[HN Gopher] Cooling the tube - Engineering heat out of the Under...
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       Cooling the tube - Engineering heat out of the Underground (2017)
        
       Author : pkrecker
       Score  : 66 points
       Date   : 2022-06-10 14:08 UTC (8 hours ago)
        
 (HTM) web link (www.ianvisits.co.uk)
 (TXT) w3m dump (www.ianvisits.co.uk)
        
       | cogman10 wrote:
       | Makes me wonder if we can do something more productive with the
       | heat.
       | 
       | They mention energy generation, but what about heat pumps and
       | water heaters for the above ground buildings? Probably cost
       | prohibitive, but wouldn't it be neat if the waste heat from the
       | brakes ended warming a building or hot water heater?
        
         | Havoc wrote:
         | I suspect a big part of the problem is that while the heat is
         | there in adundance its not particularly concentrated. Just
         | ambient everywhere.
         | 
         | Any kind of capture heat and use it because much more workable
         | if concentrated
        
       | interestica wrote:
       | I think the Montreal metro faces a lot of these same issues. It
       | works out in the winter where you don't need to actively heat the
       | space. In the summer, it can be unbearable. I'm not sure if the
       | type of rolling stock (rubber tires + tunnel track) has a major
       | difference from other typical subway cars.
        
         | bombcar wrote:
         | It really doesn't matter much - any amount of heat going into
         | the underground system that is not able to be dispelled in a
         | year-round cycle will heat the ground eventually.
         | 
         | Reducing the heat entering the system slows it down, but at
         | some point you have to cool it again.
        
           | colechristensen wrote:
           | Every amount of heat generated will have an equilibrium
           | average temperature.
           | 
           | Reducing input heat will lower this equilibrium temperature.
        
         | mountain_peak wrote:
         | I personally don't find Toronto or Montreal subways unbearable
         | (warm, but not crazy), while my time in the London Underground
         | was absolutely miserable - I'm not sure how locals handle that
         | kind of stifling heat. Actually, there was one time I was in
         | the old Toronto Osgoode (pre-opera house) station with a -30
         | degree wind blowing through - that was chilly!
         | 
         | Actually, I'm kind of sad that Montreal has so few cars left
         | that play "Fanfare" [0]
         | 
         | [0]
         | https://web.archive.org/web/20090823173621/http://observator...
        
           | willyt wrote:
           | The underground gets quite a lot hotter than the legal
           | temperature limit for transporting livestock in the UK.
           | Supposedly the record is 47degC
        
           | Havoc wrote:
           | >I personally don't find Toronto or Montreal subways
           | unbearable
           | 
           | tbh London is fine too. Problem is if it is the main form of
           | transport then the at-risk members of society use it too.
           | Very old & frail etc.
        
       | londons_explore wrote:
       | The main cause of heat is the inefficiency of the trains. All the
       | brake energy is converted to heat. The motors and controllers are
       | pretty inefficient too - modern electric motors+controllers are
       | 95-98% efficient, whereas most tube trains are more like 40-60%
       | efficient. For example, to go slowly, they simply put a big
       | resistor in the circuit and waste 50+% of the energy!!
       | 
       | Perhaps not coincidentally, the inefficiency also has a massive
       | carbon and budget impact... Or it would, if the train system had
       | to pay for the electricity it used - which it doesn't! Trains in
       | the UK are given free unmetered electricity, so there is no
       | reason to conserve energy. Hot tunnels are just an extreme
       | symptom of that.
       | 
       | If they had to pay for usage, at todays wholesale electricity
       | rates, it would cost nearly a billion pounds a year. Which is
       | ~20% of their revenue! I can see why they don't want to pay that
       | bill!
        
         | tobylane wrote:
         | Source on 40-60%? As some trains are from the early 70s, and
         | others were introduced 10, 5 years ago, which are you referring
         | to?
        
           | londons_explore wrote:
           | I'm referring to the oldest ones.
           | 
           | The new ones are much better, although they still recover
           | very little braking energy.
        
         | TheOtherHobbes wrote:
         | TFL does pay for electricity, but it pays for it as part of the
         | Crown Commercial Service which aggregates procurement for many
         | large public services in the UK. [1]
         | 
         | TFL used to have its own generating stations, which helped keep
         | costs manageable and also meant the trains kept running during
         | power cuts.
         | 
         | That ended around 2000. Now it has at least four separate
         | connections to the National Grid, and is supposed to be moving
         | to 100% renewables within the next decade.
         | 
         | [1] https://content.tfl.gov.uk/fc-20171205-part-1-item08-tfl-
         | ene...
        
         | acta_non_verba wrote:
         | This is categorically not true.
         | 
         | In fact, the level of effort required to estimate electricity
         | uses for multiple franchises on one physical section of railway
         | has resulted in nearly all British rolling stock having built-
         | in electricity metering.
        
         | toss1 wrote:
         | >>put a big resistor in the circuit and waste 50+% of the
         | energy
         | 
         | That Is Insane!!
         | 
         | Rail needs a complete rethink of design from the ground up.
         | There are certainly vast efficiencies from rolling steel wheels
         | on steel rails. But I've seen little evidence of light-
         | weighting and indeed active resistance to steps like making
         | cars using composites, which would save enormous amounts of
         | energy and cost over the lifetime, as well as reduce
         | maintenance costs. Yet their approach to everything seems to be
         | sticking with an approach of 'brute force and ignorance'. Sure
         | that works in the 19th century when you're just starting to put
         | some carbon in iron and make it stronger than pig iron, but
         | materials are sooo far past that now, yet it's still the same
         | old approach. (&yes, I strongly support the Chesterton's Fence
         | checking but this seems way beyond that)
        
           | Symbiote wrote:
           | I don't think it's anywhere near 50% that is wasted, since if
           | I understand correctly the resistors are used only during
           | initial acceleration.
           | 
           | But anyway, the affected trains are the oldest in use in
           | Britain, from 1972 (Bakerloo Line, 36 trains) and 1973
           | (Piccadilly Line, 87 trains), out of 620 passenger trains
           | across the whole system. New trains have been ordered and
           | should be introduced in 2025.
           | 
           | There's been a 10 year delay, due in part to the 1990s
           | attempt to privatize chunks of the system.
        
           | alar44 wrote:
           | Yeah, it's insane because it's 100% not true.
        
             | londons_explore wrote:
             | Surprising then that a company sells resistors just for
             | rail speed control applications:
             | 
             | https://www.cressall.com/applications/rail-traction-
             | dynamic-...
             | 
             | (scroll down to "MOTOR STARTING AND SPEED CONTROL
             | RESISTORS")
        
               | fredoralive wrote:
               | That section starts with "This was the traditional
               | approach...". I guess the Bakerloo and Picadilly line
               | trains from the 1970s might still use them on London
               | Underground? Wikipedia mentions stuff like GTO thyristers
               | and IGBTs on descriptions of stuff like the 1992 (Central
               | line) and 1995 (Northern) stock trains, so the next
               | oldest trains from the 1990s seem to have modern(ish)
               | power control. And new trains are coming to the Picadilly
               | line, and presumably must come to the Bakerloo at some
               | point before the old ones fall apart.
        
               | alar44 wrote:
               | That doesn't mean that's all that's used. It would also
               | imply that it only has 2 speeds or something. Use your
               | head. Or learn some basic electronics.
        
               | s0rce wrote:
               | Thats not to "go slower" but to slow down:
               | 
               | Whenever possible regenerative braking is used. In this
               | case the drive motors convert the kinetic energy of the
               | train into electricity, which is fed back into the power
               | supply and used elsewhere on the network.
               | 
               | If it cannot be absorbed by the system the energy may
               | have to be dissipated with braking resistors. These
               | braking resistors can be either mounted on the rail
               | vehicle or as a fixed (trackside) installation connected
               | to the third rail or overhead catenary via Automatic
               | Assured Receptivity Unit (AARU) systems.
        
       | aaaaaaaaaaab wrote:
       | Regenerative braking would improve a lot with not just the heat
       | issue, but also air quality. Commuters on the London Underground
       | get a characteristic grey/black snot from the brake dust they
       | inhale. If you stare into the tunnel after a train left you can
       | literally see a haze of brake dust in the air.
        
         | na85 wrote:
         | >Commuters on the London Underground get a characteristic
         | grey/black snot from the brake dust they inhale.
         | 
         | Well that's horrifying. Is there no health and safety
         | monitoring being conducted?
        
         | fredley wrote:
         | It's already got a primitive version of regenerative braking!
         | The deep-line tubes--those that have the heating problem--are
         | designed so that the stations are at peaks in the line. As the
         | train is approaching the platform the uphill slope helps it
         | decelerate, and the downhill helps it accellerate again.
        
           | andbberger wrote:
           | hardly primitive, it's by far the most efficient form of
           | regenerative braking
        
         | pbhjpbhj wrote:
         | I wonder if you could fit a magnetic braking system mainly at
         | platforms, when engaged trains would be slowed. That could
         | reduce weight on the trains themselves?
         | 
         | Thinking wildly, tube trains are like pistons (they're actual
         | plungers, I guess) if you had a smooth walled section of tunnel
         | then you could have a seal at the head of the train that fans
         | out and provides pneumatic braking, you could maybe use the
         | pressure to drive the ventilation system. Unlikely to be
         | practical (you'd have to have a pre-platform door to prevent
         | all the passengers from getting exposed to the pressure
         | increase, I think).
        
           | jaywalk wrote:
           | Magnetic (eddy current) brakes work by converting kinetic
           | energy into heat, which doesn't really solve the problem
           | here. I'm not sure if anyone has devised a system that
           | actually captures electrical energy from the braking action,
           | or if such a thing is even plausible.
        
             | zorlack wrote:
             | You could put the braking resistors above ground, no?
             | 
             | Or if the braking resistors have to be close the the coils,
             | then you could use a heat-exchanger to move the heat
             | somewhere else...
        
             | bushbaba wrote:
             | It'd at least solve the dust break-pad dust issue
        
             | jamincan wrote:
             | Regenerative braking generates electricity and there's
             | really no reason modern trains wouldn't use them.
             | 
             | Another approach that can be used when initially building
             | the system is to have a slope leading into/out of stations
             | so that energy can be stored as gravitional potential. I
             | know the Montreal Metro was built this way.
        
               | dtgriscom wrote:
               | Your second point was stated exactly in the parent of
               | your parent comment.
        
               | jamincan wrote:
               | I don't think that's correct. @pbhjpbhj talks about
               | magnetic braking and some sort of pneumatic braking. The
               | sibling to his comment by @fredley mentions it, but I
               | don't recall seeing that yet when I posted mine.
        
             | namibj wrote:
             | Yes. It's called "electric generator" and can be performed
             | by almost all electric motors.
        
           | andbberger wrote:
           | piston effect already does a lot of ventilation work
           | 
           | the more elegant solution in use around in the world is to
           | put the stations on hills
        
         | konschubert wrote:
         | It seems they have been testing it out?
         | https://arstechnica.com/cars/2015/09/london-tube-gains-regen...
        
           | Symbiote wrote:
           | The new trains on the deep lines should also bring a big
           | improvement, from 2025.
           | 
           | https://en.wikipedia.org/wiki/New_Tube_for_London
        
         | bombcar wrote:
         | Yeah, they mention it with a "grid balancing issue" but it
         | seems that could be solved by adding under-floor battery packs
         | to the trains or the stations themselves - store braking energy
         | to restart the train afterwards.
        
           | msandford wrote:
           | Less batteries and more ultra capacitors. You might need to
           | handle power requirements in the range of 5-20MW, albeit for
           | just a minute or so.
        
             | mnw21cam wrote:
             | Definitely. The bonus is that they wouldn't have to be on
             | the train. And the tube electric system is DC already as
             | well. This sounds like an engineering problem that is
             | largely already solved.
        
       | christkv wrote:
       | Could using magnets to break and start be a solution to reduce
       | the heat generation ?
        
         | CorrectHorseBat wrote:
         | Using magnets will release exactly the same amount of heat
         | since energy cannot be destroyed (unless you mean by that using
         | regenerative braking, that does work since you can "recycle"
         | the energy)
        
       | giomasce wrote:
       | I love this complex-engineering-thing-you-thought-it-was-trivial-
       | but-it-doesn't-even-try-to-be kind of articles!
        
       | spenrose wrote:
       | "Over the years, the heat from the trains soaked into the clay to
       | the point where it can no longer absorb any more heat. Tunnels
       | that were a mere 14 degrees Celsius in the 1900s can now have air
       | temperatures as high as 30 degrees Celsius on parts of the tube
       | network."
        
         | bombcar wrote:
         | Similar issues can happen with geothermal heating/cooling if
         | it's unbalanced - eventually the ground temperature changes and
         | you have to dig deeper or stop using it.
        
           | SoftTalker wrote:
           | I wondered about that. I know a few people with GT systems
           | and it has never been an issue, perhaps because we have real
           | summer and winter here, so the heat dumped underground in the
           | summer would be offset by the heat extracted in the winter?
        
             | Havoc wrote:
             | You know people that have a personal geothermal system?
        
               | na85 wrote:
               | They're quite common in some parts of the world.
        
               | frabert wrote:
               | https://en.wikipedia.org/wiki/Ground_source_heat_pump
        
       | tomohawk wrote:
       | If they added hydraulic hybrid braking to the trains, they could
       | capture 80% or more of the kinetic energy and reuse it to
       | accelerate again. This would drastically cut down on heat. By way
       | of comparison, electric batteries can capture maybe 20-25% of the
       | kinetic energy.
       | 
       | Uncaptured energy is likely turned into pure heat.
        
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       (page generated 2022-06-10 23:01 UTC)