[HN Gopher] The Triumvirate: Coal, Iron, and Steam
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       The Triumvirate: Coal, Iron, and Steam
        
       Author : cfmcdonald
       Score  : 44 points
       Date   : 2021-07-13 17:28 UTC (1 days ago)
        
 (HTM) web link (technicshistory.com)
 (TXT) w3m dump (technicshistory.com)
        
       | mjklin wrote:
       | Q: Why is Ohio full of steelworks?
       | 
       | A: Because it's halfway between the iron of Lake Michigan and the
       | coal of the Appalachians.
        
       | stefanoco wrote:
       | Grand-grand...grand-son of Cranage Brothers here. The Cranages
       | worked for the Darbys in their furnace (around 1760) and invented
       | a new process for converting pig iron into wrought iron. Quakers
       | themselves like the Darbys, one of their descendants founded a
       | school in Wellington (the Old Hall) where my grandmother was
       | born. And so reading these historical notes reminds me of the
       | narrations from my parents and grandparents about the steel
       | industry and our family, very strange and nice discovery here on
       | HN!
       | 
       | [1] https://en.wikipedia.org/wiki/Cranege_brothers
        
       | jodrellblank wrote:
       | > " _Iron, however, presented a much greater challenge. With a
       | melting point of 2800 degrees, no fire could be made in antiquity
       | capable of reducing it to liquid form._ "
       | 
       | Are there any notes from experimentors in antiquity trying to
       | build the hottest fire in the world, capable of reduing Iron to
       | liquid?
        
         | cfmcdonald wrote:
         | It's very unlikely that anything like this exists. Whatever
         | writing craftsmen may have done in ancient times, it simply was
         | not preserved and copied.
         | 
         | The situation gradually improves post-Renaissance, but we don't
         | even have any contemporaneous writings about how Newcomen
         | designed and built his engine in the early 1700s - just second-
         | hand information from decades later.
        
         | cratermoon wrote:
         | Wikipedia says, "Whilst terrestrial iron is naturally abundant,
         | its high melting point of 1,538 degC (2,800 degF) placed it out
         | of reach of common use until the end of the second millennium
         | BC"
         | 
         | 2000 BCE seems firmly in the age of antiquity.
        
           | jodrellblank wrote:
           | I mean, I want to read the abridged proverbial blog posts of
           | Rhododendron of Pathos in 2000BCE, child of the local
           | blacksmith, and their experiments with building a hotter
           | forge and measuring the temperature and how they identified
           | iron compared to other materials and so on.
           | 
           | I can imagine over the centuries, a lot of people dedicated
           | many years of their lives to pursuits like this, most of
           | which went nowhere, and probably some were based on
           | interesting models of the world such as phlogiston or etc.
        
           | kryptiskt wrote:
           | They didn't need to melt it to work with it.
           | 
           | From https://acoup.blog/2020/09/25/collections-iron-how-did-
           | they-...:
           | 
           | "The second problem is chemical, because we are never going
           | to melt this iron. Our furnaces can't get that hot (and even
           | if they could, melting this iron would cause it to absorb a
           | lot of carbon from our fuel, which we do not want). So we're
           | going to be reducing our iron - that is, getting it to change
           | chemically with the exposure of heat. That means the chemical
           | composition of our iron matters a lot and we have to solve
           | our chemical problems before we can smelt our ore.
           | 
           | The good news is that some ores of iron reduce fairly easily
           | and directly, most notably hematite and the hydroxide-iron
           | ores like limonite and goethite. They reduce fairly easily
           | (but the latter two tend to come with lots of water that
           | needs removing). But then we have magnetite, which while also
           | an iron-oxide, doesn't reduce nearly so easily as hematite,
           | and siderite (and other carbonates) which has carbon in it,
           | which we do not want. Moreover, our country rock might have
           | some trace amounts of things like sulfur (or iron-sulfides)
           | in them, which we very much do not want. Sulfur will
           | absolutely ruin our final iron product, so we do not want it
           | floating around when we get to the smelting process."
        
       | abetusk wrote:
       | Talks about history of coal, iron and steam and the "virtuous
       | cycle" that happened between them in Great Britain from 1200
       | onwards.
       | 
       | There are some pretty interesting snippets:
       | 
       | """ ... there is another possible explanation for the name - that
       | it was called sea coal because it arrived into London by sea from
       | the North. ... """
       | 
       | """ ... this would provide a tidy explanation for why the engine
       | developed in Britain and nowhere else - no other place was
       | exploiting coal as a fuel source nearly so intensively, and so no
       | other place had access to the cheap fuel that made a first-
       | generation steam engine worthwhile. """
       | 
       | """ The puddling process, developed in Britain in the 1780s,
       | removed this last bottleneck. A puddling furnace turned cast iron
       | into wrought simply by applying heat and stirring. This allowed
       | the mass production of wrought iron, using coal as fuel """
       | 
       | Good read!
        
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       (page generated 2021-07-14 23:00 UTC)