[HN Gopher] CATL Unveils First Generation of Sodium-Ion Batteries
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       CATL Unveils First Generation of Sodium-Ion Batteries
        
       Author : MaKey
       Score  : 68 points
       Date   : 2021-07-29 16:24 UTC (6 hours ago)
        
 (HTM) web link (www.catl.com)
 (TXT) w3m dump (www.catl.com)
        
       | webmobdev wrote:
       | From an indian perspective, I'd like something like this to
       | replace the lead-acid batteries we use currently in home UPS
       | system. Lithium ones are too costly right now, and if they can
       | make this cheaper and longer lasting than the gel or lead-acid
       | batteries currently in use, they will have a huge market in
       | India.
        
         | baybal2 wrote:
         | I doubt this will be dramatically cheaper than lithium. Lithium
         | itself is fairly cheap considering how little of it a battery
         | has.
         | 
         | Basic LFP batteries can be made pretty much in a garage, both
         | cells, and chemicals for cathode/anode.
         | 
         | Most LFP cells were actually made exactly like that 10-8 years
         | ago. People mixing cathodes, and anodes on a bucket, somebody
         | smothering them on foil, and then somebody doing winding,
         | packing, welding, and, finally, sealing all by hand.
        
         | rootusrootus wrote:
         | I would have thought that by now LFP has mostly overtaken FLA
         | for home use. I can pick up LFP cells for just over $100/kWh,
         | which is about what it costs me to get FLAs, but with far
         | longer lifespan.
        
           | matmatmatmat wrote:
           | Got a link to where I could pick up those LFP cells for just
           | over $100/kWh?
        
             | rootusrootus wrote:
             | Head over to diysolarforum.com and look for the group buy
             | thread (it's not really a group buy anymore, it's ongoing).
             | I picked up four 280Ah cells for right at $400 (exact
             | amount varies a bit on shipping destination). Rumor has it
             | that shipping has gotten pretty slow in the last few
             | months, however, so you have to be patient.
             | 
             | Anyway, that gives you 3.36kW of capacity (assuming a 12V
             | 4S config) for $119/kW. To be fair, it will be slightly
             | more when you price in your BMS of choice.
        
       | MaKey wrote:
       | Key data:
       | 
       | - Cathode material: Prussian white
       | 
       | - up to 160Wh/kg (2nd generation targets 200Wh/kg)
       | 
       | - can charge in 15 minutes to 80% SOC at room temperature
       | 
       | - 90% capacity at -20degC
       | 
       | - Pricing estimates: 26-46$/kWh at GWh production scale, 77$/kWh
       | at smaller production scale [0]
       | 
       | [0] https://twitter.com/DKurac/status/1402854199080099841
        
         | algo_trader wrote:
         | LFP is reported at ~$80/kwh for large Chinese buyers. Are those
         | figures accurate?
         | 
         | Sure its good to have alternatives, but seems LFP will takeover
         | the world except for the premium uses (especially as we get
         | chargers everywhere).
        
           | baybal2 wrote:
           | > LFP is reported at ~$80/kwh for large Chinese buyers. Are
           | those figures accurate?
           | 
           | Yes, automotive buyers were having it for less than $100 per
           | kWh for at least 5 years now. Still not sure for which
           | density range these prices are. 190wh/kg LFP cells are now
           | available in retail, and 200wh/kg been around for at least 2
           | years for automotive, and been used in EV busses from a few
           | manufacturers.
           | 
           | It wouldn't be a stretch to say that biggest, and longest
           | term contracts can get it to $60 per kWh.
           | 
           | Lowest end, storage class LFPs must also be quite cheap in
           | lower volumes, and haven't looked at them for a long time.
        
             | matmatmatmat wrote:
             | Genuine question, as a private individual looking into
             | residential storage, what kind $/kWh should I be expecting
             | if I could get the system and install it myself, and why is
             | it so much higher than the big manufacturers? Is it just
             | volume?
        
               | baybal2 wrote:
               | The volume, and shipping hurdles are sure a part of
               | thing, but there are persistent speculation about nearly
               | every battery maker putting no resale clause on the
               | contract, and enforcing them zealously to keep retail
               | prices high, so their distributors can make a buck.
               | 
               | Depending on your size. Inverter prices vary most
               | dramatically for minor features, and options.
               | 
               | For batteries only, with shipping, and duties, think of a
               | double of alibaba.com price.
        
             | algo_trader wrote:
             | And yet Tesla Megapack volume priced at $280/kwh [1], for
             | 2023 delivery!
             | 
             | Argh. Where is the big cost? AC convertion? the cooling?
             | pack isolation and protection ? The special logo ?
             | 
             | [1] https://electrek.co/2021/07/26/tesla-reveals-megapack-
             | prices...
        
           | mrfusion wrote:
           | What's LFP?
        
             | diegocg wrote:
             | lithium ferrophosphate
             | 
             | Says Google
        
         | baybal2 wrote:
         | > - Cathode material: Prussian white
         | 
         | Ferrocyanides -- not the cheapest compound to synthesize
        
           | ajross wrote:
           | That's what I'm interested in. And yes, it does seem that the
           | use of the artist's pigment name seems intended to obscure
           | the fact that this is a complicated material.
           | 
           | Any solid state chemists here who can enlighten us?
        
             | philipkglass wrote:
             | Ferrocyanide anion has a complicated looking structure but
             | it is easy to synthesize.
             | 
             | The input materials are hydrogen cyanide (cheaply produced
             | from methane and ammonia via the Andrussow process),
             | calcium hydroxide, and iron(II) chloride. Combined, they
             | form ferrocyanide.
             | 
             | Despite the toxic hydrogen cyanide used in production,
             | ferrocyanides are nontoxic because the cyanide is so
             | tightly bound to iron. Potassium ferrocyanide is used as an
             | anticaking agent in table salt.
             | 
             | I have made Prussian blue before by roasting dried blood
             | (organic fertilizer) with sodium hydroxide, extracting with
             | water, and letting it partially oxidize in air. Blood
             | provides both iron and nitrogen. This was an industrial
             | process, historically, before artificial nitrogen fixation.
        
               | baybal2 wrote:
               | Indeed, I instantly recalled the same "blood and sodium
               | hydroxide" stuff from high school chemistry class, and
               | thought of it still being a thing.
               | 
               | It doesn't seem to be too expensive, nor too cheap: https
               | ://www.alibaba.com/products/sodium_ferrocyanide/CID8020..
               | .
        
         | dd36 wrote:
         | So stationary?
        
           | MaKey wrote:
           | Tesla already builds Model 3s with LFP batteries which the
           | announced 2nd generation of CATL Sodium-Ion Batteries will be
           | comparable to in terms of capacity. So not only stationary.
        
             | nicoburns wrote:
             | Presumably the LFP batteries will still have quite an
             | advantage in terms of density.
        
               | ajross wrote:
               | Not huge, if these numbers hold up. On paper this for
               | sure looks like a really competitive technology,
               | especially for grid storage and solar backup kind of
               | applications. But we'll see.
        
         | mrfusion wrote:
         | Sounds competitive with Lion and possibly cheaper? What's the
         | catch?
        
           | akiselev wrote:
           | The second anyone starts to order it in sizable quantities
           | like for a utility installation or auto production run the
           | prices spike and don't recover until they hit competitive
           | scale (best case) or some yet unknown scientific breakthrough
           | (worst), all the while trying to catch up to LiIon.
        
             | anonuser123456 wrote:
             | This is a feature, not a bug. If CATL can make a huge
             | margin, that will incentivize them to scale much more
             | rapidly, which will be good for everyone.
        
             | MaKey wrote:
             | The hard science part for the first generation seems to be
             | done, what now follows is scaling up the production. CATL
             | targets 2023 for mass production. As the same production
             | processes for Lithium-ion batteries can be used this
             | doesn't seem unrealistic.
        
           | colechristensen wrote:
           | Less energy density, can't find any information on power
           | density, faster charge cycle degradation (i.e. maybe a third
           | of the lifespan of lithium chemistries), lab results should
           | always be treated with some skepticism.
        
             | elihu wrote:
             | The spider plot at the bottom of the page shows the "long
             | life" axis being the same as LFP, which tend to have much
             | better durability than most other lithium ion chemistries.
             | So if that's not marketing fluff then degradation shouldn't
             | be much of an issue.
             | 
             | Energy density does seem to be the main weakness that
             | they're acknowledging.
        
           | pkaye wrote:
           | I thought lithium is a light element so the Lion batteries
           | are lighter. But sodium might be useful for non automotive
           | applications like the power grid batteries.
        
             | mrfusion wrote:
             | Isn't lithium actually a small part of the battery?
        
           | russli1993 wrote:
           | density still lower than li batteries at 300wh/kg will
           | probably never overtake li ion batteries. But sodium is much
           | more widely available than lithium, and it doesn't need
           | cobalt.
        
             | baybal2 wrote:
             | 300wh/kg is not where we will ever see any conventional
             | lithium battery chemistry get.
             | 
             | Best mainstream cells cars are made with today are all
             | around 200wh/kg.
             | 
             | 240wh/kg NCM cells are there, more or less widely
             | available, but they are almost the same stuff with higher
             | rating, and lower cycle life. Manufacturers basically
             | nudging digits.
             | 
             | If they reach same 200wh/kg, along with equal cycle life to
             | LFP, it can be big.
        
               | russli1993 wrote:
               | yeah, I think the big information is CATL is
               | industrializing NA ion batteries and specifically calling
               | out supply chain partners to do so. Its one thing to have
               | a lab result, another thing to industrializing, forming
               | upper stream supply chain and its own manufacturing
               | capacity. The latter will need serious cash, time and
               | human resource investments. CATL is a public traded
               | company, margins, revenue is crucial. They also have
               | pretty good lithium ion NCM and LFP batteries, and are
               | researching solid state Li batteries so they know a thing
               | about battery chemistries. They also in pretty serious
               | competition with other battery makers and supplies big
               | name car brands. So for them to throw their own cash at
               | this new technology means they see long term advantages.
               | I think time will tell what it will end up with.
        
               | sumtechguy wrote:
               | If they can get them comparable in weight and power this
               | could be neat for size size reasons. For the same weight
               | but ~1/4th the size is interesting.
        
           | baybal2 wrote:
           | > Sounds competitive with Lion and possibly cheaper? What's
           | the catch?
           | 
           | All previous works on sodium batteries showed very low cycle
           | lives for both cathodes, and anodes.
           | 
           | Since they are not giving it out now, I guess that's it. And
           | this may well be why they keep nailing solely on the point of
           | it being operational at -20Cdeg (which is a big thing for any
           | lithium battery, still)
        
             | baybal2 wrote:
             | Another thing I will note is them specifically comparing
             | this to an LFP battery.
             | 
             | CATL been very late to the LFP party, especially for the
             | high-end automotive LFP cells.
             | 
             | Companies which made a bet on LFP early are now coming with
             | 200+wh/kg cells, which is already bigger than commodity
             | automotive NCA, something which Foxconn (CATL) makes most
             | money on.
             | 
             | This is a kick below the waistline move to at least throw
             | doubts about business expansion for LFP makers. Currently,
             | 200wh/kg LFP cells are just only now hitting the market,
             | and these LFP cell manufacturers are still making the lion
             | share of their revenue, and profit on storage class, and
             | low-end cells.
             | 
             | If LFP manufacturers believe the new chemistry can wipe out
             | their current cash cow, they will think twice about putting
             | money to expansion in automotive cells.
        
       | fnord77 wrote:
       | so I'm a bit confused - lithium has a higher electronegativity
       | than sodium.
       | 
       | why bother with sodium at all? cost ?
        
         | elihu wrote:
         | Cost is a pretty big reason. Tesla has made somewhere around
         | one and a half million cars. If you want to make a billion
         | cars, that's a whole different situation. the resources needed
         | to make the batteries could become pretty severe bottlenecks.
         | 
         | I think that's something that's often missed in EV discussions
         | that focus on range and who has the best 0-60 time and so on:
         | luxury car features are nice, but in the end what matters more
         | is who can actually make the cheapest good-enough battery at
         | the highest volume, because that's what's going to be in most
         | of the world's cars. Wherever those batteries are made could
         | basically be what Saudi Arabia was to the era of gas-powered
         | vehicles. (Though to be fair you can build a battery factory
         | almost anywhere, whereas oil is something you either have in
         | abundance or you don't.)
         | 
         | Not sure what the inputs are to these sodium ion batteries, but
         | most lithium ion batteries require cobalt, nickel, and lithium.
         | Lithium iron phosphate has an advantage that it doesn't require
         | cobalt or nickel.
        
         | jsjohnst wrote:
         | From the key data post someone made above, 90% capacity at
         | -20oC is a huge win over lithium. Lithium batteries have a
         | severely hard time in cold weather and must be heated to retain
         | capacity.
        
           | mrfusion wrote:
           | So you could include a couple lb sodium battery to power
           | heating your main battery.
        
         | jeffbee wrote:
         | They don't sell it very well on this page, do they? The weird
         | diagram at the bottom seems to highlight faster charging and
         | better low-temperature performance. I don't know if the world
         | is clamoring for those. Perhaps also the ready availability of
         | sodium compared to lithium?
        
           | ehnto wrote:
           | Cars are somewhat taken for granted in their ability to work
           | in a wide temperature gamut, so I think improving extreme
           | cold performance is something needed to make sure they stay
           | on par or outperform internal combustion engines.
           | 
           | As well, heavy industries around the world are looking at
           | ways to electrify their fleets of vehicles working in remote
           | sometimes extreme weather sites. This includes mining sites
           | and marine operations, even consider that airplanes are an
           | eventual target for EV.
           | 
           | Also, charge speed is would surely be the number one gripe
           | for EV ownership, range and performance is pretty much
           | comparable to modern ICE but charge speed, not even close.
        
             | kwhitefoot wrote:
             | > charge speed is would surely be the number one gripe for
             | EV ownership
             | 
             | As far as I can tell this mostly only a concern among those
             | who do not own an EV.
        
               | steveBK123 wrote:
               | Yes, exactly. It's the big bugbear of non-EV owners, but
               | generally irrelevant to actual EV owners. Charger network
               | size, reliability, locations, and pricing matters more.
               | 
               | I am also not amongst the superhumans on the internet who
               | can drive 300mi without my bladder/stomach/legs crying
               | out for a break first.
               | 
               | Being in NYC, the first hour of every trip is at 20mph,
               | the second hour is average about 50mph, and then only if
               | I am going beyond 70mi do I start to hit average speed
               | about 60mph.
               | 
               | Supercharging for ~100mi on the highway is a parallel
               | operation to your bathroom/food break, so its 10 minutes
               | you were already going to use. Gas fill ups are 5 minute
               | serial operations that you either do before or after
               | using the rest area. I suppose if you were on a
               | cannonball run, you could pee in a bottle while pumping
               | gas but I think we can exclude that edge case.
        
               | mrfusion wrote:
               | I hadn't thought of that point before. You really can't
               | leave while pumping gas. So electric charging time is
               | more productive.
        
             | ajross wrote:
             | Cars are also active devices with comparatively rapid cycle
             | times that can spend a little energy to heat the batteries.
             | EV batteries don't need to stay cold for very long,
             | basically.
             | 
             | Note that, contra the way it's often explained, cold
             | batteries lose _capacity_ , not energy. If you take a full
             | battery and put it in the freezer, you'll be unable to
             | drain the full charge but it'll come back when it warms up.
             | Think about it: the back of an envelope will show you that
             | if that energy were actually being "lost" from a cold
             | battery, then the battery must actually be _very, very hot_
             | , because the energy would have had to go somewhere.
        
             | steveBK123 wrote:
             | Everyone has different use cases, but moving to a
             | marketplace with a variety of cell types & corresponding
             | tradeoffs (high range/moderate charge rate vs moderate
             | range/high charge rate, etc) would be great.
             | 
             | Less temperature sensitivity to the range & charge rate
             | would be a huge win.
             | 
             | Otherwise, personally charge rate hasn't been much of a
             | problem because I'm not a big road tripper & have a charger
             | at home.
             | 
             | 300mi+ battery means I can drive 2 hours to see my parents
             | & back 2 hours without charging, or drive down 4 hours to
             | see my sister.. which means I'm going to be stopping along
             | the way anyway, and charge 100mi+ while in the rest stop
             | using the restroom, or more if I get a coffee or lunch.
             | 
             | In everyday driving, charge at home off-peak starting 11pm,
             | then its basically irrelevant whether I can unplug at
             | 11:30pm vs 3am.
             | 
             | Charging an EV takes longer, but generally its either at
             | home or at a place you are already doing something else -
             | shopping at Target, getting a coffee at Starbucks, making a
             | pit stop on the highway, etc. Few regular EV drivers just
             | sit in their car for 20min staring into space while they
             | charge.
        
         | detaro wrote:
         | Cost plays a role, yes. Sodium is extremely common, which is
         | helpful when Lithium is in high demand, the batteries
         | apparently also don't need cobalt (which is also rare, and
         | fraught with ethics concerns around the mining of the main
         | sources in the Democratic Republic of the Congo).
        
         | MaKey wrote:
         | Mainly costs, but also: Better thermal stability, better
         | performance at low temperatures, better cycle performance.
        
           | Retric wrote:
           | Nothing was said about cycle performance beyond an
           | improvement relative to other sodium batteries. Which
           | suggests it's at best similar to lithium ion, and possibly
           | still falling behind.
        
       | SigmundA wrote:
       | Every time I see a sodium battery story I get excited and think
       | increase in energy density, then I remember no, thats lithium-
       | sulfur.
        
         | Hypx_ wrote:
         | At some point people will finally realize that hydrogen fuel
         | cells are a type of battery. It's made from literally water and
         | has the highest possible energy density of any chemical
         | battery.
        
           | audunw wrote:
           | No, it does not have the highest possible energy density.
           | 
           | "Energy density" generally refers to the volumetric energy
           | density, where hydrogen is one of the worse methods of
           | storing energy. Hydrogen has the best "specific energy
           | density" or gravimetric energy density, IF it is compressed.
           | You should include both if you want to be accurate.
           | 
           | This is why hydrogen has lost when it comes to cars. Hydrogen
           | has pretty bad energy density to start with, and then you've
           | got to store it in cylindrical tanks which is hard to
           | integrate efficiently, and can't easily be made into a
           | structural member of the car itself.
           | 
           | As a "battery" (with fuel cells) , it also doesn't have great
           | power density. Power comes for free when adding batteries.
           | Every battery added improves power capacity. Not so with
           | hydrogen. You need to add both hydrogen and more fuel cells
           | to get more power. That's why BEVs is also doing well for
           | racing cars and hyper cars (see pikes peak race for instance)
           | 
           | In places where volume and power isn't important, hydrogen
           | could be promising. Trucks and ships are obvious candidates.
        
           | rootusrootus wrote:
           | As long as I can hook it up to the grid and charge in my
           | garage, that sounds great.
        
             | Hypx_ wrote:
             | It's possible. A company called LAVO has made something of
             | that sort.
        
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       (page generated 2021-07-29 23:02 UTC)