[HN Gopher] Study: Recycled Lithium Batteries as Good as Newly M...
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       Study: Recycled Lithium Batteries as Good as Newly Mined
        
       Author : mpweiher
       Score  : 606 points
       Date   : 2021-10-19 17:45 UTC (1 days ago)
        
 (HTM) web link (spectrum.ieee.org)
 (TXT) w3m dump (spectrum.ieee.org)
        
       | kfprt wrote:
       | Isn't most recycling just breaking down batteries to their
       | elemental state? That would imply there couldn't possible be a
       | difference between new and recycled.
        
         | R0b0t1 wrote:
         | In many recycling processes it's typical that there are
         | pollutants that are not cost effective to remove. You can apply
         | metallurgical techniques to reclaim the metals from a battery,
         | so I don't see how this would apply, but not everyone knows
         | that.
        
           | kfprt wrote:
           | I don't know enough about battery chemistry specifically but
           | I don't see how separating from a rich ore could be more
           | expensive than a mined ore.
        
             | spaetzleesser wrote:
             | There could different pollutants when you recycle batteries
             | than when you take ore.
             | 
             | I am sure there would be ways to do this but I guess
             | somebody has to invest the money to figure out the process.
             | And also to design things so they can be recycled easily.
        
               | R0b0t1 wrote:
               | Metals are really easy to reclaim and the energy required
               | to separate nearly pure metal from some minor
               | contaminants is a lot lower than separating it from ore.
               | 
               | If anything, recycling batteries is one of the most
               | obviously beneficial things to do. Works for lead, and
               | recycling aluminum cans was also cost effective (when you
               | get rid of the cost of collecting the cans). Glass is
               | also cost effective.
        
             | parksy wrote:
             | Intuitively I agree, from a different angle although I
             | don't know about chemistry either, but from a supply chain
             | perspective, for generations it's all been about optimising
             | delivery to a consumer. Supply lines point directly at
             | households and beyond that point it's a bit of a dark web.
             | Random piles of crap end up... somewhere?
             | 
             | If the consumer became a supplier of raw recyclable
             | materials, and those materials had value, they deserve to
             | be compensated, and will probably be more engaged in the
             | sorting and quality control processes. I drink a lot of
             | beer - that makes me a great supplier of ready-made glass
             | bottles to anyone that wants them. Rather than bulk
             | collecting a random pile of potentially recyclable
             | material, here's a bunch of sorted glass bottles each
             | quarter. Anyone that can hook into that kind of idea and
             | find some kind of economy of scale might make a killing.
        
               | checker wrote:
               | This concept exists in the American auto repair sector as
               | core charges. I believe they work pretty well, but once
               | the "core charge" becomes too insignificant then people
               | will ignore it for the convenience. I suspect an
               | organization as large as Apple could subsidize core
               | charges for iPhone and laptop batteries.
        
               | earleybird wrote:
               | It worked for the last starter I bought :-)
        
               | kfprt wrote:
               | I call this entropy. Once the products are dispersed it
               | takes a lot of energy to bring them back together like
               | they were in the supply chain. I'm not sure it will ever
               | be solved purely because of the physics.
        
               | lrem wrote:
               | I remember selling bulk quantities of beer bottles back
               | to the shop as recently as 2005. A state-mandated,
               | industry-wide reuse scheme would lead to them being
               | examined for damage, sterilised and supplied back to
               | breweries. Theoretically the scheme still works, but
               | somehow the beers I buy when visiting the home country
               | all come in bottles not partaking in it.
        
       | elihu wrote:
       | > The team tested batteries with recycled NMC111 cathodes, the
       | most common flavor of cathode containing a third each of nickel,
       | manganese, and cobalt. The cathodes were made using a patented
       | recycling technique that Battery Resources, a startup Wang co-
       | founded, is now commercializing.
       | 
       | That seems like a waste of cobalt. I think modern cells are
       | usually something more like NMC811 (80% nickel, 10% each of
       | manganese and cobalt). You could use the cobalt from the old
       | cells to make more than three times as many new cells, though
       | you'd need a lot more nickel.
       | 
       | I'm hoping most mass-market EVs switch over to using lithium iron
       | phosphate, which doesn't use nickel or cobalt. Supposedly there
       | are some major LFP patents expiring soon; maybe that'll increase
       | the number of factories outside of China producing them.
        
         | wffurr wrote:
         | LiFePO4 also has lower energy density, and non Tesla EV makers
         | seem to be making really inefficient EVs (less than 3 miles per
         | kWh in the new Volvo and BMW!) and just putting in a huge
         | battery pack to "compensate". Which the buyer gets the
         | privilege to pay for with up front cost, charging time, and
         | less range than they ought to have.
         | 
         | I am impressed so far with my new-to-me Chevy Bolt getting 4.5
         | mi/kWh and squeezing a respectable range (250 mi) out of a
         | smallish battery (55 kWh).
         | 
         | But when BMW puts in an 88 kWh battery in their i4 but it only
         | gets 2.3 mi/kWh, there's no way they could accept the lower
         | power density of lithium iron phosphate batteries.
        
           | elihu wrote:
           | LFP has lower energy density, but it's still good enough to
           | be usable, and the technology keeps getting better. I think
           | recently-made LFP cells tend to be somewhere around 150
           | wh/kg, which is equivalent to older-generation regular
           | lithium-ion cells. Tesla has been using LFPs in some of their
           | model 3s; I'm not sure if that's just their China-market
           | version or if that's worldwide.
           | 
           | I think LFP is a good option for getting mass-produced EVs to
           | the point where they're approximately cost-competitive with
           | gas-powered cars. Energy density isn't amazing, but the
           | materials they're made from are cheaper and more readily
           | available, they're easier to recycle, they can last a very
           | long time, and they're quite a bit safer.
           | 
           | I expect regular lithium ion will continue to be used in
           | high-end vehicles until some battery technology comes along
           | that's better and cheaper, or cobalt and nickel get so
           | expensive that it's not worth the cost.
           | 
           | That's interesting that the BMW is that much less efficient
           | than a Chevy Bolt. I wonder if that's due to aerodynamics,
           | weight, drivetrain efficiency, or something else?
        
             | wffurr wrote:
             | Mostly weight I imagine. The BMW is 1500lb heavier.
             | 
             | I agree that LFP ought to be usable, but only if automakers
             | step up their efficiency to match.
        
           | Animats wrote:
           | Chevy Bolt: 1,625 kg
           | 
           | BMW i4: 2,290 kg
        
             | wffurr wrote:
             | That's exactly it. For the same passenger space, less cargo
             | space, and what...? BMW fit and finish? It boggles the
             | mind.
             | 
             | The BMW would get a _350_ mile (560km) range at 4 mi /kWh,
             | which is clearly attainable.
        
       | dukeofdoom wrote:
       | There's videos on youtube of people fixing their electric bikes,
       | by replacing a dead cell in the battery. This is probably the
       | most common problem.
        
       | acd wrote:
       | We need to design devices such as batteries for recycling and
       | long life from the design phase of the products. Solid-state
       | Lithium batteries will probably be easier to recycle due to no
       | sandwiching. "The immediate benefit of switching from a liquid to
       | solid electrolyte is that the energy density of the battery can
       | increase. This is because instead of requiring large separators
       | between the liquid cells, solid state batteries only require very
       | thin barriers to prevent a short circuit." This separator
       | material complicates recycling in conventional Lithium ion
       | batteries.
       | 
       | Instead of assuming we have endless resources we should design
       | all products to recyclable from the start design phase. This is
       | to lessen global warming and environmental impact.
        
         | gotstad wrote:
         | Adding to this, we should view raw materials used in production
         | as something we "borrow" from the earth that must be returned.
         | And the cost of returning them - through disassembly and
         | recycling - should be reflected in the price of the final
         | product.
         | 
         | Right-to-repair friendly products would thus get an immediate
         | advantage owing to their ease of disassembly.
        
           | Osiris wrote:
           | This. I've been thinking about this for a while.
           | 
           | In economics we talk about externalities, or costs tht are
           | burdened by society but not the producer, making prices
           | artificially low.
           | 
           | I would love to see some mechanism in place to make sure that
           | firms bare the cost of externalities. In this case, maybe
           | firms are required to fund the cost of recycling their
           | products which would incentive them to reduce the cost of
           | recycling.
           | 
           | Yes the cost of products will go up, but in a direct
           | relationship to removing the cost to society and making sure
           | products are properly priced.
           | 
           | I'm purposefully simplifying this because the actual
           | methodology to make this happen is incredibly complicated.
        
             | jimmySixDOF wrote:
             | >Yes the cost of products will go up
             | 
             | If someone told me all this $3T extra spending in the US
             | was to offset the costs of producing a more Circular
             | Economy then I'd agree it would be a future generation's
             | money well spent for good reasons.
        
         | baybal2 wrote:
         | > "The immediate benefit of switching from a liquid to solid
         | electrolyte is that the energy density of the battery can
         | increase. This is because instead of requiring large separators
         | between the liquid cells, solid state batteries only require
         | very thin barriers to prevent a short circuit."
         | 
         | This is BS. Modern separators are microns thin.
        
           | [deleted]
        
         | mc32 wrote:
         | I believe that the auto industry had an aim for "green
         | manufacturing" by 2000. The idea was to build cars such that a
         | car could be taken apart as easily as it was put together on
         | the assembly line (no crushing or inceneration, in other
         | words), this would enable easy recapturing of recyclable
         | components. But apparently this was more a pipe dream than
         | reality as far as I can tell.
        
           | jacquesm wrote:
           | The situation has definitely improved since the 80's, but
           | there is a long, long way to go to reach the original goal.
        
             | collegeburner wrote:
             | Seems like cars are much less reparable than those from the
             | 80s which are then worse than 60s. Electronics are part of
             | this, but so is making cars lighter, more integrated, more
             | fuel efficient. Old cars it is e.g much easier to do a
             | tranny rebuild, new ones they are too damn sensitive and
             | its much harder, and this extends to doing basically any
             | repair. If larger laptops that are easier to repair are
             | good for consumers you'd think so would cars like that, but
             | no, fuel efficiency must trump all.
        
               | mc32 wrote:
               | There are car mfgs where you have to maintain pretty
               | strict voltages as you reprogram modules else they will
               | brick themselves. They want to prevent Garage Joe or Jane
               | from fixing his or her own car and instead have them go
               | to the dealership and prevents owners from using used
               | parts -so less "green".
        
         | SavantIdiot wrote:
         | I really hope Lithium recycling isn't like plastic recycling:
         | sell it to China and then end up screwed when they stop buying
         | it.
         | 
         | Plastic recycling has pretty much been a multi-decade lie.
         | Let's not bone ourselves with Lithium.
         | 
         | Who am I kidding, humans are great at boning themselves.
        
           | not2b wrote:
           | I don't see why it would be at all like plastic recycling:
           | plastic "recycling" was never practical because there are too
           | many kinds of plastic and making new plastic is so much
           | cheaper. When the Chinese were buying it they were
           | landfilling most of it in exchange for payments to take it
           | off of our hands. On the other hand, aluminum recycling works
           | very well.
        
             | lrem wrote:
             | I'm slightly surprised by landfilling plastic. I hear it's
             | pretty high calorie, up to the point of being energy-
             | positive to burn it with filtering out the fumes. Is it
             | just not enough to make this money-positive when accounting
             | for handling?
        
               | nitrogen wrote:
               | Some places do have energy and material recovery
               | facilities next to their landfills that try to extract
               | useful metal and useful energy from trash.
        
               | dnautics wrote:
               | I believe Japan does this, but there are dioxins all over
               | the place there.
        
               | fomine3 wrote:
               | Dioxins were become problem in 90s so smaller incinerator
               | is banned and now incinerators must run on high
               | temperature (> 800C) for not to emit dioxins. Emissions
               | are also must be measured.
        
               | londons_explore wrote:
               | There are plenty of manmade chemicals that don't break
               | down at 800C. For example F-C bonds...
               | 
               | We really ought to be incinerating things at 3000C, but
               | so far we haven't been able to engineer machines to do
               | this without melting themselves...
        
           | m0zg wrote:
           | IIRC it's not "recycling" at all - they'd just bury the
           | plastic in China instead of here. Much like we've "reduced
           | emissions" by moving all industrial production to China which
           | is almost completely un-regulated in terms of emissions until
           | 2030. It's as though people think that atmospheric emissions
           | are somehow confined to the country which emits them, rather
           | than affect the entire planet.
        
         | AnthonyMouse wrote:
         | We could also stop soldering batteries to things. It's a lot
         | easier to recycle a battery that can be easily removed than one
         | which is permanently attached to a circuit board.
        
           | jacquesm wrote:
           | The majority of Lithium-Ion batteries are spot welded rather
           | than soldered (soldering injects a lot of heat), which makes
           | recycling battery packs a rather time consuming and annoying
           | job. The best is probably to grind them up and then to create
           | a sludge and do a sort by centrifuge or some other bulk
           | method of processing the materials.
           | 
           | A typical Lithium-Ion cell contains Aluminum, steel, possibly
           | a protection circuit (fibreglass, electronics components),
           | carbon, copper, an electrolyte with lithium in solution and
           | quite probably other elements besides.
        
         | agumonkey wrote:
         | Are there places (online, or else), journals, channels about a
         | more recycling minded society ? both at the average joe but
         | also at the industrial/technological level ?
        
           | teamonkey wrote:
           | Not exactly what you're after, but
           | https://www.lowtechmagazine.com/
        
         | jacquesm wrote:
         | Absolutely. A friend - who has passed away - had a great idea:
         | tax companies for resources consumed. That would go a long way
         | towards treating everything that we mine as precious, rather
         | than just those items that we can already see the bottom of the
         | barrel on (and taking into account that mining is creating an
         | enormous amount of pollution).
         | 
         | Properly designed items should be easier, cheaper and quicker
         | to recycle than to start with a mining step. One of the
         | important bits here is now the various materials are joined,
         | specifically, gluing is a barrier to recycling, as are various
         | surface coatings. This is where I think we could make a very
         | quick step in the right direction by designing not just for
         | manufacturing costs but also for the cost of breaking the
         | produced item up into its constituent elements.
         | 
         | Penalties for the fraction that can not be reliable returned to
         | its pre-manufacture state, as well as an automatic obligation
         | to take back and recycle any product produced.
        
           | vidarh wrote:
           | It's not perfect, but Norway has a tax on drinks containers
           | that is set up so that the starting point is a tax on drinks
           | containers. However any drinks containers you recycle is
           | offset against the tax. Then there's a government endorsed
           | recycling scheme that handles all but the collection for you,
           | but requires that you participate in collecting containers
           | irrespective of whether you sold them or not.
           | 
           | So the default assumption is that if you do your job, the tax
           | is more of a deposit. If _you_ don 't do your job, you, or
           | rather your customers are still paying, and your customers
           | can drive down the cost of your competitors by helping
           | increase their tax offset if you make it a hassle to return
           | things at yours.
           | 
           | By creating the presumption that you _ought_ to be able to
           | collect and recycle most of the recyclable products you sell
           | (return rate for cans and bottles is well over 90%), the tax
           | /deposit can be set fairly high. High enough and you create
           | secondary businesses taking the hassle of returns for those
           | who can't be bothered (don't want to return your bottle in
           | Norway? odds are someone who needs the money will fish it out
           | of the trash to collect the deposit), and there's a strong
           | incentive for businesses to take back anything they sell
           | subject to such taxes/deposits and deliver them to whichever
           | scheme is approved to offset against their tax bill.
           | 
           | This sounds relatively close in principle to an
           | implementation of what you're suggesting. with penalties etc.
           | implemented basically by tallying up the tax per unit sold
           | and then reducing the liability per unit recycled, so the
           | penalty is simply the default if you fail to recycle.
        
             | adamparsons wrote:
             | Handful of states and territories in Australia are doing
             | this, and while I like the idea I haven't found a single
             | person who has returned their bottles (including myself),
             | instead just absorbed the additional cost into their
             | expenses.
        
               | vidarh wrote:
               | Then it's not high enough.
               | 
               | The cost needs to be high enough to either get really
               | high return rates and/or to cover the costs to society of
               | undoing whatever damage is done by what is left.
               | 
               | Note that a key part is also that the most convenient
               | option offered to comply needs to be to participate in
               | recycling.
               | 
               | In Norway you hand bottles or cans in pretty much
               | _anywhere that sells them_. Which means most people just
               | bring them in next time they go to the grocery store.
               | 
               | If you require people to bring them to special recycling
               | locations you should expect return rates to plummet.
        
             | dnautics wrote:
             | This is basically what bottle deposits are in the US.
        
               | antifa wrote:
               | It looks like the closest bottle deposit state is at
               | least 500 miles away from me.
        
               | seanmcdirmid wrote:
               | In some of the US, not all of the states have it (e.g.
               | near where I live Oregon has a bottle deposit, Washington
               | doesn't).
        
             | jacquesm wrote:
             | That's a pretty good implementation of the concept.
        
           | [deleted]
        
           | maxerickson wrote:
           | How do you price the tax?
           | 
           | Like if you buy natural gas from a responsibly run source
           | that does a good job and has low emissions and I buy it from
           | some terrible company that does a shite job, do we pay the
           | same tax per unit of gas consumed?
        
             | mikewave wrote:
             | One mechanism is to design the tax to be revenue-neutral
             | for the average taxpayer.
             | 
             | For example, with carbon taxes on gasoline, we can
             | calculate what the average person consumes in terms of
             | gasoline per year, and then calculate the outliers (people
             | with super-efficient cars and people with gas guzzlers).
             | Then, we establish some reasonable maximum that we think we
             | can get away with surcharging the guzzlers, and establish a
             | gradient. The average person is given back a tax break that
             | corresponds to the surcharge they'll pay at the pump, so
             | it's a wash for them; the guzzler gets the tax break too
             | but ends up paying more, incentivizing everyone to be the
             | efficient driver who basically gets a bonus.
             | 
             | I think you could do the same for any kind of tax;
             | establish the baseline for resource consumption efficiency
             | for a particular recyclable commodity (and it will have to
             | be per-commodity to make any sense at all); set up the
             | incentive gradient so that companies producing more-
             | recyclable-than-average goods end up getting free cash for
             | doing so, hopefully offsetting the other costs associated
             | with this, and companies producing things that are harder
             | or impossible to recycle end up paying more.
             | 
             | The end result is that the product for the consumer that is
             | more recyclable should end up making more financial sense.
             | Instead of pinning the gradient the way you do for gas
             | (literally, 'what they can get away with and still get
             | elected'), you'd pin it at a level where it incentivizes
             | companies themselves to be purchasing recycled materials
             | instead of new ones.
             | 
             | All of the above is predicated on the material in question
             | being able to be recycled without requiring more energy
             | input / producing a higher carbon footprint to recycle than
             | acquiring the original raw product is. There are some
             | materials that it's just not worth to recycle, most of the
             | time; plastic is definitely on that side for now, like it
             | or not.
        
           | djur wrote:
           | You could get a lot of the way there if governments didn't
           | sell or lease extraction rights at a bargain. And they do
           | that for a number of reasons, but mostly because extraction
           | and processing of natural resources is good for local
           | economies. This is what ended up causing the "Sagebrush
           | Rebellion" in the western United States, which is an ongoing
           | political issue.
           | 
           | https://en.wikipedia.org/wiki/Sagebrush_Rebellion
        
             | epistasis wrote:
             | Yes, the Georgist solution is similar to what Norway has
             | done with its oil resources, which have collectively made
             | Norway immensely wealthy in comparison to the petroleum
             | states elsewhere around the world.
             | 
             | The difference is whether the state will be allowed to
             | profit from its own resources, or is the nation under the
             | thumb of a more militarily powerful nation and there
             | exploited by foreign capital. We let Norway exploit its
             | resources its own way, in other nations we have interfered
             | mightily to better our own interests at the expense of the
             | populations of the nation that owns the oil resource.
        
           | agumonkey wrote:
           | an entropy tax ?
        
           | dsego wrote:
           | Sounds like Georgism.
        
           | asimpletune wrote:
           | > tax companies for resources consumed
           | 
           | I feel like so much could be fixed by just making things cost
           | their true price.
        
             | Gigachad wrote:
             | What _is_ the true price of a resource though? You have to
             | ration it out for a certain length of time, but what is the
             | end date? Do we ensure we have supply for 100 years? 1000?
             | 
             | I'm not trying to shit on the idea because I think we
             | genuinely need to do something but I can't come up with any
             | rational way to calculate the true cost of limited
             | resources.
        
               | adrianN wrote:
               | No resource is truly finite except for energy, so there
               | are upper bounds for the cost of "finite" resources.
               | Pretty much all things that we dig out of the ground
               | don't leave the planet when we're done with them, they
               | just get diluted. So the cost of throwing it away is
               | upper bounded by the cost of extracting the material from
               | a dilute source, e.g. the ocean. That's usually
               | prohibitively expensive.
        
               | asimpletune wrote:
               | I think that's the real question. How much does it cost
               | to add a bunch of packaging that serves no purpose other
               | than to sell the item? I have no idea.
               | 
               | At the same, I don't think doing nothing at all a good
               | alternative. If anything I don't even think this is the
               | biggest obstacle. That's probably the fact that literally
               | no country in the world wants to volunteer to put
               | themselves at a competitive disadvantage.
        
               | webmaven wrote:
               | _> I think that 's the real question. How much does it
               | cost to add a bunch of packaging that serves no purpose
               | other than to sell the item? I have no idea._
               | 
               | I think that it has been established that the cost of
               | packaging is smaller than the marginal increase in
               | profits from greater sales (from the perspective of the
               | manufacturers and retailers).
               | 
               | In theory, an AR-heavy economy could displace packaging
               | costs with AR facsimiles overlaid on generic (even
               | standardized) packaging, but I don't think that would be
               | a win, energy-wise.
        
               | Gigachad wrote:
               | At least the future is online sales which do not need
               | fancy packaging. Although they do often involve an extra
               | plastic shipping bag.
        
           | Gene_Parmesan wrote:
           | There was a really interesting (and disheartening) story by
           | NPR this year about recycling in the US:
           | https://www.npr.org/2021/04/21/987111675/video-is-
           | recycling-...
           | 
           | One of the comments made was that consumers assume recycling
           | works as a kind of magical "Get out of Pollution Free" card.
           | In reality, the system we have only works if there are
           | companies that want to actually use the recycled materials.
           | If there are none, it just gets landfilled.
           | 
           | I bring this up because one of the things mentioned was
           | Pringles cans. Everyone thinks they are recyclable. But the
           | can is two sheets of cardboard glued over a thin sheet of
           | aluminum. The paper companies don't want the cans because
           | they don't want to somehow deglue the cardboard from the
           | aluminum (time and cost expensive to process), and ditto for
           | the aluminum people. So the cans just get thrown out.
           | 
           | In fact some people make arguments that recycling programs do
           | more harm than good, because they allow consumers to
           | alleviate their guilt about waste without actually helping
           | the environment. The cynic may say that's intentional.
        
             | mschuster91 wrote:
             | > The paper companies don't want the cans because they
             | don't want to somehow deglue the cardboard from the
             | aluminum (time and cost expensive to process), and ditto
             | for the aluminum people.
             | 
             | I'd have expected that simply melting down the stuff would
             | burn off all the organic contaminants (paper/plastic/glue
             | and food residue), leaving the aluminium and sludge that
             | can be scooped off.
        
               | myoon wrote:
               | Probably would still be an issue with contaminating the
               | aluminum with carbon and possibly other impurities. You'd
               | probably need some other process to purify the aluminum
               | afterwards, which likely makes it too expensive.
        
               | jacquesm wrote:
               | But that process by itself is always going to be more
               | energy efficient than winning the aluminum from bauxite
               | ore.
               | 
               | Of course you need a purification step after dealing with
               | scrap, but aluminum scrap, even when contaminated is
               | quite valuable, basically the price is a function of how
               | pure it already is.
        
             | Factorium wrote:
             | The solution is to standardise packaging so that it can be
             | re-used by multiple brands and companies, with just a clean
             | out and new set of logos glued on.
             | 
             | This might not be suitable for a Pringles can, but at least
             | suitable for glass containers and bottles.
        
               | flyinghamster wrote:
               | Fifty years ago, soda was generally sold in returnable
               | glass bottles, which would be trucked back to the
               | bottling plant, sanitized, and reused. But that was too
               | inconvenient, I guess. First came thin glass disposables,
               | and then plastic took over. At least aluminum cans (and
               | steel, for that matter) are readily recyclable.
               | 
               | Coca-Cola bottles had their originating bottling plant
               | stamped into the bottom.
        
               | AussieWog93 wrote:
               | >Fifty years ago, soda was generally sold in returnable
               | glass bottles
               | 
               | It still is in India (at least sometimes). I suspect
               | rising labour costs killed this industry, though. Why
               | take on a logistical challenge you don't have to?
        
               | YokoZar wrote:
               | The energy and water costs of cleaning and sanitizing
               | reusable containers can be very substantial. It seems
               | nicer to "reuse" a bottle, but it may genuinely be the
               | case that it's less impactful to just make a new one
               | (preferably out of recycled materials).
        
               | katbyte wrote:
               | isn't that just because the externalized costs of plastic
               | disposables are passed along to society and the
               | environment rather then paid by the
               | manufacturer/consumer?
        
               | kragen wrote:
               | It depends greatly on how you estimate those externalized
               | costs.
               | 
               | A plastic soft-drink bottle
               | https://www.polisanhellas.com/products-pet-preform.html
               | is about 30 grams of extremely chemically inert material,
               | produced for a tiny energy cost from about 30 grams of
               | crude oil, that goes to a landfill and stays there for,
               | probably, millennia. So a single barrel of oil makes
               | about 5,000 plastic bottles. Each bottle embodies about
               | 1200 kJ of energy from oil that would otherwise have been
               | burned. So whatever the externalized costs of drilling,
               | refining, and shipping a barrel of oil are, it's about a
               | five-thousandth of that. If you incinerate the bottle in
               | the end, you get that saved-up energy back, at the risk
               | of producing pollution from other things in the furnace.
               | 
               | Of course, blow-molding the bottle takes energy; you have
               | to heat those 30 g of plastic up to 125deg, but that only
               | takes about another 4.5 kJ per bottle. Another similar
               | amount was spent to injection-mold the preform. The
               | actual work of blowing is even less, under 0.1 kJ.
               | Similarly for shipping, molding machine operation,
               | machine maintenance, catalysts, and so on.
               | 
               | (A potential hole in this analysis is that I don't really
               | know the energy costs of the whole terephthalic acid
               | synthesis and polymerization process. They can't be
               | enormously higher than the cost of molding, but they
               | might be a lot lower or a little higher.)
               | 
               | Contrast that with washing a glass bottle. You can't
               | really wash a 500-m glass bottle with less than about a
               | liter of water, and to sterilize it you need that water
               | to be at least 60deg, preferably more like 90deg. Heating
               | water from 25deg to 60deg takes 35 calories per gram; at
               | 4.2 J/cal, that's 150 kJ.
               | 
               | (I think in actual fact the energy to reuse a glass
               | bottle is about an order of magnitude higher than this.)
               | 
               | You _also_ have to take into account the energy to _make_
               | the glass bottle: you 're heating 500 grams of raw
               | materials (or maybe cullet) up past, typically, 1200deg,
               | which takes maybe 700 kJ, depending on the materials'
               | specific heats and enthalpies of fusion. This gets
               | amortized over the number of reuses of the bottle.
               | 
               | What about disposal? Proper disposal of a 500-gram glass
               | bottle uses 15 times as much landfill space as a 30-gram
               | plastic bottle (just as it costs 15 times as much to
               | ship) but in any case there is no shortage of landfill
               | space, and neither type of bottle occupies an appreciable
               | percentage of existing landfills. _Improper_ disposal for
               | glass bottles is much worse, as you know if you 've ever
               | stepped on a broken glass bottle underwater at the beach.
               | Chemically, both materials are very inert and nontoxic.
               | (Microplastics are almost entirely from washing synthetic
               | fibers, not from plastic bottles.)
               | 
               | So, making a plastic bottle takes on the order of 10 kJ
               | of energy, while washing a glass bottle for reuse takes
               | more like 150 kJ, and similarly shipping glass around
               | externalizes 15x as much of each cost. Neither one has
               | significant disposal externalities, except in the rare
               | case of improper disposal, in which case broken glass is
               | dangerous.
               | 
               | The crucial question, then, is how you weight the raw-
               | material extraction externalities for the plastic bottle,
               | and whether you incinerate it; because if _drilling,
               | refining, and shipping oil_ is the most significant
               | externality (oil spills, bribing Nigerian officials,
               | arresting Native American protestors asserting a
               | sovereign right to block the Keystone pipeline, US
               | invasions of Iraq), then the plastic bottle is about 7x
               | worse. Unless you incinerate it instead of burying it in
               | a landfill, in which case suddenly its oil consumption
               | drops to zero, making it much better again. On the other
               | hand, if the most significant externality is something
               | related to _burning_ oil or other fuels, like global
               | warming, _washing_ the glass bottle is 15x worse than
               | throwing it out and replacing it with a plastic bottle.
               | Unless your hot-water heater is solar or geothermal. Then
               | again, you can run a blow-molding plant on solar energy,
               | too.
               | 
               | (There are other questions of pollution; both glassmaking
               | and PET-making can produce pollution, but it's not
               | intrinsic to either process, so which process produces
               | more pollution is largely a matter of how mismanaged it
               | is. However, by virtue of dealing with 15x larger
               | quantities of material, glassmaking is at a disadvantage
               | here.)
        
               | lostlogin wrote:
               | > Improper disposal for glass bottles is much worse, as
               | you know if you've ever stepped on a broken glass bottle
               | underwater at the beach.
               | 
               | Is it? After a short time the glass is smoothed by the
               | sand/sea/rock and is fairly low impact.
        
               | kragen wrote:
               | Only at the beach, unless by "a short time" you mean
               | centuries to millennia. In any other context (in the
               | forest, by the side of the highway, in a river, in the
               | desert, buried in your backyard) the glass can remain
               | dangerously sharp for at least millennia and in some
               | cases billions of years.
               | 
               | Of course there are natural sharp rocks, too, just like
               | there's natural asbestos and natural hydrogen sulfide.
        
               | sokoloff wrote:
               | I really enjoyed the analysis (as another commenter
               | mentioned).
               | 
               | One quibble: > Proper disposal of a 500-gram glass bottle
               | uses 15 times as much landfill space as a 30-gram plastic
               | bottle (just as it costs 15 times as much to ship)
               | 
               | It only costs 15x as much to ship if weight is the
               | driving factor in shipping. For a lot of surface shipping
               | methods, dimensional measures govern the shipping prices
               | either entirely or substantially. (No one is flying empty
               | bottles as part of their supply chain.) It might be 2x as
               | much, but it's not going to be 15x if both pallets of
               | bottles take up the same space.
        
               | kragen wrote:
               | You're right about that, although for the same reason
               | plastic bottles are usually blow-molded from preforms in
               | or near the bottling plant, to avoid shipping bulky empty
               | bottles around.
               | 
               | Also glass is denser than PET, so 15 times as much mass
               | is really only like 6 times as much volume in the
               | landfill.
        
               | jusssi wrote:
               | > You can't really wash a 500-m glass bottle with less
               | than about a liter of water, and to sterilize it you need
               | that water to be at least 60deg, preferably more like
               | 90deg. Heating water from 25deg to 60deg takes 35
               | calories per gram; at 4.2 J/cal, that's 150 kJ.
               | 
               | A tiny nitpick. I'm quite sure you can use that same
               | liter of hot water to wash multiple bottles. And even
               | then any facility that washes bottles at scale would use
               | the leftover heat from waste water to heat the fresh
               | water.
        
               | kragen wrote:
               | I think you're right--and, unless you wash the bottle by
               | hand before sending it to the recycling center, that's
               | not a "tiny nitpick," it demolishes my whole thesis. But
               | maybe the "thesis" was already so full of caveats as to
               | be fairly demolished in the first place, unless you
               | reduce it to "it depends".
        
               | dsign wrote:
               | Oh man, I love this analysis.
        
               | chillwaves wrote:
               | If that is the case, then sure, do so. But no effort is
               | being made. And in the case of disposables, they can be
               | made to have less impact on the environment, in both
               | production and decomposition stages.
        
             | whoisburbansky wrote:
             | https://www.npr.org/2020/09/11/897692090/how-big-oil-
             | misled-... Doesn't seem like cynicism when that was
             | explicitly the point of recycling marketing.
        
               | ootsootsoots wrote:
               | It would be nice if public education spent most of its
               | time on relativity and network effects, logical fallacy,
               | as part of the elementary school stage.
               | 
               | Packaged for less developed emotional processors anyway.
               | 
               | Exposing the technique of misinformation acts as an
               | inoculant and reduces network effects of bad arguments: h
               | ttps://journals.plos.org/plosone/article?id=10.1371/journ
               | al...
               | 
               | For example; imo we live in a friendlier Soviet state,
               | with state sanctioned limits (quotas) on millions of
               | peoples agency via the lack of public will to focus on
               | local issues, and focus on neoliberal economic agendas.
               | 
               | In collusion with state power, billionaires live large on
               | our effort and denigrate our frustration, as if they're
               | scientifically entitled to their figurative life of
               | power, even though advertising and marketing have relied
               | on government research into neuroscience and behavioral
               | economics.
               | 
               | Off topic from the original post but trying to make a
               | point in a thread about propaganda. Peace.
        
             | seanmcdirmid wrote:
             | In Japan, consumers are responsible for disassembling their
             | waste when recycling. Something like that could work for
             | the USA, though I'm not sure if Japan's more involved
             | system actually gets better results than other countries.
             | For example, https://www.earthisland.org/journal/index.php/
             | articles/entry.... indicates that much of the recycling is
             | oriented around energy production than actual material
             | reuse.
             | 
             | Obviously we should expect energy/material loss when
             | recycling (meaning, each time something is recycled it
             | should require inputs), but perhaps we can get those
             | numbers down more and more as time goes on.
        
               | ryan_lane wrote:
               | Don't less the elaborate consumer sorting fool you. Japan
               | burns everything except for PET, glass and metals.
               | 
               | They make you separate plastics because in some areas
               | they burn the plastics separately in ways that attempt to
               | reduce the pollution from burning it.
        
             | mjevans wrote:
             | The recycling process for a pringles can sounds somewhat
             | simple conceptually.
             | 
             | Coarse shred
             | 
             | (duration???) Submerge within an artificial swamp rich in
             | bacteria to digest the biological components; ideally
             | capture the outputs from this loop for fuel or other bio
             | processes.
             | 
             | When completed a rich 'ore' of mixed metal shavings should
             | be the result, and easier to recycle.
        
               | spicybright wrote:
               | Think you're making a lot of leaps here, unless you're
               | very knowledgeable of how recycling works in practice...
        
               | jacquesm wrote:
               | First off, you don't have a custom process for every
               | random bit of packaging out there, even those that occur
               | as frequently as pringles cans. Second, even if you did,
               | you'd have a massive sorting problem on your hand and
               | those custom lines to deal with each and every products
               | packaging would require an awful lot of space, energy and
               | other resources to cope with.
               | 
               | So as nice as this idea sounds it is not really workable
               | in practice.
               | 
               | The way it does work is indeed, shredding, then float
               | tanks to separate the lighter materials from the heavier
               | ones, then some more stepwise improvements (for instance:
               | to separate out the steel from other metals) and finally
               | compaction and what comes out the other end gets passed
               | on to companies willing to pay for it, and if there is no
               | market, which get paid to deal with the resulting
               | sludge/scraps/goo.
               | 
               | Recycling is not nearly as orderly a process as
               | manufacturing is, and there will always be a residue that
               | simply can not be dealt with economically. Properly
               | designed packaging takes that into account at the time of
               | manufacture to ensure that the residue is as small a
               | fraction as possible.
               | 
               | This is a hard problem, and in the longer term, next to
               | climate change one of the hardest ones that we will need
               | to tackle. The good news is that we could start today.
        
               | kragen wrote:
               | The resulting sludge is in many cases much richer in
               | valuable (but dangerous) heavy metals than the ores we
               | mine the heavy metals from, as well as a few lighter
               | elements like lithium. Maybe the way to handle this is to
               | split it up into one-tonne or ten-tonne chunks, seal each
               | one in a few millimeters of polypropylene, and bury them
               | in carefully recorded secret locations: in abandoned
               | underground mines, quarries, wilderness areas, on the sea
               | floor. Then, you can sell the coordinates of these secret
               | locations to would-be miners--maybe not in 02021 but in
               | 02061 or 02121. Seeking investors with long time
               | horizons!
               | 
               | More realistically, there isn't really any risk of
               | running out of landfill space for product packaging at
               | anything similar to current consumption levels. If a
               | person ate a 50-gram can of Pringles and a 30-gram bottle
               | of Coke every day, they'd have 29 kg of packaging at the
               | end of the year, or 29 liters, which compact down to a
               | 40-cm-diameter sphere.
               | 
               | I used to periodically visit an ecovillage that handled
               | their (much smaller than normal) packaging waste in this
               | way: they would tamp it into two-liter Coke bottles with
               | a piece of rebar as a tamper, and when the bottle was
               | full, they would cap it, plaster it over with adobe, and
               | use it as a construction brick. A 6 m x 18 m house with
               | 300-mm-thick walls 3 m tall contains 43 m3 of wall volume
               | which can be mostly filled with this kind of stuff: 150
               | person-junk-food-years of packaging.
               | 
               | 8 billion people doing this would produce 23 million
               | cubic meters of packaging per year, which sounds like a
               | lot, but it's an 800-meter-diameter sphere. Lake Superior
               | is 12000000 million cubic meters, so it would take those
               | 8 billion people half a million years to fill it up with
               | this packaging, if carefully weighted to keep it from
               | floating, of course.
               | 
               | So, I don't think recycling packaging is a particularly
               | bad problem. If by "in the longer term" you mean over the
               | next hundred million years, I do agree that we'll need to
               | solve it. But I don't think it's a particularly difficult
               | problem at that timescale. For the next few million
               | years, we have plenty of space to just store the stuff
               | until recycling it is profitable.
        
               | kijin wrote:
               | It is indeed a hard problem. It's also why manufacturers
               | are the only ones who can realistically deal with the
               | problem. Let the Pringles company collect all the used
               | Pringles cans from the same supermarkets they deliver
               | Pringles to. They have the scale to justify building a
               | dedicated facility for recycling Pringles cans.
        
               | tonyedgecombe wrote:
               | Or just don't buy Pringles.
        
             | throwawayboise wrote:
             | > consumers assume recycling works as a kind of magical
             | "Get out of Pollution Free" card.
             | 
             | Consumers were told that by the local authorities who put
             | these recycling programs in place. They were not told that
             | behind the scenes it all goes to the landfill anyway. If
             | they knew the truth they might actually make more effort to
             | reduce the amount of stuff they throw out and be more aware
             | of wasteful packaging.
        
               | amatecha wrote:
               | I really see this as a problem further up the chain - why
               | is wasteful packaging even on the shelves? Why is there
               | so much crap to throw out? Why was it legal to wrap a
               | product in another 25% of its weight in useless, non-
               | recyclable packaging? I'm not sure why I as an individual
               | am forced to bear the brunt of colossally wasteful
               | pipelines and processes that I had no say in. I can do a
               | bit and reuse bags, buy stuff with minimal packaging (or
               | avoid buying new stuff etc.), but broadly, I have no
               | choice most of the time.
        
               | jacquesm wrote:
               | 100% agreed, this is exactly the problem. Just take a
               | pack of yoghurt, we had good paper packaging and now
               | they've glued a useless plastic port to it. Boom, no
               | longer recyclable. Same with cheese and other bread
               | toppings, all used to be packaged in perfectly recyclable
               | paper and now it's sold in see-through plastic.
        
               | adrianN wrote:
               | See through plastic can be both recycleable and
               | biodegradable and might even use less ressources to
               | produce, and improve the shelf life so that less food is
               | wasted. Details are very important in these matters,
               | which is why it's a bad idea to put the burden of
               | figuring this all out on consumers.
        
               | YokoZar wrote:
               | Food-soiled paper was never recyclable.
        
               | scrose wrote:
               | Maybe OP had meant compostable?
        
               | dnautics wrote:
               | Probably shouldn't compost dairy, unless it's
               | industrially composted with chemical treatment
        
               | User23 wrote:
               | > why is wasteful packaging even on the shelves?
               | 
               | Shrinkage. It's to the point where you need a screwdriver
               | to get a kid's toy car out of the box.
        
               | epistasis wrote:
               | I've started to give bad reviews to products with
               | wasteful packaging that I couldn't see before purchase.
               | If there's multiple cubic feet of styrofoam, I will leave
               | a bad review mentioning only the packaging complaint so
               | that future purchasers will know too.
        
               | alisonkisk wrote:
               | Consumers are complicit in the scam.
        
             | rland wrote:
             | If something isn't obviously recyclable (like, pure
             | aluminum, pure glass, or regular paper) I throw it into the
             | trash. I'd rather it end up in a landfill here, where there
             | is at least a pretense of environmental regulation, than
             | have it shipped overseas after being rejected from a
             | recycling process.
             | 
             | I also watched that video, it's just so depressing. The
             | amount of externalized costs we incur is simply staggering.
             | 
             | When I see someone throw something away, or when I throw
             | something away myself, I just think: "Everything you've
             | ever thrown away is somewhere."
        
             | gregmac wrote:
             | One way could be to tax based on recyclability. There's a
             | lot of ways to implement this, but packaging that's 100%
             | plain cardboard should be cheaper than something made of
             | plastics, and anything where two different materials are
             | glued together should just be stupidly expensive. That
             | squishy (non-recyclable) foam glued to the inside of
             | cardboard boxes is really frustrating.
        
       | m0zg wrote:
       | Why wouldn't they be? It's not like lithium goes bad or leaks out
       | or anything.
        
       | 14 wrote:
       | We should put a deposit on all batteries. I will admit I am
       | guilty of taking my dead batteries and just throwing them out vs
       | recycling them. We should incentivize the recycling of all
       | batteries.
        
         | jacquesm wrote:
         | Please don't do this with batteries, they are not only toxic
         | but can also be a fire hazard if not disposed of properly, this
         | goes especially for Lithium-Ion based batteries.
        
           | Pxtl wrote:
           | I'm scrupulous about extracting batteries from my electronics
           | for proper disposal, personally... But realistically, without
           | a cash incentive to get people to pull out the screwdriver,
           | many folks won't do it and they'll end up in the garbage.
           | 
           | This needs to be a deposit-based program. E-recycle fee
           | upfront at purchase, rebate at proper disposal.
        
             | jacquesm wrote:
             | Where I live such waste is collected separately (small
             | chemical waste), you get a little box for it and you can
             | drop it off for free at the local garbage disposal/sorting
             | facility.
        
               | tonyedgecombe wrote:
               | Ours is collected locally, you just leave a bag of your
               | batteries on top of the bin and it gets collected at the
               | same time as the recycling. They will take small
               | electrical items as well.
               | 
               | On top of that all supermarkets in the UK have a battery
               | return box where you can drop them off.
        
               | Pxtl wrote:
               | Similar here, but my point is that many won't do the
               | hassle of extracting a screwed-in battery from an
               | electronic device rather than throwing it straight into
               | the opaque trash-bag. A fee-and-rebate program would
               | provide a cash incentive to properly sort your batteries
               | out of trash. It works for refillable liquor bottles.
        
               | tonyedgecombe wrote:
               | Electronics shouldn't go in the trash either.
        
       | The_Beta wrote:
       | Does the lithium, cobalt, etc. not undergo a material change as
       | the battery is used? Meaning, is the lithium in a brand new
       | battery the same as the lithium in a battery that's been used for
       | years?
        
         | AnthonyMouse wrote:
         | Lithium and cobalt are both elements. Getting them to be
         | something else would require a nuclear reaction.
        
           | bluGill wrote:
           | Both chemically combine with other atoms to form molecules -
           | that is how a battery works. If they combine with the wrong
           | thing it can be a lot harder to separate them again (not
           | nuclear level, but harder)
        
           | mypalmike wrote:
           | I would presume the question was about the physical and
           | chemical state of the lithium rather than the atomic makeup.
           | Like whether the lithium is ionized, whether it's a powder or
           | crystallized solid, etc.
        
         | sonium wrote:
         | The stoichiometry stays exactly the same, just shred the
         | battery and feed the result back to the beginning of the e.g
         | cobalt mining operation operation. Better however if you
         | somehow manage to roughly separate it into lithium, cobalt and
         | so on and use the result instead of the respective ore.
        
           | The_Beta wrote:
           | So why does a battery wear out after an extended number of
           | uses?
        
             | sonium wrote:
             | It's the "arrangement" of elements in the simplest terms,
             | like changes in crystal structure.
        
               | The_Beta wrote:
               | So how does recycling revert this back to the original
               | structure? Is it just basically melting it?
        
       | esjeon wrote:
       | This is about recycled "*NMC111 Cathode*", not recycled whole-
       | batteries. Although cathode is expensive, lithium is the tough
       | business that requires a new solution.
        
       | cmrdporcupine wrote:
       | I just bought a Gen 1 Chevy Volt battery pack segment to use for
       | DIY farm tools projects here. 8 years old still has 89% of
       | capacity, a convenient form factor, convenient 48V, high current
       | (dangerously so!), 2 kWh, and easily purchased from a local
       | supplier.
       | 
       | There is a lot of potential for re-use of battery packs, it will
       | just take some time for the 3rd party industry to develop around
       | it. Lots of use for these things for solar projects, especially.
       | 
       | My point being that actual chemical level recycling is really
       | last resort.
        
       | lowbloodsugar wrote:
       | These recycled batteries are just as good as new ones says new
       | study written by person who makes and sells them. Is it really a
       | study if its by the seller? Isn't it more of a brochure?
        
       | spaetzleesser wrote:
       | I always thought EVs are more environmentally friendly and that
       | batteries would be recycled but from what I have read that is not
       | really the case. It seems that batteries are a similar scam like
       | plastic recycling where industry put out a lot of propaganda to
       | make people believe that things would be recycled. But in reality
       | only a very small percentage gets recycled.
        
         | starbase wrote:
         | Probably depends on the facility. Tesla recycles 100% of used
         | batteries it receives, presumably by redeploying good cells as
         | stationary storage and recycling the ones that are too far
         | gone. At the Nevada plant in 2020, every 1000kWh of unusable
         | batteries yielded materials to produce 921kWh of new cells.[0]
         | 
         | With that said, many Teslas that are totaled have their
         | batteries sold on the secondary market for classic car EV
         | conversions and DIY home energy storage.
         | 
         | [0] https://www.tesla.com/ns_videos/2020-tesla-impact-
         | report.pdf
        
         | pornel wrote:
         | What about reuse of batteries for grid storage? Weight/capacity
         | ratio doesn't matter for something sitting on the ground. I
         | presume that with economics of solar you could use even almost-
         | dead batteries profitably.
         | 
         | ----
         | 
         | EVs are still better than ICE cars, so don't take any EV
         | problems as an excuse to keep producing ICE cars. E.g. even if
         | the grid was entirely oil-powered, large plants burn oil more
         | efficiently and cleanly than ICE, and keep emissions away from
         | cities.
         | 
         | But cars as a form factor are still inherently inefficient for
         | moving people. It doesn't matter if they're electric, taxis, or
         | self-driving: compared to trains they have low road throughput,
         | depend on tires with much higher rolling resistance, and
         | particles from tire wear are another source of pollution.
        
         | mlindner wrote:
         | Your initial thoughts are correct but there just aren't enough
         | lithium ion battery waste yet to make it very profitable. Once
         | more and more EVs start getting end of life it will become very
         | profitable. Keep in mind that the cars currently going to
         | landfill were made 10 or more years ago. There were very very
         | few lithium ion batteries in cars 10+ years ago.
        
       | danans wrote:
       | Just as important as recycling these batteries is making it
       | possible for older EVs to have their batteries replaced years
       | down the road with 3rd party batteries.
       | 
       | In 2031, it should be possible to by a long-past-warranty 2021
       | EV, replace the battery pack (with one made from recycled EV
       | batteries!), and have it just-work. Just like you can replace the
       | engine of a classic car today if you are so inclined.
       | 
       | It should be possible because the electrical connection of the
       | batteries to EV drivetrains are relatively simple - although I'm
       | sure that will take a lawsuit (like was launched against
       | Nespresso to allow 3rd party coffee pods) for EV manufacturers to
       | release the specs required for this to happen.
       | 
       | It would be unfortunate if EV batteries were non-serviceable
       | except by the manufacturer after they were out of warranty, like
       | phones are today. Instead, battery replacement would potentially
       | allow the tertiary used EV market to flourish, and make them more
       | accessible to people of modest means.
        
         | SECProto wrote:
         | > It should be possible because the electrical connection of
         | the batteries to EV drivetrains are relatively simple
         | 
         | While this could be true, I certainly wouldn't assume it to be
         | so. I dunno how integrated the battery pack is to the system -
         | when you press the gas, does the car do things like draw more
         | from some cells and less from others based on their degradation
         | and capacity? Certainly on the charge side of the system it's
         | very integrated, with the charge curve changing as individual
         | cells (or at least modules) age/degrade.
        
           | elihu wrote:
           | A battery pack on a modern EV is typically just a bunch of
           | cells wired together in series, or a bunch of parallel groups
           | of cells in series. There isn't anything to cause power to be
           | pulled from one group of cells versus another -- if that
           | happens, it's a problem because it would cause the cells to
           | get out of balance. (You'd typically have a "battery
           | management system" whose job is to monitor cell voltages and
           | bleed off little power from cells that are reading too high
           | to keep everything properly balanced. But that happens very
           | slowly, and at low voltages and current.)
           | 
           | As far as the motor controller is concerned, the battery
           | might as well just be a single cell. If you change to a
           | different kind of battery, you might need to change some of
           | the motor controller's parameters (like maximum current
           | limit) if those were designed around the limits of the old
           | battery.
           | 
           | edit to add: when it comes to the charger and BMS, that stuff
           | might or might not have to be replaced depending on the
           | extent to which it can be made to work with a different
           | configuration. And just like replacing an engine in a modern
           | gas-powered car, there's probably a host of sensors that will
           | trigger a whole host of warnings if they aren't reconnected
           | to equivalent new sensors or spoofed in some way.
        
           | rcxdude wrote:
           | The part which deals with all this is the battery management
           | system, and it's almost always integrated into the battery
           | itself, for reasons of practicality, safety, and seperation
           | of concerns. Its interface to the rest of the car and
           | charging system is fairly straightforward: mostly it just
           | needs to report state of charge and current limits for
           | charging and discharging (chargers for these packs are rarely
           | anything more than a constant current supply being controlled
           | by the BMS). It can in theory provide more detailed
           | information but this is just diagnostic, not something the
           | user or any other part of the system can really take action
           | on (for example there's no way in current EV packs for the
           | motor to draw from specific cells more than the others).
           | 
           | Basically the only way for car manufacturers to make this
           | interface hard to replicate with third-party packs is by
           | introducting some kind of DRM-like signatures on the messages
           | from the BMS.
        
           | [deleted]
        
           | adrianN wrote:
           | The question is whether the necessary brains are part of the
           | pack or part of some other component in the car. But in any
           | case, if we require the specs to be open, third parties can
           | build compatible batteries.
        
         | bserge wrote:
         | Classic car as in pre 1980s or so?
         | 
         | Because an engine change on a modern ICE car is far from easy.
         | In major part because of the same bullshit with electronics
         | incompatibility caused by manufacturers.
         | 
         | Wrong serial numbers on injectors/ECU/sensors? Welp, fuck you,
         | buy compatible original parts or swap _the whole engine_ ,
         | every little wire and all.
         | 
         | It's like needing to swap the battery+controller+motors on an
         | EV.
         | 
         | Then again, government regulations play a part here, at least
         | in Europe. Can't just have you riding around in your now
         | "custom" car.
        
         | waiseristy wrote:
         | Unfortunately some OEM's have decided that structural batteries
         | are the way of the future. Real difficult replace something
         | that's a integral structural member of the car
        
           | SECProto wrote:
           | > Real difficult replace something that's a integral
           | structural member of the car
           | 
           | If you look at some recent photos [1] of the Tesla Berlin
           | tour, the "structural battery pack" is still a bolt-in part
           | of the car - it just carries some of the loads and has the
           | seats bolted to it. If it's a standardized design, eg used
           | for multiple model years, it should be a fairly standard
           | replacement part in another decade or so. And the more
           | efficient structural will reduce steel consumption by
           | thousands of tonnes per year and reduce curb weight and
           | increase mileage. Win-win-win for the environment.
           | 
           | I'm an optimist.
           | 
           | [1] https://electrek.co/2021/10/10/tesla-unveils-new-
           | structural-...
        
             | waiseristy wrote:
             | Nice link, looks like they still might have enough meat on
             | the chassis to not require weird temporary structural
             | bracing when unbolting the pack. It's almost like a body-
             | on-pack, like the body-on-frame of old.
        
           | panick21_ wrote:
           | There has been this myth around that 'structural' means 'non
           | replaceable'. This is complete nonsense made up by ignorant
           | people who dislike Tesla.
           | 
           | Structural packs are nothing new, even cars like the iPace
           | have structural packs and so do many. Hell even the Model S
           | was structural and that had a swapable battery. Tesla or BYD
           | structural packs are no different.
           | 
           | The actual innovation when people talk about 'structural
           | packs' nowdays is that the cell themselves are part of the
           | structure. However, this has nothing to do with how the pack
           | is connected to the car.
           | 
           | Sadly the discussion on these topic gets totally confused by
           | people endlessly repeating the same myths without
           | understanding what they are talking about.
           | 
           | Just don't get into a car crash without the pack inside.
        
         | rjzzleep wrote:
         | Gogoro is a taiwanese company that makes scooters where the
         | battery is a power pack that you can just replace in a few
         | seconds[1].
         | 
         | They're apparently expanding into more countries. I really like
         | the concept of these things. It should be possible to make
         | drivein charging stations for cars that do the same. But
         | obviously you wouldn't be able to do that manually and
         | designing such a system is a lot more expensive.
         | 
         | [1] https://www.gogoro.com/gogoro-network/
        
           | mdrzn wrote:
           | Such a smart solution, I hope they go global with it!
           | 
           | I've been thinking of a similar solution for e-bikes and
           | electric scooters (like Bird and Lime for example). Swapping
           | a battery would be SO MUCH BETTER than having to fully
           | recharge your own battery.
           | 
           | If I had to make a prediction for 50 years in the future, I'd
           | guess that Tesla and others would study a way to hot-swap
           | batteries in the car at the "e-Station" in a couple minutes
           | instead of waiting for your own battery to recharge.
        
         | nmridul wrote:
         | India will start allowing sale of EVs without batteries so user
         | can purchase/ lease batteries including third party
         | batteries...
         | 
         | "This will make the upfront cost of the electrical 2 wheeler
         | (2W) and 3 wheelers (3W) to be lower than ICE 2 "
         | 
         | https://www.livemint.com/auto-news/indian-govt-to-allow-regi...
        
         | hkai wrote:
         | Looking at my phone and macbook with built-in batteries, I
         | realize a car with a swappable battery is not something we can
         | achieve as humanity.
        
           | asimovfan wrote:
           | It depends on 1 ("one") legislation. Its not like theres
           | inherently anything stopping this from happening except the
           | insatiable hunger of some rich dudes. I believe the EU is
           | forcing the iphones to have usb-c?
        
           | tchvil wrote:
           | It was tried and failed:
           | https://en.m.wikipedia.org/wiki/Better_Place_(company)
           | 
           | That doesn't mean it wouldn't work today, but probably a
           | harder problem than it looks.
        
           | tim333 wrote:
           | I've swapped batteries in iphone and macbooks several times.
           | Just because the manufacturer doesn't really want you to do
           | it doesn't mean you can't do it.
        
           | richardw wrote:
           | A few Chinese companies are doing it. Eg:
           | 
           | https://www.reuters.com/business/autos-
           | transportation/chinas...
        
             | dragonelite wrote:
             | Nio is also doing it, not sure if they have created a
             | standard bodies for it.
        
               | Gravityloss wrote:
               | Here's Nio battery swap in action
               | https://youtu.be/hTsrDpsYHrw?t=407
        
           | joe_the_user wrote:
           | The thing about phones and laptops is that they have the
           | excuse that miniaturization makes this necessary (it's still
           | an excuse but it's better cover). And current systems
           | essentially have the lifetime of the battery.
           | 
           | Cars should be a different story but we'll have to fight for
           | that even.
        
             | hunter2_ wrote:
             | And ingress protection, which requires excellent seals,
             | which need a bit of know-how (i.e., a shop) to correctly
             | reapply. At least that's what I like to tell myself.
        
               | KptMarchewa wrote:
               | Which laptops actually do that? Besides the fanless
               | macbook air, overwhelming majority of laptops ingest and
               | push out air.
        
               | bestouff wrote:
               | Cars too need miniaturisation and sealing. To an extent.
        
               | richardw wrote:
               | 2025: "But the chassis is the battery! Absolutely needs
               | to be disposable"
        
             | hoseja wrote:
             | Cars use the battery as a structural component.
        
               | [deleted]
        
               | dotancohen wrote:
               | Not at all. The batteries are often mounted _inside_
               | structural components, but they themselves are not load
               | bearing.
        
               | hoseja wrote:
               | https://electrek.co/2021/10/10/tesla-unveils-new-
               | structural-...
        
               | dotancohen wrote:
               | That is a battery pack, not a battery.
               | 
               | Battery packs are structural components for safety
               | reasons more than anything. Weight and volume savings are
               | secondary to safety in regards to anything with high
               | energy density, be it a battery pack, fuel cell, or gas
               | tank.
               | 
               | But though they _contain_ batteries, a battery pack is
               | not a battery any more than a car is an engine. The
               | battery inside the battery pack remains non-structural
               | and non-load-bearing.
        
               | [deleted]
        
               | hoseja wrote:
               | >with the battery cells helping to solidify the platform
               | as one big unit
               | 
               | The individual cylinders are made from steel. The steel
               | is used structurally. Perhaps next you'll tell me the
               | "battery" is actually just the anode, cathode and
               | electrolyte?
        
               | dotancohen wrote:
               | You're right! My brief skim of the article overlooked
               | that very important detail.
               | 
               | Thank you.
               | 
               | > Perhaps next you'll tell me the "battery" is actually
               | just the anode, cathode and electrolyte?
               | 
               | No, next I'll tell you that this isn't Reddit and you
               | don't have to be a dick to "win an argument on the
               | internet". On HN you can simply point out the facts, like
               | you did above.
        
               | pedrocr wrote:
               | As far as I can tell so far no one has used the
               | individual cell cylinders as load bearing components,
               | only the battery box. Tesla's "structural battery" is
               | aiming to do that and have the individual cell cylinders
               | carry loads.
        
           | [deleted]
        
         | elihu wrote:
         | Interfacing with the existing car's electronics gets into
         | "right to repair" technology, with some manufacturers being
         | more open than others.
         | 
         | Unfortunately battery packs are very vehicle-specific.
         | Hopefully we'll eventually see some standardized form factors
         | so you can just install a generic battery. Until then, 3rd
         | parties will have to make a different battery pack for each
         | model they want to support. Most of the problem is just the
         | physical dimensions and shape of the pack, but also there are a
         | bunch of electrical connections, battery-management system
         | (BMS) integration, coolant hoses, and so on that would vary
         | from one vehicle to the next.
         | 
         | Hopefully as the technology matures, batteries get physically
         | smaller and lighter, and therefore easier to shoehorn into
         | weird spaces.
        
         | coryrc wrote:
         | You can put a battery from a crashed 2021 Leaf in a 2015 Leaf.
         | 
         | There's little the non-Tesla automakers are doing to stop you.
         | They aren't helping you, but they aren't stopping you. The
         | biggest problem is there's basically no market for it right
         | now. I used to build stuff for this market (more-or-less). Only
         | a tiny fraction of vehicles need anything. It's far cheaper to
         | sell your vehicle to someone who doesn't mind 70 miles range
         | and buy a new one with all the scale advantages of mass
         | manufacturing than paying for the shop labor ($100-300/hr) and
         | amortized cost of a battery few people want.
        
           | mnsc wrote:
           | This makes me more pessimistic that "the markets" will ever
           | fix something related to anything where the negative effects
           | are seen a decade down the road. We will switch to an
           | electric fleet to "save the environment" and in 20 years we
           | will throw our collective hands up in the air and see that
           | "yup, that didn't work".
        
             | coryrc wrote:
             | What do you think is going to happen in 20 years?
             | 
             | Approaching ten years of life, most of these cars have lost
             | <10% battery life (and loss is fairly linear in lithium) so
             | in 20 more years we'll have cars with 70% of their original
             | battery life. They'll still be perfectly usable for many
             | people. So long as fossil-fueled vehicles are in use, let's
             | get more EVs on the road instead of upgrading the ones we
             | have.
        
             | Lorkki wrote:
             | > to "save the environment"
             | 
             | This is an odd straw man to bring out, when the goal is
             | very explicitly to reduce carbon output. Also nothing so
             | far implies that the legislation is impossible to fix once
             | the electric fleet exists.
        
             | Joeri wrote:
             | Economic activity nearly always has negative externalities.
             | Our economic model is based on ever growing economic
             | activity, and coupled with population growth this produces
             | ever mounting externalities. We treat these externalities
             | separately, as individual problems to solve, first clean
             | air, then clean water, then fixing the ozone hole, now
             | fighting global warming. Every time that we "solve" these
             | problems we cause new externalities to pop up. Even if we
             | "solve" climate change, something else will pop up. Perhaps
             | the impact of chemicals on biological reproduction? That is
             | building up steam and would be even bigger to tackle than
             | climate change.
             | 
             | The classic environmentalist solution is to live a smaller
             | life, with fewer things. That is a hard sell and runs
             | counter to innate human instinct to gather resources. On
             | the other hand, economic policy can't seem to move past
             | fighting symptoms, and does its very best to pretend the
             | growth model isn't the root cause of all environmental
             | problems. Does anyone have a handle on a real and pragmatic
             | solution I wonder?
        
               | ducleonctor wrote:
               | History shows that individuals and groups equipped with
               | the mindset of accumulating wealth and power will not
               | yield their "progress".
               | 
               | This means society may tend to fall back to authoritarian
               | systems like feudalism, when put under increasing
               | external pressure.
               | 
               | The struggles and lack of coordination caused by this
               | failure to act as a collective with modern technology
               | present will lead to a fast and indiscriminate decline of
               | the worlds population, I think.
        
               | mnsc wrote:
               | Thank you for being tuned into my pessimism and helping
               | me paint an even bleaker picture! =D No but seriously
               | that was a very thought-provoking reply and I'm
               | personally very aligned with the classic environmentalist
               | solution but equally desoriented on how that could be
               | "sold" on a global scale as a way of living. My political
               | leanings is showing here so it comes as no surprise that
               | my analysis is that the issue is with that sneaky quoted
               | word. "Selling" an idea implies rational actors that
               | could "buy in" to the "small life lifestyle" and reject
               | the options readily available on the market, which would
               | be a (potential) life abundant with short term kicks and
               | a dopamine filled days with an endless supply of various
               | things that are fun and "help" us in our daily life (but
               | in the end will destroy earth). Which indeed is a hard
               | sell, primarily because we aren't rational economical
               | agents that can weight "guaranteed happiness the next
               | decade" vs "my children potentially living in a desert
               | fighting for scrap in 50 years".
        
               | bulletsvshumans wrote:
               | What about an authority that could price negative
               | externalities into the goods as they were discovered? I
               | think there are extremely high challenges around
               | enforcing this globally, and resisting the pressure from
               | industries that are impacted, but it would seem to be the
               | least disruptive in terms of modifying the fundamentals
               | of our existing capitalist system.
        
         | tonyedgecombe wrote:
         | Third party repairers are already popping up that will do this
         | for old Nissan Leafs.
         | 
         | https://www.youtube.com/watch?v=C4nS_tSQiVQ
         | 
         | There is quite a big commercial opportunity, I expect the
         | sector will grow alongside the growth and ageing of EV's.
        
         | csours wrote:
         | Just got to make sure the DRM server is up.
        
         | fy20 wrote:
         | > Just like you can replace the engine of a classic car today
         | if you are so inclined
         | 
         | How this works is usually you would replace/fix individual
         | parts of the engine until it works again. When you buy one
         | ready to swap in, it's because a third party has taken the time
         | to fix up an old engine - usually with no help from the
         | original manufacturer.
         | 
         | A lot of car parts you cannot buy new replacements for. Engine
         | parts you usually can, as pretty much everything there is
         | consumable, but I mean things like body panels or interior
         | parts. However a lot of cars end up damaged beyond repair,
         | which means there are usually enough parts in the surrogate
         | market so old cars can be kept running.
         | 
         | In this case it's not reasonable to ask manufacturers to be
         | selling new battery packs 10 years after discontinuing that
         | model, but they should make sure it's possible for third
         | parties to make/remake them and have them behave the same as an
         | OEM battery pack.
        
       | kazinator wrote:
       | What a headline, yikes! How about:
       | 
       | Recycled Material Lithium Batteries Just As Good
        
         | earleybird wrote:
         | I need to find that battery mine . . . sorry, leaving now :-)
        
       | godmode2019 wrote:
       | I have a question if someone can help with
       | 
       | We talk about recycling, I'm concerned that it's the same chatter
       | as we had from the plastic companies in the 80-90s who invented
       | the reduce reuse recycle slogan so that they could get away with
       | selling more plastic, when its much cheaper to produce new
       | plastic than recycle.
       | 
       | So the question is, is it cheaper to produced new batteries or
       | recycle old ones?
       | 
       | I feel lithium is a transition material, until we have more
       | sustainable battery tech.
        
       | soperj wrote:
       | Process being commercialized by researcher tested and found to be
       | very very good by same researcher. Colour me a least a little
       | skeptical here.
        
         | hvis wrote:
         | That's also what jumped out at me.
         | 
         | Good if true, of course. But really needs independent
         | evaluation.
        
         | KennyBlanken wrote:
         | Do you have any training in the field or is this just a
         | baseless ad hominem attack? Do you have literally any evidence
         | from a reputable source that the parties involved falsified
         | results?
         | 
         | Among other things, the testing was done by a different
         | company, A123 systems - and his company has been selling the
         | cathode material to manufacturers.
        
           | tehjoker wrote:
           | A promising sign, but the GP's points are a reason to be
           | skeptical until we see evidence of scale up. There could be
           | issues or limitations that are not obvious to non-experts.
           | That is the case with almost every news story like this.
        
           | scotty79 wrote:
           | How's that ad hominem? He just said that single, non-
           | independent research is not enough to convince him. Which is
           | very reasonable thing to say.
        
             | [deleted]
        
               | twofornone wrote:
               | No, the point was the conflict of interest, and to
               | belittle a source which takes the researcher's claims at
               | face value.
        
           | AlexanderDhoore wrote:
           | A certain amount of scepticism is needed if you want to
           | survive on the internet :)
        
             | parksy wrote:
             | Source?
        
               | cvs268 wrote:
               | Source: https://news.ycombinator.com/item?id=28922027
        
               | HideousKojima wrote:
               | "Everything you read on the internet is true" - Abraham
               | Lincoln
        
       | mensetmanusman wrote:
       | Everything can be recycled with sufficient low cost energy. If we
       | had 100x the available energy at 1/100 the cost, things that seem
       | crazy become possible. E.g. deconstruction of an iPhone into
       | piles of constituent elements.
        
       | throwawaysea wrote:
       | Exciting news but there are a lot of missing details. The
       | differentiation seems to be that they can output ready to use
       | cathode material (NMC) instead of raw elements, and that those
       | materials may perform as good or better than new materials. I'm
       | curious what this process takes in terms of energy and inputs
       | like acid. And what about the rest of the battery? And then there
       | are the policy and cost questions to make it all economically
       | viable compared to new material.
        
         | Zigurd wrote:
         | Lead acid batteries have a high rate of recycling in part
         | because there are a limited number of standardized sizes, and a
         | lot of each size.
         | 
         | EVs have not yet achieved as much volume and settled on
         | standards. But that will change. Probably quickly at current
         | growth rates.
        
           | jacquesm wrote:
           | And the fact that the various materials are fairly easily
           | separated from each other certainly helps.
        
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