[HN Gopher] Lego breaks ground on first US manufacturing facility
       ___________________________________________________________________
        
       Lego breaks ground on first US manufacturing facility
        
       Author : thunderbong
       Score  : 291 points
       Date   : 2023-04-23 14:33 UTC (8 hours ago)
        
 (HTM) web link (www.manufacturingdive.com)
 (TXT) w3m dump (www.manufacturingdive.com)
        
       | bricemo wrote:
       | I grew up in this tiny town of Chester, Virginia and moved to
       | Silicon Valley after college. Seeing this factory and my hometown
       | at the top of Hacker News is blowing my mind.
        
       | skybrian wrote:
       | It will be the first US Lego factory in a while, but here is some
       | history:
       | 
       | > The first LEGO factory in Enfield opens in 1975 - a packing
       | facility for LEGO DUPLO(r) bricks. The elements to be packed
       | arrive from factories in Billund, Denmark, and Baar, Switzerland
       | - transported to the US in container ships.
       | 
       | > The Enfield factory is constructed as a "conversion ready"
       | building with open steel structures which can quickly be
       | converted from warehouse to packing, packing to production.
       | 
       | > In 1980, LEGO Systems Inc. sets up its own molding shop in
       | Enfield, starting with 10 molding machines. The factory is
       | equipped with state-of-the-art technology. One of the features is
       | an air-drying system for plastic granulate, which must contain no
       | moisture when it enters the molding machine, as the finished
       | bricks would otherwise fail to meet the LEGO Group's high-quality
       | standard.
       | 
       | > In November 2000, the LEGO Group announces its decision to
       | close the molding plant in Enfield and in future mold LEGO bricks
       | only in Europe. Shutting down the molding facility is a step in
       | the LEGO Group's plan to improve its financial results in the
       | years ahead - preliminary accounting figures for 2000 are
       | negative.
       | 
       | Before that, there was a licensing agreement with Samsonite.
       | 
       | [1] https://www.lego.com/en-us/history/articles/e-production-
       | of-...
        
         | tedivm wrote:
         | I came here to say this- I toured the Enfield facility, as LEGO
         | sponsored my robotics team. They had a whole manufacturing
         | setup there. Everyone was kind of pissed that they closed it
         | when they did.
        
           | jacquesm wrote:
           | The same thing happens in reverse quite frequently.
           | Tandy/Radio Shack comes to mind as a particularly nasty
           | episode (gear received the day before they closed for
           | warranty claims just disappeared because they didn't tell
           | customers they were going to close). Ford had some factories
           | close in different EU locations and many other examples
           | besides, usually for reasons of tax venue shopping.
           | 
           | Large companies don't care about employees one way or
           | another, if you're lucky you're a row in a spreadsheet
           | somewhere and woe to you if your row, the column where you're
           | totalled or the entire sheet ends up in the red.
        
             | canadianfella wrote:
             | [dead]
        
           | mproud wrote:
           | LEGO Group had significant financial hardships 20, 25 years
           | ago. It's been mostly well documented that they made many
           | different changes in strategy and operations, and have become
           | wildly successful.
        
         | twic wrote:
         | They also had their main e-commerce development operation in
         | Enfield at one point. I worked there for a while! Nice bunch.
        
         | JasserInicide wrote:
         | And now they're moving to Boston. CT loses another
         | multinational company, they just can't catch a break. Then
         | again it is entirely the state's own fault for driving
         | businesses away.
        
         | zeristor wrote:
         | Enfield, not just for the Enfield rifle, or Royal Enfield
         | Motorcycles, or Matchbox cars; but Lego too?
         | 
         | How did I miss that?
        
           | lkramer wrote:
           | I suspect this is Enfield in Connecticut and not Enfield in
           | Middlesex, UK which is where the Rifle and Motorcycle
           | originated.
        
             | aksss wrote:
             | Small bit of trivia, but the M1917 Enfield rifle, used by
             | American forces in WWI and a derivative of the SMLE from
             | the UK, _was_ actually produced in CT, but in New Haven not
             | Enfield. :^)
        
       | KevSlater wrote:
       | Funny how nobody mentions plastic pollution, which is the main
       | output of this factory.
        
         | saiya-jin wrote:
         | Consifering how much plastics we use for once in restaurants
         | and starbucks, or how much we use in cars or home appliances
         | and dispose (=landfill) without second thought, this is
         | miniscule.
         | 
         | Do you post same question on every Tesla or Apple thread? The
         | added value between creation and landfill is what defines
         | utility, and I'd say Lego is one of the better uses of it. The
         | last thing I want to see is Lego forced to use some more eco-
         | friendly material that lasts a fraction of plastics longevity,
         | for higher costs, and questionable ecological impact down the
         | line.
        
           | osigurdson wrote:
           | I suspect OP feels that everything "human" is bad, not just
           | Lego.
        
         | osigurdson wrote:
         | If kids can't even have Lego we are truly lost. For many kids,
         | their love of science and technology stemmed from playing with
         | Lego. You are likely benefiting now from some of those things
         | now. I am so tired of this anti-human, simplistic, single
         | variable optimization that so many seem to subscribe to.
        
           | pyrale wrote:
           | If Newton and Einstein hadn't played with legos, we would
           | probably not even be having this discussion!
           | 
           |  _that being said, I did enjoy my legos_
        
             | osigurdson wrote:
             | Are you seriously implying that I think Lego is universally
             | responsible for all science and technology?
        
         | Sargos wrote:
         | I'm not sure Legos actually contribute much to pollution. They
         | almost never get thrown away as bricks generally get passed
         | down to offspring. You rarely see Legos at thrift stores as
         | they are so highly demanded and are snapped up quickly. These
         | little plastic bricks stay in circulation for decades and will
         | probably be loved by humans in a century.
        
         | jacquesm wrote:
         | Given that Lego lasts for _decades_ and that my kids are still
         | playing with bricks that were sold in the 60 's of the previous
         | century the pollution part is a bit overblown. But yes, some of
         | it will end up in landfill, but not nearly as much as you might
         | think compared to say plastic bags, tie wraps and other large
         | scale plastic products.
        
         | sgtnoodle wrote:
         | Legos are a very creative and inspiring toy and art form. As a
         | kid I got thousands of hours of imaginative play from them.
         | There are far less useful things being made out of plastic in
         | large quantities. I myself despise happy meal toys for the
         | needless waste.
        
         | jeppester wrote:
         | I thought the same. But Lego is arguably more sturdy and
         | reusable than most toys available.
         | 
         | I wonder what the "half-life" is for various types and brands
         | of toys. I would be surprised if it doesn't vary wildly.
        
       | rolph wrote:
       | These Lego-like blocks let you build your own concrete walls -
       | Block Moulds
       | 
       | https://www.blockmoulds.com/applications/
        
       | dblooman wrote:
       | Do americans really call Lego bricks Legos? Based on the
       | comments, it seems common enough, I always thought it was a
       | plural like data
        
         | Armisael16 wrote:
         | Americans do generally call them legos. The company hates it.
        
           | downrightmike wrote:
           | They are Legos, as in "go clean up your legos"
        
       | That-Dude wrote:
       | I wonder how much it hurts you in the interview if you call them
       | legos instead of "LEGO (TM) bricks".
        
         | twic wrote:
         | "Elements", not "bricks". A lot.
        
       | bookofjoe wrote:
       | A little local color from a resident of Virginia
       | (Charlottesville): Late last year Virginia's Governor Youngkin
       | took significant heat in the legislature and media for quashing a
       | Chinese battery factory that was set to locate in the state.
       | 
       | https://www.virginiamercury.com/2023/01/12/youngkin-halted-f...
       | 
       | https://www.virginiabusiness.com/article/democrats-call-out-...
       | 
       | He said that supporting China's venture was not in the best
       | interests of the U.S. in terms of security.
       | 
       | When the Lego factory was announced,
       | 
       | https://richmond.com/business/local/1-billion-lego-factory-i...
       | 
       | there wasn't a word anywhere about that proposed battery factory.
        
         | ethbr0 wrote:
         | I'm just glad that we're bringing LEGO manufacturing back to
         | the US.
         | 
         | For too long US builders have been subject to the geopolitical
         | risks of Denmark, the Czech Republic, Hungary, China, and
         | Mexico.
         | 
         | This is a strategic raw material, without which trains,
         | helicopters, fire engines, pirate ships, and hospitals cannot
         | be built. To say nothing of the dependence that US media IP has
         | on continued fresh brick availability.
         | 
         | It's good to see US manufacturing coming back!
        
           | alexchamberlain wrote:
           | I think this was parody... but geopolitical risks of
           | Denmark!?!
        
             | mianm wrote:
             | I'd be more concerned about Lego setting up a factory in a
             | country with very poor labour laws compared to most
             | countries in that list, than the stability of Denmark.
        
               | ethbr0 wrote:
               | It's a little known fact that Sweden has been in the
               | process of declaring war on Denmark.
               | 
               | As soon as they finalize the phrasing of the declaration
               | and approve it through committee, probably in the next
               | few centuries, all hell is going to break loose.
        
           | kingcharles wrote:
           | I heard the pirate shipbuilding unions are celebrating.
        
             | ethbr0 wrote:
             | I mean, that's obviously driven by politics. They're an
             | important economic driver in Florida.
        
             | adhesive_wombat wrote:
             | Don't offend the Teamstarrrrrs, matey.
        
       | 29athrowaway wrote:
       | The Legoland park was pretty disappointing.
        
         | dclowd9901 wrote:
         | It's not great, but I do think it's best enjoyed by a child of
         | a certain age. I'm gonna go with 7-11 years of age.
         | 
         | It's not even close to Disneyland, but if your kid likes legos
         | and they're of that age group they'll have a good time.
        
           | 29athrowaway wrote:
           | Disneyland has long waits for each attraction. Combine that
           | with lots of sun and impatient kids and the result is an
           | unpleasant experience.
        
         | jedberg wrote:
         | We have a Legoland pass. We've spent two weeks there already
         | this year. My kids would go every day if we let them.
         | 
         | It's not great for adults -- although my first time there was
         | when I was 23 and childless and I loved it.
         | 
         | However, it's fantastic for my 6 and 8 year old, and as their
         | parent I get extreme joy watching them have so much fun, and
         | it's entertaining enough for me to not get bored.
        
           | [deleted]
        
         | r00fus wrote:
         | I have a different take - kids loved it.
         | 
         | Though compared to say, Disneyland it's certainly less built
         | out.
         | 
         | A lot of parks closed rides and such during COVID. I wonder if
         | LL did that too.
        
       | minton wrote:
       | I'm so confused by Lego's market share. They sell cheap plastic
       | at insane premiums. Why is there not more competition?
        
         | LegitShady wrote:
         | 1) Entrenched market leaders
         | 
         | 2) Leader in terms of quality
         | 
         | 3) Good product design and successful branding deals
         | 
         | 4) Difficulty of starting a dedicated competitor includes high
         | startup costs (mold making is veeeery expensive)
         | 
         | 5) There are competitors, but since startup costs are high even
         | they aren't super cheap, and some have quality control
         | problems, not as much piece variety, etc.
        
         | diskzero wrote:
         | I am an adult who has built several Lego kits recently. These
         | include the NASA Saturn rocket, the NASA LEM, a grand piano and
         | a Fender guitar amp combo.
         | 
         | The plastic parts are more than just generic shapes; many of
         | them are custom and designed for the specific kit. The plastic
         | itself has a good feel and is durable.
         | 
         | The kits are unique and must have required numerous hours of
         | research and development, prototyping and user testing.
         | 
         | The documentation is extensive, high-quality and complete. In
         | addition to the instructions, there is nicely researched and
         | presented material about the subject of the model.
         | 
         | If anyone is reasonably able to come up with a process to
         | compete with the sum total of all of these elements, I wish
         | them luck. I would also like to invest!
        
           | audunw wrote:
           | > The plastic parts are more than just generic shapes; many
           | of them are custom and designed for the specific kit.
           | 
           | With Lego, it's surprising how often the parts are NOT
           | designed for a specific kit.
           | 
           | You can look through the parts list at the end of the
           | instruction manual. You'd be surprised how often they've re-
           | used parts you'd think are specific to a kit. With Saturn V
           | in particular, I was SURE the fairing must be a part specific
           | for that kit. Turns out it's the spire from a Hogwarts castle
           | kit. Okay, so that's the only other kit it was used, but
           | still..
           | 
           | If you look at clone kits, they often have more kit-specific
           | parts. I think this is counter-intuitively a part of a
           | strategy based on low-cost. They spend less on extremely
           | precise plastic molds, and designing a kit-specific part can
           | make it easier for designers. They don't have to spend a lot
           | of time thinking of creative ways to re-use existing parts.
           | They don't need to have knowledge of obscure parts they could
           | re-use either.
           | 
           | > The documentation is extensive, high-quality and complete.
           | 
           | And it's easy to find them online if you've lost them, and
           | you can easily find missing parts of bricklink. So you can
           | dump all your Lego in a box, save it for your kids, and be
           | sure that they can still be used, and that you can rebuild
           | the sets if you want.
           | 
           | I saved my Lego from my childhood. I recently took them out
           | to play with my kids and they're still perfectly good. The
           | only thing that doesn't match with modern Lego is the
           | electric stuff.
        
             | diskzero wrote:
             | > With Lego, it's surprising how often the parts are NOT
             | designed for a specific kit.
             | 
             | OK, that is interesting.
             | 
             | I wonder if and or what the software used by kit designers
             | looks like? Does Lego have a custom CAD system that
             | references the catalog of existings parts? Are they any
             | Lego employees here that are able to comment?
        
               | gdegani wrote:
               | Yes we do :) and we are actually hiring engineers to the
               | team that builds the software! ( LEGO Digital Designer )
               | https://www.lego.com/da-
               | dk/careers/search?keyword=digital+de...
        
               | twic wrote:
               | Can this role be remote, or would a hire have to move to
               | Billund?
        
               | gdegani wrote:
               | unfortunately we dont support full remote. but offer a
               | nice relocation package. we hire for software engineers
               | in Billund, Copenhagen and London, we have hired 1000+
               | last 2 years, massive digital growth
        
             | twic wrote:
             | > With Lego, it's surprising how often the parts are NOT
             | designed for a specific kit.
             | 
             | Mildly famously, frogs have been used for all sorts of
             | things:
             | 
             | https://www.brickfanatics.com/five-best-uses-of-lego-frogs
        
         | otabdeveloper4 wrote:
         | Do you have kids? You can test this empirically: buy them some
         | Chinese Lego-compatible sets and see what comes about.
         | 
         | (That said, you're probably better off buying second-hand,
         | Legos don't really spoil with age.)
        
         | dontupvoteme wrote:
         | They use extremely high quality mechanical tooling. It's some
         | of the most expensive plastic you can buy.
        
           | samstave wrote:
           | As someone who has many thousands of dollars in lego, and one
           | who, in the course of my life has owned many many hundreds of
           | pounds of lego....
           | 
           | Where the FUCK are they all? microplastic in the environment,
           | no. it wast towed outside the environment to another
           | environment where there are just fish, birds, sea and lego...
           | 
           | anyway... as much as I love lego, they need to curb their
           | roll on the plastics they put into the environment. No, not
           | that one. The one where the lego doesnt fall off.
        
             | crazygringo wrote:
             | I don't think Legos are a big environmental problem.
             | 
             | Seeing as they're expensive and the individual pieces have
             | tons of value, people often resell them or donate them. Or
             | even for those who toss them in the garbage, they are
             | buried in a landfill. But it's hard to think of any kind of
             | plastic that actually gets _reused_ more than Legos are. My
             | nephews are now playing with the same Legos I played with
             | 40 years ago, together with some new sets. Not a lot of
             | toys (or objects generally) you can say that about.
             | 
             | They're not a major concern for polluting the environment.
             | The kinds of plastics that are of concern for pollution
             | tend to be food-related (bags, utensils, lids) which people
             | actively use and lose and discard outdoors (and blow away
             | from trash cans etc.) and plastic commercial fishing
             | equipment which is similarly used, lost and discarded in
             | the ocean.
        
             | frosted-flakes wrote:
             | I believe they plan to switch entirely to plastic derived
             | from plant sources within a decade.
        
               | tonyedgecombe wrote:
               | My understanding is they are struggling with that.
        
         | outlace wrote:
         | As someone with young kids who recently bought a $70 Lego set,
         | it's not just the plastic blocks, it's a whole design. My
         | daughter built this awesome Lego tree house with over a
         | thousand pieces. She followed the instructions and built it
         | step by step over a few days, which was fun for her in and of
         | itself, and now that it is complete she continues to play with
         | it.
         | 
         | So sure the plastic pieces are easily reproduced but clearly
         | Lego does great work on architecting some really cool designs.
         | (I have no affiliation with Lego company to be clear)
        
           | sharkweek wrote:
           | And honestly the pieces aren't even that easily reproduced.
           | Our son got a knock off brand as a gift and it was horrible
           | to build compared to a LEGO set.
        
             | samstave wrote:
             | This is actually a trade secret of lego. They build to such
             | tight tolerances that others cant compete in the
             | interlocking... it is a known thing of theirs, and honestly
             | - we should be _building_ that into actual construction
             | mediums
        
               | callalex wrote:
               | They also have the exclusive patent for the raised dots
               | being slightly dome/cone shaped so any competitors are
               | doomed to be worse no matter how well made.
        
           | Sivart13 wrote:
           | yeah 41703 and a lot of the rest of the Friends line is
           | awesome
           | 
           | Consider Andrea's Theater School as well
           | (https://www.lego.com/en-us/product/andrea-s-theatre-
           | school-4...) though it's a little pricier ($100)
        
         | NegativeLatency wrote:
         | Tight tolerances and good quality control cost money.
         | 
         | I remember trying to play with my friends megablocks as a kid
         | and they just wouldn't stay together well
         | 
         | There are also some Chinese companies making decent compatible
         | bricks now
        
           | shadowgovt wrote:
           | For a long time, that was a function of patents: LEGO bricks
           | actually have slightly concave pegs, like inverted cones.
           | 
           | Those patents only recently expired, which is one of the
           | reasons they pushed so hard into licensing to distinguish
           | their brand.
        
         | delecti wrote:
         | There are, lots of em, but they aren't as good. LEGO charges a
         | premium, but their manufacturing precision really is
         | phenomenal. Also, LEGO's premium isn't _that_ extreme. Their
         | sets have worked out to about 0.10 USD per piece for decades,
         | they 've just gotten bigger and more elaborate.
         | 
         | The other brands also don't have the same brand deals, I can't
         | get an X-Wing set from Mega Bloks, for example. Though notably
         | you can only get Pokemon sets from Nanoblock, and the
         | experience of assembling one will make you appreciate the work
         | LEGO puts into their instructions and manufacturing precision.
        
         | haunter wrote:
         | Apart from what the others said is the licensing too. They have
         | exclusives from Star Wars to Doctor Who to Mercedes trucks.
         | Hard to compete against that from 0.
         | 
         | Btw Aliexpress has countless chinese fakes.
        
         | [deleted]
        
         | casion wrote:
         | Because they are the best quality, in every dimension, and when
         | something is almost purely a hobby then many people are willing
         | to pay a premium for a friction-free experience.
         | 
         | There are other brands that are just fine, but you will
         | occasionally get missing pieces, poor fitment, poor/strange
         | construction etc... With LEGO you'll not get any of those
         | (except the occasional strange construction).
         | 
         | I used to buy ~50/50 LEGO/Clone, and despite improvements in
         | clones, it's 95/5 now. The LEGO experience is simply
         | disproportionately better relative to the cost.
         | 
         | It's simply worth it.
         | 
         | signed, Owner of A LOT of of LEGO kits/bricks _and_ clones.
        
           | dclowd9901 wrote:
           | I'll also add their design chops are top of market by a mile.
           | The kinds of things master builders are able to put together
           | honestly boggle my mind. It's half the reason I buy a set:
           | just to see how they pulled off an odd angled piece or some
           | design flourish. Truly great craftspeople doing their best
           | work.
           | 
           | Re: strange construction, I would actually posit that you
           | will not get any strange construction because _they have laws
           | against it_[1].
           | 
           | 1. https://gameofbricks.eu/blogs/news/illegal-lego-building-
           | tec...
        
           | amelius wrote:
           | That might be true, but it's still insane that a LEGO brick
           | costs more than a small microcontroller which requires like
           | 1000x the engineering effort if not more.
           | 
           | The free market is clearly failing here.
        
             | seanmcdirmid wrote:
             | Pretty sure if you aren't buying the microcontroller
             | wholesale and in quantity, it will cost more than a Lego in
             | a typical set.
        
           | magnuspaaske wrote:
           | Also, the "cheap plastic" thing is clearly said by someone
           | who don't know plastic. NASA included a bunch of pieces on
           | one of their Mars crafts to check the cameras since they knew
           | the parameters of the LEGO pieces losing their color better
           | than the cameras. LEGOs are durable.
           | 
           | Also, even if the unit cost of injection molding plastic
           | might not be super high, the cost of making the molds is.
           | I've heard discarded molds are used in the concrete for new
           | buildings as a way to know where they are and ensure they're
           | not suddenly in the wrong hands (although that might be a
           | rumor)
        
             | sidewndr46 wrote:
             | all you'd have to do to a mold is overheat and deform it or
             | crack it. Way easier and super easy to verify it.
             | Suggesting someone dispose of it in concrete sounds like
             | something the mafia would do.
        
               | tomcam wrote:
               | I for one am glad the FBI was able to get Mafia mold
               | crackers under control. I'm afraid the Mexican cartels
               | may have taken over that business in recent years.
        
           | tonyedgecombe wrote:
           | Yes, we still have the lego from my childhood. After nearly
           | fifty years it is in excellent condition.
        
         | lnsru wrote:
         | I am the guy, who thinks, that Lego is heavily overpriced. But
         | then I bought some competition products. No one of them had
         | nice Lego experience where parts just fit. Earlier the parts
         | used to fall off and now they are still enough different to
         | cause frustration while building. So yeah, only Lego knows how
         | to make it right and can get away with premium pricing.
        
         | thatguy0900 wrote:
         | It's not cheap plastic, that's why it's a premium. They have
         | plenty of competitors that actually do sell cheap plastic, they
         | all suck to play with.
        
         | post_break wrote:
         | If you look on Amazon or Aliexpress there is definitely
         | competition, just not in stores. I have a few not lego kits
         | that are fantastic.
        
           | [deleted]
        
           | sprak wrote:
           | Do you remember any of the brand names that was of good
           | quality?
        
             | bombcar wrote:
             | Iirc there are some that are literal direct ripoffs (exact
             | same sets with a ELGO or some obvious ripoff brand) that
             | appeared at a time, and were pretty obviously run off of a
             | Chinese Lego line (I believe Lego got them shut down by
             | winning a copyright case in China).
             | 
             | The quality of off-brand is way up in the last 20 years but
             | it's still not the same; they run the molds way too long.
        
             | cardanome wrote:
             | Just to add my own two cents: Cobi produces exclusively in
             | the EU and with superior quality than Lego, albeit focused
             | mostly on adult market with military stuff.
             | 
             | There is Mould King, Cada, Bluebrixx which also have more
             | decent sets but you need to do your own research and
             | specific sets. Newer sets are generally higher quality than
             | older ones as Lego competition as drastically improved in
             | recent years.
        
         | jasode wrote:
         | _> Why is there not more competition?_
         | 
         | I didn't downvote your comment but there does seem to be
         | competitors unless I'm misunderstanding this list:
         | https://en.wikipedia.org/wiki/Lego_clone#Brands
         | 
         | It's just that the LEGO is the most well-known. Probably due to
         | the quality plastics, licensing deals (Star Wars, Marvel movies
         | themed kits, etc), famous advertising campaigns, and so on.
        
           | seanmcdirmid wrote:
           | Megablocks (??? I forget the name) has a licensing deal with
           | transformers, Pokemon, and hot wheels. I think Halo also,
           | still not a very strong competitor. They are sold at Fred
           | Myer in my locale, but they keep distance from the Lego
           | section.
           | 
           | I guess Lego has that Optimus prime set now, so maybe not
           | exclusive to transformers anymore.
        
         | skeeter2020 wrote:
         | look at where their focus lies - exclusive tie-ins to every
         | possible mass-market cultural event. Sure, they make the best
         | bricks, but they make their money with Star Wars, Super Mario,
         | Jurassic Park, etc.
        
         | bragr wrote:
         | You can get knock-off or "compatible" bricks much cheaper from
         | other companies but they suck. Lego bricks have incredibly good
         | tolerances which allows you to build large structures without
         | them going all banana on you, not to mention consistent holding
         | power and material quality.
         | 
         | Get some Alibaba bricks and you'll see right away.
        
         | brookst wrote:
         | Why do CPUs cost $400 when they only have about $1 worth of
         | sand, aluminum, and other elements in them?
         | 
         | Raw material cost is not a good proxy for end user value of
         | finished goods.
        
           | gjsman-1000 wrote:
           | People make this mistake all the time. "The iPhone sells for
           | $999, but only costs $320 in materials!"
           | 
           | Well, sure. But you aren't including shipping costs, storage
           | costs, training costs, labor costs, marketing costs, office
           | costs, employee costs, research and development costs, legal
           | costs, patent licensing costs, wasted material costs,
           | environmental costs, electricity costs, packaging costs,
           | margins for resellers, distribution costs...
        
             | GalenErso wrote:
             | All costs are personnel/employee costs in the end.
             | 
             | Office costs? Those are going to the office owners, who pay
             | themselves. Patent licensing costs? Those are going to the
             | patent owners, who pay themselves. Wasted material costs?
             | Those are going to the material producers, who pay
             | themselves? Electricity costs? Even those are going to the
             | power utilities, who pay themselves. Power utilities pay
             | workers to maintain the power network and buy equipment
             | from manufacturers. Those manufacturers pay themselves.
             | Packaging costs? Those are going to the packaging
             | manufacturers, who pay themselves.
             | 
             | Even the costs of extracting raw materials from the ground?
             | Those are going to the mining companies, who pay their
             | employees to extract the materials, and to the companies
             | selling them mining equipment, who pay their employees to
             | produce the equipment.
        
             | cedilla wrote:
             | This isn't even _the_ mistake. Price has very little
             | relation to costs - except that most products can 't be
             | sold below cost, at least not for long.
             | 
             | The price of the iphone is a good example. All the costs
             | that you name exist, but they are completely irrelevant.
             | Apple sells the iPhone for a thousand dollars because
             | enough people still buy them at that price.
        
               | brookst wrote:
               | Yes.
               | 
               | Commodities are priced at cost plus.
               | 
               | Differentiated goods are priced based on value delivered.
        
               | lotsofpulp wrote:
               | >Differentiated goods are priced based on value
               | delivered.
               | 
               | I prefer "perceived utility" rather than "value
               | delivered".
        
               | brookst wrote:
               | Sure, I enjoy semantic rhetoric as much as anyone does.
        
               | homarp wrote:
               | hence the cost of linux centos (before being killed)
               | 
               | "value delivered": same as RHEL
               | 
               | "perceived utility": a path to RHEL subscription
               | 
               | Since the second is not true anymore for IBM, centos was
               | converted to be less of a threat to RHEL by decreasing
               | its delivered value, and offering a 'new' utility: kind
               | of work like RHEL but please pay to get the full RHEL
               | experience.
        
               | mlhpdx wrote:
               | Understanding the cost of a product to a vendor is
               | important to me as a consumer.
               | 
               | If I'm having my house painted I will have many vendors
               | willing to do the work at very different prices. It's not
               | a commodity since I have quality expectations and vendors
               | have different levels of experience, skill and diligence.
               | I know how much the paint, other consumables and
               | equipment costs, so if they quote low or high on that I
               | can take it into account. I can figure out what portion
               | is labor, and conclude what level of skilled folks
               | they'll use. I can ballpark their profit and make sure it
               | is in line with my values (I want them to have a
               | successful business if they do good work, I don't want to
               | pay for a shiny new lifted F-350 4x4 dually Cummins
               | diesel crime against humanity).
               | 
               | Maybe it's just me.
        
         | mejutoco wrote:
         | They were having more and more competition, and they focused on
         | licenses: star wars, harry potter, etc.
         | 
         | Others can copy lego (with less quality) but the licensing
         | deals protect them. Very wise.
        
           | GalenErso wrote:
           | Lego is also often the only game in town.
           | 
           | Star Wars' Kenobi TV show had this sleek black ship to
           | transport the Imperial Inquisitors. Lego made a set of it. No
           | other toy manufacturer has, so if you want to play with your
           | own Inquisitor shuttle, Lego is the only choice. Why, I
           | wonder? There are Star Wars toys that are not Lego, so why
           | are those toy makers not jumping on the opportunity? I
           | honestly don't get it. Unless Lego has a deal with Disney to
           | be the only ones authorized to make toys of certain
           | vehicles/scenes/characters.
        
         | anchochilis wrote:
         | One major draw of Lego is their licensing of expensive creative
         | IP. Look at the Harry Potter, Star Wars, DC, Lord of the Rings
         | themed sets. Smaller competitors likely can not afford the same
         | offerings. And Lego probably has deep enough pockets to ensure
         | exclusive deals.
         | 
         | There's also something to be said for having such a dominant,
         | established brand. Lego is a cultural icon, beloved by multiple
         | generations. Picking up a knockoff kit is sort of like taking
         | your kid to a random local theme park instead Disney World.
         | While in theory the two options have similar features (rides!
         | characters running around in costume!) they are of course not
         | the same.
        
           | routerl wrote:
           | > One major draw of Lego is their licensing of expensive
           | creative IP.
           | 
           | This is the real genius beyond the manufacturing (which other
           | comments are correctly praising). Lego was/is the _only_
           | brand that gets to make, e.g. both Mikey Mouse and Bugs
           | Bunny, both Marvel and DC, etc. By making Lego versions of
           | those properties, they 've convinced those enormous IP
           | holders that this does not compete with other products;
           | Disney can't make Lego Star Wars themselves.
           | 
           | Lego's corporate accomplishment is to have elevated
           | themselves to the status of a _platform_. And doing so while
           | their product isn 't software or hardware is pretty unique.
        
             | haunter wrote:
             | > Lego was/is the only brand that gets to make, e.g. both
             | Mikey Mouse and Bugs Bunny, both Marvel and DC, Balenciaga
             | and Ralph Lauren etc.
             | 
             | Fortnite does this too. They have DC and Marvel, Naruto and
             | DBZ etc.
        
         | bluetomcat wrote:
         | The quality of the bricks is generally high, but set design is
         | something they capitalise on. Instead of selling themed
         | playsets with minifigures and encouraging kids to build new
         | adventure worlds, nowadays they sell mostly pop-culture-
         | referenced plastic display models with tiny finicky 1x1 pieces
         | that are of not much use for general building. These models
         | employ complex building techniques, but are not easy to turn
         | into something else. They create an incentive for people to
         | collect all the models rather than unlock creative potential.
        
           | elpool2 wrote:
           | I helped my kid put together a lego kit recently that did
           | something interesting. It was a spaceship but the
           | instructions were kind of a story, and there were parts where
           | it just went "ok, now it needs to go faster, what can you add
           | to do that?", and there were lots of extra pieces (wings,
           | boosters, other spaceshippy things) to allow for a bit of
           | extra creativity. My kid loved it.
        
         | sgtnoodle wrote:
         | Lego pieces are unique in their extreme manufacturing
         | precision. It's very difficult to replicate at a large scale.
         | You're paying for their engineering.
        
           | local_crmdgeon wrote:
           | You'd think that concept would be more popular here, but I
           | guess the desire to consume overrides everything.
           | 
           | I think that engineering like Lego is gorgeous in and of
           | itself. Like a Swiss watch at scale.
        
         | grrdotcloud wrote:
         | As mentioned the quality is amazing.
         | 
         | I've been playing with them for thirty years. Same set thirty
         | years ago has the same quality and matches perfectly to the
         | identical pieces purchased today.
         | 
         | Despite different types and audiences the quality remains.
        
       | TheRealPomax wrote:
       | Hopefully all American employees get the same treatment as
       | European employees, rather than hiring a bunch of US-entrenched
       | management and having them go "well this is an American plant, so
       | we don't have to give you a minimum number of vacation days, and
       | we only need to wage gauge you a tiny bit less than other
       | companies in this space int he US for you to feel like we're
       | treating you well".
       | 
       | It's so easy to open a plant in the US and then let them run it
       | like a US company instead of a _good_ company.
       | 
       | (And sure, Lego has has its fair share of employer scandal, but
       | nothing on the level of US worker exploitation. So far)
        
         | sergiotapia wrote:
         | Is there any way to find a company that has those kind of
         | benefits in the US? Or are the market forces in the United
         | States just too harsh to allow for such a company to exist?
        
           | gtop3 wrote:
           | If I was looking for a manufacturing job with great benefits
           | and fair treatment from management I'd look for someplace
           | with a labor union.
        
         | AndrewKemendo wrote:
         | It is striking how quickly the US turned into a backwater for
         | all types of labor.
        
           | localplume wrote:
           | [dead]
        
           | drstewart wrote:
           | What's striking is that every time I talk about moving to
           | Europe I have to cut my salary expectations in half. Talk
           | about backwater expectations.
        
       | sdze wrote:
       | [dead]
        
       | taraharris wrote:
       | Who among us hasn't stepped on enough Legos to last a lifetime?
       | Oh well, let's have some more <3
        
         | bhaak wrote:
         | That sounds like an organizational problem, not a problem with
         | Lego bricks.
         | 
         | You can never have enough Lego. :)
        
           | mlyle wrote:
           | It's not an organizational problem... it's a swoooosh-
           | playing-with-my-lego-thing-oops-a-piece-shattered-off-and-I-
           | can't-find-it problem.
           | 
           | And then later, the lego piece waits for nightfall, and
           | crawls out from the dark nook to the middle of the most
           | inconvenient walkway for its moment to strike.
        
             | doubled112 wrote:
             | All this time I thought that it was house hippos playing
             | with the ones I dropped.
        
             | systemtest wrote:
             | That is why I always assemble my LEGO in a pressurised
             | cleanroom.
        
         | minton wrote:
         | As of July 2015, 600 billion Lego parts had been produced.[1]
         | 
         | [1]https://en.m.wikipedia.org/wiki/Lego
        
           | blibble wrote:
           | I wonder how many cubic kilometers of plastic that is
        
             | bombcar wrote:
             | 400 Lego 2x4s makes a kilogram. So let's say a cool billion
             | kilograms.
        
               | adhesive_wombat wrote:
               | And since Lego essentially never is thrown away (except
               | by spite or accident), that's more or less 1 megaton of
               | carbon capture right there.
        
             | layer8 wrote:
             | Significantly less than one; probably just roughly a cubic
             | hectometer at most. A cubic kilometer corresponds to about
             | 1.6 x 10^15 1x1 Lego blocks, so over a quadrillion. 600
             | billion is only 0.6 x 10^12.
        
         | tenebrisalietum wrote:
         | I have stepped on 1 LEGO brick in my life, and it truly is
         | enough for my lifetime.
        
           | jll29 wrote:
           | I first stepped on my own LEGO bricks (usually blue bricks
           | that were part of some space station). Now, I equally proudly
           | step on the bricks owned by my offspring. It's wonderful that
           | some fascination transcends generations.
        
         | rolph wrote:
         | if they are made large enough, one may reside whithin, and
         | eliminate the discomfort of treading upon them.
        
         | layer8 wrote:
         | Fakirs will love it.
        
       | obblekk wrote:
       | Interesting learnings for me from this article:
       | 
       | - Lego operates multiple $1B+ factories around the world - they
       | are not just a design and marketing company
       | 
       | - 1400 manufacturing jobs in Virginia expected - not just an
       | automated thing. Anyone know what changed economically to justify
       | the high US labor costs? Particularly compared to MX
       | 
       | - 100% Carbon neutral via on-site Solar in Virginia (not
       | particularly sunny). No offsets shenanigans. Oil prices might be
       | too high today if this is about to happen to most new factories
       | in the world.
        
         | bombcar wrote:
         | It's highly automated but you still need people to watch the
         | machines. Many Lego factory videos are available.
         | 
         | If this lets them source much of the plastic locally, it will
         | save on millions of boxes being shipped across the ocean.
         | That's a huge reduction in carbon, even if the local
         | manufacturing costs a bit more.
        
           | hanniabu wrote:
           | Let's not pretend they care about the reduction in carbon.
           | They'd only care about reduced shipping costs.
        
           | bobthepanda wrote:
           | Also, the general container shortage and supply chain issues
           | over the years have showed that you want to hedge your bets
           | with a global supply chain.
        
             | mupuff1234 wrote:
             | Easy, build a container from Lego.
        
         | sremani wrote:
         | Plastics - where are they cheap? That is the answer.
        
           | jacquesm wrote:
           | The plastics cost are relatively low for this product
           | compared to many other products made of plastic. Lego is
           | first and foremost a marketing machine (which they excel at)
           | before they are an injection molding specialist (which they
           | _also_ excel at).
           | 
           | They've had their ups and downs over the years but the value
           | add on 1 KG of ABS to sell for >> $200 is such that the
           | plastic bit is almost an afterthought. Without the StarWars
           | franchise and discovering adults rather than kids as a market
           | Lego would be in an entirely different position today.
        
             | SoftTalker wrote:
             | Did they discover adults or did those adults just grow up
             | with Lego toys and never stop loving them?
        
               | jacquesm wrote:
               | Most people from the Lego scene were out of it for a
               | decade or more and then sort of rediscovered it, usually
               | in tandem with their own kids.
        
             | onion2k wrote:
             | I'd bet a large sum that the price of licensing the Star
             | Wars brand is a greater part of the cost of a Lego Star
             | Wars set than all of the plastic in it.
        
               | jacquesm wrote:
               | I definitely would not be taking the other side of that
               | bet, you can simply compare the per kg price of the
               | branded sets vs the ones that are 'just' Lego.
        
         | iso1631 wrote:
         | > 100% Carbon neutral via on-site Solar in Virginia (not
         | particularly sunny). No offsets shenanigans. Oil prices might
         | be too high today if this is about to happen to most new
         | factories in the world.
         | 
         | No mention of exporting kWh during the summer days and
         | importing during winter nights?
         | 
         | Still good as every kWh of solar is a kWh of gas not burnt.
        
           | mlyle wrote:
           | > No mention of exporting kWh during the summer days and
           | importing during winter nights?
           | 
           | Almost certainly a great deal of this.
           | 
           | But
           | 
           | > > No offsets shenanigans.
           | 
           | Means they're not entering some shady arrangement with
           | someone else that is doing green things and doing accounting
           | magic to claim it's about the same. It's much harder to play
           | games when you're talking about netting zero on-site.
           | 
           | > Still good as every kWh of solar is a kWh of gas not burnt.
           | 
           | This is becoming much less true in many places with a lot of
           | solar, e.g. California.
        
             | iso1631 wrote:
             | Is California not able to export electricity?
             | 
             | The lowest I see in thee last week was 3.1GW of natural gas
             | for CISO. Similar amount to the lowest gas usage last June
             | and July (2.7GW I think on June 19)
             | 
             | https://www.eia.gov/electricity/gridmonitor/dashboard/elect
             | r...
        
               | shadowgovt wrote:
               | IIUC it's complicated.
               | 
               | Because the grid is, fundamentally, still storage-starved
               | (though that's been improving in recent years), even with
               | export the CA energy companies run into grid over-
               | saturation problems on clear, sunny days. Eventually
               | losses catch up with you pushing the power geographically
               | far enough; they couldn't, for example, power the entire
               | United States off of enough California solar.
               | 
               | So I naively suspect the issue is either exporting just
               | saturates the adjacent grids too or other power companies
               | are loathe to crash their prices by letting their grids
               | saturate and therefore use whatever restrictions are
               | allowed against exporting to keep CA's surplus off their
               | grids.
        
               | iso1631 wrote:
               | Except the data seems to show that California Independent
               | System Operator (CISO) has not had a single hour where
               | Gas hasn't produced at least 1GWh of electricity, even in
               | the height of the day in the height of summer with the
               | lowest demand, not even close
               | 
               | Maybe there are local bottlenecks inside the CISO
               | network, but that's a very separate problem.
        
               | shadowgovt wrote:
               | Interesting. That makes me wonder if the gas plants have
               | to operate at some minimal output level because they
               | can't go all the way into cold shutdown without risking
               | grid integrity should something unexpected happen. Except
               | that I was under the impression that gas-plants, in
               | general, are bootstrappable plants and can kickstart
               | themselves from a cold shutdown.
        
         | dukeyukey wrote:
         | > Anyone know what changed economically to justify the high US
         | labor costs? Particularly compared to MX
         | 
         | My understanding is the US:
         | 
         | 1. Is more politically, economically, and frankly physically
         | secure than Mexico.
         | 
         | 2. Has cheaper energy
         | 
         | 3. Has a better-trained manufacturing workforce for the kinds
         | of machine Lego is gonna use.
        
           | HeWhoLurksLate wrote:
           | Mexico has political stability problems, for one...
        
           | [deleted]
        
           | homonculus1 wrote:
           | [dead]
        
           | GalenErso wrote:
           | Maybe they just received some good old-fashioned tax
           | incentives? It's not always about geopolitics.
        
             | Kye wrote:
             | Tax incentives are geopolitics. That's why all the best
             | sci-fi TV shows came out of Vancouver for a while and every
             | movie and TV show for the last several years thanks the
             | state of Georgia.
        
             | newjersey wrote:
             | My guess is that Lego customers are also increasingly
             | older.
             | 
             | I mean look at the millennium falcon.
             | 
             | https://www.lego.com/en-us/product/millennium-falcon-75192
             | 
             | https://i.imgur.com/vsxVnSJ.png
             | 
             | ages 16+
             | 
             | When I think of fancy lego, I think of something like this
             | https://www.lego.com/en-us/product/lego-medium-creative-
             | bric... because it has wheels and stuff, not just bricks.
             | 
             | I would have imagined "regular" lego was just different
             | sizes of bricks, not even a sloped "roof" brick or wheels.
             | 
             | Also I think "made in USA" might help sales in the US and
             | at the very least calms investors?
        
               | [deleted]
        
               | buck4roo wrote:
               | Investors?
               | 
               | LEGO Group A/S remains privately held by the family that
               | started it in Denmark.
        
               | [deleted]
        
           | gtop3 wrote:
           | Questions:
           | 
           | * Does the cheaper energy come into play with such a large
           | onsite solar system?
           | 
           | * (From the point of view of a manufacturing company opening
           | operations in the us) Does the US currently have a surplus of
           | well trained manufacturing workers? I hear a lot of factory
           | management/executives still complaining that the skilled
           | labor they need just doesn't exist.
        
         | fnordpiglet wrote:
         | Virginia is actually home to enormous amounts of solar. Not the
         | least of which is Amazon production for AWS regions.
        
         | foobarian wrote:
         | How do you mean not particularly sunny? Even Boston is at a
         | similar or lower latitude than Southern Europe, can imagine
         | Virginia being even better for solar.
        
           | TedDoesntTalk wrote:
           | Have you ever been to Virginia? Have you compared it to the
           | American southwest for sunshine?
        
         | TexanFeller wrote:
         | > Anyone know what changed economically to justify the high US
         | labor costs?
         | 
         | Based on prices I've seen shopping for my nephews they seem to
         | be a luxury brand now that can afford to. Lots of elaborate and
         | expensive sets sold for $50-200. In my day they were closer to
         | plain bricks.
        
           | TedDoesntTalk wrote:
           | I've posted before that Lego in the USA in the 1970s
           | consisted of multi-colored bricks of different sizes. That's
           | it. And usually someone replies "You're wrong" and points to
           | some Lego mini-figure or elaborate kit that existed in the US
           | in the 70s but in reality, I never ever saw one and neither
           | me nor any of my friends ever had anything besides basic
           | bricks. It's like there is some alternate 1970s Lego reality
           | that other children must have lived. Or revisionist history.
           | 
           | I think there were jet packs in the 1970s, too. But I never
           | knew anyone who owned one.
        
             | majormajor wrote:
             | The 90s are when fancy sets with specialized pieces REALLY
             | took off. The 90s space stuff compared with the 80s was a
             | big shift.
             | 
             | But that's still _30 years ago_ so Lego has been fancy
             | pieces and custom kits for a couple generations of kids
             | now.
        
               | gtop3 wrote:
               | > But that's still 30 years ago so Lego has been fancy
               | pieces and custom kits for a couple generations of kids
               | now.
               | 
               | You can get a 790 piece big box of Lego brand plastic
               | building blocks on Amazon for $35. These types of
               | collections tend to end up in yard sells, or passed
               | around extended families because they last longer than a
               | single childhood. The none-fancy Lego branded blocks
               | still exist, and are still a common part of childhood in
               | America. Lego just doesn't have to market them as hard,
               | and the sale volume is naturally lower.
        
               | nicoburns wrote:
               | They push the sets pretty hard. I know someone who ran a
               | toy shop, and Lego wouldn't sell them plain brick packets
               | unless they bought a certain number of expensive sets.
        
               | majormajor wrote:
               | Sure, and my young relatives do things basically the same
               | as I did: have a stable of "common" bricks + a bunch of
               | specialty models.
               | 
               | Then when you get bored with the specialty model as-it-
               | is, the pieces go in the bins and you remix them with
               | everything else :)
        
         | rdsnsca wrote:
         | They are also the largest manufacturer of rubber tires in the
         | world
         | 
         | https://www.guinnessworldrecords.com/world-records/100909-la...
        
           | akiselev wrote:
           | They're the "largest" manufacturer of tiny little toy car
           | wheels that use a few grams of rubber.
           | 
           | It's a paid ad for LEGO, not a serious record.
        
             | Waterluvian wrote:
             | It's a fun piece of trivia. Jeez.
        
             | munificent wrote:
             | As opposed to those serious Guiness records like "farthest
             | eyeball pop", "loudest purr by a domestic cat", "most face
             | flesh tunnels", "most tennis balls held in the mouth (by a
             | dog)", "most eyebrow waxes performed in eight hours by a
             | team", and "longest head massage chain".
             | 
             | Guiness has always been a half-commercial silly enterprise.
             | It's literally founded by a beer brand to resolve pub
             | trivia arguments.
        
               | arcanemachiner wrote:
               | The point still stands: By no reasonable definition is
               | Lego the largest manufacturer of tires.
        
               | dmonitor wrote:
               | they produce the most tires? they're incredibly small
               | tires but there's still a lot of them and they're
               | definitely tires.
        
               | fsckboy wrote:
               | G*P said largest tire manufacturer, but if you click the
               | link the article is titled "toy tyres". The article also
               | points out that this 300M is also more than any
               | automobile tire mfer. So it's not like any wool is being
               | pulled, the record is for toy tyres.
        
               | avar wrote:
               | Why isn't it reasonable to call them the largest tire
               | manufacturer?
               | 
               | They're not claiming to be the largest _automotive_ tire
               | manufacturer.
               | 
               | But structurally they make real tires, as opposed to some
               | other brands, which might produce solid plastic wheels.
               | 
               | They're not pressurized, but neither are e.g.
               | https://crocodiletires.com
               | 
               | If you're going to claim that toys don't count, that's
               | going to get quite fuzzy. Some RC model tires are larger
               | than those on some "real" vehicles.
        
               | dwheeler wrote:
               | It's also a _delightful_ answer when you 're "in a pub
               | having an argument", if no one thought of that as a
               | possible answer. Something that makes you smile is a
               | _good_ thing.
        
               | [deleted]
        
               | simplotek wrote:
               | > The point still stands: By no reasonable definition is
               | Lego the largest manufacturer of tires.
               | 
               | This is clearly not true. All it takes is to acknowledge
               | that Lego produces tires (which it does), check how many
               | they produce per time period (which they provided) l, and
               | compare with other statistics from other tire producers
               | (which they do).
               | 
               | At best, you can claim that your personal definition of
               | what a tire is doesn't match Lego's.
        
               | eli_gottlieb wrote:
               | >Guiness has always been a half-commercial silly
               | enterprise. It's literally founded by a beer brand to
               | resolve pub trivia arguments.
               | 
               | Oh, those are the same Guinness! I always wondered.
        
               | pantalaimon wrote:
               | And the Michelin Guide is published by the tire company,
               | originally as a means to encourage car travel.
        
         | tonyedgecombe wrote:
         | >Oil prices might be too high today if this is about to happen
         | to most new factories in the world.
         | 
         | I don't imagine this will have much impact on oil as the solar
         | is offsetting electricity from coal/gas/nuclear/etc.
        
         | [deleted]
        
         | weinzierl wrote:
         | They also operate a respectable number of theme parks and
         | hotels around the world.
         | 
         | https://www.legoland.com/
        
           | Dextro wrote:
           | If I remember right, they were forced to sell the theme park
           | business when they were in dire financial straights in the
           | early 00s.
           | 
           | While Legoland still exists, it's now a license and the parks
           | owned by a separate company
        
             | simse wrote:
             | That is correct, but has since been bought back. Well it's
             | a little more complicated, but it's 50% owned by the Kirky
             | family.
        
       | pattle wrote:
       | On a somewhat related note. For the last few years I've been
       | working on a website that tracks the value of LEGO sets and
       | minifigures. For example here is a list of most valuable LEGO
       | minifigures.
       | 
       | https://brickranker.com/rankings/minifigures
        
       | vrglvrglvrgl wrote:
       | [dead]
        
       | fnordpiglet wrote:
       | I'm really glad to see domestic manufacture of national
       | necessities onshoring to the US.
        
       | syngrog66 wrote:
       | The title is somewhat misleading. The story might be about LEGO's
       | first directly built and branded factory. But it wont be the
       | first LEGO factory in the US.
       | 
       | Back in the 60s/70s the company Samsonite had a license from LEGO
       | to make (or at least package up) LEGO sets right here in US
       | facilities. I know this for a fact because when I was a kid my
       | father worked for Samsonite. He would often bring home bags of
       | loose LEGO that he got free at work. Excess, floor spilled,
       | perhaps flawed beyond tolerances, test batches, or simply perks
       | for employees, etc.
       | 
       | We did buy a few sets here and there, retail. But the vast
       | majority of my childhood LEGO collection was built up from these
       | endless bags of loose unsorted LEGO my father brought home at the
       | end of his work shifts.
       | 
       | Proof:
       | https://www.google.com/search?q=did+Samsonite+make+LEGO%3F&o...
       | https://www.lego.com/en-us/history/articles/e-production-of-....
        
         | flomo wrote:
         | A cousin had a small Samsonite suitcase with the Lego logo on
         | it, I was jealous.
        
         | bombcar wrote:
         | Iirc the samsonite factories mainly did packaging of bulk
         | bricks sent from Europe. But they may have made some of the
         | other parts.
         | 
         | LegoLand California has a molding machine slowly making bricks,
         | which I guess technically is a factory.
        
           | syngrog66 wrote:
           | I believe some pieces were made in Europe and shipped to
           | Samsonite in the US.
           | 
           | But some pieces were truly made in the Samsonite factory in
           | Denver, using molds provided by LEGO corporate. I imagine the
           | pieces that LEGO felt were most IP sensitive or tolerance
           | critical were shipped in.
        
       | meibo wrote:
       | They really need to work out their quality deficits first, a lot
       | of recent mishaps have been inexcusable.
       | 
       | You can't sell a $600 display model(which is a ridiculous price
       | in the first place) with very visible gate locations from the
       | molding process and uneven colors. These are purely caused by
       | cheap molds and plastic mixes - it didn't used to be this way,
       | but somehow they decided that they had to start jeopardizing
       | their good reputation for some cheap gains.
        
         | pcurve wrote:
         | that's a shame. At least they're pretty good about sending you
         | replacement parts for free
        
           | meibo wrote:
           | Yeah, it is. Sadly for a lot of these cases(e.g. the big
           | 10307 eiffel tower) the parts you would get back are very
           | likely going to look the same way, as the molds themselves
           | are the problem and it's not usually a "bad batch". Might get
           | more lucky with colors though.
        
         | eastbound wrote:
         | Especially since Lego is expensive because of the high quality.
        
         | markus_zhang wrote:
         | Which models are you speaking about specifically? Actually if I
         | want to avoid the lower quality models, is there a list of Lego
         | products sorted by year? I guess after year 2xxx they finally
         | decided to cut corners and then feet, legs, etc.
        
         | PostOnce wrote:
         | LEGO absolutely has a quality problem now.
         | 
         | I am in my 30s and I had never seen a LEGO defect, and I have
         | seen quite a few bricks. In the past year, I have seen several
         | in-person among the toys I've bought for my kids, and several
         | more anecdotally around the internet.
         | 
         | Now I even see it here on HN.
         | 
         | the LEGO brand had an unassailable, invincible reputation for
         | quality, and now, for what seems like the first time, that is
         | being called into question?
         | 
         | I find this fascinating and worrying. Are all good things
         | destined to cheapen and collapse in search of short-term
         | profits eventually?
        
           | danielheath wrote:
           | Pretty sure they switched to recycled plastics in the past
           | few years; I would expect a few more years of issues, at
           | least.
        
       | vendiddy wrote:
       | What is motivating companies like Lego to bring manufacturing
       | back home?
        
         | AnonymousPlanet wrote:
         | Keep in mind, Lego is a Danish company. This is an investment
         | in a foreign country.
        
           | vendiddy wrote:
           | Had no idea, thanks for the clarification
        
           | saiya-jin wrote:
           | Funny as it is, I wonder where the general mindset as this
           | comes from, is it US media or even education?
           | 
           | I mean the idea that anything good comes from US and only US,
           | rather than mankind overall and that >95% of human race
           | doesnt live within US borders. A bit if humility and critical
           | thinking also about ourselves goes a long way, especially
           | long term.
        
             | 0xDEF wrote:
             | To be honest The Lego Movie franchise was annoyingly
             | American for my Danish taste. It doesn't surprise me that
             | many people think Lego and other European companies are
             | American when they behave and market themselves as pseudo-
             | American companies and insert themselves in American socio-
             | cultural issues.
        
       | GenerWork wrote:
       | This makes it sound like there's quite the demand for Lego
       | sets/bricks. Has their market (people who want to play with
       | Legos) grown a lot? I stopped playing with Legos about 2 decades
       | ago, so I haven't really kept up with any potential growth that
       | they've experienced/predicted to experience.
        
         | swarnie wrote:
         | My understanding is the company was pretty dead a decade or so
         | ago, since then its had a massive revival after moving away
         | from the family-run-inheritance model.
         | 
         | Three (anecdotal) things i've seen with Lego:
         | 
         | > Its a toy that old and young can play with together which is
         | semi-intelligent/challenging. Parents and Grandparents seem to
         | be the driver of sales for the physical product rather than the
         | kids.
         | 
         | > They have brand deals with other popular IP which extends to
         | Movies and video games, this is where you get your age 0-16
         | sales via brand recognition.
         | 
         | > The 30 year old man child demographic seem to bloody love
         | this stuff. Think of it similar to lightsabers, Funco pops and
         | novelty t-shirts.
        
           | dclowd9901 wrote:
           | Yeah, the licensing aspect especially. Also, recognition of
           | their fans by way of their fan-created sets. It's almost
           | unbelievable to me that it took them that long to have such a
           | division.
        
           | bcrosby95 wrote:
           | Yeah, my neighbor is a 60 year old retired firefighter and he
           | has thousands of dollars worth of Legos that he has bought
           | and assembled. Basically everything they put out for star
           | wars.
        
           | GenerWork wrote:
           | Thanks for the answer. I had no idea that Lego had brand
           | deals with other IPs like Marvel, which would definitely
           | explain the drastic ramp up in sales.
        
             | justsomehnguy wrote:
             | It's amusing ?hat your GP comment is downvoted, but yes,
             | LEGO pivoted hard in recent years, most notable with Adults
             | Welcome.
             | 
             | There were some threads on HN if you are interested.
             | 
             | https://www.lego.com/en-us/categories/adults-welcome
        
         | pattle wrote:
         | I the last 3-4 years LEGO has definitely decided to focus more
         | on the adult market. There's a lot more 18+ big sets now than
         | there used to be in the past.
         | 
         | Kind of make sense because a lot people who played with LEGO in
         | their childhood in the 80's / 90's are now at the age where
         | they are more likely to have disposable income and get back
         | into the hobby.
        
       | patfla wrote:
       | I wonder how much of this is about getting closer access to
       | relatively inexpensive US energy in general and petrochemicals in
       | particular?
        
         | osigurdson wrote:
         | Oh come on. Can't the humans have anything fun?
        
       | unixhero wrote:
       | Injection moldiiiing
        
       | dclowd9901 wrote:
       | I wonder if this kind of facility will enable a new generation of
       | Americans in precision plastics manufacturing. I don't think we
       | have any other facilities of this kind here, except for maybe
       | semiconductor facilities.
        
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