[HN Gopher] Pangea Aerospace successfully hot fire tests the fir...
       ___________________________________________________________________
        
       Pangea Aerospace successfully hot fire tests the first MethaLox
       aerospike engine
        
       Author : rbanffy
       Score  : 185 points
       Date   : 2021-11-19 13:09 UTC (9 hours ago)
        
 (HTM) web link (www.satellite-evolution.com)
 (TXT) w3m dump (www.satellite-evolution.com)
        
       | ChrisMarshallNY wrote:
       | Cool stuff.
       | 
       | In a meta note, that article seems to have been translated by
       | Google.
        
       | its_bbq wrote:
       | From someone who knows little about this -- what is the advantage
       | of this kind of engine? And have we scrapped the idea of space
       | elevators?
        
         | zardo wrote:
         | > And have we scrapped the idea of space elevators?
         | 
         | If you're looking at sci-fi fixed infrastructure for access to
         | space, the orbital ring looks more plausible.
         | 
         | It's out there, but unlike a space elevator it doesn't require
         | gigatons of unobtanium cable.
        
         | Tuna-Fish wrote:
         | Space elevators are still pretty far out there. And if we ever
         | do end up building one, we're going to need pretty damn good
         | rockets to do that.
         | 
         | To reach maximum theoretical performance, a rocket engine
         | nozzle needs to expand the exhaust to be of equal pressure as
         | the ambient air. Being too underexpanded can actually destroy
         | the engine, and even well before that being over- or
         | underexpanded saps efficiency, so you can improve performance
         | by specializing for the pressure you target. But of course, as
         | a rocket ascends, pressure falls. This means that the expansion
         | ratios of traditional engines are compromises over the pressure
         | range they are expected to operate in.
         | 
         | Aerospike engines use a neat hack to make a "virtual nozzle",
         | where the pressure of outside air is used to push on the
         | exhaust stream. This makes it slightly less efficient than a
         | traditional de Laval nozzle that is specialized for the exact
         | pressure, but it can maintain that not-perfect but high level
         | of efficiency for the whole ascent, from atmospheric to vacuum.
         | 
         | When everyone was trying to build single stage to orbit
         | vehicles, aerospikes sounded very promising as they would allow
         | a single engine to be used from the launch pad to vacuum with
         | reasonable efficiency. However, now that first stages are
         | routinely returning to the launch site and landing on their
         | own, SSTOs are not nearly as attractive, and with a two-stage
         | architecture, you want to give the second stage a proper vacuum
         | engine, and then the first stage won't lose that much if it's
         | optimized for near-sealevel conditions. I'm not sure aerospikes
         | make that much sense anymore.
        
         | avmich wrote:
         | The space elevators problems include not only finding a good
         | cable material, but also solving the problem of collision with
         | satellites, so I'm not holding my breath.
         | 
         | Aerospike nozzles are spike nozzles where the spike is cut
         | short and "replaced by air". They are shorter and usually
         | lighter than equivalent bell-shaped nozzles, but they have
         | bigger surface area in the critical section - most heat-loaded
         | part of the engine - so cooling them is harder. For small
         | engines the problem is cooling, and for big engines there is a
         | problem of area where to put those engines (for large rockets
         | length and weight of nozzle isn't a problem, but cross-section
         | of the rocket, where the engines have to be installed, is), so
         | aerospikes have different trade-off than bell-shaped nozzles.
        
         | patrickwalton wrote:
         | Beyond all the theoretical implementation complexities of space
         | elevators, we don't even know of a single material with the
         | required tensile strength. Graphene was thought to be strong
         | enough, but recent research found practical graphene had
         | defects that significantly reduces its strength below that
         | required for a space elevator.
         | 
         | Space elevators aren't scrapped, just on the shelf until we
         | even have a material that let's us think they might be
         | feasible. That said, Lunar space elevators could be done with
         | lower-strength materials, like Kevlar, and there are some
         | people working on them.
         | 
         | For Earth orbit, I think the centrifuge concept (e.g.
         | SpinLaunch) has some promise. Still some huge implementation
         | hurdles, but could be a huge step forward to put all of the
         | energy for the first stage on the ground.
        
           | Ajedi32 wrote:
           | Spinlaunch is potentially okay for cargo, assuming they can
           | overcome limitations imposed by atmospheric drag, and scale
           | up sufficiently to make it practical; but the G forces
           | involved make it impossible to use for human spaceflight.
           | 
           | IMO the closest thing to a space elevator realistically
           | achievable with today's technology would be a Skyhoook:
           | https://en.wikipedia.org/wiki/Skyhook_(structure)
        
             | jhgb wrote:
             | Is something like spinlaunch (centrifugal force) even
             | better than a hydrogen gun (linear acceleration) from the
             | perspective of g forces? For example Quicklaunch (6 km/s
             | speed, 1100 m barrel) would require ~1700g of acceleration.
             | Spinlaunch appears to be significantly more demanding while
             | providing even smaller initial velocity. Even if it's just
             | cargo applications, surely there's still a difference
             | between 1000g and 10000g.
        
               | Ajedi32 wrote:
               | The main advantages of spin launch's approach over a more
               | conventional mass driver are that it takes up less space
               | (Quicklaunch's proposed driver is over 1km long), and
               | that it requires less peak power to get up to speed
               | (Spinlaunch accelerates over a period of one and half
               | hours).
        
               | jhgb wrote:
               | One could argue that Quicklaunch doesn't _practically_
               | require much peak power either since you have means to
               | store hydrogen and oxygen in tanks over time if you
               | generate them in trickles. The fact that firing it
               | generates high peak power is no more relevant for
               | practicality than the fact that firing a handgun
               | generates high peak power. It 's just combustion.
               | 
               | As for size, honestly, that doesn't seem to be much of a
               | problem. You still have exclusion zones, and I'd argue
               | that the exclusion zone around a spinning device like
               | Spinlaunch proposes would have to be fairly large in all
               | directions. Quicklaunch doesn't have a failure mode where
               | the payload goes sideways at its full speed. Even if
               | Quicklaunch were on land (which it wasn't planned to be),
               | it would still probably require a smaller exclusion
               | _area_.
        
               | Ajedi32 wrote:
               | Ah, I hadn't read up on Quicklaunch and assumed it was a
               | railgun. Light gas does seem better in that respect.
        
               | jhgb wrote:
               | Well, I _did_ specifically say  "hydrogen gun". ;)
        
               | jjk166 wrote:
               | > The fact that firing it generates high peak power is no
               | more relevant for practicality than the fact that firing
               | a handgun generates high peak power. It's just
               | combustion.
               | 
               | This is not a trivial engineering problem. And in the
               | case of a light gas gun, not only do you need to dump all
               | this energy into a driver to compress the light gas
               | extremely quickly, you also then must bring that driver
               | to a halt extremely quickly without destroying
               | everything.
        
               | jhgb wrote:
               | I'm not saying that a space gun is simple. But I'm not
               | convinced that it's that much more complicated than a
               | hypersonic centrifuge that provides smaller benefits to
               | begin with.
               | 
               | BTW did Quicklaunch even have a driver/piston? I'm not
               | quite sure that it had.
        
               | jjk166 wrote:
               | Yeah, quicklaunch actually uses methane combustion to
               | drive the piston, the hydrogen is just the working gas.
               | The whole advantage of light gas guns is that since you
               | don't need your working fluid to do the combustion, you
               | can use gasses with much higher speeds of sound which can
               | thus produce much higher velocities, such as superheated
               | pure hydrogen.
               | 
               | I am in total agreement though that spinlaunch is a much
               | worse system though.
        
               | jhgb wrote:
               | I checked on the Quicklaunch design
               | (https://vimeo.com/29822477) and the only solid moving
               | mass in the gun is the projectile. So apparently you
               | don't need to "bring [...] driver/piston to a halt
               | extremely quickly" since there is none. They _did_
               | propose to recover most of the gas by closing the muzzle
               | just after the projectile exit, though. That might be
               | complicated.
        
               | jjk166 wrote:
               | There is a piston. At 2:07 they show a close up of the
               | first stage which they are referring to as the "pump
               | tube", that larger diameter section, where the piston is
               | driven up to speed, pumping the hydrogen into the second
               | stage barrel at high pressure.
        
           | moron4hire wrote:
           | SpinLaunch is easily the dumbest thing I've seen this year,
           | and I got to become aware of NFTs this year. It's going to
           | end up in the long list of grifts designed to bleed
           | investors.
        
             | spanktheuser wrote:
             | Curious about your reasoning. I immediately wondered what
             | type of cargo would be suitable for this sort of launch
             | system. I came up with a fairly short list.
             | Fuel/water/perhaps food for interplanetary spacecraft
             | destined for Luna or Mars. I imagine one could design some
             | types of cubesats to withstand the tremendous acceleration
             | forces. That was about it.
             | 
             | Is your skepticism based on cargo suitability or other
             | factors.
        
               | NikolaeVarius wrote:
               | Who the fuck cares about cargo before trying to figure
               | out if any second stage rocket that isn't a rock can
               | reasonably survive the extended application of high
               | G-forces
        
               | robszumski wrote:
               | They have some data that indicates most off the shelf
               | electronics survive or need very minor modifications to
               | withstand the G forces. That's better than no data at all
               | but they do have a ways to go.
        
               | jjk166 wrote:
               | The cargo isn't the issue, it's the design.
               | 
               | First, you're making a giant spinning thing that contains
               | a ridiculous amount of energy. If the release of the
               | projectile is off by a millisecond, instead of flying
               | through the outlet it's instead flying into the wall of
               | the launcher where it will deliver all of its kinetic
               | energy in the form of an explosion with the energy of
               | about a half ton of TNT, which sounds bad but really
               | isn't compared to the arm its exploding next to that
               | would release the energy of a small nuke if it gets
               | damaged. This isn't a failure mode that can be monitored
               | and avoided; eventually you're going to have a component
               | fail or a software glitch and before the system can even
               | register that something is wrong the launcher will be a
               | crater.
               | 
               | You're launching bulk material into orbit where no one
               | cares if the occasional launch fails so long as it's
               | cheap, and you're wasting that on a launch system where
               | the most minor failure results in not just the loss of
               | the launch vehicle but the entire infrastructure for
               | launching.
               | 
               | But even if everything works exactly as intended there
               | are still issues. Your giant centrifuge spins up in a
               | vacuum because at those speeds air resistance would be
               | extremely damaging. Unfortunately, after you release the
               | payload, it breaches the seal on the outlet and now you
               | have a giant inrush of air into your vacuum chamber.
               | Unfortunately, the giant arm is still spinning at 8000
               | kph. The surface of the arm is going to ablate as it
               | moves through sea level air at hypersonic speeds, and its
               | going to generate massive shock waves which are going to
               | reverberate in the chamber. All those precision
               | components for releasing your payload with extreme
               | precision are going to be exposed to these hellish
               | conditions. You're going to need extensive repairs or
               | replacements after every launch.
               | 
               | You're doing all this and you still need a launch vehicle
               | with its own rocket engine and propellant, flight control
               | surfaces and surface protection for its own hypersonic
               | journey through the lower atmosphere. Everything needs to
               | survive ridiculous g forces. All this to deliver a few
               | kilograms of low value cargo?
               | 
               | These problems don't go away as you refine the
               | technology, they are fundamental. You will always need
               | precision release mechanisms to avoid catastrophic
               | failure, you will always be exposed to hypersonic
               | conditions, you will always experience ridiculous g
               | forces, you will always need rockets for orbital
               | insertion, you will always be restricted to low value
               | cargo.
               | 
               | It's an interesting engineering problem; they might learn
               | some cool lessons along the way, maybe some valuable
               | patents will come out of it, but there is no hope for
               | developing a practical space launch method competitive
               | with existing methods.
        
               | an9n wrote:
               | > that would release the energy of a small nuke if it
               | gets damaged
               | 
               | All we need to do now is containerise it for easy
               | transportation across borders! Err..
               | 
               | My first thought on seeing the prototype was whether
               | they've taken a map and drawn an arc in line with the
               | rotation to see the areas that might be impacted when
               | this thing RUDs. Perhaps they'll put it on a turntable?
               | 
               | Nonetheless I'd suggest it's probably safest to build
               | this thing in a concrete pit such that failure results in
               | a big hole, and not hot and spicy hypersonic plasma flung
               | across the continental USA.
        
               | Yizahi wrote:
               | I don't think that even Rh(null) blood, unicorn tears or
               | HP color ink liquids are commercially viable to launch at
               | prices around 10-50k$ per liter. And that if that whole
               | assembly will work at all at prices they are advertising
               | today (1/20 of comparable commercial rockets, but it will
               | have very small payload).
               | 
               | PS: I don't have numbers, but I'm guessing that F9
               | hitchhike Transporter missions cost less per kilogram,
               | compared to the imaginary numbers for non-existing full
               | scale Spinlauch.
        
               | avmich wrote:
               | Some classification considers 3 types of cargo - bulk
               | materials (metals, fuel); complex electronics; humans.
               | The majority of weight is in the 1st type. Unless first
               | two types have complex mechanical structure, where loads
               | can't be distributed into supports - which is an
               | important issue - the first two groups are candidates.
        
               | jhgb wrote:
               | But this launch system still needs the projectile itself
               | to be a fairly complex rocket capable of delivering
               | several km/s of delta V and of steering the payload onto
               | a desired orbit. That still implies electronics and
               | mechanical systems onboard even if you're carrying only
               | bulk cargo.
        
               | avmich wrote:
               | Electronic chips themselves are rather good to withstand
               | acceleration - can be packaged well. Mechanical systems
               | for simple rockets could also be, well, simple - e.g.
               | first orbital launcher of France used pressure-fed
               | engine.
        
               | moron4hire wrote:
               | Skepticism? I'm not "skeptical" about SpinLaunch. I'm
               | _incredulous_ about SpinLaunch. Skeptical implies that I
               | think there might be a chance, if certain criticisms are
               | addressed. No, I am certain there is no chance SpinLaunch
               | will end up being a thing.
               | 
               | First of all, putting aside the _several_ red-flags for
               | why this looks like a scam, and assuming it 's actually
               | do-able, it's still not going to happen. The global space
               | industry is built on rockets. At best, stuff like this--
               | even if it does work--gets a "cute project, kid" pat on
               | the back and then ignored. When was the last time any
               | fundamental redesign of an existing technology take over
               | an industry? It just doesn't happen.
               | 
               | And I think everyone involved probably knows that. You're
               | not going to compete against Google as a scrappy startup
               | trying to make a search engine. You're not going to
               | compete against SpaceX as a scrappy startup trying to
               | make alternative launch systems. Somebody, somewhere, has
               | to understand that. So they have to be in on the scam.
               | 
               | Now, as for the actual idea, there are several problems.
               | First and foremost is: energy is energy. If this thing
               | fails, it blows up just as bad as a chemical rocket on
               | the platform.
               | 
               | At least chemical rockets are based on decades-old
               | materials science. This spinning arm malarky expects us
               | to believe that they can support 10,000x their payload on
               | the arm and be able to release it on a hair trigger? I
               | suppose next they're going to tell us the arm is made of
               | carbon nanotubes or some other unobtanium.
               | 
               | So they want to spin the object in a vacuum. How are they
               | going to seal the spin chamber in such a way that they
               | can generate a significant vacuum while also allowing the
               | payload to escape? They show a paper or some other thin
               | membrane door over the escape hatch that the payload
               | punches through. OK, that means that door needs to be
               | able to support 13.75 _pounds per square inch_ of
               | atmosphere. A 2m x 2m door needs to be able to hold up
               | over 40 tons of atmosphere. The payload needs to punch
               | through a door that is holding up over 40 tons of
               | atmosphere. That payload needs to punch _into_ a 40 ton
               | column of atmosphere. At ~5,000 mph?!
               | 
               | So what I expect to happen is that the payload hits the
               | column of air, creates a mach shockwave that destroys all
               | of the windows in a 5 mile radius, while the rush of air
               | into the chamber and clapping back around the tunnel of
               | vaccum the payload creates blinding spike of plasma (not
               | unlike lightning), that ends up destroying the launch
               | chamber.
               | 
               | Oh, yes, there are "challenges" to "figure out". From
               | their launch command center that was clearly designed for
               | aesthetics more than functionality. Lots of problem
               | solving gonna happen there.
        
             | h2odragon wrote:
             | Agreed, but the year ain't over yet.
        
             | Valgrim wrote:
             | A similar but somewhat more physicaly sound idea is the
             | Slingatron: a launch track several kilometers long in a
             | spiral shape, on stilts that rotate in synchronization. The
             | g-forces are much more reasonable because of the increasing
             | track diameter.
        
           | jjk166 wrote:
           | Space elevators don't work on the moon. While gravity is
           | weaker, the moon's rotation period is also much lower. To
           | build a space elevator, its center of mass must be in a
           | stationary orbit over the body. A geostationary orbit around
           | the moon (selenostationary) would be about 88,000 km. The
           | moon's Hill sphere, the region where its gravity dominates
           | and thus things can stay in stable orbit around it, is only
           | about 58,000 km. Basically a lunar space elevator would be so
           | tall that Earth's gravity would yoink it off the moon.
           | 
           | You could potentially build a skyhook on the moon, which a
           | space elevator is merely a special case of, but you lose a
           | lot of the advantages of a space elevator - namely you still
           | need something to blast off the surface to reach the skyhook,
           | and you have to carefully time it because everything's moving
           | at extremely high speed. Saves a lot of fuel though.
        
             | Valgrim wrote:
             | On the moon, you'd need a mass driver in conjunction with a
             | skyhook.
        
               | jhgb wrote:
               | But why not _just_ build a mass driver, then? It 's a
               | somewhat large horizontal structure, compared to a space
               | elevator which is an absolutely humongous vertical
               | structure. If you can reach 2 km/s on magnetic rails, you
               | don't need anything else to launch from the Moon -- or
               | even land on it.
        
             | sobellian wrote:
             | What if you position the counterweight of the space
             | elevator at the L1 lagrange point of Earth/Moon? Since the
             | moon is tidally locked, it should always stay about the
             | same spot relative to the lunar surface.
        
             | hoffspot wrote:
             | Excellent use of "Yoink"
        
           | wombatpm wrote:
           | Spin Launch for cargo. Can't imagine being a passenger
        
             | qayxc wrote:
             | At about 10,000Gs of acceleration (as per their claims1
             | ~2200m/s in a 100m vacuum chamber, e.g. a=v2/r [?]
             | 97,000m/s2 or roughly 10,000Gs) any human passenger would
             | be liquified and form a nice smooth film on the inner
             | surfaces of the vehicle.
             | 
             | 1https://www.spinlaunch.com/orbital#p2
        
         | klodolph wrote:
         | > From someone who knows little about this -- what is the
         | advantage of this kind of engine?
         | 
         | Take a traditional bell nozzle engine. The shape of the bell is
         | designed to redirect the exhaust in the correct direction, but
         | one of the design parameters for the shape is the ambient air
         | pressure. If you design it to work at a specific altitude, it
         | will be less efficient at other altitudes.
         | 
         | The aerospike is more efficient over a broader range of
         | altitudes. (That is, if you take the average efficiency over a
         | wider range of altitudes, the aerospike wins. If you pick one
         | altitude or a narrow range of altitudes, the traditional nozzle
         | wins.)
        
           | reasonabl_human wrote:
           | Piggy backing off of this- the real net benefit is unblocking
           | an SSTO design (Single Stage to Orbit).
           | 
           | Instead of having a lift stage and an orbital stage,
           | aerospikes can theoretically do both, meaning one cohesive
           | vehicle from launch through orbit.
           | 
           | The weight savings and reusability factors are huge if SSTO
           | setups become feasible.
        
           | ashtonkem wrote:
           | Piggybacking off this too, if you look at rocket
           | specifications, they'll often mention the same motor on
           | different stages with a (VAC) behind it. This denotes the
           | different bell shape required to make the motor efficient in
           | vacuum as compared to sea level.
           | 
           | The issue with an aero spike is that the benefits just aren't
           | there for a multi stage rocket. We do multi stage rockets to
           | balance the needs of high thrust at the launch pad with the
           | need to minimize our final non-payload weight in orbit.
           | Varying the bell design to match flight profile naturally
           | plays well with this approach. If you're going to ditch parts
           | of your rocket for weight saving during ascent, you might as
           | well tune each stage for the altitude it will actually work
           | at. Motors that need to work at all altitudes are pretty
           | rare, the only ones I can think of are SSTOs in theory, and
           | the space shuttle main engines.
           | 
           | If we could get a falcon 9 with aero spikes it would
           | theoretically be an improvement, but not a huge one. All the
           | gains would be in the edges of various stages where say, the
           | stage 1 motors are flying above their designed altitude. The
           | efficiency gains are there, but they might be completely
           | offset by increased weight, cost, cooling concerns, etc.
        
         | the_cramer wrote:
         | We haven't. We just can't produce enough carbon nanotubes
         | cheaply to build a space elevator. Amongst other technical
         | issues.
         | 
         | One limiting factor of a rocket engine is the exhaust cone.
         | This big dome-shaped piece of internally cooled structure tries
         | to make the burning of fuel most efficient by controlling the
         | shape of the exhaust reaction. In atmosphere you need a
         | different size than in orbit to burn optimal, that's one reason
         | why staging is done and the second stage is much different in
         | cone size.
         | 
         | Since in aerospike the direction and shape of the exhaust
         | gasses is different, air pressure is used as a "dynamic cone"
         | making single-stage to orbit" rockets much more feasable. I'm
         | not sure if we want that at all, though.
        
         | oconnor663 wrote:
         | My naive understanding: The appeal of a space elevator is that
         | all you need to get to space is the energy to climb the
         | elevator. But if Starship is able to hit its "fully and rapidly
         | reusable" goals, it will have basically achieved the same
         | thing: You can go to space on Starship for not much more than
         | the cost of fuel to get there.
         | 
         | The next question is which version is more energy efficient.
         | Again, my very naive understanding is that they seem to be kind
         | of similar. The space elevator is less efficient than you might
         | think, because you can't just run electrical wires up and down
         | it. The weight would be a problem, and resistance losses over
         | such a long cable would be high. Instead, you might send power
         | through the air with a big laser, but that also comes with
         | efficiency losses, in the same ballpark as rocket engines.
         | 
         | And of course, Starship has the obvious advantage that it seems
         | like it actually might work with current technology. I think
         | this comparison is an interesting way to highlight what a big
         | deal it will be, if Starship does work.
        
           | mercutio2 wrote:
           | I agree that space elevators are very unlikely in the next
           | few centuries.
           | 
           | But arguing that Starship achieves basically the same thing
           | seems wrong to me.
           | 
           | Starship is subject to the rocket equation. That means all
           | but a few percent of its launch mass is rocket fuel.
           | 
           | Space hooks of all sorts require _some_ transfer of energy,
           | but the idea is it 's on the order of magnitude of the actual
           | potential energy gained.
           | 
           | Edit: It strikes me as implausible that we'll get unobtainium
           | with sufficient material strength to build a space elevator
           | without accompanying superconductors run through the elevator
           | structure, but when I ran the numbers, current lithium ion
           | batteries are about 1/60th of the energy density of mass
           | moved from the highest equatorial point on earth to geosync
           | orbit.
           | 
           | Not so very different from the rocket equation, you're right,
           | if we decide there's no way to convey energy through the
           | space elevator.
           | 
           | It's all sci-fi anyway!
        
       | orbital-decay wrote:
       | Spike engines aren't that great not because of cost, but because
       | their supposed benefit is largely eaten by added weight and
       | cooling complexity in most designs, so the entire thing isn't
       | worth it, usually. Meanwhile, things like nozzle extensions can
       | provide 80% of their benefits for 20% effort. The article is
       | light on information on whether they solved typical issues, and
       | what exactly they traded for the efficiency.
        
         | isaiahg wrote:
         | The article hints that this design may be less complex.
         | 
         | > The engine is extremely low cost to produce, as it is
         | completely additively manufactured (metallic 3D printing) in
         | only two pieces.
        
           | baybal2 wrote:
           | 3D printing is likely not to do a single thing about the
           | cost.
        
             | NikolaeVarius wrote:
             | wut. 3D printing allows extremely complex geometries that
             | doesn't require a 30 year experience machinist to
             | manufacture.
             | 
             | The F9 and Electron both aggressively drove down costs
             | using 3D printing
        
               | baybal2 wrote:
               | 3D printing is expensive
        
               | NikolaeVarius wrote:
               | A master machinist is also expensive and probably doesn't
               | like working 24/7
               | 
               | Also 3D printing has the advantage of not throwing out
               | 75%+ of the metal stock
        
               | baybal2 wrote:
               | Even without a machinist, 3D printing is still very
               | expensive, which makes it even worse comparatively.
        
               | wolfram74 wrote:
               | I am with you on 3D printing being over hyped often. But
               | keep in mind you are arguing that
               | 
               | COST_3D-(COST_CONVENTIONAL+SALARY_MACHINIST) = SAVINGS
               | 
               | is more than the literally unreproducible parts 3D
               | printing can achieve. These are not comparable
               | quantities.
        
               | baybal2 wrote:
               | You don't need these unreproducible parts for a rocket
        
               | switchbak wrote:
               | And there are designs that are simply impossible to build
               | with traditional machining. This is most certainly a
               | valuable technology.
        
             | Valgrim wrote:
             | Why? Even if a additive manufacturing is slower than
             | traditional manufacturing, 3d printers can be mass-produced
             | (unlike assembly lines and skilled engineers).
        
               | kabdib wrote:
               | I assume that all of the support gear (turbopumps, etc.)
               | are not 3D printed. I'd be super impressed if the fuel
               | and oxidizer injectors were printed.
               | 
               | Anyway, there's a bunch of stuff they're not including in
               | this statement; it's like "we can print your car's engine
               | block" but glosses over the additional whirly-sparky
               | stuff that turns a lump of metal -- even if it is in the
               | right _shape_ -- into a functional engine.
        
         | Gravityloss wrote:
         | A favorite of mine is Thrust Augmented Nozzle or TAN, where, at
         | low altitudes, extra propellant is injected into the nozzle
         | (not the chamber) to prevent flow separation and to increase
         | thrust, albeit at lower specific impulse. Think of it as a bit
         | of an afterburner for a rocket engine.
         | 
         | https://www.aerodefensetech.com/component/content/article/ad...
         | 
         | More thrust even at lower specific impulse at the start of the
         | flight can save you a significant amount of gravity loss,
         | engine mass etc.
        
           | jhgb wrote:
           | A similar, but much more useful thing for the future seems to
           | be LANTR, a.k.a. the only _practical_ nuclear rocket engine
           | we know of. At the very least it doesn 't waste all oxygen
           | from water mined on other bodies of our solar system like
           | traditional pure-hydrogen NTRs do. And its average impulse
           | density of propellant is way higher, of course.
        
             | kurthr wrote:
             | I had to look that up. This was the nicest explanation I
             | found, but if you recommend a different one, please post. I
             | also found stuff on Kerbal, but I'm not clear how real that
             | is.
             | 
             | http://www.astronautix.com/l/lantrmoonbase.html
        
               | jhgb wrote:
               | There's a NASA TR about it:
               | https://ntrs.nasa.gov/citations/19950005290
        
             | credit_guy wrote:
             | This is solving a different issue. Aerospike engines deal
             | with the fact that rocket engines need to be different in
             | an atmosphere vs in vacuum. Nuclear thermal rockets (NTRs)
             | are not really envisioned for being used in the atmosphere,
             | the risk of a blowup is too high. I consider them a
             | wonderful technology which could really open up new
             | possibilities, but we first need to nail down the challenge
             | of affordably getting to orbit.
        
               | jhgb wrote:
               | Except LANTR solves a very similar problem, which is the
               | requirement for different performance parameters at the
               | beginning and at the end of a rocket flight (high thrust
               | and propellant density in first stage, low thrust and
               | high Isp in the second stage) in a single stage vehicle.
               | And I mentioned it because its way of operation is very
               | similar to the thing describe above, i.e., injecting
               | something extra into the nozzle, so it reminded me of it.
               | Not because I consider it comparable to using aerospikes
               | on Earth (I'm not convinced that's useful at all) but
               | because this is one of the few such variable Isp options
               | that appears to provide any useful benefits at least
               | _somewhere_ (even if it 's not on Earth).
        
         | fudged71 wrote:
         | NextAero in Australia was working on an additive manufactured
         | Aerospike https://nextaero.com.au/index.php/engine-
         | progress/projectx/
        
           | avmich wrote:
           | Nadir Bagaveev got YC investment after showing such a thing -
           | https://www.youtube.com/watch?v=JqWVWBkPAtg .
        
       | 8bitsrule wrote:
       | >The aerospike engine has been the saint grail for rocket
       | scientists since its was first theorized in the 50's.
       | 
       | 'saint grail' ...
        
         | lcrz wrote:
         | The automated translation is pretty noticeable.
        
         | 8bitsrule wrote:
         | Turns out that was actually a thing:
         | 
         | 'the line of messianic descent was defined by the French word
         | Sangreal.... In English translation, the definition, Sangreal,
         | became "San Greal", as in "San" Francisco. When written more
         | fully it was written "Saint Grail", "Saint", of course,
         | relating to "Holy"; and by a natural linguistic process came
         | the more romantically familiar name, "Holy Grail".'
        
           | dylan604 wrote:
           | Nice to see Dan Brown in our midst.
        
             | taneq wrote:
             | And here was me thinking Wheel of Time and their
             | "sa'angreals".
        
               | ryzvonusef wrote:
               | episodes are out!
        
           | tsimionescu wrote:
           | That's just bad etymology. The word/expression Saint Graal in
           | Old French. Saint was translated into English directly as
           | Holy, while Graal was adopted as is morphing into grail. It
           | seems the etymology for graal is likely ultimately Ancient
           | Greek krater, a type of wine bowl.
           | 
           | The 'sang real' (royal bloodline) nonsense was a much later
           | invention (15th century).
        
         | kleton wrote:
         | Santo Grial in Spanish, I suspect neural machine translate
         | would have translated their press release into more idiomatic
         | English.
        
         | roveo wrote:
         | In many languages "saint" and "holy" are the same word.
        
       | TruthWillHurt wrote:
       | Honorable mention: an aerospike engine has been flown by Arca
       | space.
       | 
       | Well, kind off.. it's a spike, but they're using water steam as
       | propellent, I'm guessing to "solve" the cooling problem. So not
       | sure if it counts (and how successful their rocket will be).
       | 
       | But still.. https://www.youtube.com/watch?v=QsKE_SBY-kE
        
         | CarVac wrote:
         | If that counts, then my flight of a demo Aerotech aerospike HPR
         | reload counts.
        
         | bryanlarsen wrote:
         | I don't think ARCA's tea kettle is technically a rocket engine,
         | since there's no combustion.
        
           | avmich wrote:
           | Hydrazine or hydrogen peroxide can be used as monopropellant,
           | and it's still rocket engines, even without combustion.
        
             | bryanlarsen wrote:
             | True, but it's still a highly exothermic decomposition, the
             | energy comes from a chemical reaction, unlike ARCA's
             | silliness.
        
               | avmich wrote:
               | But it's not combustion. I guess you meant something
               | else. Now you label they approach; do you think laying
               | boundary line this way looks obviously correct? Say,
               | nuclear rocket engines heat up gases - also without
               | chemical reaction; resistor jets also have reasonable
               | history in rocketry - why ARCA's approach is wrong?
        
           | bernulli wrote:
           | I don't see that as a reasonable constraint - nuclear
           | propulsion does not need combustion, thermo electric does not
           | need combustion, and there's also things like cold gas
           | thrusters, laser ablation etc. etc. etc.
        
             | bryanlarsen wrote:
             | Usually those are called thrusters rather than rocket
             | engines.
        
           | p_l wrote:
           | There's no combustion requirement for a reaction drive ;-)
        
         | SonicScrub wrote:
         | Ah yes, ARCA Space. That company founded by a guy who faced 13
         | counts of fraud, 5 counts of embezzlement, and one count of
         | forgery. I'm not surprised that company has so many "buzzword"
         | technologies that it's supposedly developing. What better way
         | to scam... err I mean... provide opportunities for bold
         | investors.
         | 
         | What's the ISP on a water rocket? 90?
        
         | rbanffy wrote:
         | Well... If you have a hydrolox aerospike engine, what comes out
         | of the exhaust is just very hot water... ;-)
        
           | BenjiWiebe wrote:
           | And MethaLox is just very hot soda water. :)
        
             | rbanffy wrote:
             | Sparkly!
        
       | noisy_boy wrote:
       | For those who want to see it in action:
       | https://www.youtube.com/watch?v=CombVB48ziY
        
         | ortusdux wrote:
         | Thanks for this. I wonder if they do spectroscopy on the
         | exhaust plume. You can tell that it is burning a little engine
         | rich at the start.
        
         | dtgriscom wrote:
         | My reaction to the greenish tinge of the flame was "I wonder
         | what part of the engine is melting away?"
        
       | lquist wrote:
       | Is this a threat (or boon) to SpaceX?
        
       | [deleted]
        
       | irjustin wrote:
       | Super cool!
       | 
       | I'm still dubious of the benefits of the aerospike but I'm happy
       | to see the pursuit.
        
         | rbanffy wrote:
         | They'd be most useful in single-stage-to-orbit craft, but, if
         | they can increase efficiency of reusable boosters and orbit-to-
         | ground propulsive landings, that's still great - an aerospike-
         | based Starship wouldn't need both vacuum and sea-level engines
         | and could use the same engines in space as it would use to
         | land.
        
           | PaulHoule wrote:
           | In principle the SSTO is better for reuse because you can
           | refuel a single vehicle and send it out again, compared to a
           | Starship-class vehicle which has two stages that need to be
           | stacked each time.
           | 
           | The trouble is that SSTO is on the margin of the possible and
           | mastering reuse of a 2 stage system is a certain win whereas
           | the SSTO is risky. You have to perfect quite a few
           | technologies such as the aerospike engine, very lightweight
           | tanks and thermal management system and get them to all work
           | together and really be able to reuse them without tearing it
           | down each time like the old STS.
        
             | rbanffy wrote:
             | For SSTO to be worth for a Starship-Superheavy class
             | vehicle, the aerospike engines would need to be as
             | efficient as the Merlin ones at the same weight and the
             | removal of the Starship engines would need to account for
             | added thermal protection of the lower part.
             | 
             | The napkin math seems workable, but rockets require a lot
             | more than napkin math.
             | 
             | Having said that, Shuttles were almost SSTOs in the sense
             | that the fuel tank could be placed in orbit (and reused as
             | pressurized habitation space, with some extra work). Maybe
             | some SLS-derived work can add some very large volumes able
             | to dock into a future space station.
        
               | PaulHoule wrote:
               | The Shuttle still dropped the two solid rocket boosters.
               | 
               | Still it performed better than Tsiolkovsky and everyone
               | else thought a chemical rocket could perform because
               | running rich with extra H2 lets you get a better ISP
               | since it lowers the molecular weight of the exhaust even
               | if it does lower the temperature a little.
        
               | pbronez wrote:
               | > Shuttles were almost SSTOs in the sense that the fuel
               | tank could be placed in orbit (and reused as pressurized
               | habitation space, with some extra work).
               | 
               | That is super cool! I gotta dig into that.. pity they
               | never did that. It would be neat to have an ISS module
               | that was a re-purposed shuttle external fuel tank.
        
           | Tuna-Fish wrote:
           | > an aerospike-based Starship wouldn't need both vacuum and
           | sea-level engines and could use the same engines in space as
           | it would use to land.
           | 
           | In vacuum, an aerospike will not be as efficient as a
           | maximally expanded traditional nozzle. If you could conjure
           | an aerospike raptor from thin air, you'd still probably want
           | the vacuum engines there, but you'd of course want to replace
           | the sea-level ones with the spikes for higher efficiency
           | immediately after stage sep (when all 6 are firing).
        
           | gameswithgo wrote:
           | Yeah but saying "This is useful for SSO" is like saying "This
           | is a better way to get to orbit a bad way"
        
             | rbanffy wrote:
             | SSTO is not great, but when you add full reusability to the
             | mix, it becomes attractive. You spend more in propellant
             | but makes operations so much easier.
        
       | everyone wrote:
       | Everyday Astronaut has a great video on Aerospikes.
       | 
       | .
       | 
       | https://youtu.be/D4SaofKCYwo
       | 
       | .
       | 
       | Basically everything a layman would want to know imo.
        
       | yummybear wrote:
       | I understand atmospheric pressure has an impact on the exhaust
       | shape, but why aren't the nozzles that feed onto the aerospike
       | affected just like a traditional engine?
       | 
       | I.e. in their illustration on the page, the two nozzles next to
       | the spike itself?
        
         | FourHand451 wrote:
         | It seems that the nozzles feeding onto the aerospike are
         | sufficiently small to operate safely at sea level air pressure.
         | That kind of nozzle can operate safely at lower air pressure as
         | well, but is inefficient. The aerospike gives you back your
         | efficiency at lower atmospheric pressures, so you end up with
         | something that's both safe and efficient at all altitudes,
         | relative to a traditional bell nozzle.
         | 
         | At least that's my understanding - I just like to learn about
         | rockets.
        
         | techdragon wrote:
         | They are affected by air pressure, but it doesn't actually
         | hurt, it actually helps! because of the way an aerospike engine
         | works it actually relies on that pressure change behaviour on
         | the "outside" edge. The expansion of the exhaust on the
         | atmospheric side of the aerospike is actually part of how it
         | obtains its efficiency.... That expansion pushes the expanding
         | exhaust plume back towards the nozzle wall in proportion to the
         | normal expansion with outside pressure and that drives the
         | physics that make aerospike nozzles work at all altitudes. It's
         | a clever feedback loop if you want a computer analogy, but it's
         | really just a clever arrangement that maximises system
         | efficiency in that lovely "continuous" way that
         | mechanical/physical systems work.
        
         | kevin_nisbet wrote:
         | You may want to check out the video / text from everyday
         | astronaut pointed to elsewhere in this post, which goes through
         | a much deeper research and explanation on the topic.
         | 
         | The TLDR as I remember it, is physical nozzles on the aerospike
         | don't work the same way as they do on a traditional rocket.
         | It's more like like just an exit from the combustion chamber.
         | 
         | The appeal of an aerospike is by having lots of exhaust port
         | aligned around a spike, is it creates a sort of virtual nozzle
         | that is the right size for the atmospheric pressure. And as
         | such acts sort of like a nozzle that changes shape and size as
         | the rocket goes through the thinner and thinner atmosphere.
         | 
         | This in theory gains efficiency over a rocket that has a set
         | shape for it's nozzle, and isn't always operating at optimal
         | efficiency due to the size of the nozzle.
         | 
         | * Not an expert on these things, just going off of memory
        
       | tnorthcutt wrote:
       | For anyone curious about aerospike engines, Tim Dodd has a great
       | in depth video on them: https://youtu.be/D4SaofKCYwo
        
         | loudmax wrote:
         | If you'd rather read Tim Dodd than watch his video, here's the
         | text version: https://everydayastronaut.com/aerospikes/
        
           | airstrike wrote:
           | Alternatively you can watch the video on mute with captions
           | turned on, which is my favorite approach
        
             | vultour wrote:
             | But... why? Having to read the captions prevents you from
             | watching the video.
        
               | ErneX wrote:
               | People have been watching subtitled movies for decades.
        
               | FullyFunctional wrote:
               | Indeed, people outside of USA (and France, Germany, and a
               | few others that dub everything) have lived with this
               | their entire lives. Even today my wife and I watch with
               | subtitles as it's not always easy to hear all of the
               | dialogue over the other noises in movies/shows.
        
             | Narretz wrote:
             | To me, that's like the worst of both worlds. You have text,
             | but you can't read it at your own chosen speed.
        
               | airstrike wrote:
               | You can always pick a faster / slower playback speed in
               | YT
               | 
               | And you get to keep the images, which are not there for
               | the text-only version
        
               | NikolaeVarius wrote:
               | YT maxes out at 2x, which is extremely slow
        
               | gibolt wrote:
               | If you're on desktop:
               | https://chrome.google.com/webstore/detail/youtube-
               | playback-s...
               | 
               | Go beyond 2x!
        
             | devoutsalsa wrote:
             | You can also play the YouTube video with your eyes closed
             | to get the audiobook version.
        
         | Ajedi32 wrote:
         | In Tim's interview with Elon Musk, Elon mentioned[1] low
         | combustion efficiency as one of the major disadvantages of
         | aerospike engines compared to the more traditional bell nozzles
         | used on Raptor.
         | 
         | I wonder if Pangea has done anything in an attempt to solve
         | that problem.
         | 
         | [1]: https://youtu.be/cIQ36Kt7UVg?t=408
        
           | phkahler wrote:
           | >> Elon mentioned low combustion efficiency as one of the
           | major disadvantages of aerospike engines
           | 
           | If you haven't seen the SpaceX presentation on their
           | combustion CFD software, it's a must see. They have state of
           | the art simulation capability in this area - better than any
           | commercial offerings.
        
             | aero-glide2 wrote:
             | Everyone keeps posting this, but there's no update on that
             | video.
        
               | taneq wrote:
               | They seem kinda busy over there, maybe they have higher
               | priorities?
        
             | bernulli wrote:
             | That was 6 years ago, hard to say what remained of that
             | ambitious goal. Also, these guys aren't with SpaceX
             | anymore.
        
               | baq wrote:
               | Raptor has since exceeded its target performance, maybe
               | they ran out of frontiers to explore?
        
         | dokem wrote:
         | From what little i've seen of this guy; he appears to have no
         | actual technical understand or depth to anything he reports on
         | and basically just echos pop science and press releases. Scott
         | Manley, Curious Mark and Periscope archival footage comes to
         | mind for high quality content to learn about rocketry and
         | related technology.
        
           | aero-glide2 wrote:
           | I like him a lot, but recently in his tweet he didn't even
           | know how pressure varies with area in a nozzle. I do think he
           | should learn a bit more.
        
         | NikolaeVarius wrote:
         | I have no idea why people recommend this guy. Such bad 40
         | seconds wiki article reading with a annoying way of talking.
         | 
         | A personality driven channel versus engineering
        
           | mc32 wrote:
           | If he just stepped back and kept his personality out of it
           | would be much more tolerable.
        
             | datameta wrote:
             | His target audience is not the highly technical, but the
             | public at large - including children. He's a space
             | ambassador in that he wants to get the current and upcoming
             | generation excited and learning about space.
             | 
             | With that said, he has been able to get in-situ interviews
             | with rocket company CEOs including his amazing 2 hour
             | almost single take video tour with Elon Musk [0] where I
             | was able see Elon comfortable in speaking much more deeply,
             | candidly, and enjoyably than with any interviewer/reporter
             | prior. Tim Dodd is no professional engineer but he really
             | knows his stuff. His personality helps bridge the gap
             | between the highly technical and the layman.
             | 
             | [0] https://youtu.be/t705r8ICkRw
        
               | tnorthcutt wrote:
               | Well put.
               | 
               | Personally I love that Tim's personality shines through
               | in his videos. His enthusiasm is infectious and just
               | plain nice to see, IMO.
        
               | NikolaeVarius wrote:
               | Why. The personality removes so much information density.
        
               | kataklasm wrote:
               | Well, after spending eight hours working demanding jobs,
               | be it physical or mentally, everyday people usually like
               | to spend their free time with something a little more
               | relaxing, and for most people that isn't reading
               | documentation or reading highky technical engineering
               | papers but rather watching a highly enthusiastic guy try
               | and share his joy of rocket science.
        
               | baq wrote:
               | Content can be also be entertaining to watch. Not
               | everyone wants to superoptimize their time.
        
               | an9n wrote:
               | Well sure, but there are moments where Elon just flat out
               | ignores him, so idk.
        
               | mc32 wrote:
               | That's a good point. I'm not an engineer yet I prefer
               | there be more description and less personality shining
               | through; but you make a good point about target audience.
               | And as you say he prepares for the material and does well
               | to understand the experts.
        
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