To reverse a series motor it is simply necessary to reverse the direction of flow of the current in either the armature or field. For several reasons, it is advantageous in the case of the street railway motor to reverse the current in the armature rather than in the field. Figs. 25 and 26 show how this is accomplished. The squares shown in the figures represent the lugs on the reverse cylinder as shown in Fig. 21. With the reverse handle in one position (Fig. 25), the large lugs are under the reverse fingers, and current passes from finger 19 to finger A1, and from finger 15 to finger A2. Fig. 26 shows the relative position of reverse fingers and lugs for the reverse position of the controller handle. In this case the current passes from finger 19 to A A1, and from finger 15 to finger A A2. The effect is to change the direction of flow in the armatures while that in the fields remains the same as may be observed by the arrows.
Wiring of Type L Controllers. The type L controller, shown in Fig. 27, while accomplishing the same results as the type K, is wired in a radically different manner. The circuit is opened in changing from series to multiple connections. The controller handle makes two complete revolutions in moving from the series to the multiple position. It is geared to the rheostatic cylinder in such a manner that the first half of both the first and second revolutions gives this cylinder one complete turn. During the second half of the revolution the cylinder is returned to its original position. The controller handle is so connected to the commutating arm that this stands in a central position for the off position of the handle. At the beginning of the first revolution it is swung to the left, throwing the motors in series. At the beginning of the second revolution it is moved to the right, putting the motors in multiple.
The rheostats instead of being wired in series are connected in multiple. Current passes from the blow-out coil to the bottom fingers of the controller S, and thence to the rheostats. On the first point the current returns over R1 to the controller cylinder. It passes off through a collar at the base of the cylinder through No. 1 cut-out, and the reverse, which is shown in the central position, to No. 1 motor. On returning to the controller over E1 it passes to the upper section of the commutating arm. In the diagram this is shown in the central position. In series it is thrown to the left. The current then passes from the commutating arm to No. 2 cut-out, and to No. 2 motor. Movement of the controller handle further multiplies the paths through the rheostats and finally, when fingers S rest on the cylinder, the rheostats are short-circuited. If the controller handle is moved still farther, the rheostat cylinder is returned to the off position and the commutating arm is thrown to the left. With the arm in this position the current divides, one portion passing to No. 1 motor as before and to ground by way of the upper section of the commutating arm; while the other branch goes by way of the lower section of the commutating arm to the cut-out switch for No. 2 motor and thence to the motor.
Reversing is accomplished by one-quarter revolutions to the right and left of the segments shown. It is evident that this will connect either A1 or A A1, to the trolley. And likewise connect the other armature leads.
Reversal. The reversing handle and the main controller handle are made interlocking so that the motors cannot be reversed without first throwing the controller to off position. This is to prevent damage to the motors through careless or inadvertent throwing of the reverse handle when the controller is on some of its higher points. Such a reversal would cause an enormous current to flow through the motors, and would be likely to damage them and to open all the circuit breakers and fuses in that circuit. The reason for the enormous flow of current is, of course, that the counter-electromotive force of the motors, when reversed with the car going at some speed, would materially add to the electromotive force of the trolley line, instead of opposing it as when the cars are in operation. The current flowing through the motor circuit would then be equal to (electromotive force of line + electromotive force of motors) ÷ (resistance of motors), which would result in a very large current.
Magnetic Blow-Out. On the Type K controller as well as on most other successful controllers, the flashing or arcing between contact rings and fingers, which occurs when the circuit is broken, is materially reduced by a magnet that produces what is called the magnetic blow-out to extinguish the arc. This magnet derives its current from the main circuit, and is so arranged as to create a strong magnetic field in the neighborhood of the place where the arc is formed. Fig. 21 shows a Type K controller open with the magnetic blow-out magnet thrown back on a hinge. The coil which produces this magnet is seen in the right side of the controller. The main contact drum is in the middle, and the reversing drum at the right hand. There are in use a number of other controllers built upon these same general principles but differing in mechanical arrangement.
Controller Notches. All controllers are provided with some device which prevents the motorman from stopping the controller handle between the various points or notches, as the stopping between points might result in drawing an arc or an imperfect contact. The most common arrangement to prevent this is a notched wheel on the controller shaft, against which bears a small wheel of just the right size to enter the notches. The small wheel is held against the notched wheel by a strong spring. As the tendency of the small wheel is to seek the bottom of the notches, it is difficult to stop the controller handle anywhere between notches, and the motorman is thus given a guide which tells him without any effort on his part just where the notches are.
To prevent advancing the controller handle too rapidly and avoid the jerking of passengers, excessive currents and slipping of wheels during acceleration, several devices have been planned. On the multiple unit control systems, a limit switch is usually provided which prevents the controller advancing when the current exceeds a predetermined amount. A device to accomplish the same results on the K type of controllers is termed the Automotoneer. A cam connected with a dash pot prevents movement of the controller handle to the successive notches faster than a previously prescribed rate.
A switch is usually provided in a controller, for cutting out of service one motor or a pair of motors if defective, and allowing the car to proceed with the good motor or motors.
A system called “multiple-unit control” or “train control” has come into use where it is desired to operate motors under a number of different cars in a train; all the motors being controlled from the head of the train or from any other point on the train where the motorman may be stationed.
There are several types of multiple-unit control. In all of them there is on each car a controller of some kind which controls the current flowing to the motors on that car. This controller is operated from a distance by means of electro-magnetic or electro-pneumatic devices controlled by circuits called pilot circuits, which circuits are connected to the motorman’s controller. All the pilot circuits of a train are connected together by means of train plugs which make the connections between the cars. The pilot circuits of each car are connected to a motorman’s controller on that car and this makes it possible to operate the train from any controller.
Sprague Multiple-Unit System. In the earliest form of multiple-unit control—which was that devised by F. J. Sprague—the motors on each car were controlled by an ordinary Type K controller, which had geared to its shaft a small pilot motor. The pilot motor was controlled by the pilot circuits connected with the motorman’s controller.
In the more recent forms of multiple-unit control, the use of main controllers having contact cylinders has been practically abandoned. The contacts are made instead by a number of electro-magnetic or electro-pneumatic contact devices sometimes called contactors.
General Electric Train Control. In the General Electric train-control system each contact for the motor circuits is made by a solenoid magnet which draws together two heavy copper contact fingers to establish the circuit. A magnetic blow-out coil in series with the contact is also provided. The contactors make contact only when energized by a small amount of current from the master or motorman’s controller. In Fig. 28a is a diagram of the car wiring for a motor car equipped with this system. The motorman’s controller is a drum controller, but is comparatively small since it has to handle only the small amount of current necessary to operate the solenoid magnets of the contactors. It is evident that by connecting together the pilot circuits, which are connected to the motorman’s controller, so that the pilot circuits will be continuous for the entire length of the train, any number of cars equipped with the train-control system can be operated; and similar contacts will be made by the contactors under all the cars simultaneously, by virtue of the circuits established by the master controller at any platform.
Besides controlling the contactors, the master or motorman’s controller must control an electro-magnetic reversing switch, or reverser, to change the direction of car travel.
The handle of the motorman’s controller is provided with a push button, which must be depressed while the current is turned on. Should the motorman release this push, the circuit through the controller will be opened and all the contactors will fall open. This handle is called the dead man’s handle because it is put there to provide for cutting off the current should the motorman fall dead or in a faint at his post.
The flow of the current in the control circuits, which operates the reverser and picks up the contactors on the several points may be followed in the diagram Fig. 28a. With the reverse handle in the forward position and the controller on the first point, current passes from the main circuit through a single-pole fused switch called the control switch and through the auxiliary blow-out coil to a finger bearing on the upper section of the master controller cylinder by which connection is established to the adjacent finger and thence to the reverse cylinder. It leaves this over wire No. 8, passing by way of the connection board and control cut-out switch to the forward operating coil of the reverser, thence through the forward blow-out coil and over wire 81, through the switch underneath contactor No. 2 and to ground G, by way of wire B 2 after passing through the fuse shown. The current through the operating coil of the reverser, having thrown this, the path is changed somewhat. The current then instead of passing from the reverser over wire 81, is conducted through wire 15, through the operating coils of contactors No. 1, 2, 3, and 11 in series, through the switch under contactor No. 12, and to ground through finger 1 of the controller. Contactors 1 and 2 are in multiple and when raised connect the trolley with the contactors controlling the resistance leads. Contactor 3 connects R to the line while contactor 11 places the two motors in series. The motors then operate with all of the resistance in circuit. When contactor 2 raises, it opens the switch immediately below it, making it impossible for the reverse to operate while current is flowing through the motors. On the second notch of the controller an additional path is opened by way of finger 3 of the controller. This path leads from finger 3 through four of the control circuit rheostat coils, through contactor No. 5 and to ground over 32. On the 3rd, 4th and 5th points contactors 6, 7 and 9 respectively are raised. The motors are then in full series. Between the 5th and 6th points all the control circuits are broken preparatory to starting the multiple connections of motors. On the 6th or the first multiple point the ground through finger 1 of the master controller is opened while a ground through finger 3 is established. The current from the reverser then, after raising contactors 1 and 2 as before, instead of passing through contactors 3 and 11, passes through the coils of 4, 12 and 13, through the switch under contactor 11 and to ground over finger 2. Contactor 12 connects motor No. 2 to R7, while contactor 13 grounds No. 1 motor. The motors now operate in parallel and on successive notches of the controller, contactors 6, 7, 8, and 9 are raised, cutting out all of the resistance. The switches underneath contactors 11 and 12 make it impossible for 11 to raise with 12 and 13 or vice versa. The reason for this arrangement is very evident, as a direct ground for R7 would result.
The Westinghouse Electro-Pneumatic System of Control. In this system of multiple unit or train control, the current to the motors is supplied through a set of unit switches or circuit breakers which are sometimes placed in a circular case or turret underneath the car and in other cases are ranged in a row under the car. The opening and closing of these unit switches is done with compressed air acting on a piston in an air cylinder. When the circuit is to be closed, compressed air is admitted behind the piston and forces it down against the tension of a seventy-pound spring, and the contacts are brought together. When the switch is to be opened, the air is let out of the cylinder and the spring forces the piston back. The air supply is obtained from the storage tanks of the air brake system. The valve controlling the air supply to the cylinder of each unit switch is operated by electromagnets which derive current from a seven cell, fourteen-volt, storage battery. The small master controller operated by the motorman, makes and breaks the battery connections to the magnets controlling the air valves.
An advantage of this over other multiple-unit systems is that by the use of battery current the control system is not disturbed by interruptions of the main supply of current. The chief advantage of this is that it makes it possible to reverse the motors and operate them as brakes in emergencies at all times.
The battery is charged from the main line through lamps as resistance, or may be charged by being connected in series with the air compressor motor.
In the accompanying diagram, Fig. 28b, there are two batteries shown which are charged in series with the compressor motor. By means of two double-pole, double-throw switches, first one and then the other battery is connected for charging and for service. The battery is charged in shunt with a resistance and a relay is connected in the circuit as shown, so as to open the battery circuit whenever the current through the motor stops, and thus prevent the battery discharging through the resistance.
The master controller has a double set of segments in order to decrease the length of the shaft. The handle, therefore, is moved only one-sixth of a revolution from off to full speed. The various circuits can be traced by the letters and numbers each wire bears, so that the circuits will not be gone over in detail. The first position of the master controller throws the reverser switch in the proper direction and also closes the main circuit breaker. On the second point the motors are connected in series with all resistance in circuit, and these resistances are automatically cut out one by one. On the next point of the controller the motors are in multiple and the resistances are automatically cut out in a similar manner. The automatic cutting out of resistances is accomplished by a limit switch in conjunction with operating and holding coils on the electro-pneumatic valves. This limit switch is a kind of a relay which has the current from one of the motors flowing through its coil and which acts to open a certain battery circuit which operates the electro-pneumatic valves whenever the current in the motor circuit in question exceeds the amount for which the limit switch is set. The automatic acceleration or cutting out of resistance is accomplished as follows:
Each electro-pneumatic valve has two magnet coils, one of which is an operating coil and the other a holding coil for holding the valve open after it is operated. When first the current flows through a circuit to one of the electro-pneumatic valves, it flows through the operating coil and operates the valve to close the corresponding switch or switches of the main circuit by turning the air into the cylinders. As soon as the main switch is closed, it cuts into circuit the holding coil of its corresponding electro-pneumatic valve and this coil will, with the battery current, hold the switch closed even though the circuit to the operating coil may be opened momentarily by the limit switch as each step of resistance is cut out. This prevents the switches from opening when they are once closed and allows the operating coils to open an air valve each time the current through the limit switch coil falls below the amount for which it is set. The contacts which close the holding coil circuit on each valve whenever a main switch is closed, are called interlocks and are indicated on the diagram.
The main line circuit breaker, which is electro-pneumatically operated, will open automatically on overload and can be reset by the motorman on all the cars of a train by closing a switch located beside each controller.
Electric Heaters for warming cars in winter, consist of iron wire coils which are warmed by the passage of electric current through them. The heat so evolved varies as the resistance multiplied by the square of the current. The iron wire coils of the heater are mounted on non-combustible insulating supports, and are arranged so that there is a free circulation of air through them. The coils are surrounded with a perforated metal case, the object of which is to prevent injury to the coils and to prevent persons or clothing coming in contact with the hot, live wires of the coils. Heaters are sometimes arranged so that they can be connected in series or parallel to give different degrees of heat.
The diagram, Fig. 29, shows the most common arrangement of electric heaters recently. The tap from the trolley should be taken off on the trolley side of the circuit breaker. After passing through a fuse the circuit goes to the switch. Each of the heaters contains two coils, one of higher resistance than the other. Two independent circuits are run from the switch, through the heaters and to the ground. One circuit passes through the high resistance coils of the several heaters while the other goes through the low resistance coils. The switch has three points. On the first point a circuit is made through the high resistance coils. The second point connects the low resistance coils while the third point puts both circuits in service. With this arrangement three gradations of heat may be obtained.
To avoid complicated wiring sometimes but one circuit is employed. In such a case the heat must either be all on or off, no gradations being possible.
The chief difficulty encountered with electric heaters is the breaking of the wires because of the scale of oxide that forms gradually when they are run at a high temperature or because of water striking them from passengers’ clothing on wet days, which causes the wires to snap.
The Consolidated Car Heating Company gives the following data on the current required to heat cars:
| Length of Car Body. | Amperes. | |||
|---|---|---|---|---|
| Switch Positions. | ||||
1 |
2 |
3 |
||
| Average conditions | 14 to 20 feet | 3 |
4 |
7 |
| 20 to 28” | 3 |
6 |
9 |
|
| 28 to 34” | 4 |
7 |
11 |
|
| Severest conditions | 18 to 24 feet | 4 |
7 |
11 |
| 28 to 34” | 6 |
8 |
14 |
|
In his Electrical Engineers’ Hand Book, Mr. Foster gives results of tests made on Brooklyn cars as follows:
| Cars. | Temperature F. | Consumption. | ||||
|---|---|---|---|---|---|---|
| Doors. | Windows. | Contents cu. ft. | Outside. | Average in car. |
Watts. | Amperes at 500 volts. |
2 |
12 |
850½ |
28 |
55 |
2295 |
4.6 |
2 |
12 |
850½ |
7 |
39 |
2325 |
4.6 |
2 |
12 |
808½ |
28 |
49 |
2180 |
4.3 |
2 |
12 |
913½ |
35 |
52 |
2745 |
4.5 |
4 |
16 |
1012 |
7 |
46 |
3038 |
6. |
4 |
16 |
1012 |
28 |
54 |
3160 |
6.3 |
When not watched carefully considerable current may be wasted by allowing the heaters to remain turned on when not needed. Many companies hang out signs where motormen may observe them, indicating when the heaters shall be turned on and to what point.
The best practice in electric heating is to have plenty of heaters and run the wire at a low temperature, rather than attempt to heat with a few at high temperature. The greater the number of heaters the larger the radiating surface around which the air can circulate and a given amount of car heating can be accomplished with less current than with a few high temperature heaters. The depreciation of the heater wires is less the lower the temperature at which they are operated. An electric heater is shown in Fig. 30.
Hot-Water Heaters are frequently used on large electric cars. Hot-water pipes are placed along the sides of the car, and connected with a stove containing hot-water coils at one end of the car. The water, as it is heated in the stove or heater, expands, and consequently becomes lighter per cubic inch or other unit of volume; it therefore tends to rise when balanced against the colder water in the car pipes. Hot water leaves the top of the heater, flows up to an expansion tank and then down through the car piping, and back to the bottom of the heater. The car piping slopes continuously down from the top connection to the bottom connection of the heater. At the top, an opening to the atmosphere is provided through a small water tank, called an expansion tank. This prevents water pressure bursting the pipes as they become heated, and allows any steam that may have formed to escape. The most modern hot-water heaters for cars are completely closed except as to the ash pit at the bottom and a small feed door in the top. The latter is locked so that the fire cannot come out even if the car is tipped over in a wreck. Fig. 31 shows the pipes of a hot-water heating installation.
The wires from motors to controllers, when placed in exposed position under the car, are bunched in cables or covered with hose. In some cases special runways are provided in the bottom of the car to accommodate the car wiring. All the wiring in a car should be heavily insulated with moisture-proof rubber-covered wire, and further protected from mechanical abrasion by a tough outer covering.
Stranded rubber insulated wire is used almost exclusively for wiring all parts of the car. A general idea of the path of the motor circuit wiring may be obtained by reference to Fig. 22. The main lead after leaving the trolley stand is cleated to the trolley board on top of the car. At the end of the car it passes through the roof and to the circuit breaker. On leaving the breaker it is led down a post, through the floor and to the choke coil and lightning arrester underneath the car. It then passes to the trolley terminal of the controller.
The tap for the light wiring (although shown otherwise in the drawing) is usually taken off the main circuit before the circuit breaker is reached. This arrangement allows the lamps to be burned when the circuit breaker is open. After passing through fuses and switches in the motorman’s cab the circuit for the lights is led through the car in moulding concealing it.
The wires running between the motors, controllers and resistance frames underneath the car, as has been stated, are often carried in canvas hose. Usually two cables are made up, for should all the wires necessary be placed in one cable this would become too bulky to be properly cleated up. To make the canvas hose waterproof and to prolong its life it is usually given several coats of asphaltum paint.
The wiring of the new cars of the New York subway is an example of the most advanced practice. All the wires under the cars are carried in “loricated” conduit, which consists of a wrought-iron tube heavily enameled both inside and out. The motor leads and the other larger wires are carried in separate conduits. The conduits are usually hung to the steel beams of the floor framing by strap bolts. This method of wiring gives a reasonable assurance that it will not become defective. Moreover, it lessens fire risk. The conduits are all grounded and should one of the wires come in contact with the conduit carrying it, the dead ground resulting would cause the fuse to blow instantly, and all danger would cease.
The type of resistance now most common for heavy motor equipment is in the form of cast-iron grids, which are assembled together and connected in series. These grids are sufficiently stiff to render unnecessary any solid insulation between them, and hence they can radiate heat to the best advantage. The only difficulty experienced with them is from the warping or cracking. Resistances for lighter equipment are composed of sheet-steel ribbons wound in coils. Each turn of a coil is insulated from the next by asbestos. Other forms of sheet-steel resistance with asbestos insulation between the turns, have also been used. In Fig. 32 is shown a Westinghouse grid type diverter for street railway equipment.
Canopy Switch. An overhead switch, sometimes called a “canopy switch,” is commonly placed over each street-car platform where a controller is located, usually in the deck or canopy above the motorman’s head. This is simply a single-point switch that may be used by the motorman to cut the trolley current off from the controller wiring so that the controllers will be absolutely dead. When two such switches are used, one on each end of the car, they are connected in series.
Car Circuit Breaker. Frequently on large equipments an automatic circuit breaker is provided instead of this overhead switch. This circuit breaker can be tripped by hand to open the circuit whenever desired; and is also equipped with a solenoid magnet, which can be adjusted so that it will trip or open the circuit breaker at approximately whatever current it is set for. This circuit breaker protects the motor and car wiring from excessive current, such as would occur in case of a short circuit in motors or car wiring, or in case the motorman turned on current so rapidly as to endanger the windings of the motors. Circuit breakers, however, are most commonly used on cars having controllers located at only one end in a motorman’s cab.
Wiring of Circuit Breakers and Canopy Switches. Figs. 33, 34, and 35 show the methods of wiring circuit breakers and canopy switches for double-end cars.
In the parallel connection as shown in Fig. 33, the trolley leads after passing through the choke coils go directly to the blow-out coil of the controllers. Aside from the fact that two lightning arresters and choke coils are required, this method is preferable for automatic circuit breakers.
Fig. 34 shows the hand-operated circuit breakers connected in series. This method is used where non-automatic breakers are employed, but for automatic breakers it has the objection that an overload would throw the breaker set at the lowest point. This might be the breaker on the opposite end to that occupied by the motorman and in such an event would necessitate a trip to the other end to set the breaker. Fig. 35 shows a method of parallel connection requiring but one lightning arrester. This method has the objection that the motorman on the front end would have no assurance that by throwing the breaker over him the power would be cut off. The rear breaker might have been carelessly left set.
Fuses. A fuse is placed in series with the motor circuit before it enters the controller wiring, but where circuit breakers are used instead of canopy switches, the fuse box may sometimes be dispensed with. The fuse box on street cars is usually located underneath one side of the car body where it is accessible for replacing fuses, but where a motorman’s cab is used, the fuse may be placed in the cab. The fuse may be of any of the types in common use, either open or enclosed. In the Westinghouse fuse box it is necessary only to open the box and drop in a piece of straight copper wire of the right length and size. The closing of the box clamps this wire to the terminals and establishes a circuit through the copper wire as a fuse. Of course this copper wire is of small enough size to be fused by a dangerously heavy current.
Lightning Arresters. A lightning arrester is used on all cars taking current from overhead lines. The lightning arrester is connected to the main circuit as it comes from the trolley base, before it reaches any of the other electrical devices on the car, so that it may afford them protection. A common type of lightning arrester is shown in Fig. 36. One terminal of the lightning arrester is connected to the motor frame so as to ground it, and the other is connected with the trolley. In most forms of lightning arrester, a small air gap is provided, not such as to permit the 500-volt current to jump across, but across which the lightning will jump on account of its high potential. To prevent an arc being established across the air gap by the power house current after the lightning discharge has taken place and started the arc, some means of extinguishing the arc is provided. In the General Electric Company’s lightning arrester, the arc is extinguished by a magnetic blow-out, which is energized by the current that flows through the lightning arrester. The instant the discharge takes place the current flows across the air gap. The magnetic blow-out extinguishes the arc, and this opens the circuit, leaving the arrester ready for another discharge. In the Garton-Daniels lightning arrester a plunger contact operated by a solenoid opens the circuit as soon as current begins to flow through the arrester. This plunger operates in a magnetic field, which extinguishes the arc. A choke coil, consisting of a few turns of wire around a wooden drum, is placed in the circuit leading to the motors at a point just after it has passed the lightning arrester tap. This choke coil is for the purpose of placing self-induction in the circuit, so that the lightning will tend to branch off through the lightning arrester and to ground, rather than to seek a path through the motor insulation to ground.
Often, however, the choke coil is omitted, the coils in the circuit breaker and the blow-out coil in the controller being depended upon to prevent the lightning charge from passing.
Lamp Circuits. The lamp circuit of a car is protected by its separate fuse box, and usually each lamp circuit has a switch. As explained before, five 100-volt or 110-volt lamps are placed in series between the trolley wire side of the circuit and ground. If one lamp in the series burns out, of course, all five are extinguished until the defective lamp is replaced with a new one. Enclosed arc lamps are sometimes used for car lighting.
Cars to be operated from either end are often wired so that by turning a switch the platform light on the front end, a light for the sign and another for the headlight on the rear end will be extinguished and corresponding lights on the rear and front ends lighted. This is accomplished by the method of wiring shown in Fig. 37. The interior of the car is lighted by six lights. Headlights of 32 candle power are used. This method requires the use of two switches. In all light wiring schemes a switch should be placed on the trolley side of the lights. This permits the current to be cut off in the event of a ground occurring in the system.
On interurban cars arc headlights are almost invariably used. The circuit for the headlight after passing through a switch in the motorman’s cab goes through a resistance frame usually underneath the car and terminates in a socket near the car bumper. The brackets on which the lamp is hung are grounded so that whenever the plug from the lamp is inserted in the socket and the switch in the cab is turned on, the circuit is made.
Usually there is a pressure of about 60 to 70 volts at the terminals of the lamp. The remainder of the voltage drop, from 500 or 600 volts (or whatever the line may be), is in the resistance under the car. The current through the lamp is usually about four amperes. With 60 volts at the arc and 500 volts on the line, this gives a consumption in the lamp of 240 watts and a loss in the resistance under the car of 2,000 watts, or about 90 per cent. The use of the headlight resistance to cut the voltage down is therefore a very inefficient method. Some schemes of wiring use the incandescent lamps used in lighting the car as resistance for the headlight. Another way is to light the interior of the car with arc lamps placed in series with the arc headlight.
Trolley Base. The trolley base upon which the trolley pole swivels, and which furnishes the tension that holds the trolley wheel against the wire, is designed to maintain, by means of springs, an approximately even tension against the trolley wire, whether the trolley wire is high above the track or near the car roof. This is done by changing the relative leverage which the springs of the trolley base have on the trolley pole according to the height of the trolley pole.
Fig. 38 shows one form of trolley base. The trolley base is bolted to a platform constructed for it on the roof of the car; and the supply wire to the motors and other electrical devices on the car, except in cases where a wooden trolley pole is used for certain special reasons, is connected directly to the trolley base. An insulated trolley wire is run down the wooden trolley pole, and connected through a flexible lead to the car wiring.
Trolley Poles. The trolley poles in general use are of tubular steel, which gives the greatest strength for a given weight, and which can usually be straightened if the pole has been bent by striking overhead work when the trolley wheel leaves the wire.
Trolley Wheels. Trolley wheels are from four to six inches in diameter over all, the small wheels being used in the city service, and the large wheels in high speed interurban service. A typical trolley wheel is shown in Fig. 39. Various companies use various forms of groove in the trolley wheels, some adopting a groove approximately V-shaped. The U-shaped groove, however, is the most common. The trolley wheel is made of a brass composition selected for its toughness and wearing qualities.