[HN Gopher] Ask HN: Why do some electronics use 6.2 volts DC?
       ___________________________________________________________________
        
       Ask HN: Why do some electronics use 6.2 volts DC?
        
       I don't know very much about electronics.  I was poking around a
       new device and the power supply was supplying 6.18 volts to a board
       that appears to have 5v chips...the labels are rubbed off but one
       has "5v" written on it.  Then I looked in my box of wall warts and
       saw I have a 6.2 volt adapter. So I am curious why would an EE use
       6.2 rather than 5 volts?  For context, the device is a tabla drum
       machine. The power supply is a bit janky. It uses line level AC. I
       would like to just power the board directly with a barrel plug and
       that seems within my ability.
        
       Author : brudgers
       Score  : 47 points
       Date   : 2023-04-26 17:24 UTC (2 days ago)
        
       | hw-guy wrote:
       | Just a guess...maybe the 5V is supplied from a linear regulator
       | with a maximum dropout of 1.2V, so the board is specified to
       | require at least 6.2V from the wall wart.
        
         | jschveibinz wrote:
         | I think you nailed it.
        
         | RobotToaster wrote:
         | That was my immediate thought too.
        
         | Gibbon1 wrote:
         | That's exactly it. Any less than the regulator won't regulate
         | properly. More than that it'll dissipate too much heat.
        
           | regularfry wrote:
           | Combine this with the sibling thread about lead acid battery
           | voltages (2.1V per cell, 3 cells gives 6.3V), can we then say
           | that this is the reason 5V circuitry is so common? 6.3V from
           | battery ancestry plus a linear regulator?
        
             | Gibbon1 wrote:
             | Yeah I think even earlier 6.3 volts was also the voltage
             | used for the heating element on vacuum tubes. I think
             | because very early radio's used 6V batteries for the coils.
             | And a separate high voltage battery for the plates.
             | 
             | Would not surprise me if there are roots going back to
             | telegraph.
        
         | JohnFen wrote:
         | That sounds entirely plausible. Many of the hobby electronics
         | projects I make require at least a 6V supply because of exactly
         | this. I usually use a 9V wall wart, though, because those are
         | very commonly available (so are easy to scrounge up).
        
           | arcticbull wrote:
           | For what it's worth in hobby projects it's time to throw
           | linear regulators into the dustbin. There's 7805 pin-
           | compatible switching modules now!
           | 
           | Stuff like this. [1]
           | 
           | [1] https://www.digikey.com/en/products/detail/cui-
           | inc/VXO7805-5...
        
             | stephen_g wrote:
             | Depends on what you're doing. For a lot of sensors and
             | things you might want the power-supply ripple rejection
             | (PSRR) you get through an LDO. I'm not doing hobbyist
             | things, but in our designs we have a lot of places where we
             | will have a switcher that generates an intermediate voltage
             | to feed a bunch of ultra-low noise, high-PSRR LDOs for
             | different components (isolates them from each other too).
             | This is RF though, where that is especially important.
        
               | arcticbull wrote:
               | I just meant as a replacement for your main input power
               | regulator - for the 7805 way too many people still use.
               | 
               | You are absolutely right that there is a role for LDOs in
               | modern devices.
               | 
               | There's no reason for most hobbyists to be using super
               | hot, super inefficient and super constrained high-dropout
               | linear regulators from 1972 when there's a pin-compatible
               | all-in-one switching module for roughly the same price.
               | To pull more than a couple hundred mA at the lowest
               | voltage differential you need a heatsink!
        
               | sidewndr46 wrote:
               | Trying to use a switching regulator for everything
               | becomes a complete nightmare when you have to debug a
               | circuit. You scope something that should be a square wave
               | or similar and it has the switching frequency of the
               | regulator superimposed upon it everywhere.
        
             | 83 wrote:
             | 90% efficiency for $2.50ish. Pretty cool, thanks for making
             | me aware of these.
        
               | blihp wrote:
               | IIRC, you can get them for ~$1 on aliexpress. They're
               | handy little devices.
        
         | kurthr wrote:
         | Yep, modern LDOs can maintain 0.2-0.3V with good regulation,
         | but older cheaper ones are a diode drop (~0.6V) or two.
        
           | makomk wrote:
           | Older cheaper voltage regulators are typically more like 2V
           | drop and the optimum input voltage is somewhere around 7-9V
           | for a 5V output. In practice a lot of devices used 9V power
           | supplies because that was the lowest widely-available voltage
           | that met the requirement. More modern LDO regulators would
           | have plenty of headroom on plain 6V. It'd be kind of unusual
           | for any electronic device to need the extra .2V in this
           | particular case.
        
             | kurthr wrote:
             | I think you just described the 7805?
             | 
             | https://www.tutorialspoint.com/what-is-voltage-
             | regulator-780...
             | 
             | It's a great old school design, but there are somewhat
             | newer capless designs that are about 2 drops like the
             | LM2940.
             | 
             | There are a lot of other designs between a 0.2V current
             | feedback pFET design, but not all of them have been so
             | popular that their costs are close to packaging.
        
       | tempest345 wrote:
       | Around 6.3V was a standard voltage for vacuum tube heater pins
       | (the part that emitted free electrons via thermal emission inside
       | the tube to be available for the electrical fields to
       | accelerate).
       | 
       | My guess would be that historically 6.3V supplies made forvacumee
       | tubes where commonly available when transistor based electronics
       | where created so it made sense to utilize them. Works quite
       | nicely for the typical 5V circuits as a "rough" input voltage to
       | be feed through a LDO regulator, for example. And so it just
       | stuck.
        
         | adammunich wrote:
         | 6.3V is the standard voltage of a farm tractor battery --these
         | vacuum tube heaters were designed to use them.
         | 
         | 12.6V is two farm tractor batteries (one car battery), which is
         | why our computer industry uses 12V for motherboards (12 volts -
         | 0.6V reverse protection diode).
         | 
         | Early computer power supplies used voltage regulators that were
         | designed for car radios, originally.
        
           | ChrisRR wrote:
           | Are you sure about that? Many computers used +-12V in the
           | 80s/90s when LDOs weren't common at all
        
             | rrobukef wrote:
             | I think the cause and effect was switched. 12V was used
             | because of 12.6V is two batteries, LDO's are used nowadays
             | because 6V, 12V was standard.
        
           | tiedieconderoga wrote:
           | But don't 12V lead-acid batteries have a wide voltage range
           | between charged (~14.5V) and discharged (~10V)? I don't think
           | they would provide exactly 12.6V very often, or for very
           | long.
        
             | humanpotato wrote:
             | They are not 14.5V charged. They need about 14V _to
             | charge_.
             | 
             | https://footprinthero.com/wp-content/uploads/2022/05/Lead-
             | Ac...
        
           | ddalex wrote:
           | But is the SBR the width of two horses asses ?
        
             | CoastalCoder wrote:
             | Horses don't "have" asses. They're both individual
             | contributors.
        
               | [deleted]
        
               | dghlsakjg wrote:
               | That's why its pluralized
        
           | bluGill wrote:
           | Farm tractors and cars switched from 6 volt to 12 volt at
           | about the same time, and for the same reasons. However the
           | old 6 volt farm tractors are still around and used for
           | framing, while 6 volt cars are rare collectors items (even
           | though there were more of them).
        
             | namdnay wrote:
             | I think bikes are 6V, as well as stuff like quads, jet skis
             | etc
        
               | sidewndr46 wrote:
               | not even close. I'm not aware of a single vehicle still
               | in production with a 6 volt battery system.
               | 
               | Many kick-start and pull-start engines do not have a
               | specific voltage but may use an alternator wound with a
               | number of different coils to produce different voltages.
        
           | [deleted]
        
           | madaxe_again wrote:
           | That's because you get ~2.1v out of a single charged lead
           | acid cell, and an old tractor battery contains three. Your
           | car battery has six.
           | 
           | So the real answer to "why" is because of the
           | electrochemistry of lead.
           | 
           | Kinda similar to how a lot of our world is structured around
           | the dimensions of two horses side by side.
        
             | foobarbecue wrote:
             | Also the electrochemistry of sulfuric acid (the other half-
             | cell)
        
             | psychphysic wrote:
             | It'd be very hitchhiker-esque if OP got the answer because
             | 3x(1.69 - -0.36) ~ 6.3
        
           | ShadowBanThis01 wrote:
           | Cool info, thanks!
        
         | eimrine wrote:
         | That was my immediate thought also, but vacuum tubes I know
         | commonly use 6.3V AC.
        
           | jacquesm wrote:
           | Not necessarily, they would run just fine of lead acid cells,
           | 3 of which produce... 6.3V DC.
        
           | makomk wrote:
           | The filaments will run off either AC or DC because they're
           | basically just heaters. AC became the norm in mains-powered
           | devices after electrification took off, but a lot of the
           | early radios were powered by DC from batteries - initially
           | this was seperate, possibly rechargable, low voltage battery
           | for the filament supply and a disposable high-voltage
           | battery, with the second battery being replaced by step-up
           | devices using vibrators and transformers fairly early on.
        
             | h2odragon wrote:
             | https://en.wikipedia.org/wiki/Vacuum_tube_battery
             | 
             | Up to 120VDC early on
        
       | schappim wrote:
       | It is mostly for voltage headroom/power dissipation along w/ the
       | use of 6.2V Zener diodes(hear: voltage regulation). The use of
       | 6.2V also gives you some margin for noise.
        
       | ofalkaed wrote:
       | Could also be simple pragmatics or the economy of scale. If your
       | business makes both 5V and 6.2V devices it could be a decent cost
       | saving to make them both use 6.2V adapters, unless production
       | number are low burning off that extra 1.2V in the 5V devices will
       | generally be cheaper than separate power adapters for each and if
       | nothing else it is one less inventory item to deal with.
        
         | lucas_membrane wrote:
         | I had a little problem with my desktop computer (Intel I7-6700
         | CPU) a couple of months ago. It would start up and run OK, but
         | eventually the file system would switch itself into the read-
         | only state, causing it to lock up. After a few weeks of trying
         | everything to fix it, I noticed that the slider switch on the
         | power supply was in the 230 volt position, even though I'm
         | sitting here in the USA and the thing has been plugged into the
         | 115 volt mains for years. That it could just about run on half
         | the voltage it required(?) makes me think that the rightmost
         | digits on voltages are there for historical or marketing
         | reasons only, like the old 101 mm cigarettes, the 81 mg
         | aspirins, and the guitar amp that goes up to 11.
        
           | ofalkaed wrote:
           | Those digits are fairly important to EEs.
           | 
           | Common switch mode power supplies are not picky about input
           | voltages and generally have a wide range of operating
           | voltages, having the switch on 230 likely just knocked 20
           | volts or so off the input voltage to keep the 230 below the
           | max voltage, not half it. The reason this eventually started
           | causing problems is probably because your wall voltage has
           | dropped and/or components in the supply aging and drifting
           | from spec meant it could no longer maintain good clean output
           | which triggered a safe guard in the computer.
        
           | [deleted]
        
         | brudgers wrote:
         | Thanks. That makes sense.
         | 
         | The rhythm machine takes AC at 120 and 220 through two separate
         | figure eight female jacks. It's from India.
         | 
         | Then there is a transformer that outputs ~6.2v from my 120v AC
         | (don't know what it would be from 220). It would make sense if
         | the transformer was sourced off a shelf at the cost of a
         | voltage regulator which there appears to be.
        
           | sitharus wrote:
           | That's a pretty typical design for power supplies.
           | Transformers output depends on the mains input. Where I am
           | this is nominally 230V, but in reality ranges from 235-245V.
           | So they often use a linear regulator to obtain the required
           | voltage, but these need to drop from a higher voltage so they
           | choose a range that would require the least dissipation.
        
           | Majromax wrote:
           | 6.2V AC? That's 9V peak-to-peak, so after rectification it
           | would be 9VDC less diode drops.
        
           | ofalkaed wrote:
           | That is an odd layout*, is the schematic online somewhere?
           | 
           | Since this is older gear, it is probably a 6.3V transformer,
           | 6.3 and 12.6 volt transformers were some of the most common
           | and cheapest voltages before the rise of cheap switcher
           | supplies. 6.3 and 12.6 were the optimum voltages for powering
           | the filaments of vacuum tubes and became standard voltages in
           | transistor gear since they were cheap and available, even
           | today transformers in these voltages are easy to find cheaply
           | on the surplus market.
           | 
           | *Edit: Nevermind, I read that as you had 120 and 220VAC
           | transformers followed by a 6.3VAC transformer, you have one
           | transformer with 120/220 primaries and a 6.3VAC secondary.
           | Not odd at all.
        
       | amelius wrote:
       | Battery voltages go in multiples of about 1.5V typically. Perhaps
       | that could be the reason?
        
         | pantalaimon wrote:
         | Only Alkaline batteries.
        
           | b_t_s wrote:
           | Alkaline batteries are still what runs most consumer battery
           | powered gadgets. 4 alkaline batteries are nominally
           | 6v(actually 5-6.6 depending on charge), so 6.2v seems perfect
           | if you want to run a 4x battery device on a more permanent
           | power source.
        
           | jacquesm wrote:
           | And carbon-zinc batteries too. And at 6V all of these
           | architectures have a nice common multiple (3x2 or 4x1.5).
        
             | lmpdev wrote:
             | Can zinc carbon batteries just go and die?
             | 
             | I struggle to see how they're legal
             | 
             | They're one step away from landfill out of the
             | manufacturer's doors
        
               | jacquesm wrote:
               | Yes, they're pretty bad. But they're cheap and that's why
               | they still exist. The number of toys that I've repaired
               | on account of those leaking - unprintable - s is larger
               | than I care to remember. And yet people keep buying them.
               | I'm pretty sure I've seen the _same_ toys more than once.
        
       | ofalkaed wrote:
       | It could also be that some of the circuit needs a higher voltage,
       | just because some parts are 5V does not mean they all are.
        
       | guerrilla wrote:
       | Definitely sounds like a linear regulator is in use.
        
       | [deleted]
        
       | lmpdev wrote:
       | Possibly a linear regulator (does the device get warmer than
       | you'd expect?)
       | 
       | Although the LM7805 would need ~7V minimum
       | 
       | RE those chips: almost all general purpose components have a
       | usable voltage _range_. From LEDs to MCUs, most components can
       | tolerate a few hundred millivolts from its ideal V_{f}, some even
       | dozens of volts - especially solid state stuff like CMOS ICs
       | 
       | The only time I really recommend not f*cking with aftermarket
       | PSUs is if it's primarily charging or powering: - lithium
       | batteries - super or ultra capacitors
        
       ___________________________________________________________________
       (page generated 2023-04-28 23:02 UTC)