[HN Gopher] Reverse-engineering a tiny 1980s chip that plays Chr...
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       Reverse-engineering a tiny 1980s chip that plays Christmas tunes
        
       Author : picture
       Score  : 172 points
       Date   : 2021-12-25 18:30 UTC (4 hours ago)
        
 (HTM) web link (www.righto.com)
 (TXT) w3m dump (www.righto.com)
        
       | pvitz wrote:
       | The linear-feedback shift register method is also used for
       | procedurally generating content in e.g. demos. Funny to see this
       | implemented in hardware and it would be interesting to know when
       | this trick was used firstly.
        
       | TedDoesntTalk wrote:
       | > I dissolved the epoxy package in boiling sulfuric acid to
       | expose the silicon die inside
       | 
       | What!!?
        
         | kragen wrote:
         | I take it you prefer boiling colophony? Or are you a nitric
         | man? Or are you, like me, surprised that even little old
         | sulfuric could handle the job?
        
         | textcortex wrote:
         | I hope he did not inhale the fumes.
        
         | authed wrote:
         | I wonder why it needs to be boiling...
        
           | SAI_Peregrinus wrote:
           | It's very slow with cool acid.
        
       | textcortex wrote:
       | It's hard to imagine, how they designed this chips without having
       | modern wafer design tools. Crazy
        
       | bshep wrote:
       | Any idea where i can source some of the -01L or 01S versions ( or
       | something similar ). My google fu seems to be rusty... Id like
       | 5-10 for some projects with the kids.
        
         | kens wrote:
         | Sorry, I don't have any sources other than what turns up on
         | eBay.
        
         | linker3000 wrote:
         | Just an 08 equivalent:
         | 
         | https://kitronik.co.uk/products/2939-happy-birthday-melody-i...
        
       | kens wrote:
       | Author here if anyone has questions about the chip...
        
         | _joel wrote:
         | Excellent work Ken, as always. Love the detail.
        
         | RodgerTheGreat wrote:
         | What is the "options" section in the block diagram? Does that
         | represent the debug functionality you mention on unexposed
         | pins? Anything else interesting that someone could do with
         | these chips in a different package?
        
           | vatys wrote:
           | > The chip has 3 pins, but there are 8 pads on the die. The
           | other pins appear to be used for testing. By activating one
           | of the pins, the chip can be put into a test mode. The test
           | mode runs through the songs at 512x speed so the chip can be
           | tested quickly without waiting for the tunes to play. The
           | other test pins appear to expose other internal data for
           | testing.
           | 
           | This makes me wonder if you put one of the other test pins on
           | a scope, if you'd see a pattern representing the song or
           | sequence, allowing quick verification of the chip. I think at
           | 512x speed, even a more limited storage scope of the era of
           | these chips could capture the full output on-screen. Each
           | flavor of the chip probably had an expected pattern based on
           | ROM which could be checked.
           | 
           | I'm imagining a technician sitting at a test bench, having to
           | do verification work on these all day, thankful for having a
           | test pin instead of having to listen to the same dang beeping
           | song over and over :)
        
           | kens wrote:
           | The options are things such as staccato notes vs held notes
           | or making the chip loop continuously. These are implemented
           | in the logic section through connections in the metal layer
           | to power or ground. In other words, different versions of the
           | chip have the metal layer constructed slightly differently to
           | obtain different behavior.
        
         | hugolundin wrote:
         | I've been following your blog for a while and just wanted to
         | thank you for your work. Keep it up! :)
        
         | vatys wrote:
         | The block-diagram level breakdown of the different sections of
         | silicon is really a wonderfully helpful way to look at this. It
         | makes the zoomed in view of each section more meaningful. Then
         | seeing the die photo of individual transistors or groups of
         | them, next to schematic level interpretation, really drives it
         | home. Thanks for making something so instructive.
         | 
         | Have you decapped other sound-making devices? The greeting card
         | chip makes me think of the ubiquitous "laser noise" chip from
         | countless 80's kids toys. That or one of the many kid's
         | keyboards or baby noise console devices, that have all of the
         | function inside a single epoxy-blobbed die. It would be pretty
         | fascinating to see a similar breakdown of which sections encode
         | samples, note values, rhythm and sequences, control inputs,
         | etc.
        
           | scoot wrote:
           | Your description immediately made me think of the TI SN76577
           | "Complex Sound Generator" IC [1]. If I'm not mistaken it was
           | used in the early versions of the MB Games Electronic
           | Battleship game (think falling missile and white-noise
           | explosion sounds).
           | 
           | Edit: Not a decap, but this page [2] has links to the
           | datasheet and other reference material that includes a block
           | diagram, and even has circuit diagrams of the internal
           | circuitry.
           | 
           | Edit 2: A video [3] demonstrating some of the possible
           | sounds.
           | 
           | [1] https://en.wikipedia.org/wiki/Texas_Instruments_SN76477
           | [2] http://sandsoftwaresound.net/sn76477-complex-sound-
           | generator... [3] https://www.youtube.com/watch?v=atH1MvXDYYE
        
             | kens wrote:
             | Coincidentally, I've written about that chip :-)
             | http://www.righto.com/2017/04/reverse-
             | engineering-76477-spac...
        
               | scoot wrote:
               | Nice!
        
         | jhpankow wrote:
         | Is it possible that your "Structure of an inverter" image is
         | mislabed? NMOS would be on the left and PMOS on the right. My
         | thinking is the PMOS has the extra diffusion step to create the
         | n-well for the channel under the gate.
        
           | kens wrote:
           | It's quite possible that they are reversed; I'm sort of
           | guessing. PMOS transistors are usually bigger, so I think
           | it's the one on the left. The chip could have n-wells or
           | p-wells, so it could go either way with the extra diffusion.
        
         | ashleyn wrote:
         | One of my earliest memories is my grandmother giving me a
         | musical christmas card that played a medley of Jingle Bells and
         | Santa Claus is Coming to Town. I thought it was the cutest
         | thing ever. This had to have been it. Thank you so much for
         | reminding me of this old memory on Christmas. :)
        
         | kloch wrote:
         | Can boiling sulfuric acid like you used to dissolve the epoxy
         | package be used to successfully de-bayer a CMOS camera sensor?
        
           | genewitch wrote:
           | You'd think someone would have a service dedicated to this,
           | but I've wanted a monochrome dslr or mirrorless for like a
           | decade and a half, already.
           | 
           | Preferably Nikon, but my limited understanding is that the
           | canon sensors are easier to debayer.
        
             | jcims wrote:
             | Crazy thing is you can buy the same sensors monochrome for
             | industrial and astro applications but the cameras are twice
             | as expensive.
             | 
             | Eg Sony IMX455 61MP sensor in the $4k ASI6200:
             | https://astronomy-imaging-camera.com/product/asi6200mm-
             | pro-m...
        
           | kens wrote:
           | Maybe; I haven't tried that. I don't know what the Bayer
           | layer is made of; if it's glass, you'd need HF or something
           | nasty.
        
         | kragen wrote:
         | Nice work!
         | 
         | How many transistors does it have in all?
         | 
         | They could have used an LFSR for the PC too. Would that have
         | saved some area? If not, I wonder why they used them elsewhere.
         | 
         | Are the resets (on 10000...) synchronous? If not I wonder how
         | they handled glitch safety.
        
           | kens wrote:
           | I estimate about 1500 transistors. Yes, they could have used
           | the LFSR for the PC; I've seen that in early
           | microcontrollers. I actually expected to see a LFSR there.
           | Maybe they wanted to have a linear ROM layout to make their
           | life simpler.
           | 
           | Yes, the resets are synchronous.
        
             | kragen wrote:
             | Thank you very much!
             | 
             | I wonder if you could do a CMOS mC in 1500 transistors; my
             | best ideas so far are barely under 3000. Of course to make
             | music that way you need a much faster clock plus some code
             | memory.
        
         | rvba wrote:
         | Can you post a video of all songs?
         | 
         | My parents had that card when I was a kid, it really was great.
        
       | _joel wrote:
       | Behold, the Santasizer courtesy of LMNC (Highly recommended sub,
       | if you like circuit bending, old tech being used to make music,
       | Gameboy/Megadrive arrays etc etc etc)
       | 
       | https://www.youtube.com/watch?v=qcqGqpI4qBU
       | 
       | Merry Christmas!
        
         | _joel wrote:
         | Oh and flame-throwing pipe organs, as well, why not?
        
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       (page generated 2021-12-25 23:00 UTC)