[HN Gopher] Apple iPhone charger teardown: quality in a tiny exp...
       ___________________________________________________________________
        
       Apple iPhone charger teardown: quality in a tiny expensive package
       (2012)
        
       Author : retskrad
       Score  : 201 points
       Date   : 2021-08-03 19:57 UTC (3 hours ago)
        
 (HTM) web link (www.righto.com)
 (TXT) w3m dump (www.righto.com)
        
       | markus_zhang wrote:
       | Is there a way to hack this thing?
        
         | turbinerneiter wrote:
         | You might be able to influence the output voltage somewhat by
         | dwindling with the passives, but there is no code running
         | anywhere that you could manipulate.
        
           | markus_zhang wrote:
           | Thanks. I heard the battery is "smarter" in the sense that it
           | has some chips.
        
       | MAGZine wrote:
       | (2012)
        
         | smilespray wrote:
         | I knew I had read this teardown before...
        
         | yaseer wrote:
         | Previously discussed here:
         | 
         | https://news.ycombinator.com/item?id=3996171
        
       | GIRLHAKCER wrote:
       | Wow
        
       | baybal2 wrote:
       | It's a typical Delta power supply.
       | 
       | They make good quality power supplies if you have a buck.
       | 
       | https://www.deltaww.com
        
         | matrix wrote:
         | For anyone interested in these - their consumer chargers are
         | here:
         | 
         | https://www.myinnergie.com/us
         | 
         | Unfortunately, their "buy now" button links to Amazon; I don't
         | trust Amazon not to sell me a counterfeit that will burn my
         | house down.
        
       | wyager wrote:
       | Apple is the only company I've ever come across that seems
       | capable of building a phone charger without any noticeable
       | inductor whine.
        
         | yepthatsreality wrote:
         | Also the only company I have purchased a charging cable from
         | that the outer rubber covering wears away in a few months from
         | light use (didn't move it or coil it, just sits there plugged
         | into the wall). Kind of ironic when compared to the high
         | quality charging wall plug.
        
           | outworlder wrote:
           | Definitely not the only company to suffer from this, but most
           | charging cables from other companies are sleeved with plastic
           | - which seems more durable but will wear out too. Usually
           | they don't feel or look as good, compared to a _new_ Apple
           | cable. Which is, I assume, the reason they keep doing this,
           | to look great at the store.
           | 
           | Problem is, like you say, it can wear away relatively easily,
           | depending on conditions. And they don't look anywhere near as
           | good once dust starts building up.
           | 
           | Now, you can fix this (and any other cable for that matter)
           | with some paracord and optionally some plastic sleeving
           | (techflex or similar) and heat shrink. That's better than
           | throwing away cables. You can also do this for aesthetics
           | with perfectly good cables. Bunch of youtube videos on how to
           | do this (keep in mind, most are sponsored or made by the very
           | companies selling these).
           | 
           | The thing I don't understand is - colorful paracord makes the
           | cables look great. They come in different colors, which would
           | make a lot of sense for Apple. Protected by good plastic,
           | they are pretty much indestructible. At scale, they obviously
           | have access to even better materials with they could use to
           | make their cables look unique.
        
           | HPsquared wrote:
           | I wish they'd make the cable part replaceable.
        
             | jng wrote:
             | Finally on the USB-C Mac M1 chargers! (at least on the Air)
        
               | bartvk wrote:
               | FYI, it's not new, all the USB-C stuff has this. My 2016
               | MacBook Pro came with a USB-C charger with replaceable
               | cable.
        
         | post_break wrote:
         | I have a handful of chargers, from anker, aukey, choetech, etc.
         | None of them make a sound. What's incredible is with GaN my 61w
         | macbook pro charger now fits in the palm of my hand.
         | 
         | https://imgur.com/a/tuBcOJd
        
         | shaicoleman wrote:
         | I've only experienced coil whine from OnePlus Dash chargers. I
         | mainly use Samsung chargers, and never had an issue.
        
       | greggturkington wrote:
       | Can you believe a new iPhone 5 only included a 5W USB-A power
       | adapter?!
       | 
       | Compare that with an iPhone 10 5 years later, which came with a
       | beefy 5W USB-A power adapter.
        
         | samatman wrote:
         | That's infinitely more powerful than the charger which comes
         | with the iPhone 12!
        
       | smoldesu wrote:
       | It's a shame Apple hasn't really made any more strides in the
       | world of chargers recently. I was particularly disappointed by
       | the Magsafe Battery Pack[0] which rather disappointingly couldn't
       | top off my phone from 10%. For $99, I'd hope for a few more mAh
       | to be squeezed in there...
       | 
       | [0] https://www.apple.com/shop/product/MJWY3AM/A/magsafe-
       | battery...
        
         | wlesieutre wrote:
         | If you're looking for every last bit of juice out of a battery,
         | inductive charging might not be the best way to get it. I'm
         | sure Apple wants to strike a balance of convenience and enough
         | power for most people without making it any bulkier than
         | necessary.
         | 
         | Product-wise there was a rumor that Apple will be switching to
         | more compact GaN chargers this year, so I wonder if that will
         | come with the Macbook Pro redesign?
         | 
         | https://www.macrumors.com/2021/01/04/apple-gan-chargers-rumo...
         | 
         | Anker and others have had these for a while, but one imagines
         | the supply chain is trickier when you need to produce tens of
         | millions of them.
        
           | skohan wrote:
           | It would be cool if they also applied this to the Macbook Air
           | chargers. The tiny charger on the M1 Air makes it a pleasure
           | to travel with, and an even smaller one would be incredible.
        
             | wlesieutre wrote:
             | I keep one of these in my messenger bag for use with my
             | iPad, if I'm not mistaken it matches the Air charger
             | wattage too: https://us.anker.com/products/a2614
        
       | intsunny wrote:
       | It's a shame so few companies still make high quality 5V/1A
       | chargers anymore. Apple seems to be the only one left that does
       | so, and with consistent and predictable manufacturing.
       | 
       | 5V/1A is great for overnight charging. I've noticed my phone
       | battery lasts so much longer the next day.
        
         | salamandersauce wrote:
         | At least with Samsung you can turn fast charging off. That's
         | what I do most of the time. I only fast charge if I need it
         | fast.
        
         | jbay808 wrote:
         | I don't know if it's unique to them, but Sony slow-charges up
         | to 80-90% until about an hour before you set your alarm, then
         | brings you up to 100% before you wake up. Seems to work well
         | and the battery degradation I've seen, after 4 years, has been
         | very minimal.
        
           | outworlder wrote:
           | This also exists on IOS.
        
           | naavis wrote:
           | OnePlus does the same.
        
         | smoldesu wrote:
         | Now, if only they could engineer a cable that doesn't get
         | ripped to shreds within the first few weeks of use...
        
       | zz865 wrote:
       | I've seen many house fires over the last few years that were from
       | chargers. I'd hope risk of bursting into flames is one of the
       | most important things when choosing - it freaks me out. I'd hope
       | the big brands have 0% chance of this - is that correct?
        
         | vbezhenar wrote:
         | Apple Macbook charger was the only one charger in my life which
         | released magic smoke. I must admit that it was after I soldered
         | new cable and assembled it with duct tape (because it was glued
         | and I broke the plastic casing trying to pry it off), but that
         | does not inspire much confidence in me anyway. I don't know why
         | everyone prays Apple hardware which was so terrible in my life
         | in so many occasions and the only reason I tolerate it is their
         | good software.
        
           | llbeansandrice wrote:
           | You're blaming Apple for a charger that you took apart,
           | soldered, and then put back together with duct tape, Elmer's
           | and prayers?
        
         | cyral wrote:
         | This is what sketches me out so much about electronics like
         | chargers by random brands on Amazon (the trend lately seems to
         | be random characters in all caps) that surely have no oversight
         | or conformance to standards.
        
         | JamesSwift wrote:
         | Its been a while but my first macbook charger came close to
         | setting a fire I think. I smelled something as I passed my
         | bedroom, and found that the computer charger was smoking. I
         | unplugged it from the computer/wall and put it in my sink and
         | things were fine, but it definitely freaked me out. I haven't
         | had similar issues since, but every single one of my dozen or
         | more since have frayed _very_ quickly relative to other
         | cords/chargers I use.
        
         | tomjen3 wrote:
         | I have seen the result of two mobile chargers blow up in the
         | office - the fire was only prevented by fuses and even so there
         | were black scorch marks on the power outlets. My dads battery
         | charger blew up similarly.
         | 
         | In all cases it was because they were brought cheap on
         | Aliexpres. I haven't seen any chargers sold elsewhere have any
         | issues. The closest thing I got was when I charged my laptop on
         | my bed and had put the blanket over the charger - it didn't
         | fail but it got really, really, really hot.
         | 
         | So based on anecdata: don't buy things things to stick in walls
         | on aliexpress. Also fuses are really nice.
        
           | kitsunesoba wrote:
           | A lot of the chargers and cables you find in gas stations and
           | the like are identical to the AliExpress junk, so it's a good
           | idea to be wary of those too.
        
       | lmilcin wrote:
       | > (...) roughly 4mm of distance is required between the two
       | circuits. (As I discuss in Tiny, cheap, dangerous: Inside a
       | (fake) iPhone charger, cheap chargers totally ignore these safety
       | rules.
       | 
       | Which is why I immediately destroy any charger at my home that is
       | suspect to not come from a brand name producer.
       | 
       | Is it really worth to risk your life for couple of dollars?
       | 
       | Electronics is my hobby and I also happen to design some switch
       | mode power supplies for AC. I can't overstate how difficult it is
       | to design a good safe SMPS. Comparing to my other projects it
       | seems it is at least 20-50 times harder to design a dedicated
       | SMPS than the rest of the circuit, even with a lot of specialized
       | literature on the matter to help me out (meaning I don't create
       | my own topologies, I just learn the ones that are well described
       | in the book). And that for applications under 100W.
        
       | londons_explore wrote:
       | I actually think that while this charger is acceptable, it is
       | pretty disappointing from Apple.
       | 
       | A neat design wouldn't use a bridge rectifier on the input side -
       | it would use synchronous rectification (more efficient,
       | substantially smaller because no big passives are required for
       | input smoothing, and nicer on the electrical grid because it's
       | actually possible to design it to deliberately absorb harmonics
       | generated by other devices in your home).
       | 
       | Next step would be to use a much higher switching rate (eg.
       | 3Mhz). Use some high performance MOSFETs to reduce switching
       | losses. Suddenly that transformer becomes the size of a grain of
       | rice and the capacitors can all be surface mount. The whole thing
       | can now be lighter, smaller, cheaper, and less environmentally
       | impactful while maintaining the same performance.
       | 
       | Apples design here was electrically boring and very much not
       | pushing the envelope of what is possible.
        
       | FridayoLeary wrote:
       | >I was surprised to realize how enormous Apple's profit margins
       | must be on these chargers. These chargers sell for about $30 (if
       | not counterfeit), but that must be almost all profit.
        
         | jug wrote:
         | I guess that's where they need to be for their current market
         | valuation? But this article also illustrates why I pay this
         | premium over third party budget stuff.
        
       | tintt wrote:
       | Love it when companies do the smallest things right. A bit sad
       | that a dollar worth of additional components incure 200-300% of
       | the final price markup (comparing Apple vs Samsung chargers)
        
       | rconti wrote:
       | [2012]
       | 
       | I've replaced all my mini cube iPhone chargers with Anker GaN IQ3
       | nano chargers that do 18w from the same size.
        
       | sMarsIntruder wrote:
       | 2012
        
       | quwert95 wrote:
       | Does anyone know of a teardown like this for more recent chargers
       | (ie. the "top rated Amazon chargers" or "Best Buy Specials")?
        
       | sorry_outta_gas wrote:
       | depends on your definition of quality they still break on me
       | often
        
       | andrewmcwatters wrote:
       | It might be a lot of profit, but it takes a lot of cash to hire
       | the type of people who would design such a thing, first.
        
         | mshockwave wrote:
         | exactly, estimating the price solely by the sum of its
         | components is like paying programmer by the number of
         | characters they typed
        
           | turbinerneiter wrote:
           | They make at least 200 million of those a year and they can
           | use the same design easily for 5 years. 1 billion devices. 1
           | cent per device would allow them to spend 10 million on the
           | development.
           | 
           | Development cost is neglible for this kind of stuff.
        
             | andrewmcwatters wrote:
             | Yes, certainly, but it also implies one has sufficient
             | demand to make back the cost.
        
             | kens wrote:
             | Yes, exactly! Also, a lot of the design work is done by the
             | manufacturer (Flextronics) and the semiconductor company.
             | Apple has different charger designs (that look identical
             | outside) so they can play off different companies against
             | each other.
        
           | arthurcolle wrote:
           | Reminds me of this: https://www.folklore.org/StoryView.py?sto
           | ry=Negative_2000_Li...
        
         | JohnJamesRambo wrote:
         | I think it is pretty much the datasheet reference circuit so
         | the people that designed the chip were already paid for that
         | and that cost is in the bill o
        
       | jeffbee wrote:
       | It's basically the circuit from the L6565 application notes. What
       | sets it apart from the cheap and dangerous ones is those
       | manufacturers start from the reference design and try to throw
       | away things they don't really understand to save 2C/.
        
       | ValentineC wrote:
       | Apple may make great USB chargers, but they have certainly cut
       | corners and shirked responsibility when it comes to the rubber
       | insulation of their Lightning and (MacBook) MagSafe cables.
       | 
       | I've brought my frayed MagSafe charger, which has degraded to the
       | point that it's been staining everything blue, to an Apple Store
       | Genius Bar multiple times, and the Geniuses (in multiple
       | countries) keep saying that it's my fault that the insulation
       | degrades over time, and that such "wear and tear" is not covered
       | under warranty.
        
         | wil421 wrote:
         | Never had this issue with my late 2011 MBP and my 2017 MBP.
         | Both MagSafe chargers are in tact. The 2011 one outlasted the
         | computer.
        
           | randomdata wrote:
           | The charger from my 2009 MBP has its cable perfectly intact;
           | looks brand new. The charger from my 2012 model disintegrated
           | at both ends. They lived similar lives. I have to think the
           | material quality declined somewhere in there.
        
           | dijit wrote:
           | I've also never frayed an actual Apple cable, but I've had
           | some non-apple cables that didn't last very long.
           | 
           | But, maybe part of that is understanding that the Apple ones
           | suck?
           | 
           | I know they've picked form over function for the strain
           | relief, so I make a subconscious effort not to strain them.
           | 
           | My ex-girlfriends charger didn't last very long, but mine
           | (from 2011) is still quite well maintained, though darkened
           | and discoloured with age.
           | 
           | Ugh, this sounds like I'm saying "you're holding it wrong"
           | but, what I mean is that maybe we have a bit of survivorship
           | bias here and because we tried to keep our cables in good
           | shape.
           | 
           | I highly suspect too, that Apple is using eco-friendly
           | plastics in the cables, which might be part of why they
           | degrade so poorly, even when not strained at the ends.
        
             | wil421 wrote:
             | Yea my wife's cables don't last long. I think it's the way
             | people curl it up.
             | 
             | Anker probably makes the better 3rd party cables. Other
             | brands on Amazon are far worse. I try not to buy 3rd party
             | cables for my laptops but will by them for phones and
             | tablets.
        
         | [deleted]
        
         | jng wrote:
         | Not to mention the cable deterioration. I recently got an M1
         | MacBook Air and the USB-C charger is finally designed such that
         | the cable is replaceable. No admission of wrongdoing, blaming
         | the user, but at least an acceptable final fix.
        
         | andrewmcwatters wrote:
         | I wonder if their new braided cords are in response to the old
         | yellowing plastics.
        
         | ryandrake wrote:
         | Their strain relief is absolutely rubbish, too. How many of us
         | have multiple Apple cables that end up looking like this [1]?
         | They've been doing this for how long, and they can't solve
         | strain relief, which every other cable manufacturer has figured
         | out?
         | 
         | 1:
         | https://photos5.appleinsider.com/gallery/40148-77246-000-lea...
        
           | ksec wrote:
           | Yes. People keep saying it hasn't happen or what ever. Or
           | Negative Internet Comments being vocal. I mean for pete sake,
           | just look at the total Lightning Cable certified,
           | manufacturer and shipped annually and compared to the total
           | Active user of iPhone + iPad.
           | 
           | Why would people buy them if they aren't broke. Why is every
           | cable manufacture trying to capitalise on the market if there
           | wasn't a profit.
           | 
           | And instead of ( _cough_ ) doing the right thing and fix it.
           | Apple continues to earn money and commission from their MFi
           | programme.
        
           | Cd00d wrote:
           | Unfortunately, I bet if they added strain relief there would
           | be a myriad of complaints that the cables are too hard to
           | pack/fit in a pocket because the end is too rigid.
           | 
           | Personally, I've never had an issue with this, with 1st or
           | 3rd party lightning cables, or with 1st party magsafe. But,
           | my opinion is a lightning cable is dirt cheap, and people
           | want them in their pocket when worried about battery, whereas
           | a new magsafe charger is expensive and should have more
           | robustness.
        
           | Invictus0 wrote:
           | They know, they just don't care.
        
             | vbezhenar wrote:
             | Of course they do care. Selling overpriced chargers must be
             | a sizeable part of their income.
        
           | baybal2 wrote:
           | It's intentional.
           | 
           | There is a business strategy called "planned obsolescence" or
           | simply "planned breakdown"
           | 
           | They would've not DRM chipped a freaking cable if not for
           | them selling them for $20.
           | 
           | Take a look on my experience from a decade ago:
           | 
           | https://news.ycombinator.com/item?id=26134006
           | 
           |  _> I recalled that when in 2015, working for another
           | sourcing shop working for likes of BestBuy
           | /Futureshop/Target/London Drugs I was asked to tear down few
           | chargers for them.
           | 
           | > I found that diodes in parallel are surprisingly common
           | around the industry.
           | 
           | > This is such a thing which you are pretty much told on day
           | 1 of any electronics course that it is impossible to not to
           | know.
           | 
           | > My only thinkable conclusion was that people keep doing it
           | on purpose._
        
             | jacquesm wrote:
             | I would like to see a picture of that circuit, not just a
             | diagram. I've used this trick to good effect, and _also_
             | used another trick: to use the circuit board as a balancing
             | resistor. Just make the track a little bit longer for
             | instance by routing the wires less than efficiently or by
             | putting a little wavy line in it and you have a very low
             | resistance resistor just perfect for balancing out the
             | differences in diode switch speed and bias voltage.
             | 
             | In electronics not everything is what it seems to be at
             | first glance. For an encore check out pcb fuses, coils and
             | even capacitors.
        
           | tshaddox wrote:
           | > How many of us have multiple Apple cables that end up
           | looking like this [1]?
           | 
           | Apparently a lot, based on all the Internet comments I've
           | seen over the years. But apparently I'm the weird one who has
           | literally never had an Apple or third party lightning cable
           | fail (except a couple in blatant cases of accidental misuse,
           | like getting one stuck in a chair wheel). I've thrown several
           | away because they get dirty and gross, and I've had a couple
           | that seem to get flakey after a few years (I believe due to
           | damage or corrosion to an exposed pin). But I've certainly
           | never had one visibly fray like that!
        
         | tablespoon wrote:
         | > Apple may make great USB chargers, but they have certainly
         | cut corners and shirked responsibility when it comes to the
         | rubber insulation of their Lightning and (MacBook) MagSafe
         | cables.
         | 
         | Apple _can_ be good at function, but their basic mindset is
         | definitely form _over_ function. It seems like they 'll
         | compromise anything in an instant if there's some kind of
         | aesthetic payoff (even an extremely minor one).
        
         | outworlder wrote:
         | > it's my fault that the insulation degrades over time
         | 
         | Yeah, since the cable is not replaceable(at least, anything
         | that's not USB-C), that's a crappy thing to say. It's obviously
         | a widespread problem. The charger is expensive but can be
         | replaced.
         | 
         | I had a frayed _Apple Thunderbolt Display_ cable. Non removable
         | and can 't be easily replaced. Had to use some insulation tape
         | at the time because an authorized Apple shop also claimed this
         | was wear and tear not covered under warranty.
        
         | jacquesm wrote:
         | And on their - still - crap keyboards.
        
         | kevinherron wrote:
         | I know this is a common complaint, but not one of my iPhone or
         | PowerBook/MacBook/MacBook Pro cables has ever failed or started
         | to look anything like these complaints.
         | 
         | I don't really think myself as one to "baby" my gadgets, so I'm
         | not really sure what the heck you all are doing to your cables.
        
           | babypuncher wrote:
           | Same here. I believe it happens, I see the frayed cables
           | _everywhere_ , but the MagSafe charger from my 2009 MacBook
           | and the lightning cable that came with my iPhone 5 in 2012
           | are still perfectly fine and sees regular use in my car.
           | 
           | The strain relief on these cables is practically nonexistent,
           | so I won't put the blame squarely on abusive users.
        
           | vmception wrote:
           | It could just as easily be environment causing corrosion
           | 
           | Very strange victim blaming going on in this thread, nobody
           | has even attempted suggesting how to avoid it
        
           | tooltalk wrote:
           | If you are using your Macbook like a desktop, you are
           | unlikely to have any problem. If you are on the other hand a
           | mobile user, ie, you move around between school, work, home,
           | coffe shop, etc, yes, it's slightly more than an annoying
           | issue.
           | 
           | The Magsafe chargers were among the worst rated products on
           | Apple's own online store until the company removed all user
           | ratings & reviews in Nov, 2019.
        
             | rsynnott wrote:
             | > The Magsafe chargers were among the worst rated products
             | on Apple's own online store
             | 
             | I mean, you'd expect that. Nobody is buying a new one for
             | fun. ~Everyone buying a new one has had one fail on them,
             | so poor reviews are absolutely expected.
        
         | gambiting wrote:
         | >>I've brought my frayed MagSafe charger, which has degraded to
         | the point that it's been staining everything blue
         | 
         | How. I have a 12 years old magsafe charger and it's in perfect
         | condition. Never frayed any cables, not the old 30-pin ones,
         | not the lightning ones, not the new USB-C ones. I just don't
         | get what people are doing with their apple cables to make them
         | fray like this.
        
         | hughrr wrote:
         | Not joking but this is entirely user related. In the 15 years
         | I've been using the things I haven't killed a single cable. Not
         | one. The strain relief is not great but if you're careful it's
         | absolutely fine and it's no worse than the other cables out
         | there.
         | 
         | The killers are people who sit there with the cable rammed into
         | their stomach bending it at 90 degree angle when using their
         | phone. On the MacBook chargers it's usually bashing it
         | constantly or tugging it.
         | 
         | I come from a world of RF cables which cost more than a MacBook
         | and have very limited bend limits. What we have is insanely
         | robust these days. Just be nice to it.
         | 
         | Edit: my daughter had my 2010 MBP until recently which the
         | original charger blew up on. After dissecting it the cable was
         | fine but the main IC had cracked in half. No shorts on the
         | cable grommet. It lasted 11 years! What are you people doing to
         | these things?
        
           | handrous wrote:
           | It's definitely user related. My Apple cables last
           | indefinitely--unless my wife gets ahold of them. Then? Look
           | out.
           | 
           | I'm just careful not to twist them or sharply bend them. If I
           | pack them I usually just very-loosely wad them up and put
           | them in a not-too-full part of a bag. That's the extent of my
           | "care".
           | 
           | [EDIT] However! This does not mean Apple shouldn't make their
           | cables better so they survive whatever people are doing to
           | them to wreck them, since it's evidently very common.
        
             | hughrr wrote:
             | Oh yes exactly - my ex wife could fuck up a cable or some
             | earpods in about 3 months. I lost count of the amount of
             | earpods that went down the toilet.
        
               | pushrax wrote:
               | I use litz wire for headphone cables. For a cable that's
               | constantly on you, there's always some chance something
               | happens unexpectedly. I've broken my share of earpods.
        
               | hughrr wrote:
               | Litz wire doesn't increase the durability as such, merely
               | reduces skin effect in RF applications. Sennheiser used
               | to sell steel cables for their professional headphones.
               | Now _those_ are durable. I ran over mine with my chair
               | about 50 times a day and the cable was still going after
               | 10 years.
        
               | pushrax wrote:
               | Steel makes sense for extreme durability - I suppose you
               | could use extremely thin steel wire for in-ears to make
               | it flexible, though it might require a very special alloy
               | to be thin and low resistance?
               | 
               | In my experience, litz wire is exceptionally flexible and
               | suitable for getting shoved in a pocket frequently. Each
               | wire can be quite thick due to the flexibility.
        
               | handrous wrote:
               | As far as reliability goes, I do see _a lot_ more frays
               | in Apple cables (though not ones that remain exclusively
               | in my care) than others, but _part of_ the reason is that
               | other cables seem to have a weirdly-high rate of
               | mysterious failures in absence of evident physical
               | damage. They just die after 6-24 months. Maybe they 'd
               | fray eventually too, but they crap out before it happens.
               | I don't get it. The only Apple cables I've seen do
               | anything similar are usb(-a/-c)-to-lightning charging
               | cables (and I suspect I just need to rubbing-alcohol the
               | contacts on the lightning-plug ends on those, to solve
               | the problem)
        
             | thebruce87m wrote:
             | Agreed, when my wife gets them they end up with knots in
             | them. Knots!
        
             | Lammy wrote:
             | > I'm just careful not to twist them
             | 
             | This is the difficult part when the whole cable is a single
             | solid color and the plug fits either direction. I have a
             | Lightning cable in my car that only gets used hanging
             | straight down from my dash-mounted iPhone, and I've noticed
             | the device-end strain relief finally giving out from this
             | after a few years.
        
               | handrous wrote:
               | Agreed that some kind of stripe would make this a lot
               | easier. Save me testing directions and trying to judge
               | which has more tension. I do the same thing with keyed
               | plugs, though--if anything, I find it easier to
               | accidentally introduce more twists in those, since I'm
               | more likely to _need_ to half-twist it one way or the
               | other to get it oriented the right way.
        
             | joecool1029 wrote:
             | >It's definitely user related. My Apple cables last
             | indefinitely--unless my wife gets ahold of them. Then? Look
             | out.
             | 
             | I had a Belkin lightning nylon charge cable I used for
             | years and it worked great, then my gf borrowed it for 2
             | days and "gorilla'd" the end. Since she had a habit of
             | chewing through the regular cables in only a few months, I
             | was curious to watch and see what she does different.
             | 
             | It was two things:
             | 
             | 1. She uses the phone while charging frequently and has the
             | cable kept taut, this strains the connector.
             | 
             | But more importantly
             | 
             | 2. She yanks the phone off the charger by grabbing the cord
             | and pulling the phone at an angle, this can destroy a worn
             | cable in a matter of days.
        
           | asdff wrote:
           | You could literally use one of those bog standard black PC
           | laptop chargers as a weapon and it would be fine. Those
           | things are indestructible. You could repel off a cliff with
           | one. Have you ever seen one frayed or damaged at all? I
           | haven't. Meanwhile, go to any college lecture hall and you
           | will find about half the macbook chargers are covered in tape
           | or frayed. This is "You are holding it wrong" all over again.
           | 
           | Maybe the macbook charger is stronger than your expensive RF
           | cables, but it is far weaker than anything else the
           | competition puts out and that's a huge annoyance, as a mac
           | user myself who gets maybe 3 years out of a given apple
           | cable, be it magsafe charger, lightning cable, or even the
           | wired headphones. It's a distinctly Apple issue, cables in my
           | hands from other manufacturers, even no name junk looking
           | cables, don't have these issues.
        
             | rsynnott wrote:
             | > You could literally use one of those bog standard black
             | PC laptop chargers as a weapon and it would be fine. Those
             | things are indestructible.
             | 
             | These fail. And good luck getting an OEM replacement if
             | it's more than a couple of years old and from a low-end
             | laptop.
        
             | deergomoo wrote:
             | > You could literally use one of those bog standard black
             | PC laptop chargers as a weapon and it would be fine
             | 
             | The cable itself may last, but the connectors sure as hell
             | don't. Barrel jacks are well known for getting loose and
             | making poor connections over time.
        
             | hughrr wrote:
             | We've got a box of fucked up Dell chargers in the office
             | and a box of fucked up Dells as well. Oh and some HP ones.
             | That does not hold.
        
           | deergomoo wrote:
           | When I first got an iPhone 7 (the first one without a
           | headphone jack) I bought a second adapter straight away,
           | because I looked at the one that came in the box and figured
           | it would last about five minutes.
           | 
           | Nearly 5 years later, that same flimsy adapter is still going
           | strong in my car. It's been plugged and unplugged thousands
           | of times (my fiancee's phone needs a USB-C adapter--what a
           | fun world we live in), stood on, left on the floor, left in
           | both sub-freezing and summer heat wave temperatures. Still
           | haven't needed that second one. I'm kind of amazed (but would
           | still prefer a headphone jack).
        
           | kruxigt wrote:
           | Semi related. The power cable to my one year old iMac Pro
           | started to get sticky to the touch only a few months after I
           | installed it. It's like it is melting.
        
           | mopsi wrote:
           | It's wrong to blame users. To please Greenpeace, Apple
           | removed PVC from their cables (maybe only in some markets?).
           | Such cables deteriorated on their own. First they swelled up
           | and turned gray near the MagSafe connector, then turned
           | yellow, and finally became brittle and fell apart in sticky
           | dark green bits.
           | 
           | I have never seen any cable, even under great stress, fall
           | apart like that. It was an obvious chemical change, not
           | physical stress.
           | 
           | I suspect deterioration was either due to heat transmitted
           | from the chassis over the MagSafe connector, or from finger
           | oils, as people touch the cable most near the connector.
        
             | Scoundreller wrote:
             | Anecdata, on my last MagSafe system, I went through 2 units
             | that failed within the first year but the 3rd one lived for
             | several years.
             | 
             | I didn't change my habits at all.
             | 
             | Which makes me suspect they changed the formula.
        
             | joecool1029 wrote:
             | >I have never seen any cable, even under great stress, fall
             | apart like that. It was an obvious chemical change, not
             | physical stress.
             | 
             | I dug out some old cables from the end of the featurephone
             | era and noticed that the USB data cables had chemical
             | disintegration, like the plasticizer up and left the
             | synthetic rubber or whatever it's made out of. This left
             | the outside crumbling off. I really do wonder what they
             | were made out of and why it does this. Similarly the
             | rubberized coatings so popular on mp3 players of the late
             | 90's, early 2000's do this as well.
             | 
             | To contrast I have 30+ year old NEMA connector cables (kind
             | for server/desktop PSU's) with zero signs of wear, maybe
             | they got a little stiffer over the years but no cracking. I
             | have also used extension cords this old and again, none of
             | this chemical degradation. I think lead stabilizers were
             | used in outdoor cables and this is why they hold up better,
             | and also carry lead warnings sometimes on the cables?
        
             | csydas wrote:
             | I'm not sure this is accurate; on both classic magsafe
             | adapters (mid 2012) and 2019 adapters, I've not had an
             | adapter fray, and both my 2012 and 2019 MacBook Airs are
             | getting daily all-day use (and because I and my friend are
             | clumsy, weekly coffee baths). A quick search for Apple
             | magsafe pvc removal suggests (from Greenpeace's own site)
             | that the change you are commenting on was done in 2009.
             | 
             | The original cables for both survived just fine for their
             | entire life time, and the 2012 machine travelled all across
             | the globe, and the 2019 even more so in a shorter amount of
             | time, again, with very active and heavy use.
             | 
             | I don't think this is a widespread issue, and sounds
             | isolated.
        
             | codesnik wrote:
             | I wouldn't be surprised if that oils and bacteria, and if
             | that's dependent on particular user's hand microbiota.
             | Apple should and could test it on users who report fraying,
             | IMHO. Mine mbpro USB-C charger cable is just turned to
             | yellow after a year of use. I'm going to add some
             | shrinkwrap before it turns to goo, hopefully it'll work
             | this time.
        
             | syshum wrote:
             | >>It's wrong to blame users.
             | 
             | That is the Apple Way. Apple is never at fault, they have
             | prefect engineering.. They have Genius "Technicians".. and
             | so it is impossible for them to make a mistake..
             | 
             | Remember it was not Apple Engineering that was a problem
             | years ago, it was because people simply did not know how to
             | hold their phone correctly, Stupid users thinking they
             | could just hold their device however they felt like, no
             | when you buy an Apple Product you do it the Apple Way...
        
           | BugsJustFindMe wrote:
           | > _if you're careful it's absolutely fine and it's no worse
           | than the other cables out there_
           | 
           | That's clearly false, and feeling the need to include "if
           | you're careful" in your statement exposes its falseness. No
           | other major manufacturer makes power cables that chronically
           | disintegrate like this so much that it has become a meme
           | specifically about Apple's cables: https://imgur.com/AVP6riy
           | 
           | Not unsleeved. Disintegrated. It's because the material they
           | use is soft and extremely undurable, unlike literally every
           | other major cable manufacturer.
           | 
           | Apple's cables, and _nobody_ else's, do this when even the
           | slightest amount of angle is applied:
           | https://i.imgur.com/seu0xh8.jpg
           | 
           | Look closely at the circled part. That bulge is caused by
           | extremely soft sleeve material that isn't bonded to the
           | internal wires combined with inappropriately abrupt strain
           | relief. That bulge is why Apple cables disintegrate so often,
           | and even just the downward force of gravity from a laptop
           | being on the edge of a table with the power cord dangling off
           | the side onto the floor is enough to cause it over time.
        
             | mns wrote:
             | > That's clearly false, and feeling the need to include "if
             | you're careful" in your statement exposes its falseness. No
             | other major manufacturer makes power cables that
             | chronically disintegrate like this so much that it has
             | become a meme specifically about Apple's cables
             | 
             | That's quite a strong and definitive conclusion from your
             | part. Apple is a company that sold hundreds of millions of
             | these cables, probably more than any other company out
             | there, of course there are a lot of people with issues. But
             | just like that, also based on anecdotes, I have lightning
             | cables from the first time they released the port and they
             | are perfectly usable. I never had an issue with an Apple
             | cable in more than 10 years. In the same time, a friend of
             | mine goes over one cable a year, so yes, I would say it's
             | also people, it's scale, it's manufacturing, it's
             | everything. But to call this an Apple issue is quite a
             | stretch.
        
               | JKCalhoun wrote:
               | Going to suggest UV exposure might be a variable.
        
               | BugsJustFindMe wrote:
               | > _Apple is a company that sold hundreds of millions of
               | these cables, probably more than any other company out
               | there_
               | 
               | I'm not sure how one can honestly argue that Apple has
               | sold more laptops than every other laptop manufacturer. I
               | they've sold more cables (I doubt it, but let's pretend),
               | well...that would be because people keep having to
               | replace them.
               | 
               | This problem is common enough with Apple's laptop power
               | cables that it has been a meme for more than a decade
               | now. That's not the case for _any_ other vendor, and
               | those other vendors have sold more laptops than Apple has
               | by several orders of magnitude.
        
               | z3ncyberpunk wrote:
               | I don't know what you're talking about, but there are
               | zero memes about Apple's phone chargers other than the
               | ones you're sitting here making up.
        
               | CJefferson wrote:
               | If you google image search for "Apple charging cable
               | break", you'll find thousands of pictures of broken
               | cables.
               | 
               | Do the same for Dell, and one picture out of the first
               | page features a broken cable.
               | 
               | The idea that apple charging cables break is something
               | lots of people discuss, there are dozens of news stories
               | about it too.
        
               | Jarwain wrote:
               | I wonder if there's some weird cultural selection bias;
               | like the kind of person who purchases an Apple product is
               | more likely to make a meme about it vs someone who
               | purchases a Dell?
        
               | BugsJustFindMe wrote:
               | > _like the kind of person who purchases an Apple product
               | is more likely to make a meme about it_
               | 
               | I addressed this misunderstanding of the word "meme" in a
               | parallel comment.
        
               | Jarwain wrote:
               | Could be a lack of clarity on my part. Make it into a
               | meme might be more accurate?
               | 
               | I'm not just imagining people making image macros, but
               | more likely to talk about or gossip about it, more likely
               | to ask other people for help or opinions, more likely to
               | pick up on the trend and write about it in some blog or
               | article or go on YouTube about it?
               | 
               | I just imagine a Dell laptop to be majority
               | provided/owned by a company and so such complaints end up
               | going to IT support who ends up swapping it out or
               | something. Whereas a Mac is more likely to be owned by
               | creative professionals, or journalists, or people more
               | generally inclined towards sharing memes in a contagious
               | way or otherwise striking a chord in the cultural
               | zeitgeist?
        
               | BugsJustFindMe wrote:
               | > _there are zero memes_
               | 
               | I vouched your dead comment so I could reply. (Am I
               | allowed to do this? I don't know!)
               | 
               | Maybe you don't know that the word meme predates image
               | macros and even the internet, but it does. The phrases
               | "it became a meme" and "people make memes" are not
               | talking about the same manifestation. Memes are ideas
               | that take root, not funny pictures with words on them.
               | 
               | My assumption is that anyone who reads "became a meme" as
               | "people made memes about" must be very young, but that's
               | my own bias showing. A person who has no memories of a
               | world before philosoraptors and shy penguins or whatever
               | image macros kids are making these days might not realize
               | the difference, but there it is.
               | 
               | Also...
               | 
               | > _phone chargers_
               | 
               | I actually did say laptops, and the reason I said laptops
               | is because people have been complaining about Apple's
               | power cables tearing/fraying for longer than Apple has
               | been making phones. The problem applies equally well to
               | their phone charging cables, of course, but standard
               | micro USB cables are also usually complete shit whereas
               | standard laptop power cables are not except for Apple's.
        
             | Cederfjard wrote:
             | This is an irrelevant side note, but I found it amusing
             | that your second Imgur link warned me that it might be
             | adult content (spoiler: it's not).
        
               | BugsJustFindMe wrote:
               | Weird and hilarious. Is it because of my fingers? Hah, I
               | wonder.
        
             | hughrr wrote:
             | The bulge is where the cable has been repeatedly knocked or
             | compressed into an extreme angle. Of course that will
             | happen at the strain relief. It happens on Amazon Basics
             | lightning cables, Lenovo laptop power supplies, anything if
             | you exceed the min bend radius of the cable.
             | 
             | Regarding dangling it over the edge of the table, you're
             | pulling it down. That's one of the problems. It should lay
             | flat on the table for a few inches at least and then drop.
             | 
             | I'm sitting here with my M1 MBA on charge at the moment. Is
             | it strained? Hell no:
             | 
             | https://imgur.com/a/lXGpj4E
        
               | BugsJustFindMe wrote:
               | > _Regarding dangling it over the edge of the table, you
               | 're pulling it down. That's one of the problems. It
               | should lay flat on the table for a few inches at least
               | and then drop._
               | 
               | And if you suspend it in zero gravity and never touch it
               | then it will last forever. Being able to baby something
               | into lasting doesn't make the product durable. The fact
               | remains that Apple's cables are demonstrably and notably
               | more prone to fraying than every other manufacturer's
               | cables even when the same people use them in the same
               | way.
        
               | hughrr wrote:
               | The old mantra holds: treat it nice or pay twice.
        
               | BugsJustFindMe wrote:
               | > _The old mantra holds: treat it nice or pay twice._
               | 
               | I mean, sure, ok, but there's another mantra that goes
               | "nobody likes someone who blames users for product
               | quality that is significantly worse than from every other
               | manufacturer so that when users use the product normally
               | without aggression toward the product this product fails
               | while the others do not."
               | 
               | I mean it really seems like you've come down on the side
               | that it's totally ok that even simple gravity on just the
               | cable itself puts too much unrelieved strain on a cable
               | that for decades cost $100 or more to replace because it
               | was integrated into the charging brick. And you argue
               | that that's a problem with the user instead of grossly
               | inadequate strain relief.
               | 
               | We've staked out our sides. Let's agree to disagree.
        
               | hughrr wrote:
               | I'm going to leave it at that I used to treat my stuff
               | like shit and blamed the manufacturer, mostly IBM and
               | Lenovo back then, when it broke. Then I grew up. Life got
               | easier and cheaper.
        
           | dirtyid wrote:
           | The only cables that ever broke for me with less than 12
           | month use has been Apples, which I subject to same treatment
           | as other devices, frequently Apple devices weren't even used
           | as primary. I've since switched over to universal magnetic
           | adapter heads and braided, magnetic charging cables with 90
           | degree heads.
        
           | [deleted]
        
           | rrrrrrrrrrrryan wrote:
           | Strain relief for cables has been a solved problem for
           | decades, but Apple intentionally switched to an inferior
           | design around 2008 [1] for aesthetic reasons.
           | 
           | [1] https://i.imgur.com/yAywo.jpg
        
           | mfarris wrote:
           | I'm extremely careful with my Macbook magsafe charging
           | cables. But in ten years I've had three fray into
           | uselessness.
           | 
           | My current cable has black electrical tape at both the
           | charger block and connector ends. No matter how carefully one
           | loops these things before putting them in a bag, the rubbery
           | material eventually abrades and cracks.
           | 
           | In contrast, I used Powerbooks for 15+ years and never had a
           | single cable go bad.
        
           | [deleted]
        
           | chrismcb wrote:
           | So what you are saying is, they are holding it wrong? Sure,
           | if you treat almost anything with kids gloves it will last
           | forever. But that isn't how people use the product. The
           | reality is, the cords from apple are the only ones I've seen
           | break like that.
        
             | snowwrestler wrote:
             | > So what you are saying is, they are holding it wrong?
             | 
             | People love to dunk on that Jobs quote, but he was right.
             | If you took the iPhone 4, wrapped your whole hand around
             | it, and squeezed hard, you could make the bars drop. If you
             | held like a regular cell phone, it worked fine.
             | 
             | As proof I offer the fact that the iPhone 4 sold very well
             | for years, even after Apple ended their free bumper
             | program. I had one (sans bumper) and the reception was
             | fine.
        
               | simonh wrote:
               | Also, the same treatment to all the other major phones of
               | the time produced the same results. Samsung phones even
               | had a warning in the user manual about it.
        
           | systemvoltage wrote:
           | I have the complete opposite experience aligning with the OP.
           | 
           | Out of all the hundreds of cables I've used, only the white
           | iPhone cables tend to fail in this manner. In fact, not a
           | single white iPhone cable has been spared from this insidious
           | fault.
           | 
           | This is a direct unarguable observation for me - how come so
           | many other cables I own and use in similar manner don't fray?
        
             | hughrr wrote:
             | I'm using the cable that came with my 6s on my 12. There
             | was an intermediate XR as well.
             | 
             | The only unarguable thing is the disparity between what
             | we're doing.
        
             | SmellTheGlove wrote:
             | In fairness, any cable of this style I've bought has failed
             | the same way. I have a bunch of generic lightning cables
             | that are white, with the little nub of rubber strain relief
             | like the genuine cables, and they fail the same way too.
             | They look nice, and even on the ones where the insulation
             | is torn, I've only had to throw one away for not working at
             | all (Apple or generic) of the probably dozen I own.
             | 
             | But I've also recently started buying braided cables to
             | replace the Apple/apple-like varieties. The fabric braided
             | ones from Monoprice look nice and seem a bit more durable -
             | likely because the sleeving is also thicker and you can't
             | bend them at sharp angles without feeling like you're doing
             | something obviously wrong.
        
             | ksec wrote:
             | The iPhone Cables are the only ones that does it without
             | some sort of strain relieves, which means they have a far
             | higher rate of failure.
             | 
             | I brought Anker PowerLine II and III ( Not the + version )
             | for my family and friends and so far apart from one
             | connector failure ( Not the cable ), all of them have
             | survived the years of usage with no signs of cable damage.
             | It is such a relieve knowing your cable should last _years_
             | if not decades.
             | 
             | We used to joke apart Apple made the cable so bad because
             | they expect us to buy a new iPhone every two years anyway,
             | which is when all of our lightning cables somehow failed.
             | 
             | I am also wondering, if it is really that environmental
             | friendly to make your cable free of certain material but
             | they break 10 times easier and end up so much more in
             | landfill. Compare to make one that last literally forever.
             | Lightning Cables are sold in hundreds of millions unit a
             | year. And Apple earns money and commission from lightning
             | chips, connector and MFi.
        
           | stordoff wrote:
           | I'm unconvinced. I used a MacBook for about three years
           | around 2010, and had to have the charger replaced twice as
           | the cable started cracking near the MagSafe connector. The
           | third charger started falling apart (insulation yellowing and
           | cracking along much of its length) while sat unused in a
           | drawer. I've also had two or three Lightning cables fail in a
           | similar manner until I switched to Anker cables.
           | 
           | I've only ever had one non-Apple laptop charger break in a
           | similar way, and that was after five years of heavy daily
           | use. I've never had the insulation break on a micro-USB or
           | USB-C cable (I used Windows Phones until I got an iPhone 11).
           | If it were entirely due to user behaviour, I wouldn't expect
           | to see such a disparity between Apple and non-Apple cables.
        
           | alfalfasprout wrote:
           | I agree that for MagSafe cables this is really rare. Granted,
           | I haven't had any issues with the USB-C cables ever since
           | they switched to them when they came out with the Touch Bar
           | MBP.
           | 
           | The lightning cables though... those things seem to break
           | super easily. USB-C vs. USB seems to make no difference-- the
           | strain relief is pretty terrible. Doesn't help that some of
           | these cables get a lot of use (eg; for Apple CarPlay). I've
           | found that it's usually the lightning end that goes not the
           | other end. I wonder if switching the iPhone to USB-C might
           | not help. But at this point it sounds like they're aiming for
           | full wireless.
        
         | nemosaltat wrote:
         | My wife used to burn through cables. Now, the first thing I do
         | when I get a new Apple device is add strain relieve. I don't
         | remember where I learned it, but I use the springs out of empty
         | "click pens" (think Bic). When a pen runs dry, I take the
         | spring out and save it in a small container in the "packet
         | drawer." When I get a new cable, I wind a spring around each
         | end. It has the added bonus of making the cables easily
         | distinguishable as belonging to us.
        
           | snowwrestler wrote:
           | This is great! Definitely stealing this idea.
        
             | grawlinson wrote:
             | Doesn't this just move the point of strain from the end of
             | the connector to the end of the spring? I could be
             | mistaken.
        
         | tooltalk wrote:
         | can't believe that this is still an issue. Apple Magsafe
         | chargers are great and aestherically pleasing if you never move
         | around and your Macbook is glued to desk all the time. But like
         | most mobile MacBook users, I had similar problems with fraying
         | Magsafe 2 charger cables for my rMacBook Pro from 2012 (non-
         | USB) -- they had to be replaced almost every year, which was
         | insane. One of them also died in flame -- which the Genius
         | quietly replacef (for free) -- but the majority died
         | unceremoniously due to similar fraying cable issues up until
         | 2019. The Magsafe chargers had the lowest user ratings on Apple
         | store website until the company decided to remove all user
         | reviews a couple of years ago.
         | 
         | Needlessly I really had to part away from Apple products -- the
         | first two years were covered by Amex's extended warranty, but
         | after that the yearly "upkeep cost" started going up -- as
         | there were also other issues with faulty GPU and bluetooth/wifi
         | -- and continued until a couple of years ago (largely as a
         | backup laptop).
        
         | reader_mode wrote:
         | To people saying this is caused by use - this is irrelevant -
         | people are upset because they use other comparable cables this
         | way and don't have these problems nearly as often. I've noticed
         | Apple usually has thinner cables - maybe it's that - frankly
         | I'd prefer more robust ones.
        
         | BugsJustFindMe wrote:
         | It's not just their cables. Their silicone iPhone cases suffer
         | the same fate, sometimes after a year, sometimes after a month,
         | just from moving in and out of your pocket. It looks like this:
         | https://imgur.com/a/TMDdKNs
        
           | mmebane wrote:
           | Ugh, yes. The MagSafe silicone case I bought last fall got
           | nicks in the corners within a few months of use, and they've
           | been slowly but steadily growing ever since. Supposedly the
           | case has a one-year warranty and I can take it in to get
           | swapped out, but I haven't tried yet.
        
         | canadianfella wrote:
         | I really don't like when people call the employees "Geniuses".
         | You don't have to follow the marketing crap. It's worse than
         | "Sandwich Artists" at Subway.
        
         | jbay808 wrote:
         | Every time this is mentioned, it seems like there are vocal
         | factions insisting that they treat the cables gently but they
         | split and fray, and others insisting that they abuse them but
         | they last forever.
         | 
         | Anecdotally, I've actually seen examples of both.
         | 
         | It's hard to imagine of Apple, but maybe they have high
         | variance in cable quality between batches, or multiple
         | suppliers?
        
           | stavros wrote:
           | I wonder what country each person is from. Maybe they just
           | make the cables differently in each region.
        
           | jakear wrote:
           | We need a form that asks a bunch of metadata and whether you
           | are satisfied with Apple brand cables. Share that widely
           | (somehow?) and look for correlations.
           | 
           | The biggest concern is the self selection bias... if you're
           | perfectly happy with the cables would you care enough to
           | respond to such a survey?
        
         | musicale wrote:
         | >such "wear and tear" is not covered under warranty.
         | 
         | Surprising - this same issue has happened to me multiple times
         | with multiple power bricks and they replaced them.
         | 
         | The old power brick design would tend to fray and fail at the
         | strain relief point.
         | 
         | Fortunately the current USB C power bricks have removable AC
         | and USB C cables so they basically eliminated the issue from
         | the integrated cable failing at the strain release point.
        
       | kens wrote:
       | It's a surprise to see my blog post from nine years ago (!) at
       | the top of Hacker News. Anyone have questions about chargers?
        
         | andrewmcwatters wrote:
         | How does one learn to build such things? Most would say school,
         | but I imagine there are particularly good reads out there that
         | are more helpful to those driven enough to be autodidacts.
         | 
         | Thank you for such an excellent and digestible article. Such a
         | pleasure to read.
        
           | kens wrote:
           | I don't know how to build them, just take them apart :-) But
           | seriously, there are a lot of books on switching power supply
           | design. E.g. Fundamentals of Power Supply Design by Mammano,
           | who is "the father of the PWM controller IC industry".
        
             | andrewmcwatters wrote:
             | Very cool! Thank you!
        
           | cogman10 wrote:
           | For something as basic as a charger, an intro to electronics
           | course/book is probably good enough. There's more than enough
           | youtube videos out there about bridge rectifiers and the
           | like.
           | 
           | The charge circuitry here isn't anything too special.
        
             | andrewmcwatters wrote:
             | I imagine then that some of the more claimed sophisticated
             | elements come from multidisciplinary backgrounds like
             | having experience with electronics in noise-sensitive
             | circuitry.
        
             | kens wrote:
             | It's easy to make a linear power supply, but a switching
             | power supply like a charger has a lot of complications.
             | Among other things, the layout of the board matters a lot
             | due to the high frequencies involved. I'll point out the
             | the application note on this controller chip is 34 pages
             | long. https://www.st.com/resource/en/application_note/an132
             | 6-l6565...
        
               | cogman10 wrote:
               | Certainly. My point was more that the basics are pretty
               | readily covered in intro electronics courses. Heck, throw
               | in a low pass filter or two and you end up with a lot of
               | the same required knowledge to make a switching power
               | supply.
               | 
               | I agree you won't be able to make an apple quality
               | device, it'd just be enough info to understand how one is
               | working (Without taking into account things like line
               | noise impact on wiring).
        
         | ENOTTY wrote:
         | Have you torn down any more recent chargers? Curious if quality
         | standards for Apple or other consumer electronics companies
         | have held steady, improved, or gotten worse in the 9
         | intervening years.
        
           | kens wrote:
           | I kind of got bored with chargers and found other projects
           | like the Apollo Guidance Computer. My impression is that the
           | quality of super-cheap chargers has increased a bit since
           | people are paying more attention to safety, but I don't have
           | any quantitative data.
        
             | lazide wrote:
             | On the practical side, I imagine many chargers even if they
             | catch on fire will struggle to cause a large scale fire
             | unless they are behind something flammable or the like.
             | 
             | Maybe an idea for a test at some point? Simulate typical
             | environments they might be in, blow them up, and see how
             | much mayhem they create?
        
         | shoto_io wrote:
         | Definitely. I am addicted using the large iPad chargers for
         | iPhones. Is this wrong? I am under the imagination that they
         | are far superior, i.e. charge faster!
        
           | Jiocus wrote:
           | A charger capable of providing higher wattage (energy/second)
           | allows a device to charge faster.
           | 
           | By now, device, USB characteristics and battery care services
           | determine how much is used.
           | 
           | For example, my Xperia uses extra slow charging every once in
           | a while for battery longevity - using the otherwise
           | fastcharging adapter.
        
         | Causality1 wrote:
         | It would be interesting to get a real expert's explanation of
         | how the ways the Nintendo Switch violates the USB
         | specifications leads to third party docks sometimes frying
         | consoles, or maybe an explanation of how phone manufacturers
         | can charge batteries at absurd C rates without killing them.
        
         | deadmutex wrote:
         | Would love to see this type of post for framework's power
         | adapter: https://frame.work/blog/power-adapter
        
           | kens wrote:
           | That's a pretty cool GaN (gallium nitride) charger. I'm
           | guessing that it uses the InnoSwitch4-CZ control chip. That
           | chip is interesting because instead of having separate chips
           | on the primary (high-voltage) and secondary (low-voltage)
           | sides of the transformer, they use a single chip that
           | contains circuits for both sides. Internally, the two sides
           | are isolated and communicate via an inductive coupling link.
           | The chip looks very weird because it has a super-wide drive
           | pin.
           | 
           | https://www.power.com/sites/default/files/documents/InnoSwit.
           | ..
        
           | toomuchtodo wrote:
           | Would pay to see a Ting electrical system sensor torn down.
           | 
           | https://www.tingfire.com/
        
             | kens wrote:
             | My guess is that it has an analog-to-digital converter to
             | measure the line voltage at high frequency and a
             | microcontroller to analyze the data to look for transients
             | that indicate arcing. I found a datasheet for an arc-fault
             | detector chip for solar panels which would be similar
             | concepts: https://supp.iczoom.com/images/public/20181016/15
             | 39670869717...
        
               | toomuchtodo wrote:
               | Thank you for the reply! It is appreciated.
        
         | xrendan wrote:
         | Do you know what the big difference for companies to cram
         | enough hardware into the same space to support 20W power like
         | Anker [1] Is this just incremental improvements or is there a
         | technological breakthrough that's enabled this?
         | 
         | [1] https://us.anker.com/pages/uai2020
        
           | gh02t wrote:
           | Some of the new ultra-compact chargers are using switching
           | regulators based on GaN transistors, which are a fairly new
           | technology. These are more efficient and hence can be smaller
           | for the same power envelope. Some of the Anker products use
           | these, not sure about the one you linked.
           | 
           | But similar logic applies even for the ones that aren't using
           | GaN. More efficient parts and/or designs allowing for more
           | and more shrinkage. One of the other big drivers has been
           | manufacturers starting to market monolithic chips that manage
           | all the aspects of power regulation and USB-PD in a
           | single/small number of parts.
        
           | kens wrote:
           | It's essentially a technological breakthrough. That charger
           | uses GaN (Gallium Nitride) instead of silicon for the
           | switching transistors. Gallium Nitride has various
           | advantageous properties over silicon (higher bandgap voltage,
           | higher breakdown field, faster electron mobility) that make
           | it more efficient in chargers.
        
         | jbay808 wrote:
         | Do you ever encounter chargers that are AC-coupled (like, a
         | transformer at the input), or do they generally all work fine
         | from a DC supply?
        
           | kens wrote:
           | I don't think anyone has made an AC-coupled phone charger in
           | decades since it's way more bulky and expensive. There might
           | be some consumer electronics that uses a transformer to get a
           | low-voltage AC output, but I can't think of any offhand.
           | 
           | Switching supplies should work from DC, but I don't want to
           | give any guarantees. In particular, for a higher-power supply
           | with power factor correction, I'm not sure what it does if
           | the input isn't AC.
        
         | bredren wrote:
         | Thanks for the previous work. I was most interested in your
         | prose about the old, recalled Apple charger, where design
         | suggested to you someone at Apple was told ~"be sure these
         | never can come out again."
         | 
         | Most of the action in chargers right now is in 30 watt USB-C.
         | Everyone wants the fasted charge possible.
         | 
         | New iPhones can apparently consume 22 watts plus (via usb-c to
         | lightning and macs and iPads (I believe) can pull the full 30
         | over an appropriate usb-c.
         | 
         | As a result, when shopping for USB-C chargers, or power strips
         | containing USB-C, I study the supply carefully to make sure
         | they provide this or if not I'll be happy enough consuming a
         | standard wall plug with a 30W adapter.
         | 
         | These adapters seem to have shrunk in the past two years due to
         | GaN, or Galium Nitride instead of silicon. (I have not read
         | what this means exactly but it is in the marketing copy)
         | 
         | One of the bigger electronics accessory names was the first,
         | but now you see no-name brands offering GaN as well.
         | 
         | To my knowledge, Apple has not introduced GaN-based power
         | adapters but I could be wrong.
         | 
         | Regardless, it would be very interesting to read a study of
         | yours of 30W chargers in this class.
         | 
         | For example, this no name brand is selling two for $20, a very
         | low price point: https://www.amazon.com/dp/B098J6LN4Q/
         | 
         | Versus Anker and the other big names which have similar, higher
         | priced versions.
         | 
         | I'm presuming the cheap one linked above is likely to set my
         | home on fire. But maybe not? You would be the one to speculate.
         | 
         | I'd be happy to fund a portion of the purchases needed for such
         | an article. My email is in my profile.
        
           | londons_explore wrote:
           | GaN is a type of MOSFET, which is the high power transistor
           | at the core of all modern power supplies.
           | 
           | By choosing GaN, the MOSFET can be switched quicker without
           | wasting too much energy as heat. That in turn means all other
           | components (capacitors, inductors) can be made smaller in the
           | same ratio.
           | 
           | The end result is modern GaN technologies allow someone to
           | make a 30 watt power supply in the same physical space that a
           | 5 watt power supply from 2005 took.
        
         | dudus wrote:
         | Any good resource for alternative usbc/iphone chargers that
         | don't cost an arm?
         | 
         | I've relied on Benson's reviews in the past for USBC cables,
         | but I'd love to have somewhere a list of expertly curated
         | products.
         | 
         | https://www.amazon.com/gp/profile/amzn1.account.AFLICGQRF6BR...
        
         | 404mm wrote:
         | You mentioned the interference with touch screens. Long time
         | ago I accidentally purchased one Apple power supply from Amazon
         | and I assume it was a counterfeit. I remember not being able to
         | control the iphone because touches were misaligned and
         | generally off. Can you please help me understand what (likely)
         | happened?
        
           | kens wrote:
           | Cheap chargers can interfere with capacitive touchscreens
           | because cheap chargers have a lot of electrical noise in
           | their output. This noise gets coupled to the touchscreen and
           | causes problems. Specifically, the touchscreen controller
           | needs to measure pico-Coulombs of charge which is difficult
           | when there are multi-volt spikes coming out of the charger.
           | The chip can perform various filtering to deal with this
           | noise, but that slows it down. Some touchscreen chips even do
           | frequency hopping to avoid the noise (kind of like a military
           | radio trying to avoid jamming).
           | 
           | Details here: https://www.cypress.com/file/117656/download
        
       | dang wrote:
       | A couple of past threads:
       | 
       |  _Apple iPhone charger teardown (2012)_ -
       | https://news.ycombinator.com/item?id=23057091 - May 2020 (71
       | comments)
       | 
       |  _Apple iPhone charger teardown: quality in an tiny expensive
       | package_ - https://news.ycombinator.com/item?id=3996171 - May
       | 2012 (167 comments)
        
       | varispeed wrote:
       | > quality in a tiny expensive package (2012)
       | 
       | And then I see cheap Chinese capacitors. Probably other passive
       | elements are as cheap as possible.
        
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