[HN Gopher] Corn Cobs: Fuel of Nightmares
       ___________________________________________________________________
        
       Corn Cobs: Fuel of Nightmares
        
       Author : pkrein
       Score  : 141 points
       Date   : 2022-07-14 14:39 UTC (8 hours ago)
        
 (HTM) web link (charmindustrial.com)
 (TXT) w3m dump (charmindustrial.com)
        
       | HeyLaughingBoy wrote:
       | > solid material handling in general, is a perennial problem
       | 
       | Ugh! Yes. One one machine I worked on, this was one of our major
       | issues. We had a subsystem whose job it was to get small plastic
       | containers out of a bulk hopper, orient them correctly, and
       | deposit them into a carriage all with a failure rate, IIRC, on
       | the order of "no more than one unrecoverable jam every 10,000
       | units."
       | 
       | An "unrecoverable jam" was one that required human intervention
       | to open the container and clear the jam by hand. Fun fact: tiny
       | nonconductive plastic containers are very susceptible to static
       | cling!
       | 
       | This was my introduction to bulk material handling (I was the dev
       | writing the code) and its associated patent minefield. Just about
       | every good idea the very experienced mechanical engineer could
       | think of was already patented. In the end we got it to work and
       | met the spec, but not without a lot of hard work.
       | 
       | At my previous job we had similar issues with paper. The company
       | had an entire Paper Handling lab staffed with people constantly
       | working on better ways of moving a sheet of paper from one place
       | to another at speed. Paper might actually be worse because
       | changing the humidity changes its properties quite a bit.
        
       | pkrein wrote:
       | If you or your friends are mechanical engineers, we're looking
       | for great meche's with experience in thermal, fluids, combustion,
       | ag processing and more. Would love to chat:
       | https://charmindustrial.com/team or email in my profile.
        
         | niklearnstodev wrote:
         | Does Charm ever plan to be remote-friendly? Asking more for
         | some talented friends living in a remote small town, though
         | I've admired Charm from afar for some time.
        
           | pkrein wrote:
           | It's tough for building hardware, where the engineers own
           | building their prototype systems. Likely other roles in
           | sales, etc. would go remote sooner.
        
             | niklearnstodev wrote:
             | Entirely understandable, and a major driver in my
             | transition from industrial automation to web software
             | (though industrial hardware work is so rewarding!).
        
       | ed wrote:
       | So the ELI5 is they burn crop waste, harvest the heat and bury
       | the carbon-rich ash. This process is called BECCS. (Not totally
       | right - see 'pkrein's comment below.)
       | 
       | The upper bound on capture is pretty good! Almost 70% of yearly
       | CO2 emissions.
       | 
       | > Intergovernmental Panel on Climate Change (IPCC), suggests a
       | potential range of negative emissions from BECCS of 0 to 22
       | gigatonnes per year [1]
       | 
       | > Human activities emit over 30 billion tons of CO2 (9 billion
       | tons of fossil carbon) per year [2]
       | 
       | 1 -
       | https://en.m.wikipedia.org/wiki/Bioenergy_with_carbon_captur...
       | 
       | 2 - https://en.m.wikipedia.org/wiki/Carbon_dioxide
        
         | pkrein wrote:
         | Actually we aren't burning the biomass, we're heating it
         | without oxygen (pyrolysis) to create a transportable biomass
         | intermediate called bio-oil. That bio-oil is rich in carbon,
         | molasses-like consistency, and the overwhelming odor of
         | barbecue sauce. Today we primarily pump that bbq sauce
         | underground as carbon removal (Biomass Carbon Removal and
         | Storage - BiCRS), but in the future it could be used for BECCS
         | processes like you outline.
        
           | dbcurtis wrote:
           | How is this an overall improvement over leaving the corn
           | stalks in the field to decompose and return nutrients to the
           | soil? This process moves soil nutrients away from point of
           | origin. (Serious question from former Iowa farm boy who still
           | owns corn ground operated by others. Should I let my tenants
           | ship stover away? I want to be a good steward of the soil. )
        
             | pkrein wrote:
             | The process separates the biomass carbon into bio-oil, and
             | the NPK in the biomass separates into the biochar/ash (2%
             | of the N, 70% of the P, >90% of the K). That biochar/ash
             | goes back into the soil. So we recover most of the
             | nutrients, plus you get biochar which improves soil carbon,
             | water retention, microbial health, etc.
             | 
             | https://charmindustrial.com/faq?question=how-do-you-
             | sustaina...
        
               | colechristensen wrote:
               | Yes, but why is this better than leaving the biomass in
               | the field and perhaps doing some soil building
               | techniques?
               | 
               | You also need to hire some farm kids or pay for some
               | scholarships to get interns. Some of the problems you
               | described solving over months would have been trivially
               | solved by someone with farm experiences.
               | 
               | You'd really benefit from going to farm auctions, finding
               | one of these, taking it apart, and adapting the
               | mechanisms to your purposes. https://youtu.be/aYv8aDRv998
        
               | Fomite wrote:
               | Yeah, the West Coast Ag School professor in me in
               | flinching at some of this.
        
               | pkrein wrote:
               | Leaving the biomass on the field results in the CO2 going
               | back into the atmosphere (~80% within 2 years):
               | https://cdnsciencepub.com/doi/10.4141/cjss2010-055#T0002
               | 
               | By contrast, our process retains the nutrients, improves
               | the soil health relative to the baseline of just leaving
               | it, and you get permanent carbon removal.
               | 
               | Yes, we're hiring for great mechanical engineers with
               | experience in these areas ;) Lots to do!
        
               | jonstewart wrote:
               | How does removing the biomass improve soil health?
        
               | lazide wrote:
               | Biochar helps avoid soil compaction and dramatically
               | improves productivity of the soil.
        
               | pkrein wrote:
               | Read two comments up. Biochar/ash made from the biomass
               | goes into the soil.
        
               | jonstewart wrote:
               | So ideally one of your systems would be at the local
               | elevator to make stover dropoff/biochar pickup easy? And
               | then maybe someday combines would have a baler on them?
               | And the biochar could go in a manure spreader for
               | application?
               | 
               | Is there waste heat/syngas coming off the pyrolysis
               | (beyond what's needed for sustaining it)? If so, have you
               | looked into applying that to grain drying?
        
             | jonstewart wrote:
             | (Another former Iowa farm boy) This is a CO2 sequestration
             | process, and one still in development. The carbon in the
             | corn stalks is obviously pretty neutral--it's the petroleum
             | for tractors, drying, and fertilizer that are the CO2
             | emissions problem.
             | 
             | For soil health, I think you'd want your renter to go no-
             | till (if isn't already). And then for emissions, look into
             | putting solar panels wherever, seeing whether there are
             | electric/heat pump dryers available (???) if you have
             | drying bins, and encouraging renter to use biodiesel.
        
             | carbadtraingood wrote:
             | Decomposing biomass releases almost all its mass back as
             | CO2 into the atmosphere, very little is sequestered.
             | 
             | This approach removes carbon from the atmosphere
             | permanently.
             | 
             | It's also (probably) a net energy producer and it doesn't
             | require creating massive piles of decomposing plant matter
             | everywhere.
        
               | goda90 wrote:
               | This depends on the conditions the biomass is decomposing
               | in. A lot of carbon can be captured in the soil if
               | handled well. No till, no spray, cover crops, and managed
               | grazing of the cover crops can create an environment
               | where the soil is a carbon sink and a better base for
               | future crops.
        
               | carbadtraingood wrote:
               | Yes. And also no. Practices like that are good, but the
               | majority of your carbon sequestration will come in the
               | form of the roots of plants. (This is part of why no till
               | is good.)
               | 
               | Getting surface vegetation to deposit carbon in the soil
               | long term is trickier. You aren't wrong, but it's also
               | not as simple as some folks believe. Just cutting the
               | corn stalks and cobs and leaving them on a field won't
               | put much carbon back in the soil.
        
             | ciphol wrote:
             | Possibly the bacteria which decompose the corn emit CO2 as
             | they "burn" the corn for their food?
        
             | RosanaAnaDana wrote:
             | Whatever their answer they'll need to account for the fuel
             | cost of the trip to a facility, lifecycle cost of the
             | instrumentation, and fuel cost of a return trip for where
             | ever the whatever is going to go.
             | 
             | I can tell you right now having done experimental LCA
             | previously, its not gonna pen out. The cost of moving
             | massive amounts of 'stuff' to do 'something' with it when
             | its an extremely low margin, low value add product; this
             | will end up generating more CO2 than it sequesters.
             | 
             | If you can't do it in place, you likely can't do it.
        
               | YeGoblynQueenne wrote:
               | Couldn't the bio-oil generated by the process be used to
               | power the transport and supply lines? Or don't the maths
               | work out? I don't know any of the numbers here...
        
               | dbcurtis wrote:
               | Yes, that is my take. It only works economically if the
               | soil nutrients come back to the field, and it costs no
               | more (net) than adding a stalk chopper to the combine.
               | 
               | Extra trips over the field burn fuel, and something needs
               | to pay for the dollar cost of that (in added fertilizer
               | value or something) not to mention the net carbon
               | emissions of burning diesel to go over the field again.
        
               | colechristensen wrote:
               | You usually have to have entirely renewable generated
               | electric powered processes in order to actually sink
               | meaningful amounts of carbon.
               | 
               | And even then, to actually sink carbon the correct thing
               | to do would be to electrify the farm machinery for a much
               | higher carbon ROI.
        
           | rmccue wrote:
           | This is pretty cool!
           | 
           | Presumably it takes some amount of energy currently to run
           | this process, so the "cost" of the carbon removal is energy
           | usage currently. Would a BECCS process remove the need to use
           | external energy altogether?
        
           | ed wrote:
           | Oh, this is your company! I heard you were working on this
           | and thought dang way to go Peter.
           | 
           | Are there companies buying bio-oil yet? If I understand
           | correctly, I like that you're plugging into a larger system
           | and applying engineering to make a piece of it more
           | efficient. It's always easier to get bigger than it is to get
           | smaller!
        
           | bob29 wrote:
           | How are you heating it? How are you powering all the
           | chippers, blowers, conveyer belts, and other machinery? Along
           | with the transportation of crop residue to your facility, how
           | much carbon is re-emitted with your consumption of all these
           | industrial products of the primarily fossil fueled powered
           | energy system?
        
             | carbadtraingood wrote:
             | Pyrolysis is an energy positive reaction. It requires an
             | initial heat input, but after getting started it produces
             | more heat than it needs. That heat can be used to generate
             | electricity or warm water.
        
               | bob29 wrote:
               | Pyrolysis is entirely endothermic - it requires applying
               | heat to biomass. Pyrolysis yields a vapor that will
               | combust in the presence of oxygen and release energy. The
               | energy released in the combustion of pyrolysis products
               | can be used to drive further pyrolysis. A "Top Lit
               | Updraft Gasifier" is a simple apparatus to achieve this.
               | 
               | Capturing the heat from pyrolysis in this way does
               | however convert the pyrolysis vapor from hydrocarbon into
               | combustion byproducts, namely C02. This company claims to
               | be condensing all of these hydrocarbons, not combusting
               | them.
               | 
               | For a nice and understandable example of pure pyrolysis
               | without combustion, there is this project [0] wherein an
               | airtight vessel is loaded with biomass, heat/energy is
               | applied with electrical resistive heating elements. The
               | pyrolysis occurs and the resulting vapors are captured
               | and stored as a low pressure vapor for later use in
               | cooking or powering internal combustion engine.
               | 
               | [0]https://www.patreon.com/posts/story-of-
               | thing-i-61916621
        
               | carbadtraingood wrote:
               | Totally. I am currently experimenting with TLUDs for
               | waste products from some forest land I own. I didn't
               | realize they were also attempting to capture the gases
               | from pyrolization rather than using them to continue the
               | pyrolysis.
               | 
               | In that case, you are totally correct, they'll need an
               | input heat source.
        
           | CoastalCoder wrote:
           | Okay, I've got to ask: Does it actually _taste_ like BBQ
           | sauce?
        
             | ryanmcbride wrote:
             | probably mostly tastes like carbon but you might notice a
             | smokey aftertaste
        
               | mcronce wrote:
               | To be fair, the smokey flavor you get from barbeque is
               | primarily carbon
        
               | ryanmcbride wrote:
               | Yup I just assume bitterness would be front and center
        
           | mnw21cam wrote:
           | Neat idea.
           | 
           | My main concern is about whether you're sealing all the plant
           | nutrients deep underground too, or are they separated out at
           | some stage?
           | 
           | As a world, we're going to need to put all those nutrients
           | back into the soil to be able to keep growing stuff.
           | Particularly phosphorous has limited mineable stocks.
        
             | photochemsyn wrote:
             | I'd guess the ash/gunk remaining from the pyrolysis would
             | be a mixture of carbon, phosphorous, maybe some nitrogen.
             | It'd probably make a decent fertilizer/soil amendment,
             | particularly for degraded low-carbon soils.
        
         | soco wrote:
         | So out of the 30 gigatons of CO2, up to 22 are from biomass?
         | That's way, way more than I would have thought...
        
           | Imnimo wrote:
           | I think the 22 is not how much is currently emitted from
           | biomass, it's the upper bound on how much we could store if
           | we replaced a bunch of energy generation with this process.
        
           | philote wrote:
           | I think the meaning is that out of the 30 gigatons of CO2, 22
           | gigatons can be recaptured ("negative emissions").
        
             | soco wrote:
             | Right and that sounds like a lot to me. I hope they're
             | right.
        
       | twawaaay wrote:
       | Honestly, all I am hearing is whining.
       | 
       | There are so many ways to transport material up. Miners transport
       | ROCKS, upwards, from kilometers beneath Earth surface. They then
       | crush those rocks into fine powder to extract tiny specks of gold
       | from it. Magic? I don't think so.
       | 
       | So you chose a wrong tool for the job and are blaming corn?
       | 
       | You moved from a lab to "real world" and are surprised it is not
       | all nice, uniform and spherical?
       | 
       | I love history of ASML. These guys faced a problem after a
       | problem after a problem for like a decade just to get one process
       | that everybody thought is impossible. Didn't give up. Didn't
       | complain. Just focus on solving it.
        
         | chris_wot wrote:
         | I don't see any whining. They found an unexpected issue, worked
         | the issue and solved it. How is any of that "whining"?
        
       | jcpst wrote:
       | The title "Corn Cobs: Fuel of Nightmares" reminds me of this bit
       | of pop culture where Rick and Morty land on a corn cob planet:
       | 
       | https://www.youtube.com/watch?v=aw-2KuHIYyo
        
         | smm11 wrote:
         | I recall that episode, but never understood why it was bad
         | thing if there was a cob planet? Earth is water planet, or dirt
         | planet, with everything destined to be dirt or whatever.
        
       | andjd wrote:
       | In their FAQ, they mention this statistic.
       | 
       | > Every ton of biomass contains roughly 1.65 tons CO2.
       | 
       | On it's surface this is impossible. Does this refer to CO2
       | equivalents like Methane? It seems that for carbon specifically,
       | the process (pyrolysis, transportation, etc) emits more than one
       | ton of carbon for every ton of oil sequestered.
        
         | hinkley wrote:
         | Only 16% of the weight of CO2 is the carbon. Since we're
         | concerned with the greenhouse effect of the molecule, that
         | makes a bit of sense. But it also inflates both the rate of
         | production and the value of capture so it could just as easily
         | have been the other way.
        
         | certifiedloud wrote:
         | Conservation of mass need not apply.
        
           | carbadtraingood wrote:
           | It's the same way that burning 1 kilogram of gasoline
           | produces more than 1 kilogram of CO2. Oxygen from the
           | atmosphere gets bound to the carbon.
        
         | wongarsu wrote:
         | Of course the statement is a bit inaccurate, it should probably
         | say "burning 1 ton of biomass generates roughly 1.65 tons of
         | CO2"
         | 
         | Oxygen is a good bit heavier than carbon, to the point that
         | about 80% of the mass of CO2 is oxygen. Since burning fuel is
         | generally about combining carbon and hydrogen in the fuel with
         | atmospheric O2, producing CO2 and H2O respectively, you can get
         | numbers like these even before accounting for high-impact gases
         | like methane.
         | 
         | Edit: and of course photosynthesis is essentially the same
         | process in reverse, taking in CO2 and energy, adding water for
         | the hydrogen and removing some oxygen (that gets vented to the
         | atmosphere) to get energy-rich biomass.
        
       | cmgbhm wrote:
       | I like seeing the modern engineering write up here. Almost
       | everytime I read green energy/ag stuff, it's either math latex or
       | marketing copy. I assume it's because IP protection but
       | problems/solution/problem is the kind of stuff that becomes good
       | conversations
        
         | camtarn wrote:
         | Companies might also be reluctant to talk about the problems
         | they're having, for PR reasons (from personal experience!)
         | 
         | And yeah, it's absolutely a shame. I would similarly love to
         | hear about more big engineering issues and subsequent
         | solutions, even if they're fairly dumb issues.
        
       | rexreed wrote:
       | How do you get so far into a project before you even realize that
       | you have such a show-stopper problem? Move fast / fail fast works
       | with software because iteration times are quick and penalty per
       | iteration is low. But just building stuff and hoping it works and
       | then realizing major problems doesn't work so well with real-
       | world stuff. Couldn't they have "workshopped" this with non-
       | functional item to see what the real world roadblocks would have
       | been before a deep investment?
       | 
       | This is especially the case in high-risk unproven areas such as
       | cleantech where the solution space is vast and potential problem
       | areas significant. Any problem area can kill a project, so why
       | are we progressing so fast to build first?
        
         | coryrc wrote:
         | I mean, you're wrong... it clearly worked out for them so far
         | and it only took seven weeks to fix this issue. It's taken
         | longer to ship completed commits at Google than that.
        
           | rexreed wrote:
           | Did it though? As far as I can tell they only have part of
           | the problem worked out, and the rest of the problem may
           | indeed be a show-stopper. How many more show-stoppers before
           | they run into the same issues that bankrupted the $300M
           | company? If you don't know what the show-stoppers are, then
           | what is the best approach for plowing ahead anyways? Maybe
           | sticking with wheat instead of corn?
        
         | taneq wrote:
         | Somehow you never quite get the real raw material when you ask
         | for samples, no matter how careful you are.
         | 
         | I worked on a system once upon a time that fed steel balls into
         | a ball mill. We tested it thoroughly in the workshop with the
         | same steel balls used on the customer's site, but when we went
         | to commission it, it jammed non-stop.
         | 
         | Turns out a hundred randomly selected balls won't contain most
         | of the outliers that you'd get in even one tonne of balls, and
         | when you're feeding 5 tonnes per hour, that's a lot of jams. We
         | had balls with big craters in them, half-balls, balls with two
         | halves offset by 50%, and everything in between. Not the kind
         | of thing you could rely on rolling nicely.
         | 
         | Also, of course, when you ask a mill ball manufacturer for a
         | sample, they might be inclined to send you the very nicest
         | examples they can find, because they think you might buy their
         | product...
         | 
         | Anyway, unless you're super careful about sourcing legitimate
         | feed samples it's easy to think you're testing against the real
         | product when you really aren't.
        
           | orthecreedence wrote:
           | I found your comment fascinating (and frustrating). Dealing
           | with bad inputs on a web form can be tricky. Dealing with bad
           | inputs made of steel seems like a lot more work =].
           | 
           | What comes out of a steel ball mill? And why is steel made
           | into (misshapen) balls before this process?
        
         | carbadtraingood wrote:
         | They discuss a bit in the article, but the material they had
         | prototyped with was very different than the material they tried
         | to scale up with.
         | 
         | It sounds like their scaled up plant accepted a wide variety of
         | materials, but this one specific input stream slowed them down.
         | 
         | So they weren't shut down while they figured this out, they
         | just processed the material they knew they could process until
         | they had a solution here.
        
           | SV_BubbleTime wrote:
           | I'm starting to believe the idea that long term zero percent
           | rates have made MBAs in charge of almost everything
           | completely careless to the historical realities of business
           | where you have a product and process before investing tons
           | into a system.
           | 
           | It seems to me that with "endless free money" we miss things
           | like "this one input stream will be a nightmare, let's not do
           | it".
        
             | rexreed wrote:
             | Absolutely agree. Also, how is this firm based in Silicon
             | Valley / San Fran where the customers are primarily in the
             | midwest? If they were serious about this problem, shouldn't
             | they be where their customers or resources are? Building
             | something in isolation and then "shipping" it to where it
             | will be used seems very inefficient and they're clearly
             | missing out on valuable on-the-ground information and
             | experience. This seems more like a university research
             | project than a serious concern?
        
               | tclancy wrote:
               | Wouldn't the reverse question then be, why hasn't someone
               | in the Midwest done this already?
        
               | sumtechguy wrote:
               | They may have already used that material for something
               | else?
        
               | seunosewa wrote:
               | Like animal feed. Or tilling it into the soil to increase
               | organic matter.
        
               | bluGill wrote:
               | There are other companies working on similar things in
               | the Midwest. It is a complex problem that farmers are
               | very interested in because they see potential dollars.
               | 
               | https://www.bioenergy-news.com/news/frontline-bioenergys-
               | iow... https://www.news.iastate.edu/news/2016/12/20/rapid
        
               | pkrein wrote:
               | Our customers are technology companies based in the Bay
               | Area, check out the home page:
               | https://charmindustrial.com
               | 
               | We delivered 90% of permanent carbon removals globally
               | last year: https://twitter.com/charmindustrial/status/145
               | 11691760646430...
        
           | rexreed wrote:
           | Why would you prototype with a material that's substantially
           | different from the real-world item? I read the article and
           | this bit puzzled me. The differences clearly matter, and the
           | $300M bankruptcy they reference in the article even makes
           | that point.
        
             | ComputerCat wrote:
             | Yeah it's definitely a bit peculiar. You'd think they could
             | have done some more research into the makeup of the
             | material they'd be processing, get a good understanding of
             | the needs of the machinery...
        
             | truffdog wrote:
             | Probably they want to handle wheat waste and corn waste
             | long term. Seems like there should be plenty of both to go
             | around
        
             | liminvorous wrote:
             | They want to be able to process both the material they
             | prototyped with and the material they started with (straw)
             | and the material they tried to scale up with (corn cobs),
             | and probably any kind of plant matter that has less
             | structural integrity than say, timber.
        
             | pkrein wrote:
             | Initial testing was in San Francisco, where corn stover is
             | relatively tricky to come by because corn is not widely
             | grown in California, and agricultural residues cannot be
             | brought into the state because of the bugs. Wheat straw was
             | much easier to procure in-state.
             | 
             | Since encountering the differences, we tracked down the
             | rarer corn growers in California and now use corn stover
             | for testing as well.
        
               | rexreed wrote:
               | If corn stover is a critical importance to your business
               | and business model, wouldn't it be more effective,
               | efficient, and beneficial to your business to be where
               | the critical resource and information and experience is?
               | Basically why not move to Kansas instead of stay put in
               | California?
        
               | AlotOfReading wrote:
               | Because Charm is being run as a VC tech startup rather
               | than a traditional industrial company and there's a
               | recent movement of trying to do ag-tech in the bay rather
               | than places like the Midwest or even central valley.
               | Probably doesn't hurt that the CEO/co-founder already
               | lives in the bay.
        
               | hinkley wrote:
               | Why you wouldn't do ag tech in Chicago is beyond me.
        
               | bshipp wrote:
               | I've worked in agriculture my entire life, and seven
               | weeks is a pretty good turnaround for fixing these types
               | of problems. the next batch of issues they're likely to
               | encounter is handling product with variations in moisture
               | content that further bungs the system. Then it will be
               | incorporating new feedstock from other crops.
               | 
               | Agriculture is the intersection of industrial
               | mechanization and biological systems. Unlike traditional
               | manufacturing, flexibility and efficiency is learned over
               | time as situations are encountered that exceed previously
               | theorized boundaries/ranges.
               | 
               | I have a grower who used gigantic wood burners for heat
               | instead of natural gas. When I walked through his boiler
               | room I noticed a wheelbarrow full of nails and other
               | fasteners. He said 90% of his labour and headaches with
               | that system were dealing with steel chunks in the feed
               | stream, something they barely accounted for beyond adding
               | a magnet when they built the system. Not everything can
               | be planned for in advance.
        
               | hinkley wrote:
               | "Did he just tell me to go fuck myself?"
               | 
               | "I believe he did, Bob."
        
               | 0xbadcafebee wrote:
               | Come on. _No one_ wants to live in Kansas. And it 's
               | extremely difficult to build in a rural setting. You try
               | prototyping an experimental cutting-edge technology in
               | the middle of a corn field 2 hours from the nearest Home
               | Depot or metal fabricator.
        
               | YeGoblynQueenne wrote:
               | >> You try prototyping an experimental cutting-edge
               | technology in the middle of a corn field 2 hours from the
               | nearest Home Depot or metal fabricator.
               | 
               | To be honest, to me it sounds like a dream job.
        
               | stonemetal12 wrote:
               | The wikipedia page for Wichita, Kansas claims Boeing,
               | Airbus, and Learjet among others operate design and
               | manufacturing facilities there. You should be able to
               | find a metal fabricator and a home depot.
        
               | hinkley wrote:
               | There are less drastic options than Kansas that would
               | work fine. Chicago has an international airport.
               | Indianapolis as well (though it's not listed in
               | Wikipedia, which makes me wonder how complete that is).
               | St Louis and Minneapolis are major hubs. Large airports
               | besides those I'm less familiar with, but if you're
               | planning to process corn waste what you need is rail
               | access, not air. So then you can add a lot more of the
               | midwest and still maybe be able to find Bulgogi for
               | lunch. The Quad Cities, Peoria, Milwaukee, Des Moines,
               | Omaha.
        
               | krallja wrote:
               | https://en.wikipedia.org/wiki/Indianapolis_International_
               | Air... ?
        
               | hinkley wrote:
               | That's not a list of international airports, though. I'm
               | unclear what page I was looking at now, but it only had
               | about a dozen on it and IND was not one of them.
               | 
               | Disconnected data is just information, not knowledge.
        
               | krallja wrote:
               | https://en.m.wikipedia.org/wiki/List_of_international_air
               | por... and https://en.wikipedia.org/wiki/List_of_airports
               | _in_the_United... both list KIND
        
               | rexreed wrote:
               | John Deere might find that interesting. Now headquartered
               | in Moline, IL (Iowa border), they started up and built
               | their company exactly in the rural America (Grand Detour,
               | IL), when Home Depot didn't even exist. Yes it was over
               | 150 years ago, but there's nothing that prevents you from
               | starting an agtech company where the resources are if
               | they are in the midwest. The Kauffman Foundation, a major
               | entrepreneurial resource is based in Kansas City, MO.
        
               | 9dev wrote:
               | If you rely on material that is scarce in one location
               | but widely available in another, wouldn't it make sense
               | to test where the material is abundant..?
        
               | failrate wrote:
               | They did.
               | 
               | What do you think the article was about?
               | 
               | Ordinarily, I do not reply to these kind of comments, but
               | this article is receiving a lot of them along these
               | lines. The comment breaks down to "Why did you not
               | predict everything that could possibly go wrong before
               | you started this new tech project?"
               | 
               | I hope that it is clear that it would be impossible to
               | identify every problem before field testing. Even in
               | commercial manufacturing, you will run up against novel
               | problems and have to engineer a solution onsite, even
               | though we have had factories for about 250 years.
               | 
               | When they start testing in a different state or country,
               | they will discover a new crop that breaks their system
               | and will go though this process once again. But now, they
               | are more experienced, and it will probably be easier.
        
             | [deleted]
        
             | carbadtraingood wrote:
             | Wheat straw is a common agricultural waste product across
             | the US, and if they can solve processing that they still
             | win. It's not that they tested A for a product that will
             | only process B. They tested A for a product that will
             | eventually process A and B and C and...
             | 
             | Scaling up means testing with new inputs at scale. So now
             | they've done that?
        
       | alexpotato wrote:
       | Interesting fact about those whole truck dumping systems:
       | 
       | There is a small vent that you have to open at the front of the
       | trailer BEFORE you raise it to dump out the contents.
       | 
       | Failure to do so leads to a vacuum effect that can implode the
       | trailer as the biomass pours out
       | 
       | Source: friend of mine worked in the paper industry and this was
       | a somewhat regular occurence
        
       | selimnairb wrote:
       | Alternate title: Why your biomass startup shouldn't be based in
       | San Francisco.
        
       | bequanna wrote:
       | I'm having a tough time understanding how this makes sense.
       | 
       | Is this even close to being financially viable if there is never
       | any such thing as carbon credits?
       | 
       | Put another way, are the people funding projects like this
       | assuming there will be some kind of carbon credit system in place
       | that will pay absurdly high prices to sequester carbon?
       | 
       | Additionally, I suppose you will be compensating farmers for
       | their corn stalk bales, but you can't take something OUT of a
       | field long term without replacing. Those bales contain more than
       | just carbon and the farmers will eventually have to amend the
       | soil to compensate.
       | 
       | Which, if we are then living in your sky-high carbon credit
       | world, fertilizer (and everything else) pry got MUCH more
       | expensive.
        
         | pkrein wrote:
         | Carbon purchasing already exists.
         | 
         | Voluntary purchases like Frontier: https://frontierclimate.com/
         | and many other corporate buyers.
         | 
         | Regulatory cap-and-trade markets like CA ARB LCFS:
         | https://en.wikipedia.org/wiki/Low-carbon_fuel_standard
        
         | NoGravitas wrote:
         | > Is this even close to being financially viable if there is
         | never any such thing as carbon credits?
         | 
         | You're right as far as your comment goes -- it will probably
         | never be financially viable to scale this up, and the companies
         | funding the limited scale development are doing it purely for
         | public relations purposes.
         | 
         | What your comment misses, though, is that to survive the coming
         | century, we are going to have to figure out, as a society, how
         | to do things that _are not financially viable_. Financial
         | viability is what got us into this mess in the first place.
         | 
         | There's a quote attributed to Einstein that says, "We cannot
         | solve today's problems using the same kind of thinking we used
         | when we created them." The quote is disputed, but probably
         | comes from a paraphrase of something he actually said in 1946
         | in the context of the threat of nuclear warfare. It applies
         | more generally to the multiple self-created existential threats
         | humanity is currently facing, however.
        
           | bequanna wrote:
           | > ...how to do things that are not financially viable.
           | 
           | I don't disagree with you, but if we go that route I have a
           | pretty good idea what that will look like:
           | 
           | 1. Wealthy people invest in carbon capture schemes like this.
           | 
           | 2. Once there is sufficient wealth invested in #1, they've
           | essentially created a solution looking for a market.
           | 
           | 3. What does this mean? It is time to market the shit out of
           | whatever existential problem your solution claims to solve.
           | Market with fear, make solving this "problem" part of the
           | national agenda. Get the hysteria to the point of: "We need
           | to solve this AT ANY COST!" Oppose the approved messaging and
           | you're an idiot, luddite or terrible person.
           | 
           | 4. Combine the political will you are creating in #3 with
           | aggressive lobbying for credit programs that make life more
           | expensive for regular people and don't really accomplish
           | anything. Conveniently, the new programs make the group in #1
           | even more wealthy.
        
       | carbadtraingood wrote:
       | Pkrein, I see you posting here. I've got 200 acres of forest in
       | Washington State and I'm long term interested in providing
       | biomass for carbon sequestration, what can I be doing now to
       | connect with companies like yours to help ensure those 200 acres
       | are as carbon negative as possible?
        
         | carbadtraingood wrote:
         | Right now I'm experimenting with biochar production in small
         | scale TLUDs, but I'm absolutely fascinated in scaling up.
        
       | PaulHoule wrote:
       | This is some kind of
       | 
       | https://en.wikipedia.org/wiki/Bioenergy_with_carbon_capture_...
       | 
       | ?
        
         | nibbleshifter wrote:
         | From my understanding, yes.
        
         | pkrein wrote:
         | Academia has started referring to our category as Biomass
         | Carbon Removal and Storage, or BiCRS (pronounced like
         | "bikers"):
         | 
         | https://www.icef.go.jp/pdf/summary/roadmap/icef2020_roadmap....
        
       | joshmarinacci wrote:
       | I love this story. The lesson here is that the real world is
       | messy and good engineers have to think on their feet. It also
       | gives me hope that somehow humanity will actually solve climate
       | change.
        
         | jandrese wrote:
         | I thought it was interesting how they were patting themselves
         | on the back for getting a solution in place in "only 7 weeks".
         | I guess because they aren't in real production yet the
         | timelines can slip, but I have to wonder if they had consulted
         | with a farmer they may have found a solution at the Tractor
         | Supply the same day that would have left their operation
         | running while the rest of the team did the work back in CA of
         | tracking down and negotiating with suppliers for the final
         | product.
         | 
         | Farmers are often masters of mechanical improvisation because
         | they have very narrow windows in which they can plant or
         | harvest so breakdowns have to be fixed or worked around in just
         | hours or at most a few days.
        
       | fullstop wrote:
       | I initially read the domain as "Charmin Industrial" which is an
       | entirely different use of corn cobs, but also possibly fuel of
       | nightmares.
        
       | thimkerbell wrote:
       | Interesting post.
       | 
       | Is there a "mechanical engineering for dummies" educational path
       | (Book? Software? Kit?) that would equip someone for doing like
       | 90% of the mechanical design&prototyping work?
       | 
       | Interesting point: "when you solve one bottleneck you find a new
       | one somewhere else."
        
         | mech987 wrote:
         | "Shigley's Mechanical Engineering Design" is a great textbook
         | if you want to learn the most you can with the fewest books
         | about designing mechanical structures and moving parts from a
         | strength perspective.
         | 
         | Fluid flow/ thermo would be the other main academic area that
         | this book wouldn't cover.
         | 
         | There's a bunch more topics though that you build over years of
         | intuition- manufacturability, design tradeoffs, etc.
        
       | photochemsyn wrote:
       | For quite a few years I looked into similar processes based
       | fundamentally on biological photosynthesis, for example algal
       | pool farms and similar approaches to generating hydrocarbons from
       | biomass.
       | 
       | At present, I think direct air capture of CO2 followed by
       | reduction to methane and longer hydrocarbons using water-sourced
       | H2 (all without going through the biological photosynthesis) is
       | going to be the long-term winning technology. One main reason is
       | control of the chemistry is a lot easier when you start with
       | uniform small molecules (CO2 and H2) rather than trying to
       | distill off and separate the products of pyrolysis of
       | biomaterials (or even of crude fossil oil distillation and
       | cracking, a similar process).
       | 
       | This isn't to say that if you have a completely renewable energy
       | based power system, that converting agricultural byproducts to
       | useful materials like biomethane, biooil and fertilizer
       | (phosphorous recovery in particular) isn't going to be a
       | plausible approach in specific situations, and the resulting
       | products could have niche markets.
       | 
       | Now, if your goal is to remove CO2 permanently from the
       | atmosphere, that's more difficult. Making materials like
       | limestone (CaCO3) or perhaps carbon fiber is a better idea for
       | that. Bricks of diamond would be even better, but that's a bit
       | more sci-fi still - but possible. Air-captured diamonds would be
       | a cool product.
        
         | colechristensen wrote:
         | I've thought a good target would be polluted lakes with algae
         | problems or diverting part of rivers with agricultural runoff.
         | 
         | Pump oxygen and whatever bottleneck nutrient in and harvest
         | algae. You'll clean the excess nutrients out of the water and
         | sink carbon at same time.
         | 
         | Do this in the Mississippi River delta for maximum effect, do a
         | pilot in a Minnesota lake first.
        
           | bequanna wrote:
           | So, this pilot would add more algae to a MN lake?
           | 
           | I don't think you would ever get approval for something like
           | this in a public lake. Maybe in some private, artificial
           | pond?
        
             | colechristensen wrote:
             | The goal would be to farm and continually extract algae
             | from the lake in just a section of it, presumably to
             | increase the water quality in the rest of the lake.
             | 
             | And there are something like 14,000 lakes in MN though many
             | of them one might be tempted to call ponds :) no need to
             | build an artificial one though, there are plenty.
        
           | steve_adams_86 wrote:
           | There was an Oxygen and Nitrogen (I think) injection project
           | here in BC which was attempting to burn out phosphorous from
           | silt during seasonal turnover of the water columns. I recall
           | that it never showed a positive effect on the body of water,
           | though occasionally it was negative. Lots of fish died at one
           | point. After several years the measurements of P in the silt
           | were hardly any lower, but still too high.
           | 
           | I guess the trouble was only what to do with the algae. They
           | expected it leave the lake, bringing the excess nutrients
           | with it. How would you harvest it?
        
             | colechristensen wrote:
             | I'm sure someone could come up with an efficient harvesting
             | / filtering strategy. Pick a species that fit the
             | requirements.
             | 
             | After harvesting do something similar to the process in the
             | post. Dry it, pyrolyze, separate carbon goo from ash, bury
             | one, use the other as fertilizer or another useful purpose.
        
             | GeekyBear wrote:
             | A good way to get rid of excess nutrients is to pick a
             | water plant with ridiculous growth rates (for example,
             | duckweed), harvest and compost it for use in agriculture.
             | Compost will certainly remain in agricultural fields longer
             | than chemical fertilizers do.
        
               | colechristensen wrote:
               | Yup, my whole idea is to find a body of water already
               | suffering from overgrowth of one of these organisms, do
               | what you can to accelerate that growth, and continually
               | harvest it.
        
               | lostlogin wrote:
               | Pretty much every river in New Zealand needs help. Thanks
               | Fonterra.
        
           | bob29 wrote:
           | I believe you would pump in CO2 (and any missing nutrients),
           | not Oxygen. Algae culture requires CO2 and produces Oxygen.
           | It also requires light.
           | https://en.wikipedia.org/wiki/Algaculture#Growing_algae
        
             | lostlogin wrote:
             | If you like plants in your fish tank, pumping in CO2 has an
             | amazing effect on them. Far more growth than pumping in
             | air.
             | 
             | There is some nice hardware for achieving it.
        
               | colechristensen wrote:
               | Are they actually CO2 concentrators or some variation of
               | buying dry ice or compressed gas and injecting it?
        
               | lostlogin wrote:
               | I did it by running gas off fermentation (sugar and
               | water) and it worked amazingly well.
               | 
               | I'd have to refuel about once a week.
               | 
               | Doing via CO2 bottle is the way I'd do it now and is how
               | the impressive displays do it (for the ones I've seen).
        
             | colechristensen wrote:
             | I should have written air instead of oxygen, though plants
             | still do respirate oxygen even though they're net positive
             | oxygen producers.
        
       | hinkley wrote:
       | > Light and flexible pieces of wheat straw in San Francisco had
       | easily been conveyed pneumatically from the tub grinder into the
       | hammer mill.
       | 
       | Okay, that is a very basic failure of engineering/imagination.
       | I'm not saying shame is in order here, but several someone's
       | should be made to feel uncomfortable over this cock-up. Including
       | the hiring manager because they went for kids instead of people
       | with experience.
       | 
       | Why on earth would you assume you could move corn residues with
       | air? Have you seen a corn field before? Have you touched corn?
       | This is the other problem of moving engineering far away from the
       | problem. SF only sees so many refugees from Iowa and Illinois.
       | Most of those go to Chicago or Seattle.
       | 
       | > But with some deeper searching, we found a great, off-the-shelf
       | belt that would arrive quickly.
       | 
       | Arrive quickly because the locals have been solving this exact
       | problem for a hundred years. When you find an off the shelf
       | solution for your problem, that's when a good engineer or
       | software developer takes umbrage and considers whether they have
       | a bad, bad case of NIH.
        
         | xg15 wrote:
         | > _Why on earth would you assume you could move corn residues
         | with air?_
         | 
         | From what the article describes later on, it appears the air
         | pressure was actually generated by the tub grinder itself, not
         | by any additional device.
         | 
         | So the appeal of the original design might have been that no
         | active conveyance solutions was needed at all: Because the
         | grinder's air exhaust stream - which you get "for free" -
         | already provides enough pressure to move the material up the
         | pipe, as long as the material is light enough.
         | 
         | That lets you greatly simplify the design, because now you can
         | connect the grinder and the mill with a simple pipe and be
         | done.
         | 
         | For me it makes sense that they used the simplest possible
         | solution that worked for their previous use cases. When trying
         | to use their system with corn, they probably wanted to give
         | their previous approach a try, before taking the time and
         | effort of modifying the system.
         | 
         | Edit: Got it wrong, both grinder and mill were creating the
         | pressure. But the basic point is still correct I think. The
         | choice was not air vs belt, it was "use the airflow that's
         | there anyway" vs "build some active transport in addition to
         | airflow".
        
         | gammarator wrote:
         | The tone of this comment is unduly negative, but I agree that
         | they should be hiring folks with relevant experience. Ag
         | mechanization is a well established degree, combine harvesters
         | and augers exist, etc.
        
           | hinkley wrote:
           | We talk about this at least once a week here, usually in the
           | scope of software, but it's a problem that exists in other
           | domains (though VCs and us are constantly pushing for more
           | businesses to run like software, which is nuts considering
           | how not in order we know our own house to be).
           | 
           | Ageism and cultishness are how you end up with simple
           | oversights that anyone who has been around the block a few
           | times would either prevent, or at least have enough self
           | consciousness not to breathlessly talk about it in front of
           | strangers.
           | 
           | I think what we miss consistently about the VC model is that
           | we make the 10:1 ratio about chance and betting big, but I
           | suspect the dominant force there is that 4 times out of 5,
           | experience will save you from doing something expensively
           | stupid. However once in a while it's a clever generalist or
           | someone who "doesn't know any better" that uncovers a major
           | advancement that the experienced people are blind to. So less
           | than half of those failures are not thinking outside of the
           | box, and most of the rest are not even knowing there was a
           | box to begin with.
           | 
           | We tend to see this as an either or scenario. Throw a bunch
           | of kids together or hire a bunch of cranky old men and women
           | who say no all the time. That's a false dichotomy. Hire some
           | of both, don't let the older ones steal all of the glory.
        
             | colechristensen wrote:
             | They just needed one farm kid who became an engineer.
             | 
             | They talked about taking seven weeks to figure out a
             | conveyor, put me in the middle of Kansas and I could have
             | told you how to solve that problem in seven minutes, give
             | me a truck she a credit card and i can buy you the parts in
             | an hour.
             | 
             | Bay Area engineering tends to be very sheltered, large
             | groups of people with zero experience invading a domain.
             | Sometimes it creates cool new solutions to old problems,
             | other times it spends 100x the money on problems solved 100
             | years ago (And does a worse job at it too)
             | 
             | The real reason self driving cars will ultimately fail is
             | they're being designed and tested in places like Palo Alto
             | where it doesn't even rain half the year and a pothole is a
             | thing of legend from lands far away.
        
               | pkrein wrote:
               | Want to come show us how it's done? :)
        
               | colechristensen wrote:
               | My email is my username @gmail.com I might be able to do
               | some consulting.
        
               | Raidion wrote:
               | I think solving an "easy" problem is a good step on the
               | way to a hard one, as long as the tool is set up to allow
               | you to get out of a local maximum. Clearly there are
               | locations where self driving is a smaller problem space
               | than others, and I don't think it's bad to solve for
               | those locations first.
               | 
               | I don't think it would be a fail if self driving cars
               | were able to only operate in sunny locations with good
               | roads. The caveat is that the outcome shouldn't just be a
               | "magic" ML model that can't be modified to handle rain or
               | potholes, it should be a set of tooling that allows you
               | to make ML models that solve a variety of problems.
        
               | munk-a wrote:
               | So build a covered test road for your initial trials -
               | then unleash them on real road situations. I'd be much
               | more ready to trust a self-driving car that was born and
               | raised on Boston streets than one in the wide, luxurious
               | and pristine SoCal streets.
               | 
               | I'm not saying you need to teach your kid to swim by
               | throwing them into the sea with weights tied around their
               | ankles - you can ramp up to that... but you need to start
               | exposing things to real world conditions pretty early on
               | in development lest something, like a LIDAR censor close
               | to the road surface in the front of the car, force you
               | into a huge redesign when you discover that sheets of
               | slush and road salt will liberally coat every front-
               | facing surface of your vehicle driving in Boston in the
               | winter.
        
               | a_c wrote:
               | On self driving car, I think we are solving all the
               | problems caused by cars like air pollution and congestion
               | with "better" car. First we have electric car, then we
               | (will) have electric self driving car.
               | 
               | Public transport seems boring enough that no one talks
               | about. Is there anything foundamentally wrong with buses
               | and trains (and bike too) compared with cars? While we
               | moved pass the faster horse era, we are now searching for
               | better cars.
        
               | galdosdi wrote:
               | 1) Public transport works today. True self driving is an
               | unknown amount of time away, and IMHO it is a foolish
               | mistake to assume it is definitely very soon or
               | definitely very long before it works. It could be a year
               | away or decades.
               | 
               | 2) Even with self driving, there would be some efficiency
               | gains from a bus, especially in places dense enough that
               | there just isn't space for a car per person, like
               | Manhattan. It would take adding something like 50 lanes
               | of highway across the Hudson River to replace the
               | capacity that trains currently provide for people to
               | enter Manhattan from the mainland, IIRC. Neither
               | electricity nor self driving in any way reduce the amount
               | of space a car takes up. In fact self driving increases
               | traffic by making it easier to go for a drive -- perhaps
               | even send a car out for a 0 passenger cargo pickup trip.
               | 
               | Public transit is here to stay.
        
               | colechristensen wrote:
               | >Is there anything foundamentally wrong with buses and
               | trains
               | 
               | It's slower, a round trip I could make in 30 minutes in a
               | car would take careful scheduling and two hours on a bus.
               | Sometimes it's cold outside and I'd have to walk half a
               | mile to and from a bus stop. The local transit authority
               | is experimenting with reducing the number of light rail
               | cars so they'll be better covered by transit police in
               | cars because violence is a problem. Once on BART I'm
               | convinced somebody shit in a paper bag and left it in the
               | middle of the car. Caltrain in rush hour would be a
               | violation of the Geneva Convention if you made prisoners
               | stand in such a cramped and unstable train for an hour at
               | a time. I keep hearing about people getting stabbed by
               | the local bus stop, 45 minutes after a friend visiting me
               | came through the last time. A couple of months ago a dude
               | died in the hospital after getting stabbed on a bus three
               | blocks away from my apartment in a dispute over who got a
               | cigarette left on the floor of the bus.
               | 
               | I calculated total cost of ownership of my car and it was
               | considerably less than taking public transit unless I
               | used public transit _a lot_ , and any savings would be
               | completely blown away by using Uber for just a couple of
               | trips a month.
               | 
               | There _are_ situations where public transit is a good
               | thing, but it 's generally a dirty, crime-infested,
               | unpleasant experience in America only good for people who
               | are really excited about not having a car. I'm opposed to
               | any measures that force public transit on people by
               | making car ownership more difficult until _after_ they
               | make public transit a safe, convenient, comfortable
               | experience.
        
               | Panzer04 wrote:
               | The way to make PT work is for it to be faster than cars.
               | People should choose it because it's faster/cheaper/more
               | convenient, not because they have no alternative.
               | 
               | You'll find this is typically the case in large cities
               | that prioritise it appropriately - Between spending an
               | hour in a car or on a train I'd choose the train every
               | time.
        
               | dublinben wrote:
               | The real EV transportation revolution isn't electrifying
               | cars, but micromobility like electric bikes, scooters,
               | skateboards, etc. The fundamental inefficiency of trying
               | to move a single person using two tons of machinery can
               | never beat human scale transportation.
               | 
               | This doesn't even get into the enormous throughput
               | efficiency that proper transit can deliver over longer
               | distances.
        
               | lazide wrote:
               | Which works fine when you're not trying to get through 6
               | inches of slush, 100+ F temps, or dealing with daily
               | monsoon rains.
               | 
               | Which almost every part of the county except SF (pretty
               | much) has to deal with some combination of regularly.
               | 
               | In a dense urban environment? Sure maybe, as long as the
               | sidewalks and streets aren't packed.
        
               | bluGill wrote:
               | I talk about public transit. I hate driving even though I
               | do a lot of it (well not now that I work from home)
               | 
               | Transit can be great, but most of it is so bad nobody
               | sane would use it. Why would you risk waiting for a bus
               | that only comes twice an hour when your car is sitting in
               | your driveway waiting for you? Why would you take a bus
               | when you can walk almost as fast?
               | 
               | Both of those are very real problems that most transit
               | has, and most people just ignore it.
        
               | spc476 wrote:
               | In my area (southeast Florida), trains: not enough rail.
               | Both trains and buses: not often enough. Buses: not
               | enough routes, too many transfers (from experience, what
               | would take 20 minutes by car took 1.5 hours by bus).
               | Bikes: even though we have bike lanes, we get drivers
               | from _everywhere_ (tourist destination) and I wouldn 't
               | want to risk my life.
        
               | lazide wrote:
               | Once public transit is at the frequency of Tokyo trains
               | and familiarity of the back of your hand, it's often a no
               | brainer.
               | 
               | The problem is, until it hits that point it involves a
               | LOT of planning and conforming to other peoples
               | schedules.
               | 
               | Which for many people (parents, folks going to and from a
               | lot of different places) can dramatically decrease their
               | ability to actually exist or do what they normally do.
               | 
               | If it's in an environment where cars suck to
               | drive/park/etc. (dense urban environments), then it
               | quickly goes to public transit.
               | 
               | But especially in the US, density is low, cars are easier
               | than the alternative unless someone spends several
               | trillions at least on some giant initiative (which they
               | won't). So for most of the (physical) US, public transit
               | makes no sense.
               | 
               | There are areas on the border (SF Bay Area, a lot of
               | outlying Seattle Metro, etc), and in those cases both
               | options suck.
        
               | hinkley wrote:
               | Taken cynically, these full disclosure engineering
               | stories are calculated to make the team seem human and
               | trustworthy.
               | 
               | How much do you want to bet that the real story is that
               | one of them drove past a grain elevator and wondered if
               | they make a portable version of that equipment, or one of
               | the frustrated/amused locals didn't suggest it. Either
               | directly or subconsciously. One of my coworkers has spent
               | most of the last year sharing observations and ideas with
               | the team that are things I pointed out three years ago. I
               | don't know if he's giving me an overly subtle nod or he
               | just doesn't know he's doing it. Like people who
               | accidentally write a story/song they heard once.
        
               | colechristensen wrote:
               | Clearly they have almost the right idea but missing just
               | a bit of domain knowledge which would make the process
               | incredibly easier.
        
               | corrral wrote:
               | > One of my coworkers has spent most of the last year
               | sharing observations and ideas with the team that are
               | things I pointed out three years ago. I don't know if
               | he's giving me an overly subtle nod or he just doesn't
               | know he's doing it. Like people who accidentally write a
               | story/song they heard once.
               | 
               | I once suggested a product name in a meeting and everyone
               | was like "eh" and then about five minutes later someone
               | else (no, not a manager) suggested the exact same name to
               | instant acclaim, and it was adopted. I don't _think_ she
               | did it on purpose, so I wasn 't and am not mad about it,
               | but it was odd.
        
             | nebula8804 wrote:
             | You have literally described how Tesla(and the other Musk
             | companies) have made both an excellent and terrible product
             | at the same time. A big chunk of the Musk skeptic community
             | consist of experienced professionals from all the
             | industries that Elon is involved in. They are constantly
             | bashing his companies for not paying attention to what has
             | already been accomplished. Musk has had many failures due
             | to ignoring the previously made mistakes that people before
             | him have already made.
             | 
             | For example: Fit and finish, organizing your production
             | process so you are not forced to build $50k cars in a tent
             | in the parking lot, following proven practices for service
             | etc.
             | 
             | At the same time, teardowns of the cars are showing a lot
             | of out of the box thinking that other incumbent automakers
             | are not following. Things such as eliminating redundant
             | systems with newer designs that can do multiple tasks,
             | making parts modular enough such that you don't have to
             | wait for a new model year to implement, the megacastings
             | etc.
             | 
             | In the end, Tesla has only survived because they had enough
             | capital to make these new ideas stick and now others are
             | starting to have to copy his company's accomplishments. So
             | maybe as long as you have enough capital, then it may be
             | worth to "relearn" everything that everyone else has
             | learned because it may lead to asking "why" on some of the
             | old ways of doing things.
        
               | hinkley wrote:
               | A similar story happened with digital cameras. A few of
               | the film companies practically went out of business
               | before the electronics got sorted out and what
               | differentiated the good from the bad cameras circled back
               | to the mechanical parts, which the incumbents had locked
               | down ages ago. The pure digital play companies faded and
               | some were acquired, and one day Nikon or Canon had the
               | best DSLR system.
        
               | nebula8804 wrote:
               | Thats unfortunate. What if there are certain aspects to
               | existing cameras that are only there because a lesson was
               | learned in the past but is no longer ideal in todays
               | context. If there are no new comers that have the cash to
               | burn to 're-evaluate' how everything is done today then
               | we are missing out on potential innovations.
               | 
               | This process is like re-factoring old code but in real
               | life.
        
             | throwaway0a5e wrote:
             | This is mostly a cultural problem.
             | 
             | Some professions will readily say "imma keep my mouth shut
             | because this is not my area of expertise" whereas every
             | software engineer is a subject matter on everything up to
             | and including open ended and subjective questions that
             | humans have been trying to conclusively answer all of
             | history. (The various types of mechanical engineers are
             | nearly as bad.)
             | 
             | One could argue that the cultural problem is just a
             | reflection of a demographics problem but I don't care
             | enough about that aspect to make that argument.
             | 
             | As an aside, the failure in TFA doesn't sound that
             | dramatic. Seems like the age old tale of a customer running
             | material handling equipment at the edge of it's comfortable
             | range and an tech needing to be flown out to tell them
             | where to slap vibrators on it or what other minor change
             | needed to be made in order to make it work better. Yeah,
             | they probably should have seen this coming and shipped a
             | more flexible solution or at least have had shovel ready
             | options that didn't involve flying engineers out but
             | whatever, it's a prototype and this stuff happens.
        
               | bluGill wrote:
               | If you are in software you have to be an expert in some
               | other domain. Sure there are a few os and compiler
               | writers who can sit in pure software land (even they need
               | to know some about hardware). Pretty much everything else
               | is for some other domain and so you need to know it.
        
               | hinkley wrote:
               | I belatedly figured out that my whole style of learning
               | is based entirely on model building and testing, similar
               | to what scientists do when they are exploring a new
               | phenomenon. I keep meaning to look around for research on
               | whether this is common to all autodidacts, just one mode,
               | or if I'm rare.
               | 
               | The upshot of this is that I seem to be able to avoid the
               | Expert Beginner trap and get into more of an Expert
               | Journeyman, which is somewhat more useful and less
               | dangerous. I'm often deputized to take over things I
               | don't actually know all that well, because I'm seen as
               | having some knack for playing twenty questions and then
               | being able to improvise reasonably well without running
               | back to the delegator every fifteen minutes, or setting
               | the building on fire for fear of asking for clarification
               | when it's warranted.
               | 
               | I am also pretty mechanically inclined, took a lot of
               | things apart and back together, including but not limited
               | to bicycles I've subsequently taken above 40 mph (like
               | cars, there are many kinds of defects that only show up
               | at 2x "normal" speed, because forces tend to quadruple).
               | Software people who know hardware of some sort are, at
               | least in my experience, generally safer about trying to
               | defy the laws of physics.
               | 
               | But the danger with model testing is that I often sound
               | like I know exactly what I'm talking about when I don't
               | (and sound too similar when I actually am the expert, so
               | people either trust me too much or not enough). I've
               | played with various levels of wiggle words and uncertain
               | phrasing to try to fix this, always with mixed results.
               | Sometimes even stating it as an educated guess, based on
               | X and Y, causes other people to agree that sounds
               | perfectly correct even if it's not (one of the original
               | definitions of a meme). Sometimes I avoid that trap of
               | not believing my own model in my head, even if I don't
               | let on, sometimes I don't. I should probably have more
               | care about others aping my demeanor, but I tend to mentor
               | anyone who is comfortable asking clarifying questions.
               | It's the ones that want to fake it til they make it that
               | I can't help.
               | 
               | The danger is, as always, in believing your own PR.
               | Questioning it constantly is paralyzing and exhausting,
               | both for yourself and for observers (especially the
               | exhausting part). Questioning it not at all is
               | exquisitely dangerous.
        
           | vondur wrote:
           | I don't think it's that negative. They clearly should have
           | brought in people with relevant experience in the field
           | before implementing the system. How much money and time did
           | they waste fixing their system to account for Corn Cobs?
        
       | gumby wrote:
       | This is such a great article, the summary of which is "I/O is
       | hard", which every programmer surely knows (and if they don't,
       | they haven't tried).
       | 
       | Ok, it's a great article for other reasons too.
        
         | jandrese wrote:
         | Everything works great until the real world gets involved.
        
       | ChrisMarshallNY wrote:
       | That's a really cool article!
       | 
       | I never gave much thought to this kind of thing.
        
       | [deleted]
        
         | draw_down wrote:
         | I had the half-joking thought, I wish I didn't waste my life on
         | software because this seems like actually enjoyable and
         | satisfying engineering work.
         | 
         | I don't really know if biomass is the best power source or
         | whatever, but the problem of "get the biomass into the
         | pyrolizer" is straightforward as can be.
        
           | camtarn wrote:
           | I transitioned from writing software for Amazon to writing
           | software for prototype wave and tidal power devices. It's no
           | silver bullet - every industry has its WTF moments - but
           | overall I'd recommend it. It's cool as hell to be able to
           | literally stand on top of something that you helped build :)
        
       | whalesalad wrote:
       | 10 tons of biomass per day seems like a really impressive number.
        
         | marktangotango wrote:
         | For comparison, a rail car can carry 120 tons of coal.
        
         | bluGill wrote:
         | For a farmer that works out to a bit less than 10 minutes of
         | harvest. There are big it depends in the above, a high yielding
         | wet corn crop might be a couple minutes, a poor yielding dry
         | crop can be several hours. That is just the grain, most of the
         | plant goes out the back of the combine. A quick search shows
         | forage forage harvestors can do 400 tons per hour, I just took
         | the first number a search found without checking details.
        
       | [deleted]
        
       | seunosewa wrote:
       | I wonder if just buying crude oil and burying it isn't more cost
       | effective than transporting bulky biomass which could have been
       | fed to animals in order to put it through this complicated
       | process of converting it to oil and burying it.
        
         | TheRealPomax wrote:
         | How does that help clear the excess biomass produced by
         | farming? The primary problem this solves isn't "carbon
         | capture". It's great that it does, and it's what distinguishes
         | it from other solutions in the same primary business: to help
         | deal with the problem of harvest "waste".
         | 
         | You can buy oil and pump it back in the ground, but now you
         | _still_ need to solve the farming problem.
        
           | seunosewa wrote:
           | Corn and wheat post-harvest biomass is usually tilled into
           | the ground to improve organic matter in the soil and return
           | nutrients to the soil, or fed to cows and other ruminants by
           | grazing or by cutting.
        
             | pinot wrote:
             | The point is to take carbon out of the cycle. Not mining
             | petroleum would of course have the same effect but good
             | luck getting people to do that.
        
         | goda90 wrote:
         | Burying crude oil would at best be carbon neutral, but most
         | likely carbon positive. Burying biomass has the potential to be
         | carbon negative if the processes are refined enough because
         | it's capturing atmospheric carbon and putting it into the
         | ground.
        
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