[HN Gopher] Active ball joint mechanism with 3 DoF based on sphe...
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       Active ball joint mechanism with 3 DoF based on spherical gear
       meshings (2021)
        
       Author : nabla9
       Score  : 131 points
       Date   : 2022-12-28 12:30 UTC (10 hours ago)
        
 (HTM) web link (ieeexplore.ieee.org)
 (TXT) w3m dump (ieeexplore.ieee.org)
        
       | luma wrote:
       | Here's a video of this linkage in action:
       | https://youtu.be/AHUv9Zda_48
        
         | jcims wrote:
         | Some incredible explanatory animations.
        
           | etrautmann wrote:
           | Anyone know what CAD software was used to make these
           | animations?
        
             | luma wrote:
             | I'm curious as well, the "flat" shader being used is
             | gorgeous.
        
             | hwillis wrote:
             | Probably 90% chance its either fusion 360 or solidworks
        
               | luma wrote:
               | Together Autodesk and Dassault account for less than 40%
               | of the market: https://www.cadalyst.com/cad/pandemic-
               | transforms-cad-industr...
               | 
               | That number also includes CATIA from Dassault and
               | Inventor and AutoCAD and all the other stuff from
               | AutoDesk. Solidworks and F360 themselves are likely less
               | than 20% of the overall market.
               | 
               | f360 and Solidworks are common in the maker
               | communities/youtube/etc as they both offer free/cheap
               | licenses to get started, so that's what you're mostly
               | likely to encounter unless you actually work in the
               | field.
        
         | ge96 wrote:
         | at 2:01 that differential pinion... trying to figure out how
         | that would work... it looks like it's locked in place yet it
         | spins.
         | 
         | edit: oh maybe it's some kind of worm gear/helical gear to
         | translate 90 deg or maybe weird bevel gear
        
       | henearkr wrote:
       | Edited. Thought the name in the linked article ("ABENICS") was a
       | reference to the former PM (yikes), but instead it is probably a
       | reference to the author of the article himself.
       | 
       | Still weird to call a technology by one own's name... usually we
       | let other people do it for us. Especially in Japan, where
       | humbleness is valued. Thus I am still a bit suspicious.
       | 
       | I would still welcome an alternative name, more descriptive.
       | 
       | Edit: "spherical gear" is the name used elsewhere, and it fits
       | nicely!
        
         | RobotToaster wrote:
         | The fact that it's in capitals makes me think it's an acronym
         | of some kind? Active Ball Effector?
         | 
         | Or since it's always written next to "active ball mechanism" it
         | could be Active Ball mEchaNICS?
        
         | jabbany wrote:
         | Umm, you do realize that the first author's surname is also
         | Abe? And that in general it's a common-ish surname...
        
           | henearkr wrote:
           | Ok. I edited my comment accordingly. Thanks.
        
         | HPsquared wrote:
         | Perhaps someone else in the group coined the name?
        
           | henearkr wrote:
           | Doesn't make sense if the Abe person is part of the group who
           | developped it (at least, according to the way Japanese people
           | think of groups of persons). Unless he's dead.
        
         | pimlottc wrote:
         | It's a product they're looking to commercialize. Naming
         | products after yourself is nearly as old as time.
        
         | formerly_proven wrote:
         | Might be a pun on both one of the author's name and abenomics.
        
       | _a_a_a_ wrote:
       | Can't see teh video but I think I've seen this before - very neat
       | but there seems to be a couple of conditions where a kind of lock
       | up (gimbal lock?) could occur.
        
       | Animats wrote:
       | That's very clever. I've seen videos of this before. It's a
       | robotic actuator.
       | 
       | Notice that it's overconstrained. The ball has 3 degrees of
       | freedom, but is driven by 4 motors, which must maintain some
       | invariant relationship. It's kind of like a mechanical
       | implementation of a quaternion.
        
         | dtgriscom wrote:
         | Good point. I wonder how they manage the inevitable mis-match
         | of the motor positions? Seems like it would be easy to get the
         | system into a high-tension state, with motors fighting each
         | other.
        
       | calvinmorrison wrote:
       | This seems so trivial I can't help but think there's prior art?
        
         | jacquesm wrote:
         | Trivial??
        
           | [deleted]
        
         | samwillis wrote:
         | This is far from trivial, there is significant control needed
         | to keep the gears in sync and track the relative position of
         | the main spherical gear.
        
           | calvinmorrison wrote:
           | Significant like more than someone can do with a 3d printer
           | and two stepper motors? I don't know... I just feel like this
           | would have been solved.
           | 
           | Looks like an old mouse, except it has a motor instead of a
           | sensor
        
             | bqmjjx0kac wrote:
             | A mouse ball has two degrees of freedom, but this spherical
             | joint has three.
        
             | calvinmorrison wrote:
             | and here's a very similar article from 2008..
             | 
             | "A new kind of spherical gear and its application in a
             | robot's wrist joint"
        
               | jacquesm wrote:
               | It's not even close.
        
               | addaon wrote:
               | This 2008 paper seems to describe the mechanical and
               | manufacturing side of a 2DOF spherical joint, not a
               | fully-realized actuated 3DOF spherical joint.
        
       | keepquestioning wrote:
       | Can this be used in 3d printing?
        
         | xpe wrote:
         | To clarify: you are wondering if this has applications to make
         | better 3D printers?
        
           | keepquestioning wrote:
           | yes
        
             | jwagenet wrote:
             | I could see this being used for a 5 axis fdm printer to
             | replace a traditional 2 axis gimbal. I'm not sure where the
             | value would be except for highly specialized applications
             | where you are ok with fdm, but want to avoid traditional
             | layer building (think making a sphere 'smooth')
        
       | leeoniya wrote:
       | reminds me of the Triple Gear:
       | https://www.youtube.com/watch?v=I9IBQVHFeQs
        
       | jacquesm wrote:
       | There appears to be an improved version that they have in the
       | works:
       | 
       | https://link.springer.com/chapter/10.1007/978-3-031-08140-8_...
        
       | carabiner wrote:
       | Previously: https://news.ycombinator.com/item?id=28556208
        
         | mhb wrote:
         | Among others: https://hn.algolia.com/?q=spherical+gear
        
         | henearkr wrote:
         | Here we are! "spherical gear" (used in your link) is a waaayy
         | better name than "abenics" (used in the link of the present HN
         | submission)...
        
       | hinkley wrote:
       | This solution seems to have a lot of "gimbal lock" positions so
       | I'm not sure 3 degrees is really accurate. The gears are so large
       | that you lose 120deg of rotation along one axis. 2.6 DoF is
       | probably more accurate.
        
         | xpe wrote:
         | What are some ways the robotics field / industry quantifies
         | degrees of freedom?
        
           | hinkley wrote:
           | The six degrees I'm aware of are translation through three
           | dimensions and rotation along each axis. Assembling a car
           | takes a lot of those for some fiddly bits for the interior
           | and under the car.
           | 
           | Some configurations of this device can rotate 180deg on one
           | and about 240deg on another. One configuration, the one that
           | gets the most screen time, is worse than that, which is what
           | got me wondering in the first place.
        
       | jacquesm wrote:
       | That's a beautiful write-up. At the end under 'media' there are
       | two videos linked.
        
       | lizardactivist wrote:
       | Just looking through the paper makes my head spin. The Japanese
       | are undoubtedly the most skilled engineers in the world.
        
         | keepquestioning wrote:
         | Japanese and also German.
         | 
         | Old-school, driven by craft, not obsessed about clicks and
         | profit. Just incredible utility to society and civilization.
         | 
         | Thank god for these countries.
        
           | rng_civ wrote:
           | > Old-school, driven by craft, not obsessed about clicks and
           | profit.
           | 
           | While this has been the prevailing sentiment for Germany, I
           | wouldn't be so sure after the Volkswagen emission fiasco. At
           | least Volkswagen seems pretty eager to work around QA laws...
        
           | xpe wrote:
           | Japan and Germany have also demonstrated terrifying war-
           | making capability and willingness not so long ago. This is
           | consistent with part of your comment ("old-school, driven by
           | craft") but problematic w.r.t. "utility to society and
           | civilization", given the goals of authoritarian regimes,
           | under both a secular demagogue and a supreme divine ruler.
           | The U.S., through IBM, sold Nazi Germany tabulating machines,
           | which made atrocities more "efficient".
           | 
           | My point is not to assign blame or simply comment on
           | geopolitics. Rather, I just want to raise awareness that
           | technology and craft exist in a broader context, easily
           | misappropriated and distorted.
           | 
           | I hope the technologists of today (us) are the leaders of the
           | future. We should not abdicate key decisions about technology
           | to others. We must get involved with investment, ethics,
           | safety, and regulatory decisions.
        
             | 082349872349872 wrote:
             | > _We should not abdicate key decisions about technology to
             | others._
             | 
             | cf Hesse, _The Glass Bead Game_
        
           | xpe wrote:
           | There is an opinion piece in The Atlantic highlighting how
           | important hands-on building (i.e. manufacturing) is for long-
           | term innovation.
           | 
           | https://www.theatlantic.com/magazine/archive/2023/01/science.
           | ..
           | 
           | """The U.S. remains the world's R&D factory, but when it
           | comes to building, we're plainly going backwards."""
           | 
           | """For many decades, the American government has focused
           | overwhelmingly on discovery rather than deployment."""
           | 
           | """And then, around 1980, we basically stopped building,"
           | Jesse Jenkins, who researches energy policy at Princeton,
           | told me. In the past 40 years, he said, the U.S. has applied
           | several different brakes to our capacity to build what's
           | already been invented. Under Ronald Reagan, the legacy of
           | successful public-private partnerships was ignored in favor
           | of the simplistic diagnosis that the government was to blame
           | for every major problem. In the '70s, liberals encouraged the
           | government to pass new environmental regulations to halt
           | pollution and prevent builders from running roughshod over
           | low-income neighborhoods. And then middle-class Americans
           | used these new rules to slow down the construction of new
           | housing, clean-energy projects--just about everything. These
           | reactions were partly understandable; for example, air and
           | water pollution in the '70s were deadly crises. But "when you
           | combine these big shifts, you basically stop building
           | anything," Jenkins said."""
           | 
           | Note: If you skim the above article, be aware that "Bush"
           | refers to Vannevar Bush (not George #41 or George #43) in
           | several places.
        
         | williadc wrote:
         | May I have your permission to use this as an example of a
         | logical fallacy?
        
           | jacquesm wrote:
           | If you're only going to post once a month or so make it
           | count.
        
             | xpe wrote:
             | > If you're only going to post once a month or so make it
             | count.
             | 
             | I agree in a sense. Life is short. Our online comments
             | probably will last longer than us. What do we want to put
             | out into the world?
             | 
             | We can use comments to learn, or we can respond
             | uncharitably. The former is more worthwhile in most cases.
             | 
             | [1] inclusive-or
        
               | downvotetruth wrote:
               | > inclusive-or
               | 
               | ior & eXclusive: eor
        
           | lizardactivist wrote:
           | No.
        
           | xpe wrote:
           | >> Just looking through the paper makes my head spin. The
           | Japanese are undoubtedly the most skilled engineers in the
           | world.
           | 
           | > May I have your permission to use this as an example of a
           | logical fallacy?
           | 
           | _If_ the comment was "Just looking through the paper makes my
           | head spin; therefore, the Japanese are undoubtedly the most
           | skilled engineers in the world." then it would be a logical
           | fallacy.
           | 
           | As written, one has to make an _uncharitable_ assumption in
           | order to classify it as a fallacy.
           | 
           | A _charitable_ reading is that the author has other
           | experience suggesting the ascendancy of Japanese engineers.
           | Such a mindset would open the door to interesting
           | conversation, such as "What else have you seen that impresses
           | you about Japanese engineering?" That might lead to everyone
           | learning more, and, heck, even being inspired. Try this next
           | time, please?
        
       | Ord3rChaos wrote:
       | I saw this last year, really cool demo. Stronger materials are
       | needed to make this useful and that looks like a nightmare to
       | manufacture at scale. Also mechanical advantage seems to be a
       | major tradeoff.
       | 
       | There is a reason biology tugs on ropes and lets reaction
       | surfaces slide around instead.
        
         | hwillis wrote:
         | > There is a reason biology tugs on ropes and lets reaction
         | surfaces slide around instead.
         | 
         | And that reason is that it's very difficult to have a rolling
         | joint or muscle because you can't get blood into it. It's
         | largely fundamentally inaccessible to an organism that must
         | grow itself. There are massive advantages that are unexplored
         | by evolution.
         | 
         | Even further, gears are inherently asymmetric, meaning they are
         | even harder to evolve. Nevertheless nature DOES use gears[1]
         | when it can.
         | 
         | > You can shape the surfaces the way you want for the movement
         | you need.
         | 
         | You can actually do the same with gears and screws:
         | https://www.youtube.com/watch?v=100is1XpXcE
         | 
         | [1]: https://www.smithsonianmag.com/science-nature/this-insect-
         | ha...
        
         | rolph wrote:
         | its actually like a hydraulic cushion , with a self renewable
         | matrix between the bones. we are close to mimicking tissue
         | renewal with some of the recent materials advances.
         | 
         | https://en.wikipedia.org/wiki/Shoulder_joint
         | 
         | https://en.wikipedia.org/wiki/Self-healing_material
        
         | busyant wrote:
         | > Also mechanical advantage seems to be a major tradeoff. There
         | is a reason biology tugs on ropes and lets reaction surfaces
         | slide around instead.
         | 
         | I'm not sure I understand. Do you think that there's a
         | biological benefit to ropes and sliding (compared to this)? Or
         | is it simply that ropes/sliding are easier to evolve? You
         | probably know this, but (in case others are unaware) there are
         | rotary "engines" in biology (e.g., bacterial flagellum and F0F1
         | ATPase), but, obviously, they are not quite like this spherical
         | gear.
        
           | scotty79 wrote:
           | Imagine two sliding surfaces held agains each other and
           | pulled by ropes.
           | 
           | You can shape the surfaces the way you want for the movement
           | you need. Make them as big or small depending on how much
           | compressive load you need to transfer. You can place as many
           | ropes, controlled ropes or just stretch ropes to have as much
           | flexibily, control and ability to survive tension as you
           | need.
           | 
           | You can do all of this with pretty crappy materials and high
           | tolerances.
           | 
           | When compared to that, gears that transfer all of the load
           | through individual small teeth that must be made from
           | incredible materials and struggle if you need multiple
           | degrees of freedom there's really no competition.
           | 
           | Unless you need to deal with fast spinning things or simple
           | 1dof fixed axis rotations gears are terrible technology and
           | they rarely ever evolved not because they are hard but
           | because they have huge weeknesses and barely any advantages.
           | 
           | The only gears that ever evolved that I know of are used for
           | syncing movement.
        
             | ethbr0 wrote:
             | Also, "ropes" have the benefit of driving wide ranges of
             | rotation while requiring relatively small muscle
             | contraction distance, by attaching close to a joint's pivot
             | point, which meshes well with muscle fiber physical
             | characteristics and limits.
             | 
             | E.g. a 135deg forearm range driven by a 4-5cm tri/bicep
             | contraction
        
             | guyomes wrote:
             | Example of 1D gear used in planthopper used for syncing the
             | movement of the legs [1]. Even there the gears are only
             | used for young planthoppers, and adults use another syncing
             | mechanism after their skin molts away.
             | 
             | [1]: https://www.smithsonianmag.com/science-nature/this-
             | insect-ha...
        
           | irjustin wrote:
           | I believe the parent comment is talking about scale at human
           | sized.
        
         | miketery wrote:
         | What is meant by "reaction surfaces slide"? Is this referring
         | to joints?
        
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