Water 75.00 per cent
Starch 19.87 per cent
Sugars and dextrin   .77 per cent
Fat   .08 per cent
Cellulose   .33 per cent
Ash  1.00 per cent

According to Maercker, the sugar content, including all forms of sugar, varies greatly. Perfectly ripe potatoes contain generally no sugar or only a fractional per cent. When potatoes are stored under unfavorable conditions, large quantities of sugar may be developed, amounting to as high as 5 per cent altogether. In general, it may be stated that the content of sugar of all kinds will vary from 0.4 per cent to 3.4 per cent, according to conditions. {672}

The liberal application of nitrogenous fertilizers increases the yield per acre of tubers and of starch to a very marked extent, although the average percentage of starch present is increased very little.

Of all the common root crops, the potatoes, including the yam and the sweet potato, are the most valuable for the production of alcohol, meaning by this term that they contain more fermentable matter per 100 pounds than other root crops.

While sugar beets, carrots, and parsnips contain relatively large amounts of fermentable matter, these roots could not compete with potatoes even if they could all be produced at the same price per 100 pounds.

A general review of all the data indicates that under the most favorable circumstances and with potatoes which have been grown especially for the purpose an average content of fermentable matter of about 20 per cent may be reasonably expected. It is thus seen that approximately 10 pounds of industrial alcohol can be made from 100 pounds of potatoes. If 60 pounds be taken as the average weight of a bushel of potatoes, there are found therein 12 pounds of fermentable matter, from which 6 pounds of industrial alcohol can be produced, or 6/7 of a gallon. It has also been shown that the amount of Indian corn necessary for the production of a gallon of industrial alcohol costs not less than 15 cents. From this it is evident that the potatoes for alcohol making will have to be produced at a cost not to exceed 15 cents per bushel, before they can compete with Indian corn for the manufacture of industrial alcohol.

Rice.—Rice is not used to any great extent in this country for making alcohol, but it is extensively used for this purpose in Japan and some other countries, and has the largest percentage of fermentable matter of all the cereals. The percentage of fermentable matter in rice is nearly 78 per cent. A bushel of rice weighs, unhulled, 45 pounds, hulled, 56 pounds, and it therefore has about 34 and 43 pounds, respectively, of fermentable matter for the unhulled and the hulled rice. It is not probable that rice will ever be used to any extent in this country as a source of industrial alcohol, although it is used to a large extent in the manufacture of beverages, as for instance in beers, which are often made partly of rice.

Rye.—Large quantities of alcohol, chiefly in the form of alcoholic beverages, are manufactured from rye. It is, in connection with Indian corn, the principal source of the whiskies made in the United States. Rye, however, is not used to any extent in this or other countries for making industrial alcohol.

Rye contains almost as much fermentable matter as Indian corn. A bushel of rye weighs 56 pounds. Wheat and other cereals, not mentioned above, are not used in this country to any appreciable extent in the manufacture of alcohol.

Spelt.—This grain, which is botanically a variety of wheat, more closely resembles barley. Under favorable conditions as much as 73 bushels per acre have been reported, and analyses show 70 per cent of fermentable carbohydrates. The weight per bushel is about the same as that of oats. It would appear that this crop might be worthy of consideration as a profitable source of industrial alcohol.

Sugar Beets.—The sugar beet is often used directly as a source of alcohol. Working on a practical scale in France, it has been found that from 10,430 tons of beets there were produced 183,624 gallons of crude alcohol of 100 per cent strength. The beets contain 11.33 per cent of sugar. From 220 pounds of sugar 15.64 gallons of alcohol were produced. The weight of pure alcohol obtained is a little less than one-half the weight of the dry fermentable matter calculated as sugar subjected to fermentation. About 18 gallons of alcohol are produced for each ton of sugar beets employed.

Sweet Potatoes.—Experiments show that as much as 11,000 pounds of sweet potatoes can be grown per acre. The average yield of sweet potatoes, of course, is very much less. On plots to which no fertilizer is added the yield is about 8,000 pounds of sweet potatoes per acre, yielding in round numbers 1,900 pounds of starch. The quantity of sugar in the 8,000 pounds is about 350 pounds, which added to the starch, makes 2,250 pounds of fermentable matter per acre. This will yield 1,125 pounds of industrial alcohol of 95 per cent strength, or approximately 160 gallons per acre. The percentage of starch is markedly greater than in the white or Irish potato. In all cases over 20 per cent of starch was obtained in the South Carolina sweet potatoes, and in one instance over 24 per cent. As much as 2,600 pounds of starch were produced per acre.

In addition to starch, the sweet potato contains notable quantities of sugar, sometimes as high as 6 per cent being present, so that the total fermentable matter in the sweet potato may be {673} reckoned at the minimum at 25 per cent. A bushel of sweet potatoes weighs 55 pounds, and one-quarter of this is fermentable matter, or nearly 14 pounds. This would yield, approximately, 7 pounds, or a little over 1 gallon of 95 per cent alcohol. It may be fairly stated, therefore, in a general way, that a bushel of sweet potatoes will yield 1 gallon of industrial alcohol.

Experiments have shown that the quantity of starch diminishes and the quantity of sugar increases on storing. Further, it may be stated that in the varieties of sweet potatoes which are most esteemed for table use there is less starch and perhaps more sugar than stated above. The total quantity of fermentable matter, however, does not greatly change, although there is probably a slight loss.

Utilization Of Waste Material Or By-products.

Molasses.—The utilization of the waste materials from the sugar factories and sugar refineries for the purpose of making alcohol is a well-established industry. The use of these sources of supply depends, of course, upon the cost of the molasses. When the sugar has been exhausted as fully as possible from the molasses the latter consists of a saccharine product, containing a considerable quantity of unfermentable carbohydrate matter, large quantities of mineral salts, and water. In molasses of this kind there is probably not more than 50 pounds of fermentable matter to 100 pounds of the product. Assuming that a gallon of such molasses weighs 11 pounds, it is seen that it contains 5 1/2 pounds of fermentable matter, yielding 2 1/4 pounds of industrial alcohol of 95 per cent strength. It requires about 3 gallons of such molasses to make 1 gallon of industrial alcohol.

When the price of molasses delivered to the refineries falls as low as 5 or 6 cents a gallon it may be considered a profitable source of alcohol.

Wood Pulp and Sawdust.—Many attempts have been made to produce alcohol for industrial purposes from sawdust, wood pulp, or waste wood material. The principle of the process rests upon the fact that the woody substance is composed of cellulose and kindred matters which, under the action of dilute acid (preferably sulphuric or sulphurous) and heat, with or without pressure, undergo hydrolysis and are changed into sugars. A large part of the sugar which is formed is non-fermentable, consisting of a substance known as xylose. Another part of the sugar produced is dextrose, made from the true cellulose which the wood contains.

The yield of alcohol in many of the experiments which have been made has not been very satisfactory. It is claimed, however, by some authors that paying quantities of alcohol are secured. In Simmonsen’s process for the manufacture of alcohol 1/2 per cent sulphuric acid is employed and from 4 to 5 parts of the liquid heated with 1 part of the finely comminuted wood for a quarter of an hour under a pressure of 9 atmospheres. It is claimed by Simmonsen that he obtained a yield of 6 quarts of alcohol from 110 pounds of air-dried shavings. Another process which has been tried in this and other countries for converting comminuted wood into alcohol is known as Classen’s. The comminuted wood is heated for 15 minutes in a closed apparatus at a temperature of from 248° to 293° F. in the presence of sulphurous acid (fumes of burning sulphur) instead of sulphuric acid. It is claimed by the inventor that he has made as much as 12 quarts of alcohol from 110 pounds of the air-dried shavings. There is reason to doubt the possibility of securing such high yields in actual practice as are claimed in the above processes. That alcohol can be made from sawdust and wood shavings is undoubtedly true, but whether or not it can be made profitably must be determined by actual manufacturing operations.

Waste Products of Canneries, etc.—The principal waste materials which may be considered in this connection are the refuse of wine making, fruit evaporating, and canning industries, especially the waste of factories devoted to the canning of tomatoes and Indian corn. In addition to this, the waste fruit products themselves, which are not utilized at all, as, for instance, the imperfect and rotten apples, tomatoes, grapes, etc., may be favorably considered. The quantity of waste products varies greatly in different materials.

The quantities of waste material in grapes and apples, as shown by Lazenby, are as follows: About 25 per cent of the total weight in grapes, with the exception of the wild grape, where it is about 60 per cent; with apples the average percentage of waste was found to be 23.8 per cent from 25 varieties. This included the waste in the core, skin, and the defective apples caused by insects, fungi, bruises, etc. In general it may be said that in the preparation of fruits for {674} preserving purposes about 25 per cent of their weight is waste, and this, it is evident, could be utilized for the manufacture of alcohol. If apples be taken as a type of fruits, we may assume that the waste portions contain 10 per cent of fermentable matters, which, however, is perhaps rather a high estimate. Five per cent of this might be recovered as industrial alcohol. Thus, each 100 pounds of fruit waste in the most favorable circumstances might be expected to produce 5 pounds of industrial alcohol. The quantity of waste which could be utilized for this purpose would hardly render it profitable to engage in the manufacture. A smaller percentage could be expected from the waste of the tomato, where the quantity of sugar is not so great. In the waste of the sweet-corn factory the amount of fermentable matter would depend largely on the care with which the grain was removed. There is usually a considerable quantity of starchy material left on the cobs, and this, with the natural sugars which the grown cobs contain, might yield quite large quantities of fermentable matter. It would not be profitable to erect distilleries simply for the utilization of waste of this kind, but if these wastes could be utilized in distilleries already established it might be profitable to devote them to this purpose.

Manufacture Of Alcohol.

—The three principal steps in the manufacture of alcohol are (1) the preparation of the mash or wort, (2) the fermentation of the mash or wort drawn off from the mash tun, and (3) the distillation of the dilute alcohol formed in the beer or wash from the fermentation tanks. The preparation of the mash includes (1) the treatment of the material used with hot water to form a paste of the starch or the sugar, and (2) the action of the malt or ferment on the paste to convert the starch into fermentable sugar.
Fig. 1.—MASH TUN IN AN IRISH DISTILLERY.

Mashing.—Figs. 1 and 2 show two views of the mashing tun or tank, the first figure giving the general appearance, and the second a view of the interior of the tun, showing the machinery by which the stirring is effected and the series of pipes for cooling the finished product down to the proper temperature for the application of the malt.

Fig. 2.—MASHING AND COOLING APPARATUS, CROSS SECTION.

The object of the mash tun is to reduce the starch in the ground grain to a pasty, gummy mass, in order that the ferment of the malt may act upon it vigorously and convert it into sugar. If the mashing be done before the addition {676} of the malt the temperature may be raised to that of boiling water. If, however, the malt be added before the mashing begins, the temperature should not rise much, if any, above 140° F., since the fermenting power is retarded and disturbed at higher temperatures. The mashing is simply a mechanical process by means of which the starch is reduced to a form of paste and the temperature maintained at that point which is best suited to the conversion of the starch into sugar.

Fig. 3.—FERMENTATION TANKS IN AN IRISH DISTILLERY.

Fermentation.—The mash, after the starch has all been converted into sugar, goes into fermenting tanks, which in Scotland are called “wash backs,” when the yeast is added. A view of the typical wash back is shown in Fig. 3. They often have a stirring apparatus, as indicated in the figure; whereby the contents can be thoroughly mixed with the yeast and kept in motion. This is not necessary after the fermentation is once well established, but it is advisable, especially in the early stages, to keep the yeast well distributed throughout the mass. In these tanks the fermentations are conducted, the temperature being varied according to the nature of the product to be made. For industrial alcohol the sole purpose should be to secure the largest possible percentage of alcohol without reference to its palatable properties.

An organism belonging to the vegetable family and to which the name “yeast” has been given is the active agent in fermentation. The organism itself does not take a direct part in the process, but it secretes another ferment of an unorganized character known as an “enzym” or a “diastase.” This enzym has the property, under proper conditions of food, temperature, and dilution, of acting upon sugar and converting it into alcohol and carbonic acid. Anyone who has ever seen a fermenting vat in full operation and noticed the violent boiling or ebullition of the liquor, can understand how rapidly the gas “carbon dioxide” or “carbonic acid,” as it is usually called, may be formed, as it is the escape of this gas which gives the appearance to the tank of being in a violent state of ebullition. The yeast which produces the fermentation belongs to the same general family as the ordinary yeast which is used in the leavening of bread. The leavening of bread under the action of yeast is due to the conversion of the sugar in the dough into alcohol and carbon dioxide or carbonic acid. The gas thus formed becomes entangled in the particles of the gluten, and these expanding cause the whole mass to swell or “rise,” as it is commonly expressed. Starch cannot be directly fermented, but must be first converted into sugar, either by the action of a chemical like an acid, or a ferment or enzym, known as diastase, which is one of the abundant constituents of malt, especially of barley malt. In the preparation of a cereal, for instance, for fermentation, it is properly softened and ground, and then usually heated with water to the boiling point or above in order that the starch may be diffused throughout the water. After cooling, it is treated with barley malt, the diastase of which acts vigorously upon the starch, converting it into a form of sugar, namely, maltose, which lends itself readily to the activities of the yeast fermentation. (Fig. 4.)

Fig. 4.—YEAST FROM BEER SEDIMENT SHOWING BUDDING (× 1270).

When ordinary sugar (cane sugar, beet sugar, and sucrose) is subjected to fermentation it is necessary that the yeast, which also exerts an activity similar to that of malt, should first convert the cane sugar into invert sugar (equal mixtures of dextrose and levulose) before the alcoholic fermentation is set up. The cane sugar is also easily inverted by heating with an acid.

When different kinds of sugars and starches are fermented for the purpose of making a beverage it is important that the temperature of fermentation be carefully controlled, since the character of the product depends largely upon the temperature at which the fermentation takes place. On the contrary, when industrial alcohol is made, the sole object is to get as large a yield as possible, and for this reason that temperature should be employed which produces the most alcohol and the least by-products, irrespective of the flavor or character of the product made. Also, in the making of alcoholic beverages, it is important that the malt be of the very best quality in {677} order that the resulting product may have the proper flavor. In the production of alcohol for industrial purposes this is of no consequence, and the sole purpose here should be to produce the largest possible yield. For this reason there is no objection to the use of acids for converting the starch, cane sugar, and cellulose into fermentable sugars. Therefore, the heating of the raw materials under pressure with dilute acids in order to procure the largest quantity of sugar is a perfectly legitimate method of procedure in the manufacture of industrial alcohols.

Sugars and starches are usually associated in nature with another variety of carbohydrates known as cellulose, and this cellulose itself, when acted upon by an acid, is converted very largely into sugars, which, on fermentation, yield alcohol. For industrial purposes, the alcohol produced in this manner is just as valuable as that made from sugar and starch. Whether the diastatic method of converting the starch and sugar into fermentable sugars be used, or the acid method, is simply a question of economy and yield. On the other hand, when alcoholic beverages are to be made, those processes must be employed, irrespective of the magnitude of the yield, which give the finest and best flavors to the products.

Distillation.—The object of distillation is to separate the alcohol which has been formed from the non-volatile substances with which it is mixed. A typical form of distilling apparatus for the concentration of the dilute alcohol which is formed in the beer or wash from the fermentation tanks, is represented in Fig. 5.

Fig. 5.—CONTINUOUS DISTILLING APPARATUS.

This apparatus is of the con­tin­u­ous type com­mon to Europe and America. It con­sists of a “beer still” pro­vided with a number of cham­bers fit­ted with perf­or­ated plates and suit­able over­flow pipes. It is oper­ated as fol­lows:

The syrup and alcohol are pumped into the top of the beer still through a pipe G; the tank G may also be placed above the center of the still and the contents allowed to flow into the still by gravity; steam is admitted through an open pipe into the kettle A at the bottom of the column or is produced by heating the spent liquor by means of a coil. The steam ascends through the perforations in the plates, becoming richer and richer in alcohol as it passes through each layer of liquor, while the latter gradually descends by means of the overflow pipes to the bottom of the column B and finally reaches the kettle completely exhausted of alcohol, whence it is removed by means of a pump connected with the pipe line H. On reaching the top of the beer still B the vapors of the alcohol and the steam continue to rise and pass into the alcohol column C. This column is also divided into chambers, but by solid instead of perforated plates, as shown at K. Each chamber is provided with a return or overflow pipe and an opening through which the vapors ascend. In the alcohol column the vapors are so directed as to pass through a layer of {678} liquid more or less rich in alcohol which is retained by the plate separating the compartments. An excess of liquids in these compartments overflows through the down pipes, gradually works its way into the beer still, and thence to the kettle. On reaching the top of the column the vapors, which have now become quite rich in alcohol, are passed into a coil provided with an outlet at the lowest part of each bend. These outlets lead into the return pipe P, which connects with the top chamber of the alcohol column. This coil is technically termed the “goose” and is immersed in a tank called the “goose tub.” A suitable arrangement is provided for controlling the temperature of the water in the tub by means of outlet and inlet water pipes. When the still is in operation the temperature of the “goose” is regulated according to the required density of the alcohol. The object of the “goose” is the return to the column of all low products which condense at a temperature below the boiling point of ethyl alcohol of the desired strength. On leaving the “goose” the vapors enter a condenser E, whence the liquid alcohol is conducted into a separator F. This separator consists simply of a glass box provided with a cylinder through which a current of alcohol is constantly flowing. An alcohol spindle is inserted in this cylinder and shows the density of the spirit at all times. A pipe, with a funnel-shaped opening at its upper extremity, connects with the pipe leading from the condenser and gives vent to any objectionable fumes. The separator is connected by means of a pipe with the alcohol storage tank. The pipe O is for emptying the upper chambers when necessary. The valves N, communicating by means of a small pipe with a condenser M, are for testing the vapors in the lower chambers for alcohol.

Substances Used For Denaturing Alcohol.

—The process of rendering alcohol unsuitable for drinking is called “denaturing,” and consists, essentially, in adding to the alcohol a substance soluble therein of a bad taste or odor, or both, of an intensity which would render it impossible or impracticable to use the mixture as a drink. Among the denaturing substances which have been proposed are the following:

Gum shellac (with or without the addition of camphor, turpentine, wood spirit, etc.), colophonium, copal rosin, Manila gum, camphor, turpentine, acetic acid, acetic ether, ethylic ether, methyl alcohol (wood alcohol), pyridine, acetone, methyl acetate, methyl violet, methylene blue, aniline blue, eosin, fluorescein, naphthalene, castor oil, benzine, carbolic acid, caustic soda, musk, animal oils, etc.

Methyl (wood) alcohol and benzine are the denaturing agents authorized in the United States, in the following proportions: To 100 parts, by volume, of ethyl alcohol (not less than 90 per cent strength) add 10 parts of approved methyl (wood) alcohol and 1/2 of 1 part of approved benzine. Such alcohol is classed as completely denatured. Formulas for special denaturation may be submitted for approval by manufacturers to the Commissioner of Internal Revenue, who will determine whether they may be used or not, and only one special denaturant will be authorized for the same class of industries unless it shall be shown that there is good reason for additional special denaturants. Not less than 300 wine gallons can be withdrawn from a bonded warehouse at one time for denaturing purposes.

Spirit.

—Proof spirit is a term used by the revenue department in assessing the tax on alcoholic liquors. It means a liquid in which there is 50 per cent (by volume) of absolute alcohol. As it is the actual alcohol in the whisky, brandy, dilute alcohol, etc., which is taxed, and as this varies so widely, it is necessary that the actual wine gallons be converted into proof gallons before the tax rate can be fixed. A sample that is half alcohol and half water (let us say for convenience) is “100 proof.” A sample that is 3/4 alcohol and 1/4 water is 150 proof, and the tax on every gallon of it is 1 1/2 times the regular government rate per proof gallon. Absolute alcohol is 200 proof and has to pay a double tax.

The legal definition of proof spirit is, “that alcoholic liquor which contains one-half its volume of alcohol of a specific gravity of 0.7939 at 60° F.”

SPONGES:

Bleaching Sponges.

—I.—Soak in dilute hydrochloric acid to remove the lime, then wash in water, and place for 10 minutes in a 2 per cent solution of potassium permanganate. The brown color on removal from this solution is due to the deposition of manganous oxide, and this may be removed by steeping for a few minutes in very dilute sulphuric acid. As soon as the sponges appear white, they are washed out in water to remove the acid.

II.—A sponge that has been used in {679} surgical operations or for other purposes, should first be washed in warm water, to every quart of which 20 drops of liquor of soda have been added; afterwards washed in pure water, wrung or pressed out and put into a jar of bromine water, where it is left until bleached. Bleaching is accelerated by exposing the vessel containing the bromine water to the direct rays of the sun. When the sponge is bleached it is removed from the bromine water, and put for a few minutes in the water containing soda lye. Finally it is rinsed in running water until the odor of bromine disappears. It should be dried as rapidly as possible by hanging it in the direct sunlight.

Sterilization Of Sponges.

—I.—Allow the sponges to lie for 24 hours in an 8 per cent hydrochloric acid solution, to eliminate lime and coarse impurities; wash in clean water, and place the sponges in a solution of caustic potash, 10 parts; tannin, 10 parts; and water, 1,000 parts. After they have been saturated for 5 to 20 minutes with this liquid, they are washed out in sterilized water or a solution of carbolic acid or corrosive sublimate, until they have entirely lost the brown coloring acquired by the treatment with tannin. The sponges thus sterilized are kept in a 2 per cent or 15 per cent carbolic solution.

Sponge Window Display.

—Soak a large piece of coarse sponge in water, squeeze half dry, then sprinkle in the openings red clover seed, millet, barley, lawn grass, oats, rice, etc. Hang this in the window, where the sun shines a portion of the day, and sprinkle lightly with water daily. It will soon form a mass of living green vegetation very refreshing to the eyes. While the windows are kept warm this may be done at any season. The seeds used may be varied, according to fancy.

STAMPING

(See also Dyes.)

Stamping Colors For Use With Rubber Stamps.

—Blue: 0.3 parts of water-blue 1 B, 1.5 parts of dextrin, 1.5 parts of distilled water. Dissolve the aniline dye and the dextrin in the distilled water, over a water bath, and add 7 parts of refined glycerine, 28° Bé.

Other colors may be made according to the same formula, substituting the following quantities of dyes for the water-blue: Methyl violet 3 B, 0.02 parts; diamond fuchsine I, 0.02 parts; aniline green D, 0.04 parts; vesuvine B, 0.05 parts; phenol black, 0.03 parts. Oleaginous colors are mostly used for metallic stamps, but glycerine colors can be used in case of necessity.

Oleaginous Stamping Colors.

—Mix 0.8 parts of indigo, ground fine with 2.5 parts of linseed-oil varnish, and 0.5 parts of olein. Add 2 parts of castor oil and 5 parts of linseed oil. For other colors according to the same formula, use the following quantities: Cinnabar, 2 1/2 parts; verdigris, 2 1/2 parts; lampblack, 1.2 parts; oil-soluble aniline blue A, 0.35 parts; oil-soluble aniline scarlet B, 0.3 parts; aniline yellow (oil-soluble), 0.45 parts; oil-soluble aniline black L, 0.6 parts.

Stamping Liquids And Powders.

—Dissolve 1 drachm each of rosin and copal {680} in 4 fluidounces of benzine and with a little of this liquid triturate 1/2 drachm of Prussian blue and finally mix thoroughly with the remainder.

Ultramarine, to which has been added a small proportion of powdered rosin, is generally used for stamping embroidery patterns on white goods. The powder is dusted through the perforated pattern, which is then covered with a paper and a hot iron passed over it to melt the rosin and cause the powder to adhere to the cloth. The following are said to be excellent powders:

I.—White.—One part each of rosin, copal, damar, mastic, sandarac, borax, and bronze powder, and 2 parts white lead.

II.—Black.—Equal parts of rosin, damar, copal, sandarac, Prussian blue, ivory black, and bronze powder.

III.—Blue.—Equal parts of rosin, damar, copal, sandarac, Prussian blue, ultramarine, and bronze powder.

In all these powders the gums are first to be thoroughly triturated and mixed by passing through a sieve, and the other ingredients carefully added. Other colors may be made by using chrome yellow, burnt or raw sienna, raw or burnt umber, Vandyke brown, etc. For stamping fabrics liable to be injured by heat, the stamping is done by moistening a suitable powder with alcohol and using it like a stencil ink.

Stamping Powder For Embroideries.

—“Stamping powders” used for outlining embroidery patterns are made by mixing a little finely powdered rosin with a suitable pigment. After dusting the powder through the perforated pattern it is fixed on the fabric by laying over it a piece of paper and then passing a hot iron carefully over the paper. By this means the rosin is melted and the mixture adheres. When white goods are to be “stamped,” ultramarine is commonly used as the pigment; for dark goods, zinc white may be substituted. Especial care should be taken to avoid lead compounds and other poisonous pigments, as they may do mischief by dusting off. On velvets or other materials likely to be injured by heat, stamping is said to be done by moistening a suitable powder with alcohol and using it as stencil paint. A small addition of rosinous matter would seem required here also.

STARCH

Black Starch.

—Add to the starch a certain amount of logwood extract before the starch mixture is boiled. The quantity varies according to the depth of the black and the amount of starch. A small quantity of potassium bichromate dissolved in hot water is used to bring out the proper shade of black. In place of bichromate, black iron liquor may be used. This comes ready prepared.

Starch Gloss.

—I.—Melt 2 1/2 pounds of the best paraffine wax over a slow fire. When liquefied remove from the fire to stir in 100 drops of oil of citronella. Place several new pie tins on a level table, coat them slightly with sweet oil, and pour about 6 ta­ble­spoon­fuls of the melted paraffine wax into each tin. The pan may be floated in water sufficiently to permit the mixture to be cut or stamped out with a tin cutter into small cakes about the size of a peppermint lozenge. Two of these cakes added to each pint of starch will cause the smoothing iron to impart the finest possible finish to muslin or linen, besides perfuming the clothes.
II.— Gum arabic, powdered 3 parts
Spermaceti wax 6 parts
Borax, powdered 4 parts
White cornstarch 8 parts

All these are to be intimately mixed in the powder form by sifting through a sieve several times. As the wax is in a solid form and does not readily become reduced to powder by pounding in a mortar, the best method of reducing it to such a condition is to put the wax into a bottle with some sulphuric or rectified ether and then allow the fluid to evaporate. After it has dissolved the wax, as the evaporation proceeds, the wax will be deposited again in the solid form, but in fine thin flakes, which will easily break down to a powder form when rubbed up with the other ingredients in a cold mortar. Pack in paper or in cardboard boxes. To use, 4 teaspoonfuls per pound of dry starch are to be added to all dry starch, and then the starch made in the usual way as boiled starch.

Refining Of Potato Starch.

—A suitable quantity of chloride of lime, fluctuating according to its quality between 1/2 to 1 part per 100 parts of starch, is made with little water into a thick paste. To this paste add gradually with constant stirring 10 to 15 times the quantity of water, and filter.

The filtrate is now added to the starch stirred up with water; 1/2 part of ordinary {681} hydrochloric acid of 20° Bé. previously diluted with four times the quantity of water is mixed in, for every part of chloride of lime, the whole is stirred thoroughly, and the starch allowed to stand.

When the starch has settled, the supernatant water is let off and the starch is washed with fresh water until all odor of chlorine has entirely disappeared. The starch now obtained is the resulting final product.

If the starch thus treated is to be worked up into dextrin, it is treated in the usual manner with hydrochloric acid or nitric acid and will then furnish a dextrin perfectly free from taste and smell.

In case the starch is to be turned into “soluble” starch proceed as usual, in a similar manner as in the production of dextrin, with the single difference that the starch treated with hydrochloric or nitric acid remains exposed to a temperature of 212° F., only until a test with tincture of iodine gives a bluish-violet reaction. The soluble starch thus produced, which is clearly soluble in boiling water, is odorless and tasteless.

Starch Powder.

—Finely powdered starch is a very desirable absorbent, according to Snively, who says that for toilet preparations it is usually scented by a little otto or sachet powder. Frangipanin powder, used in the proportion of 1 part to 30 of the starch, he adds, gives a satisfactory odor.

STEEL

(See also Iron and Metals.)

Annealing Steel:

See also Hardening Steel and Tempering Steel.

This work requires the use of substances which yield their carbon readily and quickly to the tools on contact at a high temperature. Experience has shown that the best results are obtained by the use of yellow blood-lye salt (yellow prussiate of potash), which, when brought in contact with the tool at a cherry-red heat, becomes fluid, and in this condition has a strong cementing effect. The annealing process is as follows: The tool is heated to a cherry red and the blood-lye salt sprinkled over the surface which is to be annealed. A fine sieve should be used, to secure an even distribution of the substance. The tool is then put back into the fire, heated to the proper temperature for tempering, and tempered. If it is desired to give a higher or more thorough tempering to iron or soft steel, the annealing process is repeated 2 or 3 times. The surface of the tool must, of course, be entirely free from scale. Small tools to which it is desired to impart a considerable degree of hardness by annealing with blood-lye salt are tempered as follows: Blood-lye salt is melted in an iron vessel over a moderate fire, and the tool, heated to a brown-red heat, placed in the melted salt, where it is allowed to remain for about 15 minutes. It is then heated to the hardening temperature and hardened. A similar but milder effect is produced in small, thin tools by making them repeatedly red hot, immersing them slowly in oil or grease, reheating them, and finally tempering them in water. To increase the effect, soot or powdered charcoal is added to the oil or grease (train oil) till a thick paste is formed, into which the red-hot tool is plunged. By this means the tool is covered with a thick, not very combustible, coating, which produces a powerful cementation at the next heating. By mixing flour, yellow blood-lye salt, saltpeter, horn shavings, or ground hoofs, grease, and wax, a paste is formed which serves the same purpose. A choice may be made of any of the preparations sold as a “hardening paste”; they are all more or less of the same composition. This is a sample: Melt 500 grains of wax, 500 grains tallow, 100 grains rosin, add a mixture of leather-coal, horn shavings, and ground hoofs in equal parts till a paste is formed, then add 10 grains saltpeter and 50 to 100 grains powdered yellow blood-lye salt, and stir well. The tools are put into this paste while red hot, allowed to cool in it, then reheated and tempered.

More steel is injured, and sometimes spoiled, by over-annealing than in any other way. Steel heated too hot in annealing will shrink badly when being hardened; besides, it takes the life out of it. It should never be heated above a {682} low cherry red, and it should be a lower heat than it is when being hardened. It should be heated slowly and given a uniform heat all over and through the piece.

This is difficult to do in long bars and in an ordinary furnace. The best way to heat a piece of steel, either for annealing or hardening, is in red-hot, pure lead. By this method it is done uniformly, and one can see the color all the time. Some heating for annealing is done in this way: Simply cover up the piece in sawdust, and let it cool there, and good results will be obtained.

Good screw threads cannot be cut in steel that is too soft. Soft annealing produces a much greater shrinkage and spoils the lead of the thread.

This mixture protects the appearance of polished or matted steel objects on heating to redness: Mix 1 part of white soap, 6 parts of chemically pure boracic acid, and 4 parts of phosphate of soda, after pulverizing, and make with water into a paste. For use, apply this to the article before the annealing.

Coloring Steel:

Black.
—I.—Oil or wax may be employed on hard steel tools; with both methods the tool loses more or less of its hardness and the blacking process therefore is suited only for tools which are used for working wood or at least need not be very hard, at any rate not for tools which are employed for working steel or cast iron. The handsomest glossy black color is obtained by first polishing the tool neatly again after it as been hardened in water, next causing it to assume on a grate or a hot plate the necessary tempering color, yellow, violet blue, etc., then dipping it in molten, not too hot, yellow wax and burning off the adhering wax, after withdrawal, at a fire, without, however, further heating the tool. Finally dip the tool again into the wax and repeat the burning off at the flame until the shade is a nice lustrous black, whereupon the tool may be cooled off in water. The wax is supposed to impart greater toughness to the tool. It is advisable for all tools to have a trough of fat ready, which has been heated to the necessary tempering degree, and the tools after hardening in water are suspended in the fat until they have acquired the temperature of the fat bath. When the parts are taken out and slowly allowed to cool, they will be a nice, but not lustrous, black.

II.—The following has been suggested for either steel or iron:

Bismuth chloride  1 part
Mercury bichloride  2 parts
Copper chloride  1 part
Hydrochloric acid  6 parts
Alcohol  5 parts
Water sufficient to make 64 parts.

Mix. As in all such processes a great deal depends upon having the article to be treated absolutely clean and free from grease. Unless this is the case uniform results are impossible. The liquid may be applied with a swab, or a brush, but if the object is small enough to dip into the liquid better results may thus be obtained than in any other way. The covering thus put on is said to be very lasting, and a sure protection against oxidation.

Blue.
—I.—Heat an iron bar to redness and lay it on a receptacle filled with water. On this bar place the objects to be blued, with the polished side up. As soon as the article has acquired the desired color cause it to fall quickly into the water. The pieces to be blued must always previously be polished with pumice stone or fine emery.

II.—For screws: Take an old watch barrel and drill as many holes into the head of it as the number of screws to be blued. Fill it about one-fourth full of brass or iron filings, put in the head, and then fit a wire long enough to bend over for a handle, into the arbor holes—head of the barrel upward. Brighten the heads of the screws, set them, point downward, into the holes already drilled, and expose the bottom of the barrel to the lamp, until the screws assume the color you wish.

III.—To blue gun-barrels, etc., dissolve 2 parts of crystallized chloride of iron; 2 parts solid chloride of antimony; 1 part gallic acid in 4 or 5 parts of water; apply with a small sponge, and let dry in the air. Repeat this two or three times, then wash with water, and dry. Rub with boiled linseed oil to deepen the shade. Repeat this until satisfied with the result.

IV.—The bluing of gun barrels is effected by heating evenly in a muffle until the desired blue color is raised, the barrel being first made clean and bright with emery cloth, leaving no marks of grease or dirt upon the metal when the bluing takes place, and then allow to cool in the air. It requires considerable experience to obtain an even clear blue.