[HN Gopher] Batch Box Rocket Stove: Ergonomic, Efficient Wood Co...
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       Batch Box Rocket Stove: Ergonomic, Efficient Wood Combustion
        
       Author : ShroudedNight
       Score  : 78 points
       Date   : 2023-01-19 12:13 UTC (10 hours ago)
        
 (HTM) web link (batchrocket.eu)
 (TXT) w3m dump (batchrocket.eu)
        
       | stevespang wrote:
       | [dead]
        
       | littlestymaar wrote:
       | > Higher temperatures result in cleaner combustion.
       | 
       | Higher temperatures lead to lower amount of unburned particles,
       | but also lead to NOx production. That's what the WW scandal was
       | about by the way.
       | 
       | If you want clean combustion, you need high temperature + SCR[1]
       | 
       | [1]: https://en.wikipedia.org/wiki/Selective_catalytic_reduction
        
         | voisin wrote:
         | What temperatures does this trade off between fewer unburied
         | particles and more NOx production begin to take place? Is it a
         | situation where unburned particles reduce quickly and
         | dramatically as temperature increases and NOx increases
         | slightly until much higher temperatures or is it closer to 1:1?
        
           | littlestymaar wrote:
           | It's definitely not 1:1 and for a while, every degree you
           | gain results in less particles and barely any NOx. But to get
           | rid of the remaining particles, you need to reach higher
           | temperatures and then NOx emissions is going to increase.
           | 
           | So there is a "sweet spot", which is what's targeted by car
           | engine manufacturers since air pollution norms have been
           | enacted, but we can agree that the result is not "clean",
           | it's just "the least bad you can do".
        
             | amluto wrote:
             | If one were willing to build a rather more complex device,
             | likely requiring some electric pumps, one could use an
             | oxygen concentrator to supply nearly pure oxygen as the
             | input gas. With much less N2 available, production of
             | nitrogen oxides would be reduced.
             | 
             | Or you could do this:
             | 
             | https://en.m.wikipedia.org/wiki/Chemical_looping_combustion
             | 
             | Seems like a bit of a stretch for a household device.
        
               | credit_guy wrote:
               | Your first idea is great. Unfortunately, combustion in
               | pure oxygen runs extremely hot, so hot that it's
               | difficult to find materials to build a stove.
               | 
               | https://en.wikipedia.org/wiki/Oxy-fuel_combustion_process
        
               | amluto wrote:
               | Oxygen plus recirculated flue gas in an appropriate ratio
               | would burn cooler.
        
               | littlestymaar wrote:
               | Only if you cool the flue gas beforehand, otherwise it
               | doesn't change the equation.
        
               | littlestymaar wrote:
               | > one could use an oxygen concentrator to supply nearly
               | pure oxygen as the input gas. With much less N2
               | available, production of nitrogen oxides would be
               | reduced.
               | 
               | I suspected the amount of energy needed to concentrate
               | oxygen would dwarf the amount of energy of the combustion
               | so I did the calculation:
               | 
               | I took the following device[1]: 350W to produce up to 5L
               | of Oxygen per minute.
               | 
               | 5L of dioxygen means roughtly 6 gram or 0.18 mol per
               | minute.
               | 
               | Pure carbon combustion produces 393 kJ or energy per
               | dioxygen molecule, whereas dihydrogen produces 572kJ per
               | dioxygen molecule.
               | 
               | Wood has roughtly as much Carbon as di-hydrogen (glucose,
               | the basic block for cellulose is 6 carbon for 12
               | hydrogen, I'm voluntary ignoring the oxygen here since I
               | want an upper bound), so when burning wood, for each of
               | our dioxygen molecule we can take ~500kJ/mol as an
               | approximation.
               | 
               | That means your device can only produce enough oxygen to
               | sustain a fire generating around 1,5kW of power. (I was
               | wrong)
               | 
               | So, even though my intuition was wrong, spending 350W of
               | electricity to get less than 1,5kW of heat out of the
               | wood you're burning doesn't sounds like a great deal.
               | 
               | You're much better off with a heat pump at that point...
               | 
               | > Or you could do this:
               | 
               | > https://en.m.wikipedia.org/wiki/Chemical_looping_combus
               | tion
               | 
               | I had never heard about that, this is so cool!
               | 
               | [1]:https://oxystore.fr/concentrateurs-d-oxygene-
               | stationnaires/5...
        
               | nanomonkey wrote:
               | There are at least one misconception here that I can see
               | (I work in gasification technology).
               | 
               | You only need the pure oxygen for producing enough heat
               | to pyrolysize the fuel (wood/biomass), once it's broken
               | down into tar gas, you can feed it through your charcoal
               | layer to further reduce it into syngas. The syngas can
               | then be burned at a separate space with air at a lower
               | temperature where nitric oxides aren't created.
               | 
               | Utilizing the residual heat in the exhaust gas (flue gas)
               | is another means of feeding the pyrolysis phase. As you
               | mentioned its also a great source of CO2 and H2O as a
               | feedstock for producing CO and H2 from the hot charcoal.
               | 
               | What I'd like to see happen is usage of the "waste"
               | oxygen produced while producing hydrogen from
               | electrolysis of water. The oxygen could be used to
               | produce syngas, and the hydrogen could be fed into this
               | fuel stream or used separately for off hour electricity
               | production.
        
               | amluto wrote:
               | 1.5kW for a room heater isn't bad.
               | 
               | In any case, I imagine that an industrial scale oxygen
               | concentrator would be dramatically more efficient.
        
               | littlestymaar wrote:
               | That's 1.5kW in exchange for 350W + the fuel. Whereas a
               | heat pump gives you the same without the wood at all.
               | (And a basic stove gives you the 1.5W for just wood
               | without electricity nor complex and expensive machine).
               | 
               | An industrial scale thing may be more energy efficient,
               | but why bother when you can just get rid of the NOx with
               | catalysis instead...
        
               | amluto wrote:
               | Your average heat pump doesn't burn wood, and wood is, in
               | several respects, an excellent fuel. It's renewable, it's
               | easy and safe to store, it's dense, and it's easy and
               | safe to transport.
               | 
               | (Yes, on a large scale, it's better for everyone to use
               | heat pumps. But heat pumps plus wood for backup in
               | unusually cold weather may also be a good choice.)
               | 
               | On an industrial scale, some form of nitrogen-free
               | combustion may simplify CO2 capture. And, if a
               | CO2-capturing plant needs to remove nitrogen from a gas
               | stream, removing it from the intake stream instead of the
               | exhaust stream may eliminate the need for catalytic
               | reduction. Also, the intake gas is clean and cool, and
               | there's no risk of contamination the zeolite adsorption
               | bed (or whatever gets used) with soot.
        
               | littlestymaar wrote:
               | > Your average heat pump doesn't burn wood, and wood is,
               | in several respects, an excellent fuel. It's renewable,
               | it's easy and safe to store, it's dense, and it's easy
               | and safe to transport.
               | 
               | You don't understand: your heat pump roughly generate the
               | same amount of heat without burning anything. Instead of
               | feeding electricity to an oxygen concentrator, you feed
               | it to your heat pump and tada! you have your heat without
               | burning anything!
               | 
               | > But heat pumps plus wood for backup in unusually cold
               | weather may also be a good choice.)
               | 
               | Sure, but in this case you just need a good stove, if
               | that's only used occasionally then you don't care about a
               | little bit of NOx.
               | 
               | > On an industrial scale, some form of nitrogen-free
               | combustion may simplify CO2 capture.
               | 
               | Sure, but then it's a completely different topic, at
               | least because a concentrator won't give you nitrogen-free
               | gas, just 8 times less nitrogen, which may not be enough
               | for the needs. CLC is probably better suited for that, or
               | regular air distillation to get pure oxygen.
        
             | useryman wrote:
             | I assume there's too much airflow to use a urea-based
             | filter like adblue or something in a home stove.
             | 
             | Though, if you could get the stove exhaust to pass through
             | some liquid anyway (like the bubbler in a bong, but
             | larger), wouldn't that deal with particulates effectively?
        
         | TacticalCoder wrote:
         | > Higher temperatures lead to lower amount of unburned
         | particles, but also lead to NOx production.
         | 
         | Honest question: compared to which pollution if the wood is let
         | to rot in nature? For it'll eventually decay too.
        
           | pjc50 wrote:
           | Natural decay doesn't produce any oxides of nitrogen because
           | it's at a different temperature. It _does_ extract
           | nitrogenous compounds, which are returned to the soil, but
           | not in the acid form of NOx.
        
           | jhoechtl wrote:
           | NOx
        
       | leke wrote:
       | It looks a lot like my father in law's sauna.
        
       | tylerag wrote:
       | Is this the same as a rocket mass heater? Appears to be a
       | somewhat different design, but same physics. A rocket mass heater
       | is going to have the burner box outside of the bell.
        
         | ShroudedNight wrote:
         | Essentially, yes. The instructions / calculations on the
         | building page are all oriented towards building one for the
         | purposes of space heating.
         | 
         | That being said, I'm intrigued to try the 'core' design in
         | something like a pizza oven to see how it performs.
        
           | InvaderFizz wrote:
           | If you scroll down on the completed projects page, someone
           | made a combo pizza oven and pool heater. It apparently excels
           | at both. Once it's up to temperature, 4 minutes to cook a
           | pizza.
        
             | ShroudedNight wrote:
             | I had missed that, thanks for pointing it out!
        
       | CrazyPyroLinux wrote:
       | In the US, the Liberator rocket heater is a great option. It's UL
       | listed if you care about that sort of thing.
       | https://rocketheater.com/
        
       | wespad wrote:
       | This is up there with one of my favorites from Hacker News: The
       | Microhydro Plant
       | 
       | https://news.ycombinator.com/item?id=6895582
       | 
       | https://news.ycombinator.com/item?id=20075110
       | 
       | https://ludens.cl/paradise/turbine/turbine.html
        
       | kortex wrote:
       | An annual problem I have every summer is dealing with smoky
       | campfires when camping. Your bog standard cicle-of-rocks or metal
       | ring fire pit is crazy inefficient, and unless you run
       | continuously in the offgassing phase (bright, tall orange flames,
       | as the wood gas burns off), with lots of convection, you
       | inevitably produce a ton of smoke. This is terrible for all
       | folks, but my asthma-prone lungs get especially cranky. So you
       | either have to continuously feed wood (inefficient and costly),
       | or play the game of shuffling upwind constantly.
       | 
       | I usually end up tinkering and modifying the fire pit to try to
       | eek some better air flow patterns, but it's usually a lost cause
       | with open pit fires.
       | 
       | I might just cave and get one of those stainless inserts, but
       | what I'd really like is something flatpack that I could assemble
       | into a more efficient burner. I've seen small ones [1] that slot
       | together to make a rocket stove, but nothing campfire sized.
       | 
       | I wonder how much demand there would be for such a thing. Seems
       | like there are several products for general "firepit" designs,
       | but without a chimney, these suffer from most of the same
       | problems as open pits. [2][3]
       | 
       | Edit: oh, maybe a "tent stove" is what I'm looking for.
       | 
       | [1] https://www.amazon.com/Marsh-Kettles-Flat-Rocket-
       | Stove/dp/B0...
       | 
       | [2] https://www.amazon.com/Flat-pack-firepit-grill-
       | carry/dp/B086...
       | 
       | [3] https://www.etsy.com/listing/799723294/flatpack-firepit-
       | port...
        
         | gorgoiler wrote:
         | I repurposed an unused grill lighting thing as a perfect
         | miniature outdoor fireplace. I don't know the exact name of the
         | device but it is a metal tube 8" wide and 16" tall with a metal
         | grille at one end, inserted up the tube a couple of inches:
         | 
         | https://image.dhgate.com/0x0/f2/albu/g9/M00/38/77/rBVaVV7PBK...
         | 
         | Yes, you have to feed it sticks like cookies into a Cookie
         | Monster, but it's really good for having a snap fire with lots
         | of eat and lots of combustion. Because they are a ubiquitous
         | garden accessory they are also very cheap.
        
         | EL_Loco wrote:
         | I've used and researched a lot of portable wood stoves. If you
         | want a portable rocket stove, the one I would recommend is the
         | Virestove. There are some video reviews on youtube that you can
         | check out before buying it. I haven't used a more practical one
         | yet. If you have the funds, they have it in titanium right now.
         | Should be quite lighter than the stainless version. The mini
         | version is more portable of course, but doesn't achieve the
         | smokeless combustion that the larger version does. I guess it's
         | the length of the chimney, but not sure.
         | 
         | For a flat pack grill that's practical and portable, I'd
         | recommend you check out the ones made by UCO. They come in
         | three sizes as of now. The only downside I find with flat pack
         | style grills is that on most of them you have to raise the
         | grill to add wood.
         | 
         | Somebody recommended the Firebox line. They're pretty awesome,
         | but are regular wood stoves. They will smoke just like any fire
         | pit or flat pack grill. No rocket smokeless combustion. The
         | stainless version is very well built and will last forever.
         | Haven't tried the titanium version, but seem to be well like by
         | users. I'd also recommend the Bushbox, by Bushcraft Essentials.
         | These towo are the best of the folding style portable wood
         | stoves (not rocket style).
         | 
         | links to this stuff (some are available on amazon):
         | 
         | virestove.com
         | 
         | ucogear.com/portable-grills/
         | 
         | bushcraft-essentials.com/en/outdoor-stoves/
         | 
         | fireboxstove.com
         | 
         | I have to say though that I've been using wood stoves to cook
         | less and less, mostly because of health concerns. It seems
         | every year I find more and more reasons not to be around them.
        
         | pnutjam wrote:
         | Something like this? It's not backpack portable, although I
         | think there are some out there that are smaller.
         | https://www.amazon.com/dp/B09DKTM6NF
        
         | Karrot_Kream wrote:
         | If you're in the US, take a look at Firebox [1] that have a
         | bunch of options through the price range all of which are
         | fairly light. I would suggest going with a biomass stove with
         | some thermal mass (easier to keep the burn chamber hot and also
         | to stop the wind from pushing your stove around) if you're not
         | constrained by backpacking/bikepacking constraints though (e.g.
         | car camping or just going to a park/yard for some outdoor bbq.)
         | You can make one with tin cans and some filler material
         | (there's several guides online) or you can buy something like
         | the EcoZoom [2].
         | 
         | Lots of people don't realize that wet wood generates a lot more
         | smoke and that it takes wood a while after falling off a tree
         | to dry up, so if I'm going by car or by train I often take some
         | dry wood with me to keep the smoke dry.
         | 
         | [1]: https://www.fireboxstove.com/index.php?route=common/home
         | 
         | [2]: https://ecozoom.com/
        
         | leashless wrote:
         | https://www.amazon.com/Quick-Grill-Large-Original-Stainless/...
         | 
         | This is dirt cheap, light-ish _, and excellent.
         | 
         | To get mostly-smokeless performance, leave out the bottom metal
         | plate when you assemble it so it gets continuous air flow right
         | through the device. I used to use https://www.solostove.com/en-
         | us (car camping only) and it just burns _too* clean - no smoke,
         | hot fire, goes through fuel very fast, and all the heat goes
         | straight up. Still love that thing, but actually for an
         | "improved campfire experience" that collapsible grill thing is
         | excellent. Particularly useful: the heat reflects off the
         | inclined metal plates right on to the people sitting around the
         | fire, in exactly the way it does not on a solo stove.
         | 
         | It's really good. Makes me happy.
        
           | kortex wrote:
           | Promising, thanks!
           | 
           | I had a charcoal grill like this once and it worked quite
           | well, but something stole it off my lawn literally between
           | cooking burgers and cleaning up. Must have still been hot.
           | Anyway, I tried replacing it with a similar model, and
           | convection was terrible. So it seems subtleties in the design
           | which make a big difference.
        
             | leashless wrote:
             | Well, at least you got the burger even if they got the
             | grill.
             | 
             | That particular device is two completely different animals
             | with and without the bottom plate. Mediocre and smokey with
             | it, really kind of fantastic without it. The wire mesh
             | stops the big lumps from falling through but lets the ash
             | go, and the whole thing burns like a chimney stove. Really
             | good.
        
         | stronglikedan wrote:
         | For those metal ring pits with a cooking grate, you can build
         | the fire on top of the grate for better airflow. If you can get
         | air coming in underneath the fire from all sides, it'll greatly
         | reduce the smoke. And you also reduce the chances of smoke
         | "chasing" the person that's sitting the closest, since they're
         | not blocking a lot of airflow from the sides. Still not peak
         | efficiency, but a lot less smoke.
        
       | leashless wrote:
       | It's not immediately clear what the difference is between this
       | and regular rocket stoves.
       | 
       | I _think_ (I could not find a clear description that was short
       | and easy to understand, maybe I missed it) that it has a door on
       | the box where the wood goes in, and a pipe that feeds fresh air
       | into that box to keep the combustion going.
       | 
       | Did I get that right?
        
         | zdragnar wrote:
         | To add a bit of context to the sibling comment, rocket stoves
         | can work when made out of pretty much any material, because the
         | air flow is not tightly regulated.
         | 
         | Batch box's purpose is to allow a more full-sized fire with the
         | efficiency of a rocket stove, and there are several key
         | differences to hit that:
         | 
         | - It should be made of a refractory material. Rocket stoves
         | function perfectly well with plate metal or anything, really
         | 
         | - All dimensions, especially the air inlets and heat riser,
         | must match a specific set of ratios to preserve the specific
         | airflow needed to maximize burn efficiency. Too much means air
         | will move too quickly, preventing full burn
         | 
         | - A choke point between the burn chamber and riser exists to
         | slow down and funnel gasses and heat together. Without this,
         | you don't have enough heat to get full combustion
         | 
         | Batch box burners tend to be quite a bit more fussy than a
         | rocket stove to get going, though if a good portion of your
         | exhaust rise is inside and pre-warmed, it should have a strong
         | enough natural draft that starting it isn't much extra effort.
         | I toyed around with the dimensions a bit myself and have
         | something that works really well (cylindrical chamber rather
         | than block), though I don't think I'm getting optimal
         | efficiency out of it.
        
         | davidvd wrote:
         | The difference is that in a normal rocket, you need to keep
         | feeding the fire at regular intervals because the feed tube is
         | so small. In the batch box you load it once and let it burn.
        
       | jollyllama wrote:
       | Any reason you couldn't have bells on separate floors? I.e. core
       | and a bell on floor one that leads to a bell on floor two before
       | exiting through a chimney?
        
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       (page generated 2023-01-19 23:01 UTC)