind the 'large gray box' emitting smoke and
             | launching itself off the wall from time to time).
             | 
             | Then you sync your 'mini-grid' to their slightly larger
             | mini-grid.
             | 
             | Oh and when synching - never forget the old-school 4-light-
             | bulb trick as a visual confirmation that things are synched
             | correctly before tying in to the grid. Oh and fuses, large
             | ones. With spares.
             | 
             | If you can find a friendly H.V. engineer or Linesman they
             | might be able to tell you what clock source 'their grid'
             | uses (GPS, Network time etc etc) which makes synching to
             | the local-ish grid a whole lot easier if you have the exact
             | same setup. I think the main thing is to make sure you have
             | the dummy-load ready to feed/smooth what can be at times be
             | a large inrush/outrush till the load equalizes.
             | 
             | Obviously, always seek out advice from someone that knows
             | what they are talking about and has knolwedge of local
             | laws, quirks of the grid etc.
        
               | anonymousiam wrote:
               | Thanks for the reply. I got a few years of experience
               | doing power systems in 1980, which came in handy when I
               | did the CA PV system in 2003. (My embedded/web
               | development skills also came in handy when
               | designing/deploying the solar M&C subsystem, because no
               | such products existed at the time.)
               | 
               | I'm somewhat skeptical that GPS synchronization is the
               | real answer here. The problem is synchronizing the phase
               | of the PV system to the grid so they can work together to
               | power the load, allowing excess PV power to be sold back
               | into the grid when not needed locally. To synchronize,
               | one needs to control the phase of the PV system so it
               | always slightly leads the phase of the grid. Determining
               | the phase of the grid is the challenge. With two or more
               | locally grid-tied PV systems, you cannot know the phase
               | of the grid with much certainty because each PV's take on
               | the grid phase is the aggregate of the actual grid phase
               | and the phase of the other PV systems. Positive feedback
               | and phase oscillation are likely.
               | 
               | Using GPS to synchronize with the grid assumes that the
               | grid's phase is stable, but my observations over the past
               | few years have revealed that today's grid has much less
               | short-term stability than the grid of old. I'm assuming
               | that the lower phase stability today is caused by the
               | recent massive adoption of grid-tied PV arrays. So
               | instead of using GPS time to guess the current grid
               | phase, you really need to know what it is (locally).
               | Aside from placing grid phase monitors on nearby houses,
               | I don't know how to do this.
        
         | jandrese wrote:
         | It would be so much cheaper to do it today, especially if
         | you're comfortable with DIY and don't mind buying some used
         | panels. Easier too, there are so many turnkey and DIY friendly
         | solutions on the market now.
        
       | yobuko wrote:
       | I've been enjoying each of your posts you share here regarding
       | this set up. I have two questions if you please?
       | 
       | 1. Have you considered adding a small wind turbine (DIY of
       | course) to supplement?
       | 
       | 2. Although the costs are certainly coming down and within the
       | realm of possibility for many, they are still too prohibitive for
       | those that would benefit the most. Do you see any way that you
       | could recreate your project on a shoe-string budget?
        
         | louwrentius wrote:
         | Thank you!
         | 
         | Yes, I've looked into running a small wind turbine but from
         | what I can tell it's not worth the money or effort.
         | 
         | There is a reason why they build wind turbines so large and
         | high. At small sizes, with our wind speeds, they barely produce
         | any energy.
         | 
         | I can't also just put one on my balcony as I'm not allowed to
         | (building regulations).
         | 
         | If I ever want to build my dream renewable energy build, I
         | really have to relocate :)
         | 
         | Regarding a shoe-string budget: it all depends on your goals. A
         | key thing is doing everything second-hand, maybe except for the
         | LiFePO4 batteries, unless you can find those. In the
         | Netherlands, There's a lot of solar gear moving through our
         | local Ebay (Marktplaats, owned by Ebay) so that's something to
         | look out for.
        
       | formvoltron wrote:
       | my popcorn is made by stored solar power from my 2.2 kwh lifepo4
       | pack. so what?
        
       | coffeebeqn wrote:
       | Not even mentioned is the incredible number of cycles lifepo4 can
       | do before storage is degraded - thousands instead of hundreds
        
         | cronix wrote:
         | Yes, usually around 3k charges before reaching 80% capacity,
         | which is around 10 years.
        
           | megaman821 wrote:
           | I have an LFP battery from EcoFlow, and now I am more worried
           | about the inverter or BMS failing before the battery cells.
           | End of useful life really isn't until 50% battery capacity,
           | which could 30 years out.
        
         | boulos wrote:
         | Yeah, that's why all the recent sprinter van conversions are
         | using them for the "house" batteries.
        
         | louwrentius wrote:
         | My cells are rated for 4000 cycles which is ~11 years.
         | 
         | At 10% years they will have 80% of capacity.
         | 
         | A-grade cells are often rated for 6000 cycles.
         | 
         | It's amazing. I've updated the article with those numbers.
        
       | nahnahg wrote:
       | [dead]
        
       | supermatt wrote:
       | 3 kWh for 500$! How times have changed! Anyone know of a three-
       | phase UPS I could power with such a battery?
        
         | jondwillis wrote:
         | personally my UPS is connected to a 2kWh battery (with an
         | inverter) via AC. Even when something happens to the battery to
         | cut power too the UPs, the UPS has enough battery to last until
         | it is resolved.
        
       ___________________________________________________________________
       (page generated 2023-05-20 23:02 UTC)