[HN Gopher] The Cuboid: A DIY air purifier that's better than a ...
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       The Cuboid: A DIY air purifier that's better than a box fan
        
       Author : dynm
       Score  : 140 points
       Date   : 2021-02-26 14:29 UTC (8 hours ago)
        
 (HTM) web link (dynomight.net)
 (TXT) w3m dump (dynomight.net)
        
       | gregschlom wrote:
       | One thing that people never talk about the box fan air purifier
       | design is how it _pushes_ air through the filter, rather than
       | pulling it. If you look at any commercial air purifier, you 'll
       | see that they pull the air through.
       | 
       | Pushing the air through the filter has the major downside that
       | some of that air will bounce back out, and may help disperse the
       | dust and bad particles that have been accumulating on the back
       | side of the filter.
        
         | rachelbythebay wrote:
         | IQAir GC MultiGas models do both. There's the 'prefilter' on
         | the bottom (inlet), a big fan in the middle, and a bunch of gas
         | filter canisters on top.
        
         | qw3rty01 wrote:
         | The internal components also don't get dusty if it's sucking
         | instead of blowing air through the filter
        
         | chrismeller wrote:
         | Most designs I've seen have it pulling. Pressure attaches it,
         | rather than tape.
        
         | Tostino wrote:
         | Yeah, you can just as easily make it a puller design. I made
         | mine not long ago, simply taped a MERV13 4" filter to the back
         | of a 20x20 box fan. Works like a charm, no dust getting pushed
         | off the filter.
        
         | jdhawk wrote:
         | put the filter on the other side of the fan?
        
       | aidenn0 wrote:
       | All articles I've read on DIY box fan purifiers suggest sealing
       | the filter to the fan with tape; the box fan filter they used for
       | this definitely does not do so.
        
         | dynm wrote:
         | There's experiments on this in a different post!
         | 
         | https://dynomight.net/2020/12/15/some-real-data-on-a-DIY-box...
        
           | sgc wrote:
           | The one error in that post is he worries about wearing out
           | the fan. If air flow is restricted the fan is doing less
           | work, and will last longer while consuming less electricity.
           | An easy and fun experiment.
        
             | mnw21cam wrote:
             | But it may overheat due to a lack of cooling airflow.
        
       | wgjordan wrote:
       | "Advice" section has an unfinished sentence ('you')
        
       | carabiner wrote:
       | Most important thing is to buy these HEPA filters now. They will
       | all sell out next fire season.
        
         | bluGill wrote:
         | they should be sold out now. They reduce covid in the room.
         | Granted they probably reduce your chances of getting covid by
         | only 5% compared to not having them, but unless you are one of
         | the lucky ones who got a vaccine a few weeks ago that is one of
         | the few things you can do.
        
       | acidbaseextract wrote:
       | Great site! I love the "What happens if you drink acetone?"
       | article: https://dynomight.net/2020/09/14/what-happens-if-you-
       | drink-a...
        
         | grawprog wrote:
         | I accidentally drank acetone once. It tasted like icy death. I
         | learned after that hastily, worried i was going to die, you can
         | consume up to a pop can's worth and not suffer ill effects as
         | your body can actually break it down.
         | 
         | It's not a very pleasant experience though.
        
           | 52-6F-62 wrote:
           | Would the experience be similar to a hangover? Or is my
           | understanding biology that bad?
        
           | jessaustin wrote:
           | It's difficult to imagine how one could accidentally consume
           | more than a swallow.
        
             | sgc wrote:
             | You think you are shotgunning a beer, but it's an acetone.
             | Happens all the time.
        
               | nightfly wrote:
               | I've had a family member take a swig of gasoline from an
               | old beer bottle while working on a car.
        
               | danudey wrote:
               | The obvious fix here is not to store your molotov
               | cocktails next to your regular cocktails.
        
               | jandrese wrote:
               | Personal Note: Stop storing acetone in beer steins on the
               | dining room table.
        
               | function_seven wrote:
               | So my problem with acetone is how quickly it evaporates.
               | I figured that cooling it down would slow the rate, so I
               | kept my beer steins of acetone in the refrigerator.
               | 
               | Still didn't prevent accidental chugging. Any other
               | suggestions?
        
               | laurent92 wrote:
               | I suppose you know what you are doing, but high risk of
               | explosion/fire with the fumes, that is why the original
               | container usually have a correct seal, the beer bottles
               | don't. Twice treacherous:
               | 
               | - For most gases, the stoechiometric proportion is very
               | low (6-9% for methane -- won't ignite well above that) so
               | it's not like you have to keep a large quantity to be at
               | risk,
               | 
               | - Artist houses and painting schools often burn because
               | rags are kept in a corner and self-ignite.
               | 
               | Maybe not valid for you, maybe I've just heard horror
               | stories ;)
        
               | wiml wrote:
               | The other classic "rags in a corner" ignition source is
               | that drying oils, ie vegetable oils like you'd use for
               | paint or wood finish, generate heat as they "dry"
               | (actually polymerize).
        
       | donclark wrote:
       | Upon searching for videos, there is a similar design
       | "Comparetto":
       | 
       | https://www.youtube.com/results?search_query=cuboid+air+puri...
        
       | giantg2 wrote:
       | I would have liked a little more detail in the fan/filter trade
       | off section.
       | 
       | It's not entirely true that you need a loud fan to move more air
       | through a filter. That looks like a duct booster fan in the
       | picture. Those have very weak (and usually inefficient) motors
       | and impeller design. You could use a PSC motor running a squirrel
       | cage fan. PSC motors are efficient and can handle higher torque.
       | The torque can be used with an appropriate fan/impeller design
       | (like a squirrel cage) to handle the pressure drop through the
       | filters.
       | 
       | That said, the duct boosters are cheap and readily available.
       | Here's a homemade hybrid flow/glove box for inoculating mushroom
       | substrate.
       | 
       | https://postimg.cc/NKrGGRFH
        
         | ydant wrote:
         | The article does address the type of fan and tradeoffs:
         | > An 8inch (20.32cm) diameter inline duct booster fan ($30).
         | > Inline duct booster fans are fairly weak fans often       >
         | used to help with grow rooms or range hoods. An inline       >
         | duct fan would probably perform even better (see the       >
         | discussion) but at a higher cost. The one I bought        > is
         | rated to push around 12 m3 of air per minute.
        
           | giantg2 wrote:
           | Yeah, but they didn't really go into fan efficiency with
           | pressure drops or motor efficiency.
           | 
           | One other thing is longevity and even safety. Maybe their use
           | of multiple filters reduces the pressure enough. But if it
           | doesn't, then the motor will wear out pretty quickly and
           | could potentially start a fire if it's generating enough
           | heat. The motor in my setup gets pretty hot when running at
           | full power.
        
       | manishsharan wrote:
       | Can any of these DIY filters eliminate the odours from cooking
       | fish ? I love fish but I cant stand the smell of it cooking -- it
       | literally gets into everything.
        
         | jjeaff wrote:
         | Pretty much your only and best option for odors is going to be
         | active charcoal filters. Which you can by and attach under the
         | filters in any regular air filter or diy filter like this one.
         | I have one behind the filter in my hvac air intake.
         | 
         | From testing I have seen, baking soda does nothing.
        
       | netrap wrote:
       | Looks like the same concept as the BlueAir 211+ but way cheaper!
       | Unfortunately, for me, it needs to look somewhat nice.
        
         | TrevorJ wrote:
         | Seems like that issue would be fairly simple to solve.
        
           | dynm wrote:
           | I think a good solution would be some kind of box that you
           | could just put over the whole thing while maintaining
           | airflow. Ideally you'd also be able to sit on it or use it as
           | a kind of side table.
           | 
           | It wouldn't be too hard to build something, e.g. out of wood,
           | to do the job, but that would surely increase the total build
           | time and tools needed by at least 10x.
           | 
           | There's got to be some cheap and widely available product out
           | there that you can just buy and use. (Something from IKEA?) I
           | looked around but haven't found any good options so far.
        
       | Meleagris wrote:
       | This Old House made a great video on the subject of using box
       | fans with filters:
       | 
       | https://youtu.be/aw7fUMhNov8
       | 
       | I've been using the design they showed in the video, but I will
       | definitely try this duct-fan method, saving electricity is always
       | a bonus.
        
       | alhirzel wrote:
       | "Resembles IED", a most interesting metric
        
       | abeppu wrote:
       | Regarding power consumption, the calculation seems to assume you
       | run the thing constantly. Is it a mistake to run these things
       | constantly? Presumably if it does that good a job pulling out
       | incense, and if you're not constantly smoking or burning stuff,
       | and you're in a reasonably sealed building (and if those
       | assumptions don't hold, why would a filter help?), you should be
       | able to get most of the benefit from only turning it on when
       | something has added a bunch of particulate matter (like, you're
       | cooking or cleaning, or you opened the window and there's pollen
       | out)?
        
       | chrismeller wrote:
       | Why is the comparison 3 small filters on a box fan? One large one
       | fits perfectly over the box fan.
        
         | klyrs wrote:
         | I found this strange, too. They don't actually cover the fan as
         | well as the intake to the cuboid. I think comparing to the
         | single large filter would be more honest.
        
           | ktta wrote:
           | The fan will burn out if you use a single filter. See my
           | other comment in the thread.
        
             | klyrs wrote:
             | Can't argue with that, I've got two burnt out box fans ;)
        
         | dicerson wrote:
         | I saw that pic and immediately wondered why they didn't seal
         | off the areas of the fan that the filters didn't cover. I'm
         | willing to bet that had a negative effect on the box fan
         | setup's performance.
        
           | dynm wrote:
           | I'll take that bet! https://dynomight.net/2020/12/15/some-
           | real-data-on-a-DIY-box...
        
         | ktta wrote:
         | If a single filter is used, the fan might fail. Using
         | additional filters decreases the load on the fan, because there
         | are more ways for the air to come in, so the torque required
         | for a certain CFM value (which stays fixed for a certain fan
         | speed) is lower.
        
       | neolog wrote:
       | The same filters were used in the second trial. If they perform
       | worse over time, that seems like an unfair comparison.
        
         | bluGill wrote:
         | Typically they filter better over time, but at the expense of
         | less airflow. Thus it is really hard to draw any conclusions.
        
       | lmilcin wrote:
       | The barrel-shaped channel can be completely within the cube. The
       | air will just go around.
       | 
       | The fan should be chosen for static pressure. Typically static
       | pressure fans feature less angle of attack and more blades.
       | 
       | Sealing is very important. Make sure to use tape anywhere between
       | the filters and make sure that the fan fits well its barrel.
        
         | boromi wrote:
         | What kind of fans are you recommending given the ~30$
         | constraint? I'm not exactly sure what static-pressure fans are,
         | care to explain.
        
           | danudey wrote:
           | Static pressure in fluid dynamics is just pressure, so the
           | parent poster is suggesting a fan that can produce more
           | pressure (in other words, uses more force to move air).
           | 
           | For example, if you're just setting up a simple "fan blows
           | air through filter" setup, more static pressure is needed to
           | force more air through the filter; a fan that can move 30
           | units of air per minute might not be able to move 30 units of
           | air per minute when an obstruction, like a fine-particulate
           | filter, is placed in front of it.
           | 
           | If you look at the fan used in the article, you can see that
           | the fan blades don't reach all the way to the outside of the
           | cowling, meaning that some air could actually make its way
           | through that gap, and that the blades are large but sparse,
           | meaning there's more room for unwanted airflow; in other
           | words, the air flow you're getting might not all be coming
           | through the filters, but rather flowing around the fan and
           | getting blown back out.
        
             | mnw21cam wrote:
             | The article is recommending a larger fan to move more air.
             | However, the opposite may be true, as smaller fans tend to
             | have a higher static pressure.
             | 
             | Given that the airflow is only 1/4 of the rated airflow for
             | the fan, it seems that the resistance of the filter is
             | causing a pressure drop across the fan that is fairly close
             | to its static pressure. Adding another fan in parallel to
             | try to move more air likely won't make an iota of
             | difference, as the pressure drop will be about the same.
             | However, giving it a fan with a higher static pressure
             | likely will increase the airflow, even if the rated airflow
             | is lower. Or, add a second fan in series with the existing
             | fan (with appropriate distance between the two to smooth
             | out the turbulence), which could double the static pressure
             | and therefore the airflow. Yes, adding more filters would
             | also help.
             | 
             | There's a reason that most fans in air filters are
             | centrifugal (radial) fans rather than axial fans - they
             | have a higher static pressure.
        
       | groos wrote:
       | Fans are rated by CFM (cubic feet/min) but one interesting aspect
       | for builds like this is static pressure because of the need to
       | push air through filters. I'm not sure you would be able to find
       | a static pressure number for commercial fans.
        
         | tgsovlerkhgsel wrote:
         | To be precise, you need the intersection between the pressure-
         | vs-flow graphs of the filter and the fan.
         | 
         | Finding those for fans is _somewhat_ doable if you're buying
         | fans from a components store like Mouser, but that doesn't help
         | that much if you don't also have at least some values for the
         | filter.
         | 
         | Actually, for fans, you'd ideally want a 3d graph of pressure-
         | vs-flow-vs-noise.
        
         | [deleted]
        
       | Netcob wrote:
       | I connected an SDS011 dust sensor (didn't check US prices, but
       | I'm guessing ~20$) to a raspberry pi and then used remote
       | controlled power sockets to switch my air purifier on and off
       | based on some limits I set.
       | 
       | Of course when building the purifier yourself, it might make
       | sense to attach the sensor directly, use something like an ESP32
       | and maybe control the fan speed based on pollution levels.
       | 
       | Here's some Grafana graphs: https://i.imgur.com/wYjERxW.png
       | 
       | The dust sensor isn't absolutely silent due to the tiny fan, and
       | the purifier obviously isn't either, so I have a "silent mode"
       | that turns off both. There's also a CO2 sensor that shows you
       | when I opened the windows. For some reason, dust didn't spike
       | when I opened them in the afternoon, only in the morning and last
       | night. The purifier is a BlueAir Pure 221 which is built a lot
       | like the one in the article.
        
         | everdrive wrote:
         | What accounts for the CO2 cycling?
        
           | Netcob wrote:
           | Me opening my windows for a few minutes, but leaving them
           | closed in general.
        
             | jxy wrote:
             | I never measured indoor CO2 level, but yours approaching
             | 1400 ppm seems to be alarmingly high. I thought any level
             | above 1000 ppm requires some intervention.
        
               | RL_Quine wrote:
               | It's also notable that CO2 sensors utterly suck, none of
               | the consumer ones do absolute measurement, they assume a
               | baseline and calibrate their output to that.
        
         | fpgaminer wrote:
         | Curious. I have a HPMA115S0-XXX dust sensor and I can't hear
         | any noise from its fan at all.
        
       | thombee wrote:
       | Bit off topic, but seeing a lot of talk about air purifiers here
       | recently. I've never even considered purchasing one, but now my
       | interest is a little piqued. I've never really felt my air to be
       | unclean, and I don't really have allergies. Still worth looking
       | into? Anyone w experience tell me any benefits? cheers
        
         | epmaybe wrote:
         | I bought one cause my wife had bad allergies in our bedroom
         | even after cleaning, most likely because of our dog.
         | 
         | I get itchy eyes with allergies, and I don't think the purifier
         | helped at all. Just my anecdote. An allergy pill helped me more
         | haha.
        
         | Netcob wrote:
         | Look up the air quality in your area. If it's bad, an air
         | purifier is probably a good idea for your long-term lung
         | health.
         | 
         | If you leave your windows open for longer periods of time, then
         | an air purifier might be ineffective.
        
         | danudey wrote:
         | We live in British Columbia, and now that we have "wildfire
         | season" every year, it's very easy to tell the difference
         | between good air and bad air. I suspect a lot of people are
         | jumping on this as well for the same reason - Silicon Valley is
         | in California, and they're harder hit than anyone else with
         | this.
        
         | bogdanu wrote:
         | Just because you don't have allergies now it doesn't mean
         | you'll never have one. Until a few years ago, I've never heard
         | of ragweed alleries. Guess who's allergic to it now?!
        
         | cmckn wrote:
         | I bought one last summer when the air quality outside was
         | terrible (Pacific northwest, fire season yay). It was actually
         | necessary, the air quality in my home had gotten really bad,
         | like to 200 AQI. I don't have asthma, allergies, etc. but my
         | esophagus was irritated and I felt generally awful.
         | 
         | I got the Coway purifier that's currently the Wirecutter pick.
         | It was about $150, has a HEPA filter and an ionizer. The
         | replacement filters are pretty cheap. I leave it on 'auto' in
         | my bedroom 24/7.
         | 
         | Am I getting great benefit from it right now, when the AQI
         | outside is 10? Probably not. Opening your windows for 5 minutes
         | every morning is totally sufficient to keep your indoor air in
         | the green. But it will be great to have around when the
         | inevitable fires start later this summer. If you're in a
         | similar region, pick one up while they're cheap and in stock!
        
       | driverdan wrote:
       | Use 4" thick furnace filters. They cost less than specialized air
       | purifier filters and flow a lot more air.
        
         | ska wrote:
         | They don't filter the same things, which may or may not be an
         | issue for you.
        
           | Der_Einzige wrote:
           | That's BS. Look at the MERV rating. MERV 14 and above filters
           | out increasingly large quantities of particles at the sizes
           | of COVID virus particles and pollen. 4 inch thick furnace
           | filters can easily be rated above MERV 16 (I run a MERV 16
           | filter in my home). For most peoples purposes, they are
           | almost as good (and far cheaper) than HEPA.
        
             | ska wrote:
             | > For most peoples purposes, they are almost as good
             | 
             | That's what "may or may not be an issue for you" meant.
        
           | Scene_Cast2 wrote:
           | Do they not? They have the same ratings scale, based on
           | filtering certain particulate sizes.
        
       | CarVac wrote:
       | http://imgur.com/a/u1Ti7
       | 
       | You can also build your computer into an air filter like I did.
       | 
       | I'm currently running MERV 13 filters and it pulls over 100 CFM
       | at a very livable noise level, currently equipped with Noctua
       | NF-A12x25 fans.
       | 
       | The computer stays very cool but also incredibly clean.
        
         | dynm wrote:
         | That's freaking brilliant. You simultaneously cool the CPU,
         | keep the CPU clean, and clean your air. I might be
         | sslliigghllyyy worried about the filter decreasing airflow if
         | you used a HEPA filter, but probably not much of an issue with
         | a MERV filter.
        
           | whoomp12342 wrote:
           | meh, just buy more fans. Also, putting a filter coming in
           | will significantly reduce the amount of dust that your fans
           | and other parts suck in
        
             | dynm wrote:
             | More (or more powerful) fans will definitely work, but
             | isn't "free" in terms of noise or electricity. Unlike a
             | normal desktop it doesn't work to put this one in a
             | different room. Still, with a MERV filter, I doubt it's too
             | big a deal.
        
           | CarVac wrote:
           | I'd be all for a case manufacturer to clone my design in
           | metal but I doubt that common HVAC air filter form factors
           | are the same around the world; you'd either need an oversized
           | design with adapter plates, or many case size variants.
        
             | Scene_Cast2 wrote:
             | Silverstone MM01 is such a PC case, it's been out for a
             | while
        
               | Forbo wrote:
               | $500+ for the case, $160+ for new filters. Ouch.
        
               | CarVac wrote:
               | I knew the Mammoth existed when I made mine, but it's not
               | what I wanted.
               | 
               | The Mammoth is designed to withstand water spray and dust
               | and still cool the components satisfactorily, while mine
               | is designed to clean as much air as possible for the
               | synergy with computer cooling.
               | 
               | Additionally, I wanted to use HVAC filters due to their
               | price/availability and large area, and I wanted a
               | vertical motherboard like the Raven so I could access all
               | the motherboard ports on the top.
               | 
               | If anybody would do it, I think Silverstone would. They
               | think out of the box.
               | 
               | Modern design considerations would be allowing for top-
               | mounted radiators on the exhaust side, and having the
               | power supply attached to the motherboard tray so you
               | could route power cables behind.
        
             | tyingq wrote:
             | Custom cut acrylic (or other plastic sheet) might be an
             | option too. Pretty cheap if you stick to rectangles, though
             | there are places that will cut based on your 2D vector
             | files also.
        
         | nullserver wrote:
         | When I was a teen I worked a few months in an office where
         | people chain smoked constantly. My computer kept dying, and I
         | started ranting about how much old these computers were. Based
         | on how much yellow gunk was inside it. Like quarter inch layer
         | on everythin.
         | 
         | I was informed they were less then six months old. Resigned by
         | end of month.
        
       | edoceo wrote:
       | This is super well written and explained and shows the research
       | and methods used.
        
       | pugworthy wrote:
       | The "I built a better DIY air purifier" trend really reminds me
       | of swamp coolers for Burning Man, except it doesn't yet have its
       | FIGJAM.
       | 
       | Both have people doing interesting experiments, suggesting
       | alternatives, pointing out inefficiencies, etc.
        
       | tyingq wrote:
       | Despite the low cost construction, it actually looks decent. Swap
       | in some black bungee cords and it would look even better.
        
       | jackfoxy wrote:
       | This sew shop in L.A. https://suayla.com/pages/our-mission was
       | claiming you could use a double layer of common blue shop towels
       | as an N95 filter. I can't find that information on their site
       | anymore.
       | 
       | If it is N95 effective, to my understanding it's pretty
       | equivalent to HEPA air filter standard. It's on my to do list to
       | make an indoor filter this way. If nothing else I hope to reduce
       | the volume of indoor dust that settles in my office. Cheaper than
       | HEPA filters.
        
         | TylerE wrote:
         | HEPA is more like N100 than N95.
        
         | ipsum2 wrote:
         | It was probably removed for being inaccurate. If using blue
         | shop towels worked as well, then manufacturing N95s would be a
         | lot simpler.
        
         | jacob019 wrote:
         | Shop towels are not going to offer anywhere near the filtering
         | performance of melt-blown polypropylene for N95 masks.
        
         | colechristensen wrote:
         | HEPA is 99.95% of particles > 0.3 micrometers
         | 
         | N95 is 95% of particles.
         | 
         | They aren't equivalent.
        
         | starpilot wrote:
         | It takes a lot of specialized aerosol science equipment and
         | expertise to measure the percentage filtration, so it's
         | questionable that they could claim to replace N95 filter with
         | towels.
        
       | avmich wrote:
       | > I wanted a new design that preserves the best aspects of using
       | a box-fan: ... No proprietary parts.
       | 
       | Does HEPA filter qualifies as a proprietary part? Can it be
       | created at home?
        
         | klyrs wrote:
         | It's a commodity part that you can pick up at many hardware
         | stores, and if the filters you get are different size from the
         | article, it's easy to modify the design to match. Contrast to,
         | say, a Dyson air purifier: you need to buy Dyson-brand filters
         | (or a knock-off).
        
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       (page generated 2021-02-26 23:00 UTC)