[HN Gopher] CATL's Sodium-Ion Battery
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       CATL's Sodium-Ion Battery
        
       Author : simonebrunozzi
       Score  : 62 points
       Date   : 2022-11-26 08:25 UTC (14 hours ago)
        
 (HTM) web link (medium.com)
 (TXT) w3m dump (medium.com)
        
       | noipv4 wrote:
       | How easy is it to obtain sodium from common salt?
        
         | the_sleaze9 wrote:
         | Maybe we could even convert existing mcdonalds locations into
         | battery-swap and electric vehicle charging stations
        
         | isoprophlex wrote:
         | Take the salt, heat it, run current through it. Sodium vapor
         | comes out.
         | 
         | Not exactly "easy", but self-contained. From an environmental
         | point of view sodium is absolutely brilliant compared to
         | lithium. Everyone with access to sea water can produce almost
         | 400 g of sodium from 1kg of common table salt. No lithium
         | mining needed.
         | 
         | More info: https://en.m.wikipedia.org/wiki/Downs_cell
        
         | nagisa wrote:
         | NaCl is not an applicable source material for these batteries.
         | Na2CO3 is going to be the it, for better or for worse.
        
           | scythe wrote:
           | Mostly because mining trona (actually Na3H(CO3)2*2H2O) is
           | cheaper than the Solvay process. It's not a matter of
           | possibility, it's just the path of least resistance.
        
       | throwtheacctawy wrote:
        
       | hunglee2 wrote:
       | There is no way that CATL is going to escape the US policy of
       | suppressing China's technological development. Batteries are
       | going to follow SC's - very likely next in line - and Tesla's
       | reliance on CATL batteries is the weak point upon which Musk's
       | empire will fall. Destroying CATL will probably set back EV
       | adoption by some years, replacement suppliers will surely be
       | built if industrial policy continues to be applied
        
         | entropicgravity wrote:
         | Chemistry will not be determinant regarding which battery
         | technology will prevail. Cost will be primary and endurance
         | will be next. Tesla's 4680 (yes, it's a can, not a chemistry)
         | automated manufacturing technology will be hard to beat in both
         | cost and endurance. And it's just at the beginning of the
         | learning curve of the manufacturing tech. Competitors will have
         | to be prepared to shell out plenty of cash to keep up. Hard not
         | to notice that even Panasonic would not commit to 4680
         | manufacturing at scale until they could confirm that Tesla's
         | dry anode tech was viable.
        
         | fnordpiglet wrote:
         | Any references towards US policy against CATL? Most battery
         | producers build plants in the local region anyways.
         | 
         | Surely you don't think China has been a fair partner in
         | technology and business? That perhaps the Chinese state has
         | conducted systematic espionage to favor its local industry
         | development, mandated technology transfer for market access,
         | established unfair trade policies to favor local business
         | development, and suppressed the success of foreign investment
         | that was purchased at the cost of aforementioned technology
         | transfer?
        
         | dzhiurgis wrote:
         | You can bad CATL and Tesla can continue to serve remaining 90%
         | of EV market
        
       | Tade0 wrote:
       | I've been following the developments around this chemistry since
       | the time Tiamat announced their sodium-ion battery and it appears
       | that in this case it's not all sunshine and rainbows:
       | 
       | https://www.bloomberg.com/opinion/articles/2022-11-06/catl-s...
        
         | throwtheacctawy wrote:
        
         | adrian_b wrote:
         | Maybe CATL will not be able to deliver what they have promised,
         | but that article is just a piece of garbage that does not prove
         | anything.
         | 
         | I could not read it on Bloomberg, but the same article seems to
         | be also available at:
         | 
         | https://www.washingtonpost.com/business/energy/are-investors...
         | 
         | The article begins with a photograph of "A CATL battery pack on
         | display at the IAA Transportation show in Hanover, Germany, on
         | Monday, Sept. 19, 2022".
         | 
         | The article does not say whether the pictured battery pack is
         | one with Na-ion or just some random battery pack that does not
         | have any relationship with the article.
         | 
         | If the battery pack displayed at Hanover had been a Na-ion,
         | then it would have been weird for CATL to show it if they had
         | discovered problems that would have prevented its production.
         | Also, the article says that CATL have announced last month
         | again that they will start the production in 2023. It would be
         | weird for them to discover just now problems that have not been
         | discovered earlier.
         | 
         | After this introduction, the article says repeatedly that
         | despite what CATL hoped, the Na-ion batteries are not good, but
         | then the article fails to provide even a single logically-
         | coherent sentence that says what exactly is not good about
         | them.
         | 
         | Until anyone else provides some real information about what
         | might be wrong about the CATL Na-ion batteries, this Bloomberg
         | "analysis" can be safely ignored.
         | 
         | There is no doubt that the Na-ion batteries can work fine at
         | energy/mass ratios somewhat lower than lithium-iron phosphate
         | batteries.
         | 
         | CATL claims that they have found some means to increase the
         | energy/mass ratio to a value intermediate between that of LFP
         | and that of lithium-nickel/cobalt batteries.
         | 
         | It is possible that whatever they have done could affect
         | negatively other battery parameters, but with the possible
         | exception of the lifetime, such problems should have been
         | identified much earlier and CATL should not have continued to
         | say that everything is on track, so even as a rumor report that
         | lacks any concrete information the Bloomberg "analysis" looks
         | more like wishful thinking than like anything plausible.
         | 
         | The few numbers given in the "analysis" are wrong. It is said
         | that Na-ion would need an 8 times increase in energy density,
         | which is a claim that would be valid only about the ancient
         | lead-acid batteries. Na-ion needs only a 2 times ... 2.5 times
         | increase in energy density to become competitive in
         | transportation applications.
         | 
         | There is some nonsense claim about Na-ion batteries "in certain
         | formulations", which, even if it were true, would say nothing
         | about the CATL batteries, because those do not use those
         | "certain formulations", whichever those might be.
         | 
         | I have rarely read any article so illogical as this one.
        
       | tschesnok wrote:
       | Why does the article do a head to head comparison between the new
       | battery and a "generic" Lithium battery.. and then later we see
       | the specs of the Tesla battery and it is just about identical
       | with the new battery.. but you know.. more energy dense and in
       | production. The differences seem to be more in the rounding
       | range. Sure.. twice the milage.. but show me a car where this
       | matters past 500k. Always clickbait.. Now compare this to some
       | Tesla battery still in R&D...
        
         | benj111 wrote:
         | true but if youre going to compare anything to a musk product
         | in R&D then it should probably be cold fusion anti grav cars.
        
       | rini17 wrote:
       | If they plan large scale as soon as next year, then some physical
       | specimens should be available already. Are they anywhere?
        
         | adrian_b wrote:
         | Sodium-ion batteries with lower energy/mass ratio, but with
         | high endurance and low cost, which are suitable for stationary
         | applications, like storage for solar energy, are already
         | available commercially.
         | 
         | Googling finds on-line offers for 48-V, 2.5 to 10 kWh batteries
         | at an energy/mass ratio of 89 Wh/kg (a similar battery with
         | lithium-iron phosphate has 133 Wh/kg), i.e. a little less than
         | half of what CATL is claimed to have achieved.
         | 
         | It remains to be seen whether the claims about CATL are true,
         | but the difference between what is claimed and what is already
         | available is not so large as to make the claims incredible.
         | 
         | For stationary applications, the sodium-ion batteries already
         | seem a good choice, due to the much lower price than even the
         | lithium-iron phosphate batteries, which have very similar
         | specifications but seem to be 7 to 8 times more expensive.
        
       | jimnotgym wrote:
       | The weekly HN 'new battery chemistry will solve all worlds
       | problems' story.
       | 
       | I will believe it when I see it
        
         | auscad wrote:
         | CATL is the world's biggest EV battery manufacturer, and
         | they're planning to mass produce these batteries in the next
         | few months. This isn't your run of the mill university research
         | press release.
        
           | chris222 wrote:
           | You can already buy these cells in home sogens starting early
           | next year.
           | 
           | https://www.bluettipower.com/pages/ces-2022
        
             | fbdab103 wrote:
             | I do not care for their promo graphics of 10kwh sitting
             | exposed alongside the exterior wall. Were I in a position
             | to be constructing a battery backup, it is going to get its
             | own dedicated concrete shed, separated as far as possible
             | from the house.
        
         | simonebrunozzi wrote:
         | It would have been nice if you did read the article before
         | commenting. You might be right about HN and battery articles,
         | most of the time, but in this case it's quite a credible
         | technology and manufacturer.
        
         | throwaway294566 wrote:
         | Yes. My question is always "show me the shop where I can buy
         | it". Never an answer ;)
        
           | api wrote:
           | Lab bench to product can be 15 years or more, so doesn't mean
           | it doesn't work.
           | 
           | The other hard thing is beating Li-Ion. It would have to be a
           | lot better or cheaper to beat the economy of scale. Just a
           | little better won't displace the incumbent.
        
             | zeristor wrote:
             | If you can't get the Lithium it'll have a chance. Lithium I
             | believe is quite common, it is just increasing supply could
             | take several years.
        
             | chongli wrote:
             | That's the thing: Lithium ion batteries are not a fixed
             | technology, they're a moving target. They've evolved
             | dramatically and encompass many different chemistries since
             | they first appeared in the lab in the 70's. But since
             | they're all grouped under the name "Lithium ion" people
             | just think of them as a fixed, static, mature technology.
        
               | nicoburns wrote:
               | That's true, but sodium ion batteries are also not a new
               | technology.
        
           | chris222 wrote:
           | Bluetti (maker of sogens) will be using these cells early
           | next year.
           | 
           | https://www.bluettipower.com/pages/ces-2022
        
           | sudosysgen wrote:
           | CATL doesn't do retail, but you might be able to preorder a
           | sample.
        
         | 404mm wrote:
         | I'm more worried that $5k savings per EV will translate to $500
         | per EV for the end customer. More than anything, I welcome the
         | switch away from lithium for both economic and environmental
         | reasons.
        
           | benj111 wrote:
           | In the short term maybe. Long term lower prices means more
           | sales -> more economies of scale -> lower prices.
           | 
           | So long term I would expect more savings not less.
        
         | caycep wrote:
         | I think one underlying current is market prediction - i.e. if
         | CATL's solution is more widely available as a supplier to the
         | larger market, will they eventually "TSMC" Tesla's battery
         | tech?
        
       | nharada wrote:
       | Any battery experts have opinions on this chemistry? My
       | understanding is that CATL is a fairly established operation and
       | far along in development -- what are the remaining risks in using
       | this chemistry?
        
         | tuatoru wrote:
         | Little is known about CATL's secret sauce. But several other
         | groups have been working on other Na-ion chemistries, mostly
         | for stationary storage which has bigger market potential if the
         | price is right.
         | 
         | Faradion is working on Na-ion for India's vehicle market.
         | 
         | https://en.wikipedia.org/wiki/Sodium-ion_battery#Commerciali...
        
       | ZeroGravitas wrote:
       | Paywalled, but CATL already make 1/3rd of all EV batteries,
       | including some to Tesla. Tesla's main supplier, Panasonic only
       | supplies 9% of global demand so the framing of this as a threat
       | to Tesla is weird.
       | 
       | The US willingly gave up any chance to lead on this tech (and
       | several related areas) to China, to slightly prolong their
       | hydrocarbon industry. An obviously bad decision for multiple
       | reasons.
        
         | fnordpiglet wrote:
         | Another reason is relatively lax environmental laws for rare
         | earth production and electronics manufacturing. Interestingly,
         | to your point, fracking and other hydrocarbon production
         | techniques, are at least as bad if not worse but seem to get a
         | relatively free pass.
         | 
         | That said the advent of a sodium ion technology that's
         | practical at scale opens the door for competition by decoupling
         | rare earth production from battery costs. Local rare earth
         | saves on tariffs and transportation costs. Sodium earth makes
         | it a raw technological affair and the west is still leading in
         | technological innovation. Manufacturing is already globally
         | spread out for battery production, so raw cost of labor must
         | not be a primary component of cost.
        
           | Tade0 wrote:
           | The last chemistry to use rare earths at scale was NiMH, the
           | "M"(metal) being Lanthanum - also used in catalysts in the
           | oil industry.
           | 
           | Li-ion batteries generally don't contain rare earths.
        
             | fnordpiglet wrote:
             | My bad. I'm better at programming.
        
         | vinaypai wrote:
         | Right now any framing that somehow involves sticking it to Elon
         | Musk guarantees clicks.
        
       | throwawaymaths wrote:
       | Sodium ion is a better fit for houses and grid storage than
       | vehicles or consumer electronics.
        
         | tuatoru wrote:
         | Building (house, commercial building, factory) and grid four-
         | to eight-hour storage (stationary storage) is potentially a
         | much bigger market than vehicle storage, espcially as processes
         | that now use carbon-intensive fuels are replaced.
        
         | Zigurd wrote:
         | China is an immense market for lower-cost EVs. They also do not
         | have as far to drive as most Americans. This battery tech could
         | be less suitable for the US than China and still have an
         | enormous market.
        
           | thechao wrote:
           | I suspect most Americans don't drive as far as Americans do.
           | I've got a hella commute & it's only 21 miles, each way.
           | Getting to my parents is 55 miles. My in-laws are 205 -- but
           | stop for lunch _anyways_.
        
             | chris222 wrote:
             | It's not the average drive. The p95 will be a lot higher in
             | North America than China or Europe. Theres also elevation,
             | winters and our obsession with going 70-80mph on highways.
        
               | akira2501 wrote:
               | Obsession? The higher the speed the greater the capacity
               | of the road, and when freight has to travel 2000 miles by
               | road, the 10mph/h difference makes a considerable impact
               | on the time. Isn't it the case that Germany completely
               | removes speed limits for some portions of it's
               | "Autobahns?" What "obsession" drives that decision?
               | 
               | There's this assumption that all the negative qualities
               | of road are down to malignable user behavior issues. It's
               | an unusually hostile way to view the problem.
        
               | tuatoru wrote:
               | > The higher the speed the greater the capacity of the
               | road
               | 
               | This is false[1]. Stopping distance increases as the
               | square of speed, and therefore safe following distance
               | also. This and other effects mean that 80 mph is well
               | down on 30 mph.
               | 
               | Theoretically capacity should be independent of speed[2],
               | but in practise it seems to decrease at high speeds
               | because most drivers are careful.
               | 
               | 1. Plot of safe capacity vs speed:
               | https://www.researchgate.net/figure/Safe-road-capacity-
               | for-c...
               | 
               | 2. https://civilengineering-softstudies.com/57-traffic-
               | capacity...
        
         | fnordpiglet wrote:
         | Presumably you say that due to energy density. However it
         | discusses that in the article. You're invited to read.
        
           | throwawaymaths wrote:
           | Yes, they are comparing currently available lithium tech to
           | unavailable sodium tech even though lithium is hardly fully
           | optimized. It's certainly the case that sodium development
           | benefits from decades of lithium research
        
         | tromp wrote:
         | Given that sodium ion is claimed to
         | 
         | - charge twice as fast as lithium ion
         | 
         | - have double the number of charge cycles
         | 
         | - cost substantially less
         | 
         | - be substantially safer
         | 
         | - and more environmentally friendly
         | 
         | I think it would be the clear preference for all but the
         | highest performance vehicles.
         | 
         | Note that Tesla is also trying to reduce cost in moving to 4680
         | cells [1]:
         | 
         | > the main reason Tesla is using 4680 batteries at the moment
         | is to cut manufacturing costs, rather than any of the other
         | pie-in-the-sky advantages announced on Battery Day a few years
         | back.
         | 
         | > A Model Y's 4680 pack, for instance, is US$3,600 cheaper to
         | manufacture than one with 2170 cells, but even then Tesla is
         | only halfway through with the cost reduction potential of the
         | new technology. It has yet to master and scale the dry-coating
         | cathode method which would bring the pack's cost down US$5,500
         | compared to the 2170 battery.
         | 
         | [1] https://www.notebookcheck.net/Tesla-4680-vs-2170-battery-
         | cel....
        
           | throwawaymaths wrote:
           | The assumption there is that lithium is fully optimized. It's
           | not.
        
             | cogman10 wrote:
             | Granted, but lithium has also had a significant amount of
             | additional R&D, particularly in manufacturing.
             | 
             | Time will tell if sodium batteries can be competitive, I
             | don't know that it's clear yet.
        
               | throwawaymaths wrote:
               | Lithium and sodium are similar enough that it's hard to
               | imagine that some of the learnings from lithium haven't
               | translated to sodium.
        
           | quonn wrote:
           | Comparing to LFP the advantages are not that big. It might be
           | cheaper and scale better. Charging speed is now mostly
           | limited by public charger speed and good enough. I expect
           | sodium batteries to have a big impact in cars that cost 25k
           | or less.
        
             | adrian_b wrote:
             | The only significant advantage compared to LFP appears to
             | be the price.
             | 
             | However the price advantage is more than enough. After a
             | short googling, it appears that I could buy right now a
             | battery large enough to supply the energy for one day for
             | my house (5 kWh), either as sodium-ion for $650 or as
             | lithium-iron phosphate for $5000 (with very similar
             | specifications for endurance and size).
             | 
             | The former I could buy at any time, for the latter I would
             | have to save money for some months to be able to afford it.
             | That is a large enough advantage.
        
               | quonn wrote:
               | Yeah, I'm talking about car batteries.
        
               | scythe wrote:
               | That LFP price can't be right. That's $1000/kWh!
               | Batteries have been cheaper than that for at least half a
               | decade. And I'm pretty sure Na-ion (at room temperature)
               | hasn't even hit the market yet! Googling "sodium-ion
               | battery price" just gave me textbooks.
        
               | adrian_b wrote:
               | I believe that there might be cheaper LFP, that is why I
               | have written "after a _short_ googling ".
               | 
               | $1000 per kWh was the first price that I have found for a
               | 5 kWh LFP battery and I am lazy now to search for a
               | cheaper one, so this is a real price, even if it is
               | likely not the best price.
               | 
               | For a much larger battery, a quick search shows EUR 20000
               | for 50 kWh, i.e. EUR 400/kWh (though this price is older
               | and now it might have increased). It is normal for the
               | price per kWh to decrease at very large capacities.
               | 
               | Also, the fact that LFP were cheaper than this a decade
               | ago is irrelevant, because googling about their price
               | finds that "lithium prices have surged over 700% since
               | the start of 2021, which has led to a big jump in battery
               | pack prices" (written in May 2022).
               | 
               | However, Na-ion batteries for solar energy storage have
               | certainly already hit the market, e.g.:
               | 
               | https://www.alibaba.com/product-detail/SUNPOK-48V-5kwh-
               | Sodiu...
               | 
               | EDIT: After an extra search, I have seen an offer for a
               | LFP 5 kWh battery @ $2000, so it looks like the $400/kWh
               | price is available for lower capacities too.
               | Nevertheless, this price is less reliable than the higher
               | prices seen initially, because it is only for some kind
               | of pre-order with unknown delivery time.
        
               | guerby wrote:
               | 5 kWh LFP battery with BMS and user servicable rack
               | format from a reputable brand in the USA is $1,649.99 so
               | $330/kWh, see here for example:
               | 
               | https://www.currentconnected.com/product/sk48v100/
               | 
               | You can easily find other brands for less than $300/kWh,
               | and plenty of review/teardowns on youtube.
               | 
               | Edit: adding "Typical capacity at 80% DOD @.5C Rate is
               | over 7000 Cycles" so if you bring your battery to 7000
               | 80% cycles at 0.5C you got 28000 kWh out of it, so 0.059
               | USD/kWh out of the battery (and you still have 4 kWh
               | usable in the battery so many more cycles).
        
               | adrian_b wrote:
               | Yes, that is a good price, but AFAIK all the US prices
               | are quoted without taxes, to make them seem smaller,
               | unlike in most other countries, so with taxes included I
               | assume that the real price is about $400/kWh, which
               | matches the price that I have found meanwhile for a
               | similar battery in UK.
               | 
               | Therefore, the current price for Na-ion batteries is only
               | 3 times less than LFP (the endurance and lifetime are
               | claimed to be about the same for Na-ion and LFP).
               | 
               | Still, this price ratio of 3 remains a significant
               | difference and it is very likely that in the future the
               | price of Na-ion will decrease at a much higher rate than
               | the cost of the mature lithium-based batteries, when more
               | manufacturers will begin to make Na-ion batteries.
        
             | tuatoru wrote:
             | > cars that cost 25k or less
             | 
             | In other words, most cars.
             | 
             | "Americans remain resistant to the lure of EVs, which are
             | still unaffordable": https://arstechnica.com/cars/2022/11/o
             | nly-1-in-3-americans-w...
        
             | tromp wrote:
             | Taking out the lithium seems a rather big advantage.
             | Anyway, it's good to have two promising alternatives to Li-
             | ion, both of which are clearly superior for home use, and
             | likely for affordable, smaller range EVs as well.
        
             | zeristor wrote:
             | There are some larger charging stations with large battery
             | banks that can store enough electricity for fast charging.
        
               | quonn wrote:
               | It's more about being able to deliver it when many cars
               | are charging. Charging speeds go down considerably. I
               | typically don't get the maximum possible speed and often
               | am far off and sometimes that depends on the number of
               | cars charging.
        
               | chris222 wrote:
               | Your actual limitation when the site is full is usually
               | the utility transformer. Tesla have been installing many
               | 8 stall and even 12 stall sites with 750kVA pad
               | transformers.
               | 
               | If they had a Tesla Megapack as a buffer for example the
               | transformer wouldn't be the bottleneck as the output is
               | greater from the Megapack.
        
       | CyanLite2 wrote:
       | Same article from Dec of 2020. Lots of promises, but no tangible
       | product.
        
         | metadat wrote:
         | Can you provide a link to corroborate this is the typical [sad]
         | battery vaporware?
         | 
         | I'm searching but haven't yet found the goods.
        
           | fnordpiglet wrote:
           | The article links to an article from 10/22 stating they filed
           | with regulators intent to produce in 2023, a year they've
           | been promoting for at least three years so seems a fairly
           | reliable indicator of ability to produce.
           | 
           | https://www.caixinglobal.com/2022-10-25/catl-aims-to-mass-
           | pr...
        
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