[HN Gopher] Some Tesla Model 3 rear windows shatter spontaneously
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       Some Tesla Model 3 rear windows shatter spontaneously
        
       Author : giuliomagnifico
       Score  : 47 points
       Date   : 2021-01-09 18:48 UTC (4 hours ago)
        
 (HTM) web link (www.carscoops.com)
 (TXT) w3m dump (www.carscoops.com)
        
       | glaberficken wrote:
       | Is that snow in the background? Probably a temperature thing?
       | (lack of enough testing in low temperatures?) Can be that the
       | glass is fine but that the frame surrounding the glass is
       | contracting too much or twisting in the "wrong" direction when
       | cooled. Causing the glass to shatter.
        
         | giuliomagnifico wrote:
         | Also my thoughts are about temps differences between inside and
         | outside, or the window was getting very cold for the first
         | time, the tolerances were too tight and krack... it's a
         | supposition.
        
         | jdxcode wrote:
         | Considering the other video has the reflection of a palm tree
         | I'd guess it's not a significant contributor.
        
       | einarfd wrote:
       | I have a Model 3 where the rear window developed cracks and the
       | integrated heating in it stopped working. Tesla exchanged it
       | under warranty, and I haven't had any problems with the new one.
       | I'm not an expert, but my impressions is that these things
       | happens from time to time. Safety glass doesn't like to be under
       | tension and if you mess up the mounting of it, and do that, it
       | can crack or break.
        
       | fergie wrote:
       | Spontaneous shattering of safety glass is more common that you
       | might think:
       | https://www.google.com/search?q=shower+door+spontaneously+sh...
        
         | tomcam wrote:
         | I'll be damned. Happened in my house a couple years ago and I
         | realize now I had unconsciously blamed my kid who was taking a
         | shower at the time. Thank you.
        
       | mdorazio wrote:
       | This happens to non-Tesla cars as well. My friend's Ford Fusion
       | side window randomly shattered without an impact when we were
       | driving on the freeway. The glass repair guy that replaced it
       | wasn't even surprised.
        
         | bwanab wrote:
         | When it happens to Tesla, it's news. Otherwise, it isn't.
        
           | merlinscholz wrote:
           | A one-off case isn't news. If it happens repeatedly to the
           | same model, then it is news
        
           | falcolas wrote:
           | > When it happens to Tesla, it's defended [by Tesla's
           | volunteer PR department]. Otherwise, it's not.
           | 
           | Feels slightly more accurate.
        
       | approxim8ion wrote:
       | I've noticed that Tesla tends to get away with a lot of QC issues
       | and lack of some creature comforts because it allows people to
       | feel like they are part of "the future", but also maybe because
       | the ride/drive experience is perhaps good enough to gloss over
       | any imperfections.
        
         | danhak wrote:
         | More to do with the fact that Tesla is under a microscope and
         | QC issues and mishaps with other automakers are usually not
         | newsworthy.
        
           | carlhjerpe wrote:
           | I've never heard of the kind of issues people have with
           | Teslas before, two of my bosses had Model X's that needed
           | extensive repairs after delivery because mostly everything
           | was misaligned. It's not that theyre under a microscope, It's
           | that the quality is worse than many other brands while being
           | valued like they are.
           | 
           | Elon said himself the hard part was mass manufacturing the
           | damn things, and they're clearly failing to do so properly.
        
       | nabilhat wrote:
       | When door windows (that go up and down) randomly pop it's
       | typically a regulator that's gone out of alignment. Sometimes one
       | side of the regulator has jumped off track, or one side gets
       | sticky and hangs up. The whole raising and lowering the window
       | mechanism provides lots of opportunity to put a kink in some
       | tempered glass - _especially_ when that window is designed to fit
       | tightly to shut out wind noise or improve aerodynamics.
       | 
       | A quick search suggests that Tesla's had intermittent window
       | regulator problems in the model 3 and others, and there sure are
       | a lot of ads for replacement/rebuilt Model 3 rear door window
       | regulators.
        
       | syspec wrote:
       | The power of Elon Musk is having had convinced people these are
       | high quality luxury cars even through a constant stream of issues
       | such as this, cars catching on fire, the makeshift Home Depot
       | repaired before being shipped out issue, or the random
       | misalignment issues, etc
        
       | WalterBright wrote:
       | I was driving my Mustang one day when the windshield suddenly
       | shattered.
       | 
       | Turns out some kid threw a brick at it.
        
         | primitivesuave wrote:
         | Hopefully you intervened on that kid before he starts throwing
         | things off highway overpasses.
         | 
         | https://abcnews.go.com/US/teen-threw-rock-off-highway-overpa...
        
           | WalterBright wrote:
           | I called the cops, but it was night and there was no way.
        
         | Hamuko wrote:
         | There was recently a local news story where someone threw a log
         | at a car from an overpass. Nasty work.
         | 
         | https://www.iltalehti.fi/kotimaa/a/59ccdab0-e9aa-486e-88da-9...
        
       | aejnsn wrote:
       | Not news. Tempered glass pops all the time. Its purpose and
       | manufacturing process are indicative as to why this happens.
        
       | specialp wrote:
       | "Although the video is somewhat grainy, the fact that they burst
       | outward, rather than inward, would seem to suggest that the
       | inciting force wasn't a pebble or other object striking the
       | window from outside."
       | 
       | That is actually not true with vehicle windows. They often are
       | tempered and layered so they usually pop back with the force of
       | getting something hit and blast out. Not saying this isn't
       | spontaneous but my experience with car windows breaking is most
       | of the glass ends up on the outside when struck from the outside.
        
       | jhayward wrote:
       | Guess what? Ford F-150 rear windows shatter spontaneously too.
       | It's a known problem, truck owners hope it happens before the
       | warranty runs out because otherwise they're on the hook for a
       | $1000 replacement.
       | 
       | Why is this on HN?
        
       | jibcage wrote:
       | From my armchair, it sounds like the glass manufacturing might be
       | rushed. How frequent is this a problem with other car
       | manufacturers?
        
         | tsomctl wrote:
         | I'm sitting in an office chair, not an armchair, but I'm
         | thinking the steel frame it was glued to flexed. The inside
         | pressure theory doesn't make sense. Modern cars are well
         | sealed, but you still have flaps at the back of the car to let
         | air out, and they are loose enough to let air in.
        
           | ericd wrote:
           | Not an expert, but my understanding is that tempered safety
           | glass (which the rear/side windows are made of, vs laminated
           | like windshields) is under a lot of internal pressure/strain.
           | And that that's one of the reasons that when it goes, it
           | really goes.
        
           | nexuist wrote:
           | Might be interesting to see if this phenomenon applies to
           | Model X and S, as they should theoretically be totally sealed
           | to enable the Bioweapon Defense Mode.
        
             | dragonwriter wrote:
             | > they should theoretically be totally sealed to enable the
             | Bioweapon Defense Mode.
             | 
             | Isn't bioweapon defense mode HEPA filter plus overpressure,
             | not a totally sealed cabin?
        
         | reportingsjr wrote:
         | It wasn't common until the last few years according to sources
         | in other comments here. Since 2016 it has become more common in
         | a variety of brands.
        
         | mnd999 wrote:
         | Seems unlikely Tesla make their own glass, probably just buy it
         | from the same place other manufacturers do.
        
           | guerby wrote:
           | Tesla glass is made by Saint-Gobain:
           | 
           | https://electrek.co/2019/09/26/tesla-model-3-body-in-
           | white-g...
           | 
           | "Saint-Gobain, a long-term glass supplier for Tesla,
           | established a factory in the Lingang industrial zone to
           | supply Tesla for the Chinese-made Model 3 vehicles and it
           | plans to start mass production on October 14 to match Tesla.
           | 
           | Ma Jun, head of Saint-Gobain Sekurit's Lingang factory,
           | commented: (...)"
           | 
           | Also found in the USA:
           | 
           | https://www.linkedin.com/in/stephanvoisin/ "Stephan Voisin
           | Business Director TESLA at Saint-Gobain Sekurit Los Angeles
           | Metropolitan Area"
        
       | Closi wrote:
       | The last post on Tesla quality had people stating that real
       | consumers didn't care about the quality issues and it was mostly
       | car snobs whining about panel gaps.
       | 
       | I expect similar quotes in here about how it's totally normal for
       | glass to shatter within 2 minutes of delivery.
       | 
       | Before everyone else says it - no Tesla won't make its own glass
       | - but it will specify it and should be QC testing it. Maybe glass
       | occasionally does the same for other vendors, but this does seem
       | to be another data point in the weekly series of 'Embarrassing QC
       | issue that gets defended'.
        
         | miked85 wrote:
         | It looks like your expectation was correct; it is amazing how
         | many people in this thread are saying that it is totally normal
         | for glass to spontaneously shatter in vehicles.
        
           | Closi wrote:
           | Amazing but entirely unsurprising!
           | 
           | I mean a Tesla is still my dream car even considering the
           | obvious quality issues, but I'll wait until they are more
           | mature at manufacturing before one is my next car.
        
         | gumby wrote:
         | There are two different issues. Yes QC should be catching this,
         | and perhaps is (this might be one either not sampled or which
         | passed). QC isn't magical, and as I learned from working in the
         | pharma business: "You can't test quality into a product".
         | 
         | This seems from reports to be a more serious Q _A_ issue.
         | Incoming materials QC is part of QA and presumably this passed
         | (the automotive glass suppliers are pretty used to making auto
         | glass and most cars don 't have this problem). But QA should
         | have reviewed the design so that breaking stresses can't occur.
         | _That_ (lack of proper design review) is the problem, and
         | appears from reports to be chronic through certain parts of the
         | Tesla process.
         | 
         | When I say "certain parts of the process", for example I mean
         | battery fires are pretty rare so presumably that team takes QA
         | seriously (batteries are no joke!). While body defects and
         | failures are rampant and very widely attested. (I believe the
         | big touchscreens also have a lot of problems but as I don't
         | follow it closely I might have just seen an unusual number of
         | complaints.)
         | 
         | So: fixable, thought there doesn't appear to be a culture of
         | addressing these things.
        
         | [deleted]
        
         | kemiller wrote:
         | I think it's not so much that, it's that things like this
         | really do happen to all car manufacturers, but anything Tesla
         | always makes news. Not to say they don't have quality issues --
         | they totally do -- but they tend to be overblown because of the
         | massive attention they get.
        
           | loganfrederick wrote:
           | Part of the reason for Tesla's quality issues getting extra
           | attention is because their brand positioning is very much
           | about how they are superior than the competition and more of
           | a "tech" company than a car company. So for an alleged "tech"
           | company to have equal to or worse quality issues in an old
           | industry, and possibly lagging its competitors in this
           | quality regard, is inviting critics to call Tesla and Elon
           | out as hypocrites.
           | 
           | I am not currently short Tesla and not all criticism against
           | them is fair. My point is more along the lines of "If you
           | make big claims and brag about yourself, the onus is on you
           | to deliver."
        
         | shiftpgdn wrote:
         | It /is/ totally normal for large sheets of safety glass to
         | shatter. Ive owned lots of enthusiast cars and in the
         | enthusiast pickup truck world it's completely normal to have
         | your rear glass or sunroof explode.
         | 
         | I think people get so wound up about this because they've
         | driven budget cars their whole life and a Tesla is their first
         | big purchase and don't have any contextual understanding of
         | advanced car parts going wrong.
        
           | sockittome wrote:
           | enthusiast car and pickup truck in the same sentence
           | unironically. lol
           | 
           | "One of these things is not like the other things..."
        
           | cosmodisk wrote:
           | How is this normal? In my 36 years I've never heard of anyone
           | ever mentioning this happening to them,even though people
           | have gone through multiple cars,etc. Is that a thing with the
           | American cars?
        
             | jdxcode wrote:
             | Of course it's not normal. Well, unless you park on the
             | street in the mission district.
        
           | miked85 wrote:
           | I must be very lucky, I have owned many vehicles and never
           | had rear glass or sunroof explode on me.
        
             | akmarinov wrote:
             | To be fair, sunroofs are known to explode from time to time
             | - https://jalopnik.com/here-are-all-the-cars-reported-to-
             | have-...
             | 
             | That said, Tesla's QC is horrible, even more at the end of
             | each quarter. They don't care since they sell every car
             | they make for now.
        
           | gamblor956 wrote:
           | That's one of the silliest things I've ever heard. It's not
           | normal for safety glass to _spontaneously_ shatter absent
           | manufacturing or installation defects.
        
           | zrobotics wrote:
           | OK, no it is not. I worked as a mechanic for 6 years at an
           | off-road shop, and I never heard of this being normal. You
           | would need to provide some sort of citation for this being a
           | normal phenomena.
           | 
           | E: the only times I have heard of glass shattering like this
           | for enthusiast vehicles is the people who compete in audio
           | competitions, but if you have 10k watts of subwoofers in a
           | car then windows shattering isn't exactly spontaneous.
        
             | shiftpgdn wrote:
             | News Story on F150 exploding glass:
             | https://fordauthority.com/2017/12/another-
             | ford-f-150-owner-c...
             | 
             | Over 1000 post results on this specific F150 Forum: https:/
             | /www.google.com/search?rlz=1C1GCEA_enUS840US840&biw=1...
             | 
             | Lawsuit against mercedes for exploding glass:
             | https://www.consumernotice.org/legal/mercedes-benz-
             | exploding...
             | 
             | Class action against vw for exploding sunroofs:
             | https://www.carcomplaints.com/news/2017/volkswagen-
             | exploding...
             | 
             | Saftey glass is created under extreme tension. It is normal
             | for it to explode. It is only newsworth because it happened
             | on a Tesla.
        
               | gamblor956 wrote:
               | Yes, and you'll note that in every case, an installation
               | defect was at issue: for the F150s, defective rear
               | defrosters created unnatural stresses on the rear
               | windows, causing them to shatter; for the sunroofs,
               | improper installation was identified as the cause in the
               | lawsuits.
               | 
               | Importantly, across more than 100 million cars and 20
               | years, fewer than 1000 combined cases of shattered rear
               | windows or sun roofs were recorded.
               | 
               | Tesla has had more than a dozen reported cases of
               | shattered rear windows in the last 2 years alone. That's
               | industry leading, and not in a good way.
        
         | jdxcode wrote:
         | My guess is the glass is fine. The panel gaps are probably a
         | symptom of the same problem of general misalignment putting too
         | much strain on the glass.
        
           | Ekaros wrote:
           | I would also venture to guess that it is either installation
           | problem or issue with body part.
        
         | uncledave wrote:
         | Sound about right. I know a former model 3 owner. The factory
         | paint job was absolutely terrible. I mean really bad. You could
         | see runs and patching. About two months after getting it he
         | finally acknowledged this and it hurt. Posted a complaint about
         | it on one of the forums and everyone jumped to Tesla's defence
         | and said he was making a drama out of it.
         | 
         | Eventually all the stupid little QC issues add up. He's not a
         | Tesla owner now. Bought a Citroen C5 aircross.
        
         | buzzerbetrayed wrote:
         | > I expect similar quotes in here about how it's totally normal
         | for glass to shatter within 2 minutes of delivery.
         | 
         | So.. remind me why it's a problem if people don't care about
         | panel gaps but do care about windows shattering? How exactly is
         | that inconsistent?
        
           | Closi wrote:
           | Both are symptoms of poor quality, which is the underlying
           | issue.
        
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