[HN Gopher] GM reveals more technical details of its Ultium batt...
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       GM reveals more technical details of its Ultium battery packs
        
       Author : Element_
       Score  : 53 points
       Date   : 2021-07-14 14:10 UTC (8 hours ago)
        
 (HTM) web link (chargedevs.com)
 (TXT) w3m dump (chargedevs.com)
        
       | CyanLite2 wrote:
       | Wanted: an EV with the looks of the Mach-E, performance of the
       | Kia EV6-GT, the software of Tesla, the battery of GM, safety of
       | the LIDAR-equipped Volvo XC90, and the warranty of a Hyundai. All
       | for less than $45,000 with a $7500 federal tax credit.
        
       | Animats wrote:
       | This is supposedly a safer battery chemistry than lithium-ion,
       | with better behavior in fires and punctures. Although it would be
       | good to hear from NFPA and UL on this. It's also apparently
       | better behaved about being fully charged and discharged than
       | lithium-ion. These are both good characteristics to have as
       | electric vehicles start to dominate the market.
       | 
       | Drone video of one GM battery factory under construction.[1]
       | That's the one in Lordstown, OH. Building exterior is finished.
       | Power substation finished. A/C cooling towers under construction.
       | Next one is in Spring Hill, TN. GM doesn't make as much noise as
       | Tesla about building large battery factories. They just build
       | them.
       | 
       | [1] https://youtu.be/vbgzuy6usaE
        
         | pedrocr wrote:
         | According to the article these are lithium-ion. Everyone is
         | tweaking the chemistries within that space. LFP already has
         | most of those advantages but lower density. We're in for some
         | fast paced improvement over the next 10 years.
        
       | jsight wrote:
       | I'm not sure that there were actually new details here? The
       | ability to join the two packs in series for a higher voltage was
       | well known for a while now.
       | 
       | It will be interesting to see how they manage the claim of safe
       | charging to 100%. Most other companies are doing that by adding a
       | large buffer. It wouldn't surprise me if that is the case with GM
       | as well.
        
       | nolta wrote:
       | Original article:
       | 
       | https://www.caranddriver.com/features/a36877532/general-moto...
        
       | sbierwagen wrote:
       | >Tim Grewe, GM's Global Electrification and Battery Systems
       | Director, told Car and Driver that the Ultium pack does not
       | suffer capacity loss from excessive DC fast charging, so GM will
       | not advise users to charge the pack to less than 100 percent.
       | 
       | Translation: we can get higher spec cells now, so battery
       | capacity will be over-rated. A "100 KWh" pack will be 120 KW+.
       | When it says it's fully charged it's actually sitting at a nice
       | conservative 80% SoC. You could fast charge it every day because
       | the pack is so huge that 100 KW is a nice gentle 1C charge rate.
       | You can push the warranty out further because you have more
       | headroom for battery aging.
       | 
       | Presumably when the car hits three or four years old it'll set a
       | charge threshold at 80% and start warning you about fast
       | charging. (Or maybe not? It would be in GM's interest to let you
       | run it into the ground like a cellphone)
        
       | fy20 wrote:
       | > Tim Grewe, GM's Global Electrification and Battery Systems
       | Director, told Car and Driver that the Ultium pack does not
       | suffer capacity loss from excessive DC fast charging, so GM will
       | not advise users to charge the pack to less than 100 percent.
       | 
       | I'm guessing this means just means "100%" charge is not actually
       | 100% of the battery. Most other EVs do this by a few % (even
       | Tesla), but they also don't recommend charging to 100%. I guess
       | GM will limit it even further.
        
       | pkulak wrote:
       | > The Hummer's pack will allow the top and bottom layers to be
       | temporarily switched from a parallel to a series connection
       | 
       | Bloody brilliant. I always wondered how much copper you need to
       | step 120v all the way up to 800v for a car like the Taycan.
       | 
       | Also, 200kwh? Where's my It's Happening gif?
        
         | AYBABTME wrote:
         | It doesn't go from 120 to 800V, it gets reduced from a higher
         | voltage to 800.
        
           | jsight wrote:
           | I'm not sure what you mean. If you plug a Taycan into a 120V
           | outlet, the onboard charger has to get from 120V to 800V.
           | 
           | If you DCFC, it depends on the charger. I think EA will
           | typically do 800V, but some have to go through an onboard
           | DC->DC converter to get from 400V to 800V? I'm fuzzy on that
           | last bit, though.
        
       | mavhc wrote:
       | Enough batteries to make 10% of GM cars electric?
       | 
       | They're doing GWh vs their competition aiming at TWh
        
         | wil421 wrote:
         | I think GM sells a more cars in some years than Tesla's total
         | US sales of all time. They sold 2.8 million US cars in 2019 so
         | 10% would be similar to every Model S ever sold in the US.[1]
         | 
         | [1] https://www.goodcarbadcar.net/tesla-model-s-sales-figures-
         | us...
        
           | mavhc wrote:
           | True, but Tesla have sold over 1.7 million cars total, with
           | yearly sales rising by about 50% per year
        
             | gamblor956 wrote:
             | It's much easier for a tiny competitor to scale by double
             | digits, especially when said competitor only sells cars in
             | a few countries. For GM to increase car sales by double
             | digits would likely require the sudden disappearance of one
             | of its major competitors like Toyota creating a huge void
             | in the global market.
             | 
             | For example: the Toyota Mirai, a very niche hydrogen car,
             | saw 1000% YoY sales gains. The Chevy Bolt EV saw a 335% YoY
             | increase in sales.
             | 
             | Also, note that GM sold 50% more cars in the U.S. this past
             | quarter alone as Tesla sold all of last year worldwide.
             | Toyota edged GM by fewer than a 1000 cars in the U.S. Each
             | of them has sold almost as many cars this year as Tesla has
             | ever sold.
        
               | mavhc wrote:
               | Yet Tesla is planning to make 100x the batteries of these
               | larger companies.
        
               | gamblor956 wrote:
               | GM is planning to make 750GHw worth of batteries at its
               | domestic factories by the end of 2023, far in excess of
               | what Tesla currently has announced.
               | 
               | And that's just one competitor. VW and Ford are also
               | making huge EV pushes (largely due to EU regulation), and
               | will similarly need upwards of several hundred GHw worth
               | of battery production annually.
        
               | maxdo wrote:
               | Yep, but the only difference is that tesla in those few
               | markets start outselling other brands in certain
               | categories and their annual volumes will count in
               | millions next year. You can easy compare them to BMW or
               | Audi. next year they will be companies with comparable
               | volume. Somehow I don't see BMW or Audi growing that
               | fast.
        
               | gamblor956 wrote:
               | Tesla's annual car sales is anticipated to exceed 1
               | million (but not 2 million), so technically yes, they
               | would be in the "millions."
               | 
               | I also don't see BMW or Audi growing very fast; they're
               | luxury brands and scale would actually harm their image.
               | However, I do see GM, Ford, and VW scaling very quickly
               | once they launch new EV models.
               | 
               | Ford's F150 Lightning will handily outsell the Cybertruck
               | once it's available. (And the F-series itself is the
               | best-selling vehicle of all time in the U.S. [Edit: and
               | second-best all-time worldwide, after the Corolla
               | series].)
        
               | paulmendoza wrote:
               | Tesla is moving into heavy battery manufacturing. If
               | there isn't car demand they can put those batteries into
               | power walls and utility power packs or Semis. GM is just
               | focused on cars.
               | 
               | Tesla is targeting 200GWh+ of batteries in 2022 just from
               | suppliers + their own 4680 production. But not all will
               | go into cars.
        
               | gamblor956 wrote:
               | GM is targeting 750GWh+ of batteries by the end of 2023.
               | Just from their own domestic battery factories.
        
           | maxdo wrote:
           | With current pace, and considering two major plants opening(
           | Texas,Berlin), and one new line(Shanghai) , tesla will be at
           | 800k cars this year, 1.1-1.5m next year. So by 2023 tesla
           | could approach GM size of 2019. Considering this two
           | companies compete on the same market, and tesla plans to
           | enter affordable segment in 2023 with model 2... it's a big
           | question where GM will be in 2023-2024
        
             | wil421 wrote:
             | If I look at GMs global sales for 2019 it would be 7.72
             | million which is almost 800k.
             | 
             | It will be interesting to see if the big global car
             | companies will be able to beat Tesla on things like quality
             | manufacturing, serviceability, and cost. Tesla is not
             | appealing to me due to the premium cost combined with a
             | cheap interior, non-serviceability ($1600 for eeprom from
             | excessive logging!) and over reliance on software. Not to
             | mention the $10k self driving vapor ware Elon pushes.
             | 
             | Excited to see what GM, Ford, MB and BMW will offer in the
             | coming years.
        
               | maxdo wrote:
               | Service is a very subjective topic :)
               | 
               | I'm a model Y owner. I broke the charging port sensor
               | with high-pressure washing. I opened an App, click
               | service, the error was in the App already; I pressed on
               | that error, App created a request. Service came at my
               | home and fixed it. I paid 0 dollars for it. I spent 2
               | mites creating request and 5 minutes to open and close
               | the gate to service person. Will Ford come to my home?
               | Good luck spending hours on the phone with a dealer that
               | has no clue about electric cars at all. People pay the
               | same price for Mach-E as I paid for my model Y except
               | temporary federal credits.
               | 
               | Cheap interior? I have the best infotainment system
               | compares to any other brand, even if that car cost
               | $100k+. I've got games, best-in class audio, video
               | streaming and I'm using it a lot. I have not fragmented
               | glass roof; every person sitting in my car is amazed by
               | it. Even owners of far more expensive Mercedes etc.. The
               | seat is one of the best I ever seat it; they don't
               | outsource it as other brands and tesla invest a lot of
               | time in ergonomics. The rest is just taste. I like
               | minimalism. And it matches my preferences.
               | 
               | And yeah, I call vapor ware when Nissan bundles satellite
               | radio and tons of nonsense to have access to the app. Or
               | navigation system in the past for few thousands dollars
               | from any brand. Or when dealers charging several hundred
               | dollars premium for the lost keys when I use my phone in
               | tesla. Seriously you compare the ugly dealership
               | experience of traditional brands to an optional offer of
               | autopilot that will be soon available as a subscription?
               | Or electic car that don't invest in charging network,
               | unlike tesla, that has charging points in every stupid
               | tourist destination I can imagine?
               | 
               | I had false feedback from many people about car price
               | also. If you look at the prices and compare head to
               | head... Ford... compare cybertuck and F-150, like range,
               | battery, motors, etc... especially premium $90k Ford with
               | $75k CT, and you'll not be so confident. Or compare $32k
               | Nissan leaf with overheating batteries compares to
               | $37k-$39k Model 3... they not even in the same league.
               | Nissan leaf was on the market for 10 years, but Tesla
               | sold more model 3 as total Nissan leaf sales combined.
               | And there is a reason for that, it's not only branding.
               | You got service, electric charging network etc...
               | 
               | Ford Mach-E is dollar to dollar matches Model Y. Current
               | BMW offering among electric car is not even worth
               | discussion. It's just junk. They announces something next
               | year though. Don't get me wrong, they will sell a lot of
               | cars, as entire industry will turn in electric as fast as
               | they can produce cheap batteries.
               | 
               | I hear a lot tesla is expensive, but there is nothing
               | with comparable range and features on a market that is
               | substantially cheaper. A year ago the statement was there
               | is almost nothing on the market at all. Luckily now it's
               | changing.
               | 
               | Nobody offers you to buy $10k Autopilot, you can
               | subscribe soon to it, for a fraction of that price if you
               | WANT.
        
               | tapoxi wrote:
               | As someone in the market for a crossover SUV, I think the
               | competitor isn't the Mach-E but the VW id.4.
               | 
               | In my case the VW dealership and Tesla Service are both 5
               | minutes from me. I'm leaning VW because of CarPlay and
               | the rear windshield of the Model Y has visibility
               | problems.
               | 
               | I think the "cheap interior" refers to Tesla's sparse
               | cabins and use of plastic. Playing games or watching
               | videos on my infotainment system doesn't make much sense
               | to me.
        
               | wil421 wrote:
               | A Model S interior is not a ~$100k interior should look
               | like. Look at what MB, BMW, Porsche, Audi, and even
               | Lincoln and Hyundai have. The interior feels cheap and
               | utilitarian for the price. You do not have best in class
               | speakers, MB and BMW have some crazy speaker offerings.
               | 
               | The service is baked into the premium price you pay. Yes
               | BMW and MB will come get your car and leave you a loaner.
               | 
               | Nissan is in a death spiral and hasn't really done much
               | to the leaf in 10 years.
               | 
               | A don't wan a stupid screen in my car to play videos
               | games or watch TV. I already have a TV, iPad, laptop, or
               | phone. It's dangerous. I want a center screen above my
               | steering wheel, steering controls that do a single
               | function like cruise or music changes, or HUD so I can
               | keep my eyes straight.
               | 
               | Tesla's do not have changing stations everywhere and I
               | wouldn't be able to charge it at my condo in the
               | panhandle of Florida or the way there. I would have to
               | buy a room at 5 or 6 hotels in the area just to use a
               | charger that's better than a standard 120v outlet.
               | 
               | Edit: I see they added one public supercharger that
               | wouldn't be more than 45 minutes out of the way on my
               | vacation route.
        
               | jsight wrote:
               | I think the non-servicability aspect is made out to be
               | more critical than it is for MOST purposes. There were
               | third party fixes for the storage issue, for example. And
               | in general Tesla has one of the better online parts
               | catalogs, and you can order replacement parts directly.
               | 
               | The issue is more to do with a lack of service facilities
               | that are ready and willing to deal with these new cars.
               | Volume will change that more than any particular policy
               | change.
               | 
               | EDIT: To be clear, I'm not saying there are zero issues.
               | Tesla will not sell high voltage components. There are
               | situations where this can be problematic.
        
               | wil421 wrote:
               | Ouch! I was going to do some comparisons with Telsa's
               | online catalog vs other's I have used (Mopar for Jeeps)
               | but I have to create a login. Mopar is definitely one of
               | the better ones I have used. At least they are not like
               | BMW who lack anything. realoem.com has always helped me
               | out.
        
         | MR4D wrote:
         | It's only two plants, and the article only discusses the US.
         | 
         | GM is probably going to build more plants to be collocates near
         | their auto assembly sites.
        
         | loufe wrote:
         | It's got to start somewhere. Especially considering they're
         | using what seems to be a somewhat novel packaging for their
         | batteries, best to ease into it.
        
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